CN114871914B - Self-adaptive polishing method and device for aerospace pipe fitting - Google Patents

Self-adaptive polishing method and device for aerospace pipe fitting Download PDF

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Publication number
CN114871914B
CN114871914B CN202210535042.XA CN202210535042A CN114871914B CN 114871914 B CN114871914 B CN 114871914B CN 202210535042 A CN202210535042 A CN 202210535042A CN 114871914 B CN114871914 B CN 114871914B
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grinding
belt
arm shaft
pipe fittings
polishing
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CN114871914A (en
Inventor
林姚辰
林伟明
宫志民
叶冬冬
杨俊琪
叶炜俊
张辉
范卫新
王海滨
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Zhejiang Kingmasun Intelligent Manufacturing Co ltd
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Zhejiang Kingmasun Intelligent Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/002Machines or devices using grinding or polishing belts; Accessories therefor for grinding edges or bevels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/02Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/18Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/18Accessories
    • B24B21/20Accessories for controlling or adjusting the tracking or the tension of the grinding belt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention relates to a self-adaptive polishing method and a device for aerospace pipe fittings, wherein a plurality of rollers are used for supporting annular polishing belts, one roller actively moves to push the polishing belt to the pipe fitting, the surface of the pipe fitting is coated, an included angle formed by the polishing belt and two ends contacted with the pipe fitting is more than or equal to 180 degrees, the other roller passively moves when the polishing belt moves, so that the polishing belt is kept taut, after polishing is finished, the roller is reset, the polishing belt is kept taut, and the other roller actively rotates to drive the polishing belt to rotate, so that one side of the pipe fitting is polished, and then the other side of the pipe fitting can be polished after the pipe fitting is turned over. The invention meets the applicability effect of more complex pipe fittings and pipe fittings with more specifications, and can realize automatic polishing of various pipe fittings through digital control.

Description

一种用于航空航天管件的自适应打磨方法及装置A self-adaptive grinding method and device for aerospace pipe fittings

技术领域technical field

本发明涉及航空航天技术领域,更具体地说,是涉及一种用于航空航天管件的自适应打磨方法及装置。The invention relates to the field of aerospace technology, and more specifically relates to an adaptive grinding method and device for aerospace pipe fittings.

背景技术Background technique

在飞机、火箭等航空航天飞行器上,都有数以万计的配件,很多配件之间都由金属管件连接,例如在火箭箭体和发动机上有很多金属导管,用于传输各种流体,支持火箭飞行的各项任务,是火箭上是极其重要的零件。《火箭推进/Journal of Rocket Propulsion》2018年03期中的《液体火箭发动机管路断裂失效分析及动力优化》一文说明了:液体火箭发动机管路系统的安全性与可靠性已成为发动机能否安全工作的关键。There are tens of thousands of accessories on aerospace vehicles such as airplanes and rockets, and many accessories are connected by metal pipes. For example, there are many metal conduits on the rocket body and engine, which are used to transmit various fluids and support the rocket. It is an extremely important part of the rocket for various tasks of flight. "Rocket Propulsion/Journal of Rocket Propulsion" 2018 Issue 03 "Liquid Rocket Engine Piping Fracture Failure Analysis and Power Optimization" explains that: the safety and reliability of the liquid rocket engine piping system has become the key to whether the engine can work safely key.

用于航空航天的管件为了配合整体布局要求,通常截面被设计各种形状,故用于航空航天的管件加工存在管件种类繁多,管件形状多样性的特点,同时存在着小批量、多规格管件的生产任务;端部打磨作为管件加工过程中一道重要的工序,起到提升管件端部表面质量的功能,管件端部打磨设备也更需要适应在其相关生产线自动加工中的运行。In order to meet the requirements of the overall layout, the pipe fittings used in aerospace are usually designed in various shapes. Therefore, the processing of pipe fittings used in aerospace has the characteristics of a wide variety of pipe fittings and diverse shapes of pipe fittings. At the same time, there are small batches and multi-standard pipe fittings. Production task; as an important process in the pipe fittings processing process, end grinding plays a role in improving the surface quality of pipe fittings ends, and the pipe fittings end grinding equipment also needs to adapt to the operation in the automatic processing of its related production lines.

