CN114871411A - High-precision vacuum quantitative magnesium-aluminum alloy die-casting device - Google Patents
High-precision vacuum quantitative magnesium-aluminum alloy die-casting device Download PDFInfo
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- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
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Abstract
本发明涉及量镁铝合金加工技术领域,且公开了一种高精度真空定量镁铝合金压铸装置,包括工作台,所述工作台的顶端固定连接有两个固定板,所述工作台的侧壁上固定连接有电机,所述工作台的顶端内壁开设有空腔,所述工作台位于空腔的内壁转动连接有双向丝杆,所述电机的输出轴延伸至工作台的内壁且与双向丝杆的端部固定连接,所述双向丝杆的杆壁上螺纹连接有两个滑块,两个所述滑块的顶端分别固定连接有活动模块,右侧所述活动模块的侧壁上固定能够连接有进料斗。该高精度真空定量镁铝合金压铸装置,能够对推料杆起到稳定的防护,便于后续进行稳定的推料,且可以防止闭合后的模具内部堆积气体,影响压铸质量。
The invention relates to the technical field of quantitative magnesium-aluminum alloy processing, and discloses a high-precision vacuum quantitative magnesium-aluminum alloy die-casting device, comprising a worktable, the top of the worktable is fixedly connected with two fixing plates, A motor is fixedly connected to the wall, a cavity is opened on the inner wall of the top of the worktable, a bidirectional screw is rotatably connected to the inner wall of the worktable in the cavity, and the output shaft of the motor extends to the inner wall of the worktable and is connected with the bidirectional screw. The ends of the screw rod are fixedly connected, the rod wall of the two-way screw rod is threadedly connected with two sliders, the top ends of the two sliders are respectively fixedly connected with movable modules, and the side walls of the movable modules on the right side are fixedly connected. The fixed can be connected with the feed hopper. The high-precision vacuum quantitative magnesium-aluminum alloy die-casting device can stably protect the ejector rod, facilitate subsequent stable ejection, and prevent gas from accumulating inside the closed mold, which affects the quality of the die-casting.
Description
技术领域technical field
本发明涉及量镁铝合金加工技术领域,具体为一种高精度真空定量镁铝合金压铸装置。The invention relates to the technical field of quantitative magnesium-aluminum alloy processing, in particular to a high-precision vacuum quantitative magnesium-aluminum alloy die-casting device.
背景技术Background technique
镁铝合金是用镁锭和铝锭在保护气体中高温熔融而成,其组成有简单的物理混合与已改变晶体结构的物理混合两种说法,铝镁合金材料质量轻,密度低,散热性较好,抗压性较强,能充分满足产品高度集成化,轻薄化,抗摔撞及电磁屏蔽和散热的要求。其硬度是传统塑料机壳的数倍,但重量仅为后者的三分之一。Magnesium-aluminum alloy is made of magnesium ingots and aluminum ingots melted at high temperature in a protective gas. Its composition includes simple physical mixing and physical mixing that has changed the crystal structure. Aluminum-magnesium alloy materials are light in weight, low in density and heat dissipation Good, strong pressure resistance, can fully meet the product's high integration, light and thin, anti-collision and electromagnetic shielding and heat dissipation requirements. Its stiffness is several times that of traditional plastic cases, but it is only one-third the weight.
现有技术中,镁铝合金在压铸的过程中,模具在闭合时不能够对推料杆起到稳定的防护,可能会影响后续推料,且闭合后模具的内部会有气体堆积,导致镁铝合金在压铸成型后可能会使其内部残留气孔,影响压铸质量。In the prior art, during the die-casting process of magnesium-aluminum alloy, the mold cannot stably protect the ejector rod when the mold is closed, which may affect the subsequent ejection. After the aluminum alloy is die-casted, there may be residual pores in the interior, which will affect the quality of the die-casting.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种高精度真空定量镁铝合金压铸装置具备对推料杆起到稳定的防护,便于后续进行稳定的推料,且可以防止闭合后的模具内部堆积气体,影响压铸质量的优点,解决了模具在闭合时不能够对推料杆起到稳定的防护,可能会影响后续推料,而闭合后模具的内部会有气体堆积,导致镁铝合金在压铸成型后可能会使其内部残留气孔,影响压铸质量的问题。In view of the deficiencies of the prior art, the present invention provides a high-precision vacuum quantitative magnesium-aluminum alloy die-casting device, which has stable protection for the ejector rod, facilitates subsequent stable ejection, and can prevent the internal accumulation of the closed mold. The advantage of gas, which affects the quality of die-casting, solves the problem that the mold cannot provide stable protection to the ejector rod when it is closed, which may affect the subsequent ejection. After the mold is closed, there will be gas accumulation inside the mold, resulting in magnesium-aluminum alloy in the die-casting process. After molding, there may be residual pores in the interior, which will affect the quality of die casting.
