CN114871901B - Spherical industrial product polishing device for industrial product design and polishing method thereof - Google Patents
Spherical industrial product polishing device for industrial product design and polishing method thereof Download PDFInfo
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- CN114871901B CN114871901B CN202210630130.8A CN202210630130A CN114871901B CN 114871901 B CN114871901 B CN 114871901B CN 202210630130 A CN202210630130 A CN 202210630130A CN 114871901 B CN114871901 B CN 114871901B
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- 238000005498 polishing Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000002955 isolation Methods 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims description 63
- 238000000227 grinding Methods 0.000 claims description 19
- 238000001816 cooling Methods 0.000 claims description 18
- 239000000110 cooling liquid Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 7
- 239000012634 fragment Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000007517 polishing process Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 claims 1
- 239000000047 product Substances 0.000 description 127
- 230000000694 effects Effects 0.000 description 2
- 239000002352 surface water Substances 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B11/00—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
- B24B11/02—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The invention discloses a spherical industrial product polishing device for industrial product design and a polishing method thereof, and relates to the technical field of spherical industrial product polishing devices. The invention relates to a spherical industrial product polishing device for industrial product design and a polishing method thereof; the spherical industrial product can be rotated by controlling the first motor, the clamping jaw cylinder and the second motor are mutually matched, so that the azimuth adjustment of the spherical industrial product can be realized, the adjustment operation is simpler, the spherical industrial product falls on the screen, is hung on the isolation net after being cooled, and hot air generated by opening the air heater can be used for quickly drying water stains on the surface of the spherical industrial product.
Description
Technical Field
The invention relates to the technical field of spherical industrial product polishing devices, in particular to a spherical industrial product polishing device for industrial product design and a polishing method thereof.
Background
Industrial production is an essential part of social operation, industrial products are real objects with certain practical functions and aesthetic values generated by certain creative practical activities for human beings to improve living and living conditions, and products of industrial design often need polishing operation on the surfaces of the products. Wherein the spherical industrial product needs to be provided with a polishing device during production.
The prior patent (bulletin number: CN 213531963U) discloses a spherical industrial product polishing device for industrial product design, and relates to the technical field of polishing devices. The screw rod is installed on one side of the motor, the outer side wall of the screw rod penetrates through the screw rod sleeve, and the outer side wall of the screw rod sleeve is fixedly connected with the bearing sleeve. The inventor finds that the following problems in the prior art are not solved well in the process of realizing the scheme: the device can not realize automatic surface replacement during clamping, and manual surface replacement is needed in the polishing process, so that inconvenience exists; the device adopts water to cool down at the too high temperature of spherical industrial product surface after polishing, and spherical industrial product surface can remain water, needs the manual work to wipe, and is comparatively troublesome.
Disclosure of Invention
The invention mainly aims to provide a spherical industrial product polishing device for industrial product design and a polishing method thereof, which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the utility model provides an industrial product design is with spherical industrial product grinding device, includes the base plate, the top surface middle part fixed mounting of base plate has the collection mechanism who collects the tailing function, grinding machanism, supporting mechanism and fixture are installed to the top surface of base plate near the position of collection mechanism, cooling mechanism is installed to the position that one side surface of base plate is close to collection mechanism.
The polishing mechanism is used for adjusting polishing spherical industrial products in multiple directions.
The clamping mechanism is used for clamping and fixing the spherical industrial product and can control the rotation of the spherical industrial product.
The bearing mechanism is used for bearing the spherical industrial product and controlling the rotation of the spherical industrial product.
The cooling mechanism is used for cooling the spherical industrial product and drying water stain moisture on the surface of the spherical industrial product.
Preferably, the collection mechanism comprises a collection shell, a screen, a storage box and a pull handle, wherein the collection shell is fixedly arranged in the middle of the top surface of the base plate, the screen is obliquely and fixedly arranged on the inner wall surface of the collection shell, the storage box is installed by sliding and penetrating through a side plate of the collection shell, the storage box is located under the screen, and the pull handle is fixedly arranged on one side surface of the storage box.
Preferably, the bearing mechanism comprises a second linear motor, a first electric push rod, a first base and a second motor, wherein the second linear motor is fixedly arranged at the position, close to the collecting shell, of the top surface of the base plate, the first electric push rod is fixedly arranged at the moving end of the second linear motor, the first base is fixedly arranged at the end face of the telescopic end of the top of the first electric push rod, the second motor is fixedly arranged on the first base, and the pneumatic sucker is fixedly arranged at the output end of the second motor.