由于产品包含多种类管件的情况,如圆管、方管、椭圆管等不同种类,而设备的打磨适用种类覆盖面单一,针对不同种类采用多台专用设备对其进行端部打磨处理,由操作人员将需打磨的管件送入相匹配的设备进行打磨处理,增加了操作人员的工作量;其次在生产运用中,由于这样的弊端存在,导致不能很好适用在生产线自动加工的条件,常常存在一机工作多机闲置的情况,产生场地浪费不利于生产线的合理布置。Since the product contains many types of pipe fittings, such as round pipes, square pipes, oval pipes, etc., and the applicable type of equipment for grinding is single, multiple special equipment are used for different types of end grinding, and the operator Sending the pipe fittings to be polished into matching equipment for grinding treatment increases the workload of the operator; secondly, in production and application, due to the existence of such drawbacks, it cannot be well applied to the conditions of automatic processing in the production line, and there is often a problem In the case of multiple machines being idle, the waste of space is not conducive to the reasonable layout of the production line.

发明内容Contents of the invention

为了解决上述技术问题,本发明的第一个目的在于提供一种用于航空航天管件的自适应打磨方法,该方法能够对多种类、多规格的管件端部包覆打磨。本发明的第二个目的在于提供一种用于航空航天管件的自适应打磨装置。In order to solve the above technical problems, the first object of the present invention is to provide an adaptive grinding method for aerospace pipe fittings, which can wrap and grind the ends of pipe fittings of various types and specifications. A second object of the present invention is to provide an adaptive grinding device for aerospace pipes.

为了实现上述第一个发明目的,本发明采用以下技术方案:In order to realize above-mentioned first invention object, the present invention adopts following technical scheme:

一种用于航空航天管件的自适应打磨方法,采用多个滚轮支撑环状的打磨皮带,其中一个滚轮主动运动将打磨皮带推向管件处,且对管件的表面进行包覆,打磨皮带与管件接触的两端所形成的夹角大于等于180°,另一滚轮在打磨皮带运动时被动运动,使得打磨皮带保持绷紧,且在打磨完成后,该滚轮复位使得打磨皮带依旧保持绷紧,还有一个滚轮主动转动带动打磨皮带转动,完成对管件一侧的打磨,然后将管件翻个面便能对管件的另一面完成打磨。An adaptive grinding method for aerospace pipe fittings, using multiple rollers to support a ring-shaped grinding belt, one of the rollers actively moves to push the grinding belt to the pipe fittings, and covers the surface of the pipe fittings, grinding the belt and pipe fittings The angle formed by the two ends of the contact is greater than or equal to 180°, and the other roller moves passively when the grinding belt is moving, so that the grinding belt remains tight, and after the grinding is completed, the roller resets to keep the grinding belt still tight, and There is a roller that actively rotates to drive the grinding belt to rotate to complete the grinding on one side of the pipe fitting, and then turn the pipe fitting over to complete the grinding on the other side of the pipe fitting.

作为优选方案:所述多个滚轮均设置在磨光安装板上,包括主动轮、从动轮B、从动轮A、转轮A、转轮B,所述主动轮用于带动打磨皮带转动;所述转轮A通过设置在磨光安装板上的压紧机构驱动运动,所述转轮B通过设置在磨光安装板上的张紧机构将打磨皮带保持始终绷紧状态。As a preferred solution: the plurality of rollers are all arranged on the polishing mounting plate, including a driving wheel, a driven wheel B, a driven wheel A, a runner A, and a runner B, and the driving wheel is used to drive the grinding belt to rotate; The runner A is driven to move by a pressing mechanism arranged on the polishing mounting plate, and the runner B keeps the polishing belt in a tight state all the time through a tensioning mechanism arranged on the polishing mounting plate.

作为优选方案:所述压紧机构包括压紧转臂轴和压紧驱动气缸,所述磨光安装板上贯穿设有转轴B,所述转轴B的一端固定压紧转臂轴,另一端固定活动连杆,所述压紧驱动气缸推动活动连杆以转轴B为圆心转动,进而使得压紧转臂轴也进行相应的转动,所述转轮A设置在压紧转臂轴的外端部。As a preferred solution: the pressing mechanism includes a pressing arm shaft and a pressing driving cylinder, and a rotating shaft B runs through the polished mounting plate. One end of the rotating shaft B is fixed to press the rotating arm shaft, and the other end is fixed to The movable connecting rod, the pressing driving cylinder pushes the movable connecting rod to rotate with the rotating shaft B as the center of a circle, so that the pressing arm shaft also rotates correspondingly, and the runner A is arranged at the outer end of the pressing arm shaft .