(二)技术方案(2) Technical solutions
为实现上述的目的,本发明提供如下技术方案:一种高精度真空定量镁铝合金压铸装置,包括工作台,所述工作台的顶端固定连接有两个固定板,所述工作台的侧壁上固定连接有电机,所述工作台的顶端内壁开设有空腔,所述工作台位于空腔的内壁转动连接有双向丝杆,所述电机的输出轴延伸至工作台的内壁且与双向丝杆的端部固定连接,所述双向丝杆的杆壁上螺纹连接有两个滑块,两个所述滑块的顶端分别固定连接有活动模块,右侧所述活动模块的侧壁上固定能够连接有进料斗,所述活动模块的内壁开设有储料槽,所述进料斗的底端延伸至储料槽的顶端内壁,右侧所述固定板的侧壁上固定连接有气缸,所述气缸的活塞杆端部固定连接有推杆,所述推杆的杆壁上套接设置有活动套筒,所述活动套筒背离推杆的一端固定连接有推板,所述推板滑动设置在储料槽的内壁,所述推杆的杆壁上设置有限位机构,左侧所述活动模块的顶端设置有排气机构,右侧所述活动模块的顶端设置有伸缩机构。In order to achieve the above purpose, the present invention provides the following technical solutions: a high-precision vacuum quantitative magnesium-aluminum alloy die-casting device, comprising a workbench, the top of the workbench is fixedly connected with two fixing plates, and the side wall of the workbench is A motor is fixedly connected to the top, a cavity is opened on the inner wall of the top end of the worktable, a bidirectional screw rod is rotatably connected to the inner wall of the worktable in the cavity, and the output shaft of the motor extends to the inner wall of the worktable and is connected with the bidirectional wire rod. The ends of the rod are fixedly connected, the rod wall of the two-way screw rod is threadedly connected with two sliders, the top ends of the two sliders are respectively fixed with movable modules, and the side walls of the movable modules on the right side are fixed A feeding hopper can be connected, a storage tank is opened on the inner wall of the movable module, the bottom end of the feeding hopper extends to the inner wall of the top end of the storage tank, and a cylinder is fixedly connected to the side wall of the fixed plate on the right side. A push rod is fixedly connected to the end of the piston rod of the cylinder, a movable sleeve is sleeved on the rod wall of the push rod, and a push plate is fixedly connected to the end of the movable sleeve away from the push rod. The plate is slidably arranged on the inner wall of the storage tank, the rod wall of the push rod is provided with a limiting mechanism, the top of the left movable module is provided with an exhaust mechanism, and the top of the right movable module is provided with a telescopic mechanism.
优选的,所述活动模块位于储料槽的右侧内壁固定连接有密封挡环,所述活动套筒的筒壁滑动设置在密封挡环的内壁。Preferably, a sealing baffle ring is fixedly connected to the inner wall of the right side of the movable module located in the storage tank, and the cylindrical wall of the movable sleeve is slidably arranged on the inner wall of the sealing baffle ring.
优选的,所述限位机构包括弹簧和限位块,所述推杆的杆壁上开设有凹槽,所述弹簧的底端固定连接在凹槽的内壁,所述弹簧的顶端与限位块固定连接,所述限位块的顶端设置为半球体,所述活动套筒现对于推杆的内壁开设有多个限位槽,所述限位槽的内壁设置有弧面。Preferably, the limiting mechanism includes a spring and a limiting block, a groove is formed on the rod wall of the push rod, the bottom end of the spring is fixedly connected to the inner wall of the groove, and the top end of the spring is connected to the limiting block. The blocks are fixedly connected, the top of the limit block is set as a hemisphere, the movable sleeve is now provided with a plurality of limit grooves on the inner wall of the push rod, and the inner wall of the limit groove is provided with an arc surface.
优选的,两个所述活动模块相背离的一侧面分别固定连接有导向杆,所述导向杆滑动设置在固定板的内壁,两个所述活动模块相对应的一侧面分别固定连接有密封垫。Preferably, guide rods are respectively fixedly connected to one side of the two movable modules away from each other, the guide rods are slidably arranged on the inner wall of the fixed plate, and one side surface corresponding to the two movable modules is respectively fixedly connected to a sealing gasket .