Preferably, the fixture includes first linear motor, stand, first motor, clamping jaw cylinder and extension clamp, first linear motor fixed mounting is close to the position of supporting mechanism at the top surface of base plate, the removal end face fixed mounting of first linear motor has the stand, the stand is close to one side fixed surface mounting of supporting mechanism has first motor, the output fixed mounting of first motor has clamping jaw cylinder, two equal fixed mounting of clamping end of clamping jaw cylinder have the extension clamp, two equal screw thread through-mounting has the screw thread post on the extension clamp, two equal fixed mounting of adjacent face of screw thread post has the grip block, two the slipmat is all installed to the adjacent face of grip block, two equal fixed mounting of opposite one end of screw thread post has the handle post.
Preferably, a fixed support is fixedly arranged in the middle of the bottom surface of the clamping jaw cylinder, an inductor is fixedly arranged on the fixed support, an induction plate is fixedly arranged on one side surface of the first base, and the inductor faces the direction of the induction plate.
Preferably, the polishing mechanism comprises a third linear motor, a second electric push rod, a rotating piece and a second base, wherein the rotating piece is rotatably installed at the bottom of one end of the third linear motor, the rotating piece is fixedly installed at the top surface of the base plate and is close to the position of the collecting mechanism, a fourth linear motor is vertically and fixedly installed at the top moving end of the third linear motor, a second base is fixedly installed at the moving end of the fourth linear motor, a third motor is fixedly installed on the second base, a grinding disc is fixedly installed at the output end of the third motor, the second electric push rods are rotatably installed on the surfaces of two sides of one end of the third linear motor, which is far away from the rotating piece, of the second electric push rod, and the bottom ends of the two second electric push rods are rotatably installed on the top surface of the base plate.
Preferably, the cooling mechanism comprises a water tank, a filter frame, an isolation net and a drying box, a notch is formed in the top of a side wall of the water tank, the drying box is fixedly arranged at the bottom of the notch on the outer surface of the side wall of the water tank, the water tank is fixedly arranged at the bottom of a screen mesh on one side surface of a base plate, the filter frame is rotatably arranged at the position, close to the notch, of the inner surface of the water tank, one end, far away from the notch, of the filter frame is obliquely and fixedly provided with a supporting plate, a third electric push rod is rotatably arranged on the bottom surface of the supporting plate, the bottom end of the third electric push rod is rotatably arranged on the top surface of the bottom plate of the water tank, a drain pipe is penetratingly arranged at the bottom of the side wall of the water tank, and a valve is arranged on the drain pipe.
Preferably, the inner wall surface of stoving case fixed mounting has the isolation net, the embedding is installed the drainage net in the filter frame, the bottom surface of base plate is close to the position fixed mounting of stoving case has the air heater, the output of air heater runs through a side wall bottom of stoving case.
A polishing method of a spherical industrial product polishing device for industrial product design, the polishing method of the polishing device comprises the following steps:
the first step, through opening the pneumatic sucking disc and placing the spherical industrial product that needs to polish, control second linear motor, first electric putter open can make the pneumatic sucking disc can make the second linear motor orientation about the side-by-side removal, control the horizontal rotation of spherical industrial product of second motor.
And secondly, when the sensor senses the sensing plate, the spherical industrial product stops along with the movement of the second linear motor, the spherical industrial product can accurately reach between the two clamping blocks, the first electric push rod is controlled to enable the spherical industrial product to rise and fall to a proper position, and then the clamping jaw cylinder is controlled to be opened to enable the two clamping blocks to clamp the spherical industrial product.
And thirdly, adjusting the spacing between the clamping blocks through the handle column, so that the ball-shaped industrial products with different specifications can be adapted.
Fourth, after the spherical industrial product is clamped, the first linear motor is controlled to enable the spherical industrial product to move to a position close to the grinding disc, large-range adjustment movement of the grinding disc can be achieved through controlling the third linear motor, the fourth linear motor and the second electric push rod, and grinding operation can be conducted on the spherical industrial product by starting the third motor.
And fifthly, fragments generated in the polishing process of the spherical industrial products can fall into the collecting case, the fragments pass through the screen mesh and fall into the collecting box, and the collecting box can be pulled out by using the pull handle at the later stage to be taken out.