作为优选方案:所述压紧转臂轴成弧形,且压紧转臂轴的外端部间隔设有两个转轮A。As a preferred solution: the shaft of the pressing arm is arc-shaped, and the outer end of the shaft of the pressing arm is provided with two runners A at intervals.

作为优选方案:所述磨光安装板上设有打磨孔,所述压紧转臂轴下压使得打磨孔位于压紧转臂轴的凹口内。As a preferred solution: the polishing mounting plate is provided with a grinding hole, and the compression arm shaft is pressed down so that the grinding hole is located in the notch of the compression arm shaft.

作为优选方案:所述张紧机构包括张紧转臂轴、拉簧和弹簧座,所述磨光安装板上贯穿设有转轴A,所述转轴A的一端固定张紧转臂轴,另一端固定连杆,所述弹簧座固定在磨光安装板上,拉簧连接弹簧座与连杆,拉簧通过连杆使得张紧转臂轴向打磨皮带外运动,进而打磨皮带便被绷紧,当压紧单元带动打磨皮带时,张紧转臂轴会克服拉簧的力向内运动,所述张紧转臂轴的端部设有转轮B。As a preferred solution: the tensioning mechanism includes a tensioning arm shaft, a tension spring and a spring seat, and the polished mounting plate is provided with a rotating shaft A, one end of the rotating shaft A is fixed to the tensioning arm shaft, and the other end Fix the connecting rod, the spring seat is fixed on the polishing mounting plate, the tension spring connects the spring seat and the connecting rod, the tension spring moves the tensioning arm axially outside the grinding belt through the connecting rod, and then the grinding belt is tightened, When the pressing unit drives the grinding belt, the tensioning arm shaft will overcome the force of the extension spring and move inward, and the end of the tensioning arm shaft is provided with a runner B.

作为优选方案:所述张紧转臂轴成L形,且张紧转臂轴向下转动使得从动轮A位于张紧转臂轴的折弯处。As a preferred solution: the tensioning arm shaft is L-shaped, and the tensioning arm shaft rotates downward so that the driven wheel A is located at the bend of the tensioning arm shaft.

作为优选方案:所述磨光安装板上通过轴承转动设置有连接轴,所述主动轮固定在连接轴的一端,连接轴的另一端固定有主动电机轮,主动电机轮通过传动皮带连接有打磨皮带驱动电机。As a preferred solution: the polishing mounting plate is provided with a connecting shaft through bearing rotation, the driving wheel is fixed on one end of the connecting shaft, the other end of the connecting shaft is fixed with a driving motor wheel, and the driving motor wheel is connected with a grinding wheel through a transmission belt. Belt drive motor.

作为优选方案:所述打磨装置还包括防尘护罩,所述防尘护罩包括第一壳体和第二壳体,两个壳体通过合页铰接,且两个壳体之间还设有锁扣。As a preferred solution: the grinding device also includes a dustproof cover, the dustproof cover includes a first shell and a second shell, the two shells are hinged by a hinge, and a Has a lock.

为了实现上述第二个发明目的,本发明采用以下技术方案:In order to realize above-mentioned second invention object, the present invention adopts following technical scheme:

一种用于航空航天管件的自适应打磨装置,该装置用于执行上述任意一项所述的打磨方法。An adaptive grinding device for aerospace pipe fittings, the device is used to implement any one of the grinding methods described above.

与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:

本发明采用可活动的滚轮配合打磨皮带的结构,带动打磨皮带对管件端部进行包覆,通过主动轮的驱动完成对管件的打磨;打磨完成后,利用滚轮使得打磨皮带回到原位,始终保持张紧状态。The invention adopts the structure of the movable roller and the grinding belt, drives the grinding belt to cover the end of the pipe fittings, and completes the grinding of the pipe fittings through the drive of the driving wheel; Stay tense.

本发明可实现通过数字化控制实现多种类管件的自动打磨,提升其设备在管件生产线加工中的利用率以及生产线场地的利用率;通过自适应打磨装置的运用,达到更多复杂管件、更多规格管件的适用性效果,满足航空航天领域管件加工的要求。The invention can realize the automatic grinding of various pipe fittings through digital control, improve the utilization rate of its equipment in the processing of the pipe fitting production line and the utilization rate of the production line site; through the use of self-adaptive grinding device, it can achieve more complex pipe fittings and more specifications The applicability effect of the pipe fittings meets the requirements of pipe fittings processing in the aerospace field.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application and not to limit the present application.