优选的,所述排气机构包括抽气泵、排气管、缓冲管和端盖,所述抽气泵固定连接在左侧所述活动模块的顶端,所述抽气泵的进气口与排气管的一端固定连接,所述缓冲管的底端固定连接在左侧所述活动模块的顶端,所述排气管背离抽气泵的一端固定连接在缓冲管的顶端,左侧所述活动模块相对于缓冲管的顶端内壁开设有出气孔。Preferably, the exhaust mechanism includes an air pump, an exhaust pipe, a buffer pipe and an end cover, the air pump is fixedly connected to the top of the movable module on the left side, and the air inlet of the air pump is connected to the exhaust pipe. One end of the buffer pipe is fixedly connected, the bottom end of the buffer pipe is fixedly connected to the top of the movable module on the left side, the end of the exhaust pipe facing away from the air pump is fixedly connected to the top of the buffer pipe, and the movable module on the left side is fixed to the top of the buffer pipe. The top inner wall of the buffer tube is provided with an air outlet.
优选的,所述伸缩机构包括伸缩杆、固定座、固定杆和曲形杆,所述伸缩杆的一端铰接设置在右侧所述固定板的侧壁上,所述固定座固定连接在右侧所述活动模块的顶端,所述固定杆固定连接在固定座的内壁,所述曲形杆的杆壁上开设有通孔,所述曲形杆位于通孔的内壁转动连接在固定杆的杆壁上,所述伸缩杆的活塞杆端部与曲形杆固定连接。Preferably, the telescopic mechanism includes a telescopic rod, a fixed seat, a fixed rod and a curved rod, one end of the telescopic rod is hingedly arranged on the side wall of the fixed plate on the right side, and the fixed seat is fixedly connected to the right side The top of the movable module, the fixed rod is fixedly connected to the inner wall of the fixed seat, the rod wall of the curved rod is provided with a through hole, and the curved rod is located on the inner wall of the through hole and is rotatably connected to the rod of the fixed rod. On the wall, the end of the piston rod of the telescopic rod is fixedly connected with the curved rod.
优选的,所述曲形杆背离伸缩杆的一端固定连接有喷头,所述喷头的顶端固定连接有输液管,所述输液管的管壁上套接设置有多个固定扣,多个所述固定扣同时固定连接在曲形杆的杆壁上。Preferably, the end of the curved rod facing away from the telescopic rod is fixedly connected with a spray head, the top of the spray head is fixedly connected with an infusion tube, and a plurality of fixing buckles are sleeved on the tube wall of the infusion tube, and a plurality of the The fixing buckle is fixedly connected to the rod wall of the curved rod at the same time.
优选的,左侧所述固定板的侧壁上固定连接有顶杆,所述顶杆贯穿左侧所述活动模块且固定连接有顶板,所述顶板背离顶杆的一端固定连接有密封板,左侧所述活动模块的内壁开设有与顶板和密封板相匹配的收纳槽。Preferably, a top rod is fixedly connected to the side wall of the fixed plate on the left side, the top rod passes through the movable module on the left side and is fixedly connected with a top plate, and an end of the top plate away from the top rod is fixedly connected with a sealing plate, The inner wall of the movable module on the left is provided with a receiving groove matched with the top plate and the sealing plate.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了一种高精度真空定量镁铝合金压铸装置,具备以下有益效果:Compared with the prior art, the present invention provides a high-precision vacuum quantitative magnesium-aluminum alloy die-casting device, which has the following beneficial effects:
1、该高精度真空定量镁铝合金压铸装置,通过限位槽将限位块顶入至凹槽的内部,会带动活动套筒沿推杆的杆壁上滑动,在活动模块移动时,将活动套筒与推杆分离设置,不会对气缸的活塞杆造成影响,避免对气缸造成影响和破坏,影响气缸的使用寿命。1. The high-precision vacuum quantitative magnesium-aluminum alloy die-casting device pushes the limit block into the groove through the limit groove, which will drive the movable sleeve to slide along the rod wall of the push rod. The movable sleeve is separated from the push rod, which will not affect the piston rod of the cylinder, avoid affecting and destroying the cylinder, and affecting the service life of the cylinder.
