WO2022126927A1 - Integrated forming mold for new energy case with heat-dissipation fins - Google Patents

Integrated forming mold for new energy case with heat-dissipation fins Download PDF

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Publication number
WO2022126927A1
WO2022126927A1 PCT/CN2021/084015 CN2021084015W WO2022126927A1 WO 2022126927 A1 WO2022126927 A1 WO 2022126927A1 CN 2021084015 W CN2021084015 W CN 2021084015W WO 2022126927 A1 WO2022126927 A1 WO 2022126927A1
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WIPO (PCT)
Prior art keywords
mold
push
cavity
core
fixed mold
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PCT/CN2021/084015
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French (fr)
Chinese (zh)
Inventor
马广兴
刘桂平
奚道伟
焦亚林
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苏州广型模具有限公司
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Publication of WO2022126927A1 publication Critical patent/WO2022126927A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/26Mechanisms or devices for locking or opening dies
    • B22D17/263Mechanisms or devices for locking or opening dies mechanically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2218Cooling or heating equipment for dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2236Equipment for loosening or ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2272Sprue channels

Abstract

Provided is an integrated forming mold for a new energy case with heat-dissipation fins. The integrated forming mold comprises a fixed mold; a movable mold matching the fixed mold; and a pushing assembly, which is arranged at the bottom of the movable mold. The fixed mold comprises a fixed mold core, wherein a second forming portion for forming heat-dissipation fins is arranged in a first cavity in the fixed mold core, and several second cavities for forming the heat-dissipation fins are arranged in the second forming portion; and the fixed mold further comprises an auxiliary pushing assembly for pushing the heat-dissipation fins, wherein the auxiliary pushing assembly comprises a push rod and a pushing module that drives the push rod. When the pushing assembly pulls the movable mold to open the mold, the pushing module drives the push rod to extend into the second cavities, such that the heat-dissipation fins are prevented from getting stuck in the second cavities, thereby improving forming efficiency. The present invention is convenient to use and has a simple structure.

Description

一种带散热片新能源机箱的一体成型模具An integral molding die for a new energy chassis with heat sinks 技术领域technical field
本发明属于压铸领域,具体涉及一种带散热片新能源机箱的一体成型模具。The invention belongs to the field of die casting, and in particular relates to an integral molding die for a new energy chassis with heat sinks.
背景技术Background technique
在生产散热片这类厚度较薄的压铸工件时,对应模具特征为深槽,模具加工困难,难以对模具表面进行抛光;同时,散热片较多且较深,深槽模具中成型的散热片,对深槽包紧力更大,因此卡产品的风险极高,而一旦模具卡产品,残留在模具内部的压铸件难以清理实际生产中开模时,容易产生卡产品的现象,使得产品会有局部变形,更有甚者会对深槽模具造成损伤。In the production of die-casting workpieces with thin thickness such as heat sinks, the corresponding mold features are deep grooves, and it is difficult to process the mold and polish the surface of the mold; at the same time, there are many and deep heat sinks, and the heat sink formed in the deep groove mold , the tightness of the deep groove is greater, so the risk of jamming the product is extremely high, and once the mold jams the product, it is difficult to clean the die castings remaining inside the mold. There is local deformation, and even more damage to the deep groove mold.
有鉴于此,实有必要开发一种带散热片新能源机箱的一体成型模具,用以解决上述问题。In view of this, it is necessary to develop an integrated mold for a new energy chassis with heat sinks to solve the above problems.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的不足之处,本发明的主要目的是,提供一种带散热片新能源机箱的一体成型模具,在开模时通过辅助顶推组件内的推杆推动散热片,辅助推动散热片,避免了由于散热片对第二型腔的包紧力,而出现在开模时散热片难以从定模中脱出的问题,从而减少卡产品的概率,提高生产效率。In view of the deficiencies existing in the prior art, the main purpose of the present invention is to provide an integrated molding die for a new energy chassis with heat sinks, which can push the heat sinks through the push rods in the auxiliary push assembly when the mold is opened, thereby assisting the Pushing the heat sink avoids the problem that the heat sink is difficult to escape from the fixed mold when the mold is opened due to the tightening force of the heat sink on the second cavity, thereby reducing the probability of jamming products and improving production efficiency.