图1为本发明的方法所采用的打磨装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the grinding device that the method of the present invention adopts;

图2为本发明的方法所采用的打磨装置拆除防尘护罩后的后视立体结构示意图;Fig. 2 is the rear view three-dimensional structural schematic diagram of the grinding device adopted in the method of the present invention after the dustproof shield is removed;

图3为本发明的方法所采用的打磨装置拆除防尘护罩后的前视立体结构示意图;Fig. 3 is the front-view three-dimensional structure schematic diagram of the grinding device adopted in the method of the present invention after the dustproof shield is removed;

图4为本发明的方法所采用的打磨装置拆除防尘护罩后的背面结构示意图;Fig. 4 is the schematic diagram of the rear structure of the polishing device adopted in the method of the present invention after the dustproof shield is removed;

图5为本发明的方法所采用的打磨装置拆除防尘护罩后打磨状态下的后视立体结构示意图;Fig. 5 is the three-dimensional structure diagram of the rear view in the grinding state after the grinding device used in the method of the present invention is removed from the dust shield;

图6为本发明的方法所采用的打磨装置拆除防尘护罩后打磨状态下的背面结构示意图;Fig. 6 is a schematic diagram of the back structure of the grinding device used in the method of the present invention after removing the dust shield and grinding;

图7为本发明的方法所采用的打磨装置拆除防尘护罩后打磨状态下的正面结构示意图。Fig. 7 is a schematic diagram of the front structure of the grinding device used in the method of the present invention in the grinding state after the dustproof cover is removed.

具体实施方式Detailed ways

应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、部件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.

此外,在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。Furthermore, in describing the present invention, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front" , "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", etc. Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more, unless otherwise clearly defined.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

下面结合附图与实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:

一种用于航空航天管件的自适应打磨方法,采用多个滚轮支撑环状的打磨皮带26,其中一个滚轮主动运动将打磨皮带26推向管件5处,且对管件5的表面进行包覆,打磨皮带26与管件5接触的两端所形成的夹角大于等于180°,另一滚轮在打磨皮带26运动时被动运动,使得打磨皮带26保持绷紧,且在打磨完成后,该滚轮复位使得打磨皮带26依旧保持绷紧,还有一个滚轮主动转动带动打磨皮带26转动,完成对管件5一侧的打磨,然后将管件5翻个面便能对管件的另一面完成打磨。An adaptive grinding method for aerospace pipe fittings, using a plurality of rollers to support an annular grinding belt 26, one of which actively moves the grinding belt 26 to the pipe fitting 5, and coats the surface of the pipe fitting 5, The angle formed by the two ends of the polishing belt 26 in contact with the pipe fitting 5 is greater than or equal to 180°, and the other roller moves passively when the polishing belt 26 moves, so that the polishing belt 26 remains tight, and after the polishing is completed, the roller resets so that Grinding belt 26 still keeps tight, and a roller actively rotates to drive grinding belt 26 to rotate, completes the grinding of pipe fitting 5 one side, then pipe fitting 5 turns over and just can finish polishing to the other side of pipe fitting.

如图1至图7为本发明所述的一种用于航空航天管件的自适应打磨方法所采用的装置的具体结构,该装置包括磨光安装板21、打磨皮带26、主动轮211、张紧机构和压紧机构,所述磨光安装板21竖直固定在机架上,所述主动轮、从动轮分布在磨光安装板21上,所述打磨皮带26由主动轮、从动轮支撑,且由张紧机构将打磨皮带绷紧,所述压紧机构将打磨皮带抵靠在管件5上。Fig. 1 to Fig. 7 is the specific structure of the device adopted in a kind of adaptive grinding method for aerospace pipe fittings according to the present invention, and the device comprises a polishing mounting plate 21, a grinding belt 26, a driving wheel 211, a Tightening mechanism and pressing mechanism, described polishing mounting plate 21 is vertically fixed on the frame, and described driving wheel, driven wheel are distributed on polishing mounting plate 21, and described polishing belt 26 is supported by driving wheel, driven wheel , and the sanding belt is tightened by a tensioning mechanism, and the pressing mechanism presses the sanding belt against the pipe fitting 5 .