And sixthly, controlling the first motor to enable the spherical industrial product to rotate, enabling the first motor, the clamping jaw air cylinder and the second motor to be matched with each other to achieve azimuth adjustment of the spherical industrial product, controlling the clamping jaw air cylinder to loosen the spherical industrial product after polishing of the spherical industrial product, enabling the spherical industrial product to fall on a screen, then rolling into a water tank, adding a proper amount of cooling liquid into the water tank, enabling the cooling liquid level to be aligned with a groove, enabling a third electric push rod to keep a shortened state, enabling the spherical industrial product to roll down at the lowest position between a water filtering net and a supporting plate, enabling the cooling liquid to pass through the water filtering net and pass through the spherical industrial product, and rapidly cooling the spherical industrial product.
Seventh, the third electric push rod is controlled to extend so that the spherical industrial product rolls down to the isolation net in the drying box along the water filtering net along with the supporting plate is lifted, then the hot air machine is started, the generated hot air can rapidly dry water stains on the surface of the spherical industrial product, and workers can directly take out the spherical industrial product after finishing polishing in a handheld manner.
Compared with the prior art; the invention has the following beneficial effects:
1. the spherical industrial product can be rotated by controlling the first motor, and the first motor, the clamping jaw cylinder and the second motor are mutually matched to realize the azimuth adjustment of the spherical industrial product, so that the adjustment operation is simpler.
2. The inductor senses the induction plate, and spherical industrial products stop along with the movement of the second linear motor, so that the spherical industrial products can accurately reach between two clamping blocks, the first electric push rod is controlled to enable the spherical industrial products to rise and fall to a proper position, then the clamping jaw cylinder is controlled to be opened to enable the two clamping blocks to clamp the spherical industrial products, and the spacing adjustment between the clamping blocks can be realized through the handle column, so that the spherical industrial products with different specifications can be adapted.
3. The clamping jaw cylinder is controlled to loosen the spherical industrial product, so that the spherical industrial product falls on the screen, then rolls into the water tank, a proper amount of cooling liquid is added in the water tank, the cooling liquid level is aligned with the notch, the third electric push rod is kept in a shortened state, the spherical industrial product rolls down to the lowest position between the water filtering net and the supporting plate, the cooling liquid passes through the water filtering net to submerge the spherical industrial product and rapidly cools down the spherical industrial product, the third electric push rod is controlled to extend so that the spherical industrial product rolls down to the isolation net in the drying box along the water filtering net along with the supporting plate, then the hot air machine is started, the generated hot air can rapidly dry the surface water stain of the spherical industrial product, and a worker can directly hold the spherical industrial product after finishing polishing.
Drawings
FIG. 1 is a schematic view of a first perspective overall structure of a spherical industrial polishing device for industrial product design according to the present invention;
FIG. 2 is a schematic view of a second perspective overall structure of a spherical industrial polishing device for industrial product design according to the present invention;
FIG. 3 is a schematic top view of a spherical industrial polishing device for industrial product design according to the present invention;
FIG. 4 is a schematic perspective view of a clamping mechanism of a spherical industrial polishing device for industrial product design according to the present invention;
FIG. 5 is a schematic perspective view of a bearing mechanism of a spherical industrial polishing device for industrial product design according to the present invention;
FIG. 6 is a schematic perspective view of a collection mechanism of a spherical industrial polishing device for industrial product design according to the present invention;
FIG. 7 is a schematic perspective view of a polishing mechanism of a spherical industrial polishing device for industrial product design according to the present invention;
FIG. 8 is a schematic perspective view of a cooling mechanism of a spherical industrial polishing device for industrial product design according to the present invention;
fig. 9 is a schematic perspective view of a filter frame of a spherical industrial polishing device for industrial product design according to the present invention.