为了实现根据本发明的上述目的和其他优点,提供的一种带散热片新能源机箱的一体成型模具,包括:In order to achieve the above-mentioned purpose and other advantages according to the present invention, an integral molding die for a new energy chassis with heat sinks is provided, including:
定模;fixed mold;
与所述定模相适配的动模;以及a movable mold adapted to the fixed mold; and
顶推组件,其设置在所述动模的底部;a push-up assembly, which is arranged at the bottom of the movable mold;
其中,所述定模包括定模仁,所述定模仁内的第一型腔内设置有用于成型散热片的第二成型部,所述第二成型部内置有若干用于成型散热片的第二 型腔;Wherein, the fixed mold includes a fixed mold core, a first cavity in the fixed mold core is provided with a second forming part for forming a heat sink, and the second forming part has a number of built-in parts for forming a heat sink. the second cavity;
所述定模还包括用于顶推散热片的辅助顶推组件,所述辅助顶推组件包括推杆以及驱动所述推杆的顶推模组;The fixed die also includes an auxiliary push assembly for pushing the heat sink, and the auxiliary push assembly includes a push rod and a push module for driving the push rod;
当所述顶推组件拉动所述动模开模时,所述顶推模组驱动所述推杆伸入至所述第二型腔内。When the push assembly pulls the movable mold to open the mold, the push module drives the push rod to extend into the second cavity.
优选地,所述第二成型部包括若干拼块,所述拼块通过堆叠使得相邻两所述拼块间形成用于成型散热片的所述第二型腔。Preferably, the second forming part includes a plurality of pieces, and the pieces are stacked so that the second cavity for forming the heat sink is formed between two adjacent pieces.
优选地,所述拼块通过连接部将其固定连接形成所述第二成型部的整体结构;Preferably, the blocks are fixedly connected by connecting parts to form an integral structure of the second forming part;
所述连接部沿所述拼块的堆叠方向延伸,从而将所述拼块连接。The connecting portion extends along the stacking direction of the pieces to connect the pieces.
优选地,所述拼块间设置模温油管道,所述模温油管道沿所述拼块的堆叠方向贯穿所述第二成型部;Preferably, mold temperature oil pipes are arranged between the blocks, and the mold temperature oil pipes pass through the second forming part along the stacking direction of the blocks;
所述连接部的延伸方向与所述模温油管道的贯穿方向相平行。The extending direction of the connecting portion is parallel to the penetrating direction of the mold temperature oil pipeline.
优选地,所述定模包括还模架以及浇口套,所述动模包括动模仁,所述动模仁上设置有与所述第一型腔配合的型芯;Preferably, the fixed mold includes a mold base and a gate sleeve, the movable mold includes a movable mold core, and a core matched with the first cavity is provided on the movable mold core;
当所述定模与所述动模合模时,所述动模仁与所述定模仁间形成用于成型机箱的腔体,所述浇口套接入所述腔体;When the fixed mold and the movable mold are clamped, a cavity for forming a chassis is formed between the movable mold core and the fixed mold core, and the gate sleeve is inserted into the cavity;
所述定模仁内开设有浇道,所述浇道由所述浇口套出发分出若干条分流道延伸至所述第一型腔的一侧边上,所述分流道上靠近所述型腔的入射端沿所述第一型腔的一侧边方向排布。The fixed die core is provided with a runner, and the runner branches out from the sprue sleeve and extends to one side of the first cavity, and the runner is close to the mold. The incident end of the cavity is arranged along the direction of one side of the first cavity.
优选地,还包括侧成型组件;所述侧成型组件设置在该成型模具的侧壁上以用于成型机箱上侧壁的形状;Preferably, it also includes a side molding component; the side molding component is arranged on the side wall of the molding die for molding the shape of the upper side wall of the chassis;
所述侧成型组件包括第一侧成型组件,所述第一侧成型组件包括镶块以及驱动所述镶块的驱动模组。The side molding assembly includes a first side molding assembly, and the first side molding assembly includes an insert and a driving module for driving the insert.