所述张紧机构设置在磨光安装板21的上部,包括张紧转臂轴24和弹簧座27,所述张紧转臂轴24成L形,且张紧转臂轴24向下转动使得从动轮A213位于张紧转臂轴24的折弯处。所述张紧转臂轴24的一端与贯穿磨光安装板21且转动设置的转轴A一端固定,所述转轴A的另一端固定有连杆29,所述弹簧座27固定在磨光安装板21上,且弹簧座27与连杆29之间设有拉簧28,所述张紧转臂轴24的另一端上设有转轮B241。The tensioning mechanism is arranged on the top of the polishing mounting plate 21, and includes a tensioning arm shaft 24 and a spring seat 27. The tensioning arm shaft 24 is L-shaped, and the tensioning arm shaft 24 rotates downward so that The driven wheel A213 is located at the bend of the tensioning arm shaft 24 . One end of the tensioning arm shaft 24 is fixed to one end of the rotating shaft A that runs through the polishing mounting plate 21 and is rotated. The other end of the rotating shaft A is fixed with a connecting rod 29, and the spring seat 27 is fixed on the polishing mounting plate. 21, and a tension spring 28 is provided between the spring seat 27 and the connecting rod 29, and the other end of the tensioning arm shaft 24 is provided with a runner B241.

所述压紧机构设置在磨光安装板21的中部,包括压紧转臂轴23和压紧驱动气缸25,所述压紧转臂轴23的一端与贯穿磨光安装板21且转动设置的转轴B一端固定,所述转轴B的另一端固定有活动连杆232,所述压紧驱动气缸25铰接在磨光安装板21上,且压紧驱动气缸25的活塞杆与活动连杆232铰接,所述压紧转臂轴23的另一端上有至少一个转轮A231,作为优选,压紧转臂轴23的另一端上间隔设置两个转轮A231。The pressing mechanism is arranged at the middle part of the polishing mounting plate 21, and comprises a pressing arm shaft 23 and a pressing driving cylinder 25, and one end of the pressing arm shaft 23 is connected with the rotating arm shaft 21 that runs through the polishing mounting plate 21. One end of the rotating shaft B is fixed, and the other end of the rotating shaft B is fixed with a movable connecting rod 232. The pressing driving cylinder 25 is hinged on the polishing mounting plate 21, and the piston rod of the pressing driving cylinder 25 is hinged to the movable connecting rod 232. , There is at least one runner A231 on the other end of the pressing arm shaft 23, and preferably, two runners A231 are arranged at intervals on the other end of the pressing arm shaft 23.

所述张紧机构和压紧机构之间还设有从动轮A213,所述主动轮211设置在磨光安装板21的下部,且主动轮211的斜上方设有从动轮B212,所述打磨皮带26成环状,且由从动轮A213、转轮A231、从动轮B212、主动轮211以及转轮B241共同支撑;所述压紧转臂轴23成弧形,所述压紧驱动气缸25推动压紧转臂轴23转动,将转轮A231与从动轮B212之间的打磨皮带26裹在管件5上,所述磨光安装板21上通过轴承转动设置有连接轴,所述主动轮211固定在连接轴的一端,连接轴的另一端固定有主动电机轮214,打磨皮带驱动电机通过传动皮带与主动电机轮214连接,且驱动主动电机轮214转动;所述主动轮211与主动电机轮214同步转动,进而驱动打磨皮带26转动对管件5进行打磨。A driven wheel A213 is also provided between the tensioning mechanism and the pressing mechanism, the driving wheel 211 is arranged on the bottom of the polishing mounting plate 21, and the driven wheel B212 is arranged obliquely above the driving wheel 211, and the grinding belt 26 is ring-shaped, and is jointly supported by driven wheel A213, runner A231, driven wheel B212, driving wheel 211 and runner B241; described pressing arm shaft 23 is arc-shaped, and described pressing driving cylinder 25 pushes and presses Tighten the rotating arm shaft 23 to rotate, wrap the polishing belt 26 between the runner A231 and the driven wheel B212 on the pipe fitting 5, the polishing mounting plate 21 is provided with a connecting shaft through bearing rotation, and the driving wheel 211 is fixed on One end of the connecting shaft, the other end of the connecting shaft is fixed with the driving motor wheel 214, and the grinding belt driving motor is connected with the driving motor wheel 214 by the transmission belt, and drives the driving motor wheel 214 to rotate; the driving wheel 211 is synchronous with the driving motor wheel 214 Rotate, and then drive the grinding belt 26 to rotate to grind the pipe fitting 5.