In the figure: 1. a substrate; 2. a clamping mechanism; 21. a first linear motor; 22. a column; 23. a first motor; 24. a clamping jaw cylinder; 25. an extension clip; 26. a clamping block; 27. a threaded column; 28. a handle post; 29. an inductor; 210. a fixed bracket; 3. a bearing mechanism; 31. a second linear motor; 32. a first electric push rod; 33. a first base; 34. a second motor; 35. a pneumatic chuck; 36. an induction plate; 4. a polishing mechanism; 41. a third linear motor; 42. a second electric push rod; 43. a rotating member; 44. a second base; 45. a third motor; 46. grinding disc; 47. a fourth linear motor; 5. a collection mechanism; 51. collecting the shell; 52. a screen; 53. a storage box; 54. a pull handle; 6. a cooling mechanism; 61. a water tank; 62. a filter frame; 63. an isolation net; 64. a drying box; 65. a drain pipe; 66. an air heater; 67. a water filter screen; 68. a supporting plate; 69. a third electric push rod; 610. and (5) groove missing.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in figures 1-9, the spherical industrial product polishing device for industrial product design comprises a substrate 1, a collecting mechanism 5 with a tailing collecting function is fixedly arranged in the middle of the top surface of the substrate 1, a polishing mechanism 4, a bearing mechanism 3 and a clamping mechanism 2 are arranged on the top surface of the substrate 1 near the collecting mechanism 5, and a cooling mechanism 6 is arranged on one side surface of the substrate 1 near the collecting mechanism 5.
The polishing mechanism 4 is used for adjusting polishing spherical industrial products in multiple directions.
The clamping mechanism 2 is used for clamping and fixing the spherical industrial product and can control the rotation of the spherical industrial product.
The bearing mechanism 3 is used for bearing the spherical industrial product and controlling the rotation of the spherical industrial product.
The cooling mechanism 6 is used for cooling the spherical industrial product and drying the water stain moisture on the surface of the spherical industrial product.
In this embodiment, the collecting mechanism 5 includes a collecting case 51, a screen 52, a storage box 53 and a pull handle 54, the collecting case 51 is fixedly installed in the middle of the top surface of the base plate 1, the screen 52 is obliquely and fixedly installed on the inner wall surface of the collecting case 51, the storage box 53 is installed on a side plate of the collecting case 51 in a sliding and penetrating manner, the storage box 53 is located under the screen 52, and the pull handle 54 is fixedly installed on a side surface of the storage box 53.
Specifically, the scraps generated during the polishing process of the spherical industrial products can fall into the collecting shell 51, the scraps pass through the screen 52 and fall into the accommodating box 53, and the scraps can be pulled out of the accommodating box 53 by using the pull handle 54 at a later stage.
In this embodiment, the supporting mechanism 3 includes a second linear motor 31, a first electric push rod 32, a first base 33 and a second motor 34, where the second linear motor 31 is fixedly installed at a position of the top surface of the substrate 1 near the collecting shell 51, a first electric push rod 32 is fixedly installed at a moving end of the second linear motor 31, a first base 33 is fixedly installed at an end surface of a top expansion end of the first electric push rod 32, a second motor 34 is fixedly installed on the first base 33, and a pneumatic chuck 35 is fixedly installed at an output end of the second motor 34.
Specifically, by opening the pneumatic chuck 35 and placing the spherical industrial product to be polished, the second linear motor 31 and the first electric push rod 32 are controlled to be opened, so that the pneumatic chuck 35 can make the second linear motor 31 move up and down and left and right, and the second motor 34 is controlled to realize the horizontal rotation of the spherical industrial product.
In this embodiment, the clamping mechanism 2 includes a first linear motor 21, a column 22, a first motor 23, a clamping jaw cylinder 24 and an extension clamp 25, where the first linear motor 21 is fixedly installed at a position where the top surface of the substrate 1 is close to the supporting mechanism 3, the end surface of the moving end of the first linear motor 21 is fixedly installed with the column 22, the surface of one side of the column 22 close to the supporting mechanism 3 is fixedly installed with the first motor 23, the output end of the first motor 23 is fixedly installed with the clamping jaw cylinder 24, two clamping ends of the clamping jaw cylinder 24 are fixedly installed with the extension clamp 25, threaded columns 27 are installed on the two extension clamps 25 in a threaded penetrating manner, clamping blocks 26 are fixedly installed on adjacent surfaces of the two threaded columns 27, anti-skid pads are installed on adjacent surfaces of the two clamping blocks 26, and handle columns 28 are fixedly installed at opposite ends of the two threaded columns 27; a fixing bracket 210 is fixedly installed in the middle of the bottom surface of the clamping jaw air cylinder 24, an inductor 29 is fixedly installed on the fixing bracket 210, an induction plate 36 is fixedly installed on one side surface of the first base 33, and the inductor 29 faces to the direction of the induction plate 36.