优选地,所述镶块上安装有对应所述浇口套的导料部;Preferably, a material guide portion corresponding to the sprue sleeve is installed on the insert;
当所述动模仁与所述定模仁贴合时,所述导料部伸入至所述浇口套内,所述导料部上开设有用于引导熔融液体流向的导料槽;When the movable mold core is attached to the fixed mold core, the material guide portion extends into the gate sleeve, and the material guide portion is provided with a material guide groove for guiding the flow of molten liquid;
所述导料槽对应所述浇道设置,使得所述浇口套内熔融液体顺着所述导料槽流入至所述浇道内;The material guide groove is arranged corresponding to the runner, so that the molten liquid in the sprue sleeve flows into the runner along the material guide groove;
所述镶块靠近所述型芯的一端上开设有对应所述入射端开设有入料槽,所述入料槽的底面呈一坡面,使得所述入料槽的底面相对于水平面倾斜。An end of the insert close to the core is provided with a feeding slot corresponding to the incident end, and the bottom surface of the feeding slot is a slope, so that the bottom surface of the feeding slot is inclined relative to the horizontal plane.
优选地,所述定模上模架的上表面上设置有用于承放所述辅助顶推组件的安装槽,所述定模仁安装在所述模架相对应的下表面上;Preferably, the upper surface of the upper mold frame of the fixed mold is provided with a mounting groove for receiving the auxiliary push assembly, and the fixed mold core is installed on the corresponding lower surface of the mold frame;
所述推杆由所述安装槽的底部穿入至所述第二成型部内,在所述顶推模组的驱动下,所述推杆伸入至所述第二型腔内。The push rod penetrates into the second molding part from the bottom of the installation groove, and is driven into the second mold cavity by the push rod.
优选地,所述辅助顶推组件包括推板,所述推杆安装在所述推板,通过所述顶推模组推动所述推板,以带动所述推杆。Preferably, the auxiliary push assembly includes a push plate, the push rod is mounted on the push plate, and the push plate is pushed by the push module to drive the push rod.
优选地,所述推板上安装有复位杆,所述复位杆伸入至所述定模仁内,以支撑所述推板,从而限制所述推板在推动所述推杆时受力变形;Preferably, a reset rod is installed on the push plate, and the reset rod extends into the fixed mold core to support the push plate, so as to limit the force deformation of the push plate when pushing the push rod ;
所述定模仁包括模具本体,所述模具本体上设置有安装所述第二成型部的贯穿孔;The fixed mold core includes a mold body, and the mold body is provided with a through hole for installing the second molding part;
所述模具本体上设置在对应所述复位杆的复位孔,所述复位孔设置在所述贯穿孔外侧的位置处。The mold body is provided with a reset hole corresponding to the reset rod, and the reset hole is provided at a position outside the through hole.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的一种带散热片新能源机箱的一体成型模具,在开模时通过辅助顶推组件内的推杆推动散热片,辅助推动散热片,避免了由于散热片对第二型腔的包紧力,而出现在开模时散热片难以从定模中脱出的问题,从而减少卡产品的概率,提高生产效率,发明结构简单、使用方便。The present invention provides an integrated molding die for a new energy chassis with heat sinks. When the mold is opened, the heat sinks are pushed by the push rods in the auxiliary push assembly, and the heat sinks are assisted to push the heat sinks. When the mold is opened, the heat sink is difficult to be released from the fixed mold, thereby reducing the probability of jamming products and improving the production efficiency. The invention has a simple structure and is convenient to use.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。本发明的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, and implement it according to the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的 不当限定。在附图中:The accompanying drawings described herein are used to provide a further understanding of the present invention, and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明在一优选实施例中的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram in a preferred embodiment of the present invention;