当管件夹持可靠后,压紧驱动气缸驱动活动连杆转动,使得压紧转臂轴上的转轮A231推动打磨皮带对管件端部进行包覆,打磨皮带通过主动轮的驱动完成对管件的打磨;打磨完成后,压紧驱动气缸缩回到原位,同时通过拉簧的拉力将连杆拉动,带动压紧转臂轴23复位,将打磨皮带撑往张紧状态。When the pipe fittings are clamped reliably, the compression drive cylinder drives the movable connecting rod to rotate, so that the runner A231 on the compression arm shaft pushes the grinding belt to cover the end of the pipe fittings, and the grinding belt is driven by the driving wheel to complete the fitting of the pipe fittings. Grinding; after the grinding was completed, the compression drive cylinder was retracted to the original position, and the connecting rod was pulled by the pulling force of the extension spring to drive the compression rotating arm shaft 23 to reset, and the grinding belt was propped to the tensioned state.

上述结构布局能够使得打磨皮带与管件接触更加紧密,同时将压紧转臂轴23设计成弧形,C形或者U形,能够使得压紧转臂轴23推动打磨皮带时将尽可能多的管件表面包覆,有利于减少打磨次数,提高打磨效率。上述形状的压紧转臂轴23在转动后使得打磨皮带与管件接触的两端所形成的夹角大于等于180°,这样操作时只需要将管件翻个面,便能完成管件的全部打磨,省时省力。另外在端部设置两个转轮能够使得打磨皮带在弯折后依旧能保持相互之间没有干涉,运行稳定,避免了皮带的过渡损耗。The above-mentioned structural layout can make the grinding belt more closely contact with the pipe fittings. At the same time, the pressing arm shaft 23 is designed to be arc-shaped, C-shaped or U-shaped, so that as much pipe fittings as possible can be moved when the pressing arm shaft 23 pushes the grinding belt. Surface coating is beneficial to reduce the number of grinding times and improve grinding efficiency. The pressing arm shaft 23 of the above-mentioned shape makes the angle formed by the two ends of the grinding belt in contact with the pipe fitting be greater than or equal to 180° after rotation, so that only the pipe fitting needs to be turned over during operation like this to complete all the pipe fitting grinding, saving Save time and effort. In addition, two runners are arranged at the end so that the grinding belt can still maintain no interference with each other after being bent, and the operation is stable, avoiding the transitional loss of the belt.

上述结构通过气缸驱动可活动的张紧滚轮结构配合打磨皮带的柔性特点,实现多种类、多规格的管件端部包覆打磨来提高适用性;该装置的使用能够保障在多种类管件端部打磨自动加工中灵活性、适应性的运用,提升生产效率。The above structure drives the movable tensioning roller structure by the cylinder and cooperates with the flexibility of the grinding belt to realize the wrapping and grinding of the ends of pipe fittings of various types and specifications to improve the applicability; the use of this device can guarantee the grinding of the ends of various types of pipe fittings The use of flexibility and adaptability in automatic processing improves production efficiency.

为了能够满足管件特定长度的端部打磨,所述磨光安装板21上还设有打磨孔22,当管件需要打磨的端部长度大于打磨皮带宽度以及打磨皮带与磨光安装板21间距之和时,管件可以从打磨孔22穿出,同时,压紧转臂轴23下压时,打磨孔22也正好位于压紧转臂轴23的凹口内。In order to meet the end grinding of the specific length of the pipe fitting, the polishing mounting plate 21 is also provided with a grinding hole 22. , the pipe fittings can pass through the grinding hole 22, and simultaneously, when the pressing arm shaft 23 is pressed down, the grinding hole 22 is also just in place in the notch of the pressing arm shaft 23.

为了使得打磨装置运行更加稳定,且安全性更高,所述打磨装置2还包括防尘护罩20,如图1所示,所述防尘护罩20包括第一壳体和第二壳体,两个壳体通过合页201铰接,且两个壳体之间还设有锁扣202。所述第一壳体与磨光安装板21的一侧通过螺栓固定,所述第二壳体背面设有开口,且开口的大小形状与磨光安装板21相同。所述防尘护罩20上与打磨孔22相对应的位置也开设有通孔。维护时,只要打开两个壳体之间的锁扣,将第二壳体翻转便能对磨光安装板21上的部件进行维修更换。In order to make the grinding device run more stably and with higher safety, the grinding device 2 also includes a dustproof cover 20, as shown in Figure 1, the dustproof cover 20 includes a first housing and a second housing , the two housings are hinged by a hinge 201, and a lock 202 is also provided between the two housings. The first housing is fixed to one side of the polishing mounting plate 21 by bolts, and the second housing is provided with an opening on the back, and the size and shape of the opening is the same as that of the polishing mounting plate 21 . A through hole is also opened on the dustproof cover 20 at a position corresponding to the grinding hole 22 . During maintenance, as long as the lock between the two housings is opened, the second housing can be turned over to repair and replace the components on the polished mounting plate 21 .