Specifically, when the sensor 29 senses the sensing plate 36, the spherical industrial product stops along with the movement of the second linear motor 31, so that the spherical industrial product can accurately reach between the two clamping blocks 26, the first electric push rod 32 is controlled to enable the spherical industrial product to rise and fall to a proper position, and then the clamping jaw cylinder 24 is controlled to be opened to enable the two clamping blocks 26 to clamp the spherical industrial product; the spacing between the clamping blocks 26 can be adjusted through the handle posts 28, so that the spherical industrial products with different specifications can be adapted.
In this embodiment, the polishing mechanism 4 includes a third linear motor 41, a second electric push rod 42, a rotating member 43 and a second base 44, the rotating member 43 is rotatably mounted at the bottom of one end of the third linear motor 41, the rotating member 43 is fixedly mounted at the top surface of the substrate 1 near the position of the collecting mechanism 5, a fourth linear motor 47 is vertically and fixedly mounted at the top moving end of the third linear motor 41, the second base 44 is fixedly mounted at the moving end of the fourth linear motor 47, a third motor 45 is fixedly mounted on the second base 44, a grinding disc 46 is fixedly mounted at the output end of the third motor 45, the second electric push rods 42 are rotatably mounted at the surfaces of two sides of one end of the third linear motor 41 far away from the rotating member 43, and the bottom ends of the two second electric push rods 42 are rotatably mounted at the top surface of the substrate 1.
Specifically, after the spherical industrial product is clamped, the first linear motor 21 is controlled to enable the spherical industrial product to move to a position close to the grinding disc 46, the third linear motor 41, the fourth linear motor 47 and the second electric push rod 42 are controlled to achieve large-range adjustment movement of the grinding disc 46, and the third motor 45 is started to polish the spherical industrial product.
In this embodiment, the cooling mechanism 6 includes a water tank 61, a filter frame 62, a separation net 63 and a drying box 64, a notch 610 is formed at the top of a side wall of the water tank 61, the drying box 64 is fixedly mounted at the bottom of the notch 610 on the outer surface of a side wall of the water tank 61, the water tank 61 is fixedly mounted at the bottom of the screen 52 on one side surface of the base plate 1, the filter frame 62 is rotatably mounted at the position of the inner surface of the water tank 61 close to the notch 610, a supporting plate 68 is obliquely and fixedly mounted at one end of the filter frame 62 far from the notch 610, a third electric push rod 69 is rotatably mounted at the bottom surface of the supporting plate 68, the bottom end of the third electric push rod 69 is rotatably mounted at the top surface of the bottom plate of the water tank 61, a drain pipe 65 is penetratingly mounted at the bottom of a side wall of the water tank 61, and a valve is mounted on the drain pipe 65; the inner wall surface of the drying box 64 is fixedly provided with an isolation net 63, a water filtering net 67 is embedded and installed in the filter frame 62, a hot air blower 66 is fixedly installed at a position, close to the drying box 64, of the bottom surface of the substrate 1, and the output end of the hot air blower 66 penetrates through the bottom of one side wall of the drying box 64.
Specifically, the first motor 23 is controlled to enable the spherical industrial product to rotate, the first motor 23, the clamping jaw air cylinder 24 and the second motor 34 are mutually matched to enable the spherical industrial product to be adjusted in azimuth, the clamping jaw air cylinder 24 is controlled to loosen the spherical industrial product after the spherical industrial product is polished, the spherical industrial product falls on the screen 52 and then rolls into the water tank 61, a proper amount of cooling liquid is added into the water tank 61, the cooling liquid level is aligned with the notch 610, the third electric push rod 69 keeps a shortened state, the spherical industrial product rolls on the lowest position between the water filter net 67 and the supporting plate 68, the cooling liquid penetrates through the water filter net 67 to permeate the spherical industrial product and rapidly cools the spherical industrial product, the third electric push rod 69 is controlled to stretch to enable the spherical industrial product to roll onto the isolation net 63 in the drying box 64 along the water filter net 67 after the supporting plate 68 is lifted, the generated hot air can rapidly dry the surface water stain of the spherical industrial product, and workers can directly take out the spherical industrial product after polishing in a handheld manner.
The polishing method of the spherical industrial product polishing device for industrial product design comprises the following steps of:
in the first step, the pneumatic sucking disc 35 is opened, the spherical industrial product to be polished is placed, the second linear motor 31 and the first electric push rod 32 are controlled to be opened, so that the pneumatic sucking disc 35 can make the second linear motor 31 move up and down and left and right, and the second motor 34 is controlled to realize the horizontal rotation of the spherical industrial product.