图2为本发明在一优选实施例中的爆炸示意图;Fig. 2 is the exploded schematic diagram in a preferred embodiment of the present invention;
图3为本发明在一优选实施例中定模的立体结构示意图;FIG. 3 is a schematic three-dimensional structure diagram of a fixed mold in a preferred embodiment of the present invention;
图4为本发明在一优选实施例中定模的部分爆炸示意图;Fig. 4 is the partial exploded schematic diagram of fixed mold in a preferred embodiment of the present invention;
图5为本发明在一优选实施例中定模仁与浇口套的结构示意图;5 is a schematic structural diagram of a fixed die core and a sprue sleeve in a preferred embodiment of the present invention;
图6为本发明在一优选实施例中第二成型部的立体结构示意图;6 is a schematic three-dimensional structure diagram of a second molding portion in a preferred embodiment of the present invention;
图7为本发明在一优选实施例中模架的立体结构示意图;7 is a schematic three-dimensional structure diagram of a mold base in a preferred embodiment of the present invention;
图8为本发明在一优选实施例中辅助顶推组件的爆炸示意图;8 is an exploded schematic diagram of an auxiliary push assembly in a preferred embodiment of the present invention;
图9为本发明在一优选实施例中压铸件的立体结构示意图;FIG. 9 is a schematic three-dimensional structure diagram of a die-casting part in a preferred embodiment of the present invention;
图10为本发明在一优选实施例中压铸件的主视图。Figure 10 is a front view of a die casting in a preferred embodiment of the present invention.
图中所示:Shown in the picture:
1、定模;1. Fixed mold;
11、定模仁;111、模具本体;11. Fixed mold kernel; 111. Mold body;
112、第二成型部;1121、拼块;1122、连接部;112, the second forming part; 1121, the block; 1122, the connecting part;
113、模温油管道;114、复位孔;115、槽口;113, mold temperature oil pipeline; 114, reset hole; 115, notch;
12、模架;121、安装槽;122、浇注安装孔;12. Mold base; 121. Installation slot; 122. Pouring installation hole;
13、辅助顶推组件;13. Auxiliary push component;
131、底板;132、顶推模组;133、推板;134、复位杆;135、推杆;131, bottom plate; 132, push module; 133, push plate; 134, reset rod; 135, push rod;
14、浇口套;141、出料端口;14. Gate sleeve; 141. Outlet port;
2、动模;2. Moving mold;
21、动模仁;22、型芯;23、排气模组;21, movable mold core; 22, core; 23, exhaust module;
3、第一侧成型组件;31、镶块;311、入料槽;312、成型表面;33、导料部;331、导料槽;34、驱动模组;3. The first side forming component; 31, the insert; 311, the feeding chute; 312, the molding surface; 33, the material guide part; 331, the material guide groove; 34, the drive module;
4、第二侧成型组件;4. The second side forming component;
5、压铸件;5. Die castings;
51、工件本体;511、底面;512、侧壁;51, workpiece body; 511, bottom surface; 512, side wall;
52、浇道部;521、接口端;52, runner part; 521, interface end;
53、浇口部;53. Gate part;
6、顶推组件。6. Push components.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,本发明的前述和其它目的、特征、方面和优点将变得更加明显,以令本领域技术人员参照说明书文字能够据以实施,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be further described in detail below in conjunction with the accompanying drawings, the foregoing and other objects, features, aspects and advantages of the present invention will become more apparent, so that those skilled in the art can refer to the description text to implement the described embodiments. Only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在附图中,为清晰起见,可对形状和尺寸进行放大,并将在所有图中使用相同的附图标记来指示相同或相似的部件。In the drawings, the shapes and dimensions may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to refer to the same or like parts.