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limitations to the present invention. Under the circumstances, within the scope of the present invention, the above embodiments can be changed, modified, replaced and modified. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the present invention. within the scope of the technical program.

Claims (8)

1.一种用于航空航天管件的自适应打磨方法,其特征在于:采用多个滚轮支撑环状的打磨皮带(26),其中一个滚轮主动运动将打磨皮带(26)推向管件(5)处,且对管件(5)的表面进行包覆,打磨皮带(26)与管件(5)接触的两端所形成的夹角大于等于180°,另一滚轮在打磨皮带(26)运动时被动运动,使得打磨皮带(26)保持绷紧,且在打磨完成后,该滚轮复位使得打磨皮带(26)依旧保持绷紧,还有一个滚轮主动转动带动打磨皮带(26)转动,完成对管件(5)一侧的打磨,然后将管件(5)翻个面便能对管件的另一面完成打磨;1. An adaptive grinding method for aerospace pipe fittings, characterized in that: a plurality of rollers are used to support an annular grinding belt (26), and one of the rollers actively moves the grinding belt (26) to the pipe fitting (5) place, and the surface of the pipe fitting (5) is coated, the angle formed by the two ends of the grinding belt (26) in contact with the pipe fitting (5) is greater than or equal to 180°, and the other roller is passive when the grinding belt (26) moves movement, so that the grinding belt (26) remains taut, and after the grinding is completed, the roller resets so that the grinding belt (26) remains tight, and a roller actively rotates to drive the grinding belt (26) to rotate, completing the alignment of the pipe fittings ( 5) Grinding on one side, and then turning the pipe fitting (5) over to complete the grinding on the other side of the pipe fitting; 所述多个滚轮均设置在磨光安装板(21)上,包括主动轮(211)、从动轮B(212)、从动轮A(213)、转轮A(231)、转轮B(241),所述主动轮(211)用于带动打磨皮带(26)转动;所述转轮A(231)通过设置在磨光安装板(21)上的压紧机构驱动运动,所述转轮B(241)通过设置在磨光安装板(21)上的张紧机构将打磨皮带(26)保持始终绷紧状态;The plurality of rollers are all arranged on the polishing mounting plate (21), including driving wheel (211), driven wheel B (212), driven wheel A (213), runner A (231), runner B (241 ), the driving wheel (211) is used to drive the grinding belt (26) to rotate; the runner A (231) is driven by a pressing mechanism arranged on the polishing mounting plate (21), and the runner B (241) keep the polishing belt (26) in a tight state all the time by the tension mechanism arranged on the polishing mounting plate (21); 所述压紧机构包括压紧转臂轴(23)和压紧驱动气缸(25),所述磨光安装板(21)上贯穿设有转轴B,所述转轴B的一端固定压紧转臂轴(23),另一端固定活动连杆(232),所述压紧驱动气缸(25)推动活动连杆(232)以转轴B为圆心转动,进而使得压紧转臂轴(23)也进行相应的转动,所述转轮A(231)设置在压紧转臂轴(23)的外端部。The pressing mechanism includes a pressing arm shaft (23) and a pressing driving cylinder (25). A rotating shaft B runs through the polished mounting plate (21), and one end of the rotating shaft B is fixed to the pressing arm. shaft (23), the other end of which is a fixed movable link (232), and the compressing drive cylinder (25) pushes the movable link (232) to rotate with the rotating shaft B as the center of the circle, so that the compressing arm shaft (23) also Correspondingly rotate, the runner A (231) is arranged on the outer end of the pressing arm shaft (23). 2.根据权利要求1所述的一种用于航空航天管件的自适应打磨方法,其特征在于:所述压紧转臂轴(23)成弧形,且压紧转臂轴(23)的外端部间隔设有两个转轮A(231)。2. A kind of self-adaptive grinding method for aerospace pipe fittings according to claim 1, is characterized in that: described pressing arm shaft (23) is arc-shaped, and compressing arm shaft (23) The outer end is provided with two runners A (231) at intervals. 3.根据权利要求1所述的一种用于航空航天管件的自适应打磨方法,其特征在于:所述磨光安装板(21)上设有打磨孔(22),所述压紧转臂轴(23)下压使得打磨孔(22)位于压紧转臂轴(23)的凹口内。