In the second step, when the sensor 29 senses the sensing plate 36, the spherical industrial product stops along with the movement of the second linear motor 31, so that the spherical industrial product can accurately reach between the two clamping blocks 26, the first electric push rod 32 is controlled to enable the spherical industrial product to rise and fall to a proper position, and then the clamping jaw cylinder 24 is controlled to be opened to enable the two clamping blocks 26 to clamp the spherical industrial product.
Third, the spacing between the clamping blocks 26 can be adjusted by the handle posts 28, so that the spherical industrial products with different specifications can be accommodated.
Fourth, after the spherical industrial product is clamped, the first linear motor 21 is controlled to enable the spherical industrial product to move to a position close to the grinding disc 46, the third linear motor 41, the fourth linear motor 47 and the second electric push rod 42 are controlled to enable the grinding disc 46 to adjust and move in a large range, and the third motor 45 is started to enable the spherical industrial product to be polished.
Fifth, the scraps generated during the polishing process of the spherical industrial products can fall into the collecting shell 51, the scraps pass through the screen 52 and fall into the accommodating box 53, and the scraps can be pulled out of the accommodating box 53 by using the pull handle 54 at a later stage.
And sixthly, controlling the first motor 23 to enable the spherical industrial product to rotate, mutually matching the first motor 23, the clamping jaw air cylinder 24 and the second motor 34 to realize the azimuth adjustment of the spherical industrial product, controlling the clamping jaw air cylinder 24 to loosen the spherical industrial product after finishing polishing the spherical industrial product, enabling the spherical industrial product to fall on the screen 52, then rolling into the water tank 61, adding a proper amount of cooling liquid into the water tank 61, enabling the cooling liquid level to be in alignment with the notch 610, enabling the third electric push rod 69 to keep a shortened state, enabling the spherical industrial product to roll at the lowest position between the water filter screen 67 and the supporting plate 68, enabling the cooling liquid to pass through the water filter screen 67 to pass through the spherical industrial product, and rapidly cooling the spherical industrial product.
Seventh, the third electric push rod 69 is controlled to extend so that the spherical industrial product rolls down onto the isolation net 63 in the drying box 64 along the water filtering net 67 along with the supporting plate 68, then the hot air blower 66 is started, the generated hot air can rapidly dry water stains on the surface of the spherical industrial product, and workers can directly take out the spherical industrial product after finishing polishing in a handheld manner.
The electrical components that appear in this application all external power and control switch when using relates to circuit and electronic components and control module all to be prior art, and the person skilled in the art can realize completely, need not to say in a word, the content of the protection of this invention does not relate to the improvement to software and method yet.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The utility model provides an industrial product design is with spherical industrial product grinding device, includes base plate (1), its characterized in that: the device is characterized in that a collecting mechanism (5) with a tailing collecting function is fixedly arranged in the middle of the top surface of the substrate (1), a polishing mechanism (4), a bearing mechanism (3) and a clamping mechanism (2) are arranged at the position, close to the collecting mechanism (5), of the top surface of the substrate (1), and a cooling mechanism (6) is arranged at the position, close to the collecting mechanism (5), of one side surface of the substrate (1);
the polishing mechanism (4) is used for adjusting polishing spherical industrial products in multiple directions;
the clamping mechanism (2) is used for clamping and fixing the spherical industrial product and can control the rotation of the spherical industrial product;
the bearing mechanism (3) is used for bearing the spherical industrial product and controlling the rotation of the spherical industrial product;
the cooling mechanism (6) is used for cooling the spherical industrial product and drying water on the surface of the spherical industrial product;