除非另作定义,此处使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明专利申请说明书以及权利要求书中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”、“一”或者“该”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似的词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的元件或者物件及其等同,并不排除其他元件或者物件。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, technical or scientific terms used herein should have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The terms "first", "second" and similar terms used in the description of the patent application and the claims of the present invention do not denote any order, quantity or importance, but are only used to distinguish different components. Likewise, words such as "a," "an," or "the" do not denote a limitation of quantity, but rather denote the presence of at least one. Words like "include" or "include" mean that the elements or items appearing before "including" or "including" cover the elements or items listed after "including" or "including" and their equivalents, and do not exclude other component or object. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
在下列描述中,诸如中心、厚度、高度、长度、前部、背部、后部、左边、右边、顶部、底部、上部、下部等用词为基于附图所示的方位或位置关系。特别地,“高度”相当于从顶部到底部的尺寸,“宽度”相当于从左边到右边的尺寸,“深度”相当于从前到后的尺寸。这些相对术语是为了说明方便起见并且通常并不旨在需要具体取向。涉及附接、联接等的术语(例如,“连接”和“附接”)是指这些结构通过中间结构彼此直接或间接固定或附接的关系、以及可动或刚性附接或关系,除非以其他方式明确地说明。In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the size from top to bottom, "width" corresponds to the size from left to right, and "depth" corresponds to the size from front to back. These relative terms are for convenience of description and are generally not intended to require a specific orientation. Terms referring to attachment, coupling, etc. (eg, "connected" and "attached") refer to the fixed or attached relationship, as well as the movable or rigid attachment or relationship of these structures to each other, directly or indirectly, through intervening structures, unless The other way is explicitly stated.
下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可 以任意组合形成新的实施例。The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, on the premise of no conflict, the embodiments or technical features described below can be combined arbitrarily to form new embodiments. .
根据本发明的参照图1~图8,可以看出,一种带散热片新能源机箱的一体成型模具,包括:1 to 8 of the present invention, it can be seen that an integral molding die for a new energy chassis with heat sinks includes:
定模1;Fixed mold 1;
与所述定模1相适配的动模2;以及A movable mold 2 adapted to the fixed mold 1; and
顶推组件6,其设置在所述动模2的底部;通过所述顶推组件6驱动所述动模2使得所述定模1与所述动模2间实现开合模以及推动所述动模2上包覆的压铸件5;A push assembly 6 is arranged at the bottom of the movable mold 2; the movable mold 2 is driven by the push assembly 6 so that the fixed mold 1 and the movable mold 2 can be opened and closed and the movable mold 2 is pushed The die casting 5 covered on the movable die 2;
所述定模1包括:定模仁11,所述定模仁11内置有第一型腔,所述第一型腔内安装有用于成型的第二成型部112,所述第二成型部112内置有若干的深槽以成型散热片513;以及The fixed mold 1 includes: a fixed mold core 11, a first cavity is built in the fixed mold core 11, a second molding part 112 for molding is installed in the first cavity, and the second molding part 112 A number of deep grooves are built in to form the heat sink 513; and
辅助顶推组件13,其用于顶推所述第二成型部112成型的部件;所述辅助顶推组件13包括推杆135以及驱动所述推杆135的顶推模组132;辅助顶推组件13起到辅助顶推作用,当所述顶推组件6驱动所述动模2开模时,所述辅助顶推组件13随着所述动模2运动;The auxiliary pushing assembly 13 is used for pushing the components formed by the second molding part 112; the auxiliary pushing assembly 13 includes a pushing rod 135 and a pushing module 132 for driving the pushing rod 135; the auxiliary pushing The assembly 13 plays an auxiliary push function, when the push assembly 6 drives the movable mold 2 to open the mold, the auxiliary push assembly 13 moves with the movable mold 2;
所述动模2包括动模仁21以及设置在所述动模仁21上型芯22,所述型芯22与所述第一型腔成型出该新能源机箱的主体结构,并在其底部成型出散热片结构。The movable mold 2 includes a movable mold core 21 and a core 22 arranged on the movable mold core 21. The core 22 and the first cavity form the main structure of the new energy chassis, and the bottom of the core 22 is formed. The heat sink structure is formed.