2、该高精度真空定量镁铝合金压铸装置,通过抽气泵将两个活动模块内部间隙处的空气沿排气管的内部抽出,可以防止有气体堆积在两个活动模块内部间隙处,缓冲罐可以防止有多余的料液溢出对排气管造成损坏。2. The high-precision vacuum quantitative magnesium-aluminum alloy die-casting device uses an air pump to extract the air in the internal gap of the two movable modules along the inside of the exhaust pipe, which can prevent gas from accumulating in the internal gap of the two movable modules, and the buffer tank It can prevent excess material overflow from causing damage to the exhaust pipe.
附图说明Description of drawings
图1为本发明提出的一种高精度真空定量镁铝合金压铸装置结构示意图;1 is a schematic structural diagram of a high-precision vacuum quantitative magnesium-aluminum alloy die-casting device proposed by the present invention;
图2为图1中局部A部分的结构放大示意图;Fig. 2 is the structural enlarged schematic diagram of part A in Fig. 1;
图3为图1中局部B部分的结构放大示意图;Fig. 3 is the structural enlarged schematic diagram of part B in Fig. 1;
图4为图1中局部C部分的结构放大示意图;Fig. 4 is the structural enlarged schematic diagram of part C in Fig. 1;
图5为图1中局部D部分的结构放大示意图。FIG. 5 is an enlarged schematic view of the structure of part D in FIG. 1 .
图中:1工作台、2固定板、3电机、4双向丝杆、5滑块、6活动模块、7进料斗、8气缸、9推杆、10活动套筒、11密封挡环、12推板、13弹簧、14限位块、15导向杆、16密封垫、17抽气泵、18排气管、19缓冲管、20端盖、21伸缩杆、22固定座、23固定杆、24曲形杆、25喷头、26输液管、27固定扣、28顶杆、29顶板、30密封板。In the picture: 1 worktable, 2 fixed plate, 3 motor, 4 bidirectional screw, 5 slider, 6 movable module, 7 feed hopper, 8 cylinder, 9 push rod, 10 movable sleeve, 11 sealing ring, 12 Push plate, 13 spring, 14 limit block, 15 guide rod, 16 gasket, 17 air pump, 18 exhaust pipe, 19 buffer pipe, 20 end cover, 21 telescopic rod, 22 fixed seat, 23 fixed rod, 24 curved Shaped rod, 25 nozzle, 26 infusion tube, 27 fixed buckle, 28 ejector rod, 29 top plate, 30 sealing plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-5,一种高精度真空定量镁铝合金压铸装置,包括工作台1,工作台1的顶端固定连接有两个固定板2,工作台1的侧壁上固定连接有电机3,工作台1的顶端内壁开设有空腔,工作台1位于空腔的内壁转动连接有双向丝杆4,电机3的输出轴延伸至工作台1的内壁且与双向丝杆4的端部固定连接,双向丝杆4的杆壁上螺纹连接有两个滑块5,两个滑块5的顶端分别固定连接有活动模块6,右侧活动模块6的侧壁上固定能够连接有进料斗7,活动模块6的内壁开设有储料槽,进料斗7的底端延伸至储料槽的顶端内壁,右侧固定板2的侧壁上固定连接有气缸8,气缸8的活塞杆端部固定连接有推杆9,推杆9的杆壁上套接设置有活动套筒10,活动套筒10背离推杆9的一端固定连接有推板12,推板12滑动设置在储料槽的内壁,活动模块6位于储料槽的右侧内壁固定连接有密封挡环11,活动套筒10的筒壁滑动设置在密封挡环11的内壁,两个活动模块6相背离的一侧面分别固定连接有导向杆15,导向杆15滑动设置在固定板2的内壁,两个活动模块6相对应的一侧面分别固定连接有密封垫16,左侧固定板2的侧壁上固定连接有顶杆28,顶杆28贯穿左侧活动模块6且固定连接有顶板29,顶板29背离顶杆28的一端固定连接有密封板30,左侧活动模块6的内壁开设有与顶板29和密封板30相匹配的收纳槽。Please refer to Figure 1-5, a high-precision vacuum quantitative magnesium-aluminum alloy die-casting device, including a worktable 1, the top of the worktable 1 is fixedly connected with two