the collecting mechanism (5) comprises a collecting shell (51), a screen (52), a storage box (53) and a pull handle (54), wherein the collecting shell (51) is fixedly arranged in the middle of the top surface of the base plate (1), the screen (52) is obliquely and fixedly arranged on the inner wall surface of the collecting shell (51), the storage box (53) is arranged on one side plate of the collecting shell (51) in a sliding penetrating mode, the storage box (53) is located under the screen (52), and the pull handle (54) is fixedly arranged on one side surface of the storage box (53);
the bearing mechanism (3) comprises a second linear motor (31), a first electric push rod (32), a first base (33) and a second motor (34), wherein the second linear motor (31) is fixedly arranged at the position, close to the collecting shell (51), of the top surface of the base plate (1), the first electric push rod (32) is fixedly arranged at the moving end of the second linear motor (31), the first base (33) is fixedly arranged at the end face of the telescopic end of the top of the first electric push rod (32), the second motor (34) is fixedly arranged on the first base (33), and a pneumatic sucker (35) is fixedly arranged at the output end of the second motor (34);
the clamping mechanism (2) comprises a first linear motor (21), an upright post (22), a first motor (23), clamping jaw cylinders (24) and an extension clamp (25), wherein the first linear motor (21) is fixedly arranged at the position, close to the bearing mechanism (3), of the top surface of a base plate (1), the upright post (22) is fixedly arranged on the end face of the moving end of the first linear motor (21), the first motor (23) is fixedly arranged on the surface, close to the bearing mechanism (3), of the upright post (22), the clamping jaw cylinders (24) are fixedly arranged at the output end of the first motor (23), the extension clamp (25) are fixedly arranged at the two clamping ends of the clamping jaw cylinders (24), threaded columns (27) are fixedly arranged on the two extension clamps (25) in a threaded penetrating mode, clamping blocks (26) are fixedly arranged on the adjacent faces of the two threaded columns (27), anti-skid pads are arranged on the adjacent faces of the two clamping blocks (26), and handle columns (28) are fixedly arranged at the opposite ends of the threaded columns (27);
a fixed bracket (210) is fixedly arranged in the middle of the bottom surface of the clamping jaw cylinder (24), and an inductor (29) is fixedly arranged on the fixed bracket (210);
a sensing plate (36) is fixedly arranged on one side surface of the first base (33), and the sensor (29) faces to the sensing plate (36);
the cooling mechanism (6) comprises a water tank (61), a filter frame (62), an isolation net (63) and a drying box (64), a notch (610) is formed in the top of a side wall of the water tank (61), the drying box (64) is fixedly arranged at the bottom of the notch (610) on the outer surface of the side wall of the water tank (61), the water tank (61) is fixedly arranged on one side surface of a base plate (1) and is arranged at the bottom of a screen (52), the filter frame (62) is rotatably arranged at the position, close to the notch (610), of the inner surface of the water tank (61), a supporting plate (68) is obliquely and fixedly arranged at one end, far away from the notch (610), of the filter frame (62), a third electric push rod (69) is rotatably arranged at the bottom surface of the supporting plate (68), a drain pipe (65) is rotatably arranged at the bottom surface of the bottom plate of the water tank (61), and a valve is arranged on the drain pipe (65).
The inner wall surface fixed mounting of stoving case (64) has isolation net (63), filter screen (67) are installed to the embedding in filter frame (62), the bottom surface of base plate (1) is close to the position fixed mounting of stoving case (64) has air heater (66), the output of air heater (66) runs through a lateral wall bottom of stoving case (64).
2. A spherical industrial product polishing device for industrial product design as defined in claim 1, wherein: grinding machanism (4) are including third linear electric motor (41), second electric putter (42), rotation piece (43) and second base (44), rotation piece (43) are installed in the rotation of the one end bottom of third linear electric motor (41), rotation piece (43) fixed mounting is close to the position of collection mechanism (5) at the top surface of base plate (1), the top movable end perpendicular fixed mounting of third linear electric motor (41) has fourth linear electric motor (47), the fixed mounting of movable end of fourth linear electric motor (47) has second base (44), fixed mounting has third motor (45) on second base (44), the output fixed mounting of third motor (45) has mill (46), rotation piece (43) are kept away from to third linear electric motor (41) one end both sides surface all rotates has second electric putter (42), two the bottom of second electric putter (42) is all rotated and is installed at the top surface of base plate (1).