3. A kind of self-adaptive grinding method for aerospace pipe fittings according to claim 1, it is characterized in that: described polishing mounting plate (21) is provided with grinding hole (22), and described pressing arm Axle (23) presses down and makes grinding hole (22) be positioned at the notch that compresses pivot arm axle (23). 4.根据权利要求1所述的一种用于航空航天管件的自适应打磨方法,其特征在于:所述张紧机构包括张紧转臂轴(24)、拉簧和弹簧座(27),所述磨光安装板(21)上贯穿设有转轴A,所述转轴A的一端固定张紧转臂轴(24),另一端固定连杆(29),所述弹簧座(27)固定在磨光安装板(21)上,拉簧(28)连接弹簧座(27)与连杆(29),拉簧(28)通过连杆(29)使得张紧转臂轴(24)向打磨皮带(26)外运动,进而打磨皮带(26)便被绷紧,当压紧单元带动打磨皮带(26)时,张紧转臂轴(24)会克服拉簧(28)的力向内运动,所述张紧转臂轴(24)的端部设有转轮B(241)。4. A kind of adaptive grinding method for aerospace pipe fittings according to claim 1, is characterized in that: described tensioning mechanism comprises tensioning arm shaft (24), extension spring and spring seat (27), The polished mounting plate (21) is provided with a rotating shaft A, one end of the rotating shaft A is fixed to the tensioning arm shaft (24), the other end is fixed to the connecting rod (29), and the spring seat (27) is fixed on On the polishing mounting plate (21), the extension spring (28) connects the spring seat (27) and the connecting rod (29), and the extension spring (28) makes the tensioning arm shaft (24) to the grinding belt through the connecting rod (29). (26) moves outward, and then the grinding belt (26) is just tightened, and when the pressing unit drives the grinding belt (26), the tensioning arm shaft (24) can overcome the force of the extension spring (28) and move inwardly, A runner B (241) is provided at the end of the tensioning arm shaft (24). 5.根据权利要求4所述的一种用于航空航天管件的自适应打磨方法,其特征在于:所述张紧转臂轴(24)成L形,且张紧转臂轴(24)向下转动使得从动轮A(213)位于张紧转臂轴(24)的折弯处。5. A method for adaptive grinding of aerospace pipes according to claim 4, characterized in that: the tensioning arm shaft (24) is L-shaped, and the tensioning arm shaft (24) faces Turn down so that the driven wheel A (213) is located at the bend of the tensioning arm shaft (24). 6.根据权利要求1所述的一种用于航空航天管件的自适应打磨方法,其特征在于:所述磨光安装板(21)上通过轴承转动设置有连接轴,所述主动轮(211)固定在连接轴的一端,连接轴的另一端固定有主动电机轮(214),主动电机轮(214)通过传动皮带(37)连接有打磨皮带驱动电机(33)。6. A kind of self-adaptive grinding method for aerospace pipe fittings according to claim 1, it is characterized in that: described polishing mounting plate (21) is provided with connecting shaft through bearing rotation, and described driving wheel (211 ) is fixed on an end of the connecting shaft, and the other end of the connecting shaft is fixed with a driving motor wheel (214), and the driving motor wheel (214) is connected with a grinding belt drive motor (33) by a transmission belt (37). 7.根据权利要求1所述的一种用于航空航天管件的自适应打磨方法,其特征在于:所述打磨装置(2)还包括防尘护罩(20),所述防尘护罩(20)包括第一壳体和第二壳体,两个壳体通过合页(201)铰接,且两个壳体之间还设有锁扣(202)。7. A kind of adaptive grinding method for aerospace pipe fittings according to claim 1, is characterized in that: described grinding device (2) also comprises dustproof shield (20), and described dustproof shield ( 20) It includes a first shell and a second shell, the two shells are hinged by a hinge (201), and a lock (202) is also provided between the two shells. 8.一种用于航空航天管件的自适应打磨装置,其特征在于:该装置用于执行上述权利要求1至7中任意一项所述的打磨方法。8. An adaptive grinding device for aerospace pipe fittings, characterized in that the device is used to implement the grinding method described in any one of claims 1 to 7.
CN202210535042.XA 2022-05-17 2022-05-17 Self-adaptive polishing method and device for aerospace pipe fitting Active CN114871914B (en)

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