推杆9的杆壁上设置有限位机构,限位机构包括弹簧13和限位块14,推杆9的杆壁上开设有凹槽,弹簧13的底端固定连接在凹槽的内壁,弹簧13的顶端与限位块14固定连接,限位块14的顶端设置为半球体,活动套筒10现对于推杆9的内壁开设有多个限位槽,限位槽的内壁设置有弧面。A limit mechanism is set on the rod wall of the
左侧活动模块6的顶端设置有排气机构,排气机构包括抽气泵17、排气管18、缓冲管19和端盖20,抽气泵17固定连接在左侧活动模块6的顶端,抽气泵17的进气口与排气管18的一端固定连接,缓冲管19的底端固定连接在左侧活动模块6的顶端,排气管18背离抽气泵17的一端固定连接在缓冲管19的顶端,左侧活动模块6相对于缓冲管19的顶端内壁开设有出气孔。The top of the left
右侧活动模块6的顶端设置有伸缩机构,伸缩机构包括伸缩杆21、固定座22、固定杆23和曲形杆24,伸缩杆21的一端铰接设置在右侧固定板2的侧壁上,固定座22固定连接在右侧活动模块6的顶端,固定杆23固定连接在固定座22的内壁,曲形杆24的杆壁上开设有通孔,曲形杆24位于通孔的内壁转动连接在固定杆23的杆壁上,伸缩杆21的活塞杆端部与曲形杆24固定连接,曲形杆24背离伸缩杆21的一端固定连接有喷头25,喷头25的顶端固定连接有输液管26,输液管26的管壁上套接设置有多个固定扣27,多个固定扣27同时固定连接在曲形杆24的杆壁上。The top end of the right
综上,该高精度真空定量镁铝合金压铸装置,在使用时,通过电机3的输出轴转动带动双向丝杆4转动,从而可以使两个滑块5相互靠近,从而可以使两个活动模块6相互靠拢密封,在右侧活动模块6移动的同时,使限位槽将限位块14顶入至凹槽的内部,会带动活动套筒10沿推杆9的杆壁上滑动,可以在活动模块6移动时,将活动套筒10与推杆9分离设置,从而不会对气缸8的活塞杆造成影响,避免对气缸8造成影响和破坏,影响气缸8的使用寿命,在两个活动模块6闭合后,通过进料斗7将金属熔融液浇灌至储料槽的内部,便于后续压铸,通过气缸8的活塞杆推动带动推杆9沿活动套筒10的内壁滑动,直至推杆9的端部顶紧设置在活动套筒10的内壁,弹簧13将限位块14顶紧至限位槽的内部,使气缸8可以重新将推力作用在活动套筒10上,从而可以带动推板12沿储料槽的内壁滑动,可以将金属熔融液充分推入至活动模块6的内部。In summary, the high-precision vacuum quantitative magnesium-aluminum alloy die-casting device, when in use, drives the bidirectional screw 4 to rotate through the rotation of the output shaft of the
为了防止有气体堆积在两个活动模块6内部的间隙处,影响使用,因此可以通过抽气泵17将两个活动模块6内部间隙处的空气沿排气管18的内部抽出,从而可以防止有气体堆积在两个活动模块6内部间隙处,缓冲罐19可以防止有多余的料液溢出对排气管18造成损坏,端盖20便于将排气管18与缓冲罐19连接在一起,同时在右侧活动模块6移动时可以使固定座22和固定杆23拉动曲形杆24移动,由于曲形杆24的一端与伸缩杆21连接,因此在曲形杆24移动时会拉动伸缩杆21与曲形杆24连接的一端移动,由于伸缩杆21的另一端铰接设置在固定板2的侧壁上,因此在曲形杆24与伸缩杆21连接的一端伸缩的同时会有角度上的转动,从而带动曲形杆24转动,使的两个活动模块6在打开时,曲形杆24底端连接的喷头25可以延伸至两个活动模块6的间隙处,而在活动模块6闭合时,曲形杆24底端连接的喷头25会设置在两个活动模块6闭合处的顶端,通过输液管26可以将冷却液排入至喷头25内,从而可以使喷头25对两个活动模块6的间隙处进行散热作业。In order to prevent gas from accumulating in the gap between the two
左侧活动模块6内部的深度较深,因此成型后的铸件会附着在左侧活动模块6的内部,在左侧活动模块6移动至与右侧活动模块6闭合时会使顶板29贴合设置在放置槽的内部,密封板30可以保证顶板29与放置槽连接处的密封性,由于顶杆28和顶板29固定不动,因此会在压铸完成后,左侧活动模块6向左移动时可以使顶板29将铸件顶开,从而便于铸件脱模。The inner depth of the left
需要说明的是,术语“包括”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that the term "comprising" or any other variation thereof is intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also not expressly listed Other elements, or elements that are inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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| CN115673280A (en) * | 2022-11-08 | 2023-02-03 | 昆山智盛精密铸造有限公司 | Die casting die capable of reducing air holes in castings |
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