3. A method of grinding a spherical industrial product grinding device for industrial product design according to claim 2, wherein: the polishing method of the polishing device comprises the following steps:
the method comprises the steps that firstly, a pneumatic sucker (35) is started, spherical industrial products to be polished are placed, a second linear motor (31) and a first electric push rod (32) are controlled to be started, the pneumatic sucker (35) can move up, down, left and right according to the direction of the second linear motor (31), and the second motor (34) is controlled to realize horizontal rotation of the spherical industrial products;
secondly, when the inductor (29) induces the induction plate (36), the spherical industrial product stops along with the movement of the second linear motor (31), so that the spherical industrial product can accurately reach between the two clamping blocks (26), the first electric push rod (32) is controlled to enable the spherical industrial product to rise and fall to a proper position, and then the clamping jaw air cylinder (24) is controlled to be opened to enable the two clamping blocks (26) to clamp the spherical industrial product;
thirdly, the spacing between the clamping blocks (26) can be adjusted through the handle column (28), so that the spherical industrial products with different specifications can be adapted;
fourth, after the spherical industrial product is clamped, the first linear motor (21) is controlled to enable the spherical industrial product to move to a position close to the grinding disc (46), the third linear motor (41), the fourth linear motor (47) and the second electric push rod (42) are controlled to enable the grinding disc (46) to be adjusted and moved in a large range, and grinding operation can be carried out on the spherical industrial product by starting the third motor (45);
fifthly, fragments generated in the polishing process of the spherical industrial products can fall into the collecting shell (51), the fragments pass through the screen (52) and fall into the containing box (53), and the fragments can be pulled out of the containing box (53) by using the pull handle (54) in the later stage;
a sixth step of controlling the first motor (23) to enable the spherical industrial product to rotate, enabling the first motor (23), the clamping jaw air cylinder (24) and the second motor (34) to be matched with each other to achieve azimuth adjustment of the spherical industrial product, controlling the clamping jaw air cylinder (24) to loosen the spherical industrial product after finishing polishing the spherical industrial product, enabling the spherical industrial product to fall on the screen (52), then rolling into the water tank (61), adding a proper amount of cooling liquid into the water tank (61), enabling the cooling liquid level to be level with the defect groove (610), enabling the third electric push rod (69) to keep a shortened state, enabling the spherical industrial product to roll down to the lowest position between the water filtering net (67) and the supporting plate (68), enabling the cooling liquid to pass through the water filtering net (67) to penetrate through the spherical industrial product, and cooling the spherical industrial product rapidly in a cooling mode;
seventh, the third electric push rod (69) is controlled to extend so that the spherical industrial product can roll onto the isolation net (63) in the drying box (64) along the water filtering net (67) along with the supporting plate (68) and then the air heater (66) is started, the generated hot air can rapidly dry water stains on the surface of the spherical industrial product, and workers can directly take out the polished spherical industrial product in a handheld mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210630130.8A CN114871901B (en) | 2022-06-06 | 2022-06-06 | Spherical industrial product polishing device for industrial product design and polishing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210630130.8A CN114871901B (en) | 2022-06-06 | 2022-06-06 | Spherical industrial product polishing device for industrial product design and polishing method thereof |
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| Publication Number | Publication Date |
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| CN114871901A CN114871901A (en) | 2022-08-09 |
| CN114871901B true CN114871901B (en) | 2023-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6439982B1 (en) * | 1999-12-06 | 2002-08-27 | Edward O. Klukos | Ball spinner and polish apparatus |
| CN111347319A (en) * | 2020-04-23 | 2020-06-30 | 宁波鄞州区景行远望科技服务有限公司 | Spherical industrial product grinding device is used in industrial product design |
| CN211072997U (en) * | 2019-07-19 | 2020-07-24 | 石家庄市诚达耐磨材料有限公司 | Clamping device for grinding chromium alloy grinding balls |
| CN211332556U (en) * | 2019-12-15 | 2020-08-25 | 福建省长汀卓尔科技股份有限公司 | Ball-milling equipment with automatically regulated inclination |
| CN215547194U (en) * | 2021-07-19 | 2022-01-18 | 李宗斌 | Machining cooling device |
-
2022
- 2022-06-06 CN CN202210630130.8A patent/CN114871901B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6439982B1 (en) * | 1999-12-06 | 2002-08-27 | Edward O. Klukos | Ball spinner and polish apparatus |
| CN211072997U (en) * | 2019-07-19 | 2020-07-24 | 石家庄市诚达耐磨材料有限公司 | Clamping device for grinding chromium alloy grinding balls |
| CN211332556U (en) * | 2019-12-15 | 2020-08-25 | 福建省长汀卓尔科技股份有限公司 | Ball-milling equipment with automatically regulated inclination |
| CN111347319A (en) * | 2020-04-23 | 2020-06-30 | 宁波鄞州区景行远望科技服务有限公司 | Spherical industrial product grinding device is used in industrial product design |
| CN215547194U (en) * | 2021-07-19 | 2022-01-18 | 李宗斌 | Machining cooling device |
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| CN114871901A (en) | 2022-08-09 |
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