参考图9、10详细示出了该一体成型模具所成型的压铸件5,该压铸件5至少包括作为机箱的工件本体51,工件本体51包括作为大平面的底面511以及垂直设置于底面511两侧的侧壁512,同时,在底面511上设置排布有若干的散热片513;Referring to FIGS. 9 and 10 , the die-casting part 5 formed by the integral molding die is shown in detail. The die-casting part 5 at least includes a workpiece body 51 serving as a chassis. At the same time, a number of heat sinks 513 are arranged on the bottom surface 511;
在一优选实施例中,由于产品散热片较多且较深,按理论计算包紧力达到15-25T,实际生产中产品会有局部变形,包紧力更大,因此此产品使用弹簧顶出,顶出力完全不够,在定模中需要添加所述辅助顶推组件13推动产品的散热片,而且所述辅助顶推组件13顶出必须及时,如果所述定模1顶出速度跟不上开模,则产品会被所述定模1拉变形甚至拉裂,因此在开模前,所述辅助顶推组件13必须处于工作状态,以保证所述辅助顶推组件13及时将产品散热片顶离所述定模1,以使得产品随着所述动模2远离所述定模1。In a preferred embodiment, because the product has many and deep heat sinks, the wrapping force reaches 15-25T according to the theoretical calculation. In actual production, the product will be partially deformed, and the wrapping force is greater. Therefore, this product is ejected by springs. , the ejection force is completely insufficient, and the auxiliary ejection assembly 13 needs to be added to the fixed mold to push the heat sink of the product, and the auxiliary ejection assembly 13 must be ejected in time, if the ejection speed of the fixed mold 1 cannot keep up When the mold is opened, the product will be deformed or even cracked by the fixed mold 1. Therefore, before the mold is opened, the auxiliary push assembly 13 must be in a working state to ensure that the auxiliary push assembly 13 can remove the product heat sink in time. Push away from the stationary mold 1 so that the product moves away from the stationary mold 1 along with the movable mold 2 .
其中,所述第二成型部112包括若干拼块1121,所述拼块1121通过堆叠使得相邻两所述拼块1121间形成用于成型散热片513的型腔;Wherein, the second forming part 112 includes a plurality of pieces 1121, and the pieces 1121 are stacked so that a cavity for forming the heat sink 513 is formed between two adjacent pieces 1121;
所述辅助顶推组件13包括推杆135以及驱动所述推杆135的顶推模组132,在所述顶推模组132的驱动下,使得所述推杆135穿过所述拼块1121伸入所述拼块1121间的型腔内,从而将所述型腔内成型的散热片513推离所述第二成型部112。The auxiliary push assembly 13 includes a push rod 135 and a push module 132 for driving the push rod 135 . Under the drive of the push module 132 , the push rod 135 passes through the block 1121 It extends into the cavity between the blocks 1121 , so as to push the heat sink 513 formed in the cavity away from the second molding portion 112 .
在现有的成型设备中,由于产品散热片厚度较薄,对应模具特征为深槽,模具加工困难,难以对模具表面进行抛光,因此卡产品的风险极高,而一旦模具卡产品,残留在模具内部的凝固金属难以清理,给模具维护造成极大影响。而该成型机构,通过将所有散热片拆分为拼块1121,使得单个的拼块1121方便加工,降低加工成本,同时,即使产品被卡在模具里面,通过快速拆卸拼块1121也可将凝固金属清理。In the existing molding equipment, due to the thin thickness of the product heat sink, the corresponding mold features are deep grooves, the mold processing is difficult, and it is difficult to polish the surface of the mold, so the risk of product jamming is extremely high. The solidified metal inside the mold is difficult to clean, which greatly affects the maintenance of the mold. In the molding mechanism, by dividing all the heat sinks into pieces 1121, the single piece 1121 is easy to process and the processing cost is reduced. At the same time, even if the product is stuck in the mold, the solidification can be removed by quickly disassembling the pieces 1121. Metal cleaning.
该成型机构还包括模架12,所述定模仁11嵌设在所述模架12一侧面上,所述辅助顶推组件13安装在所述模架12对应的另一侧面上,通过所述模架12将所述辅助顶推组件13与所述定模仁11连接形成一整体的定模结构。The molding mechanism further includes a mold base 12, the fixed mold core 11 is embedded on one side of the mold base 12, and the auxiliary push assembly 13 is installed on the other side corresponding to the mold base 12, The mold base 12 connects the auxiliary push assembly 13 and the stationary mold core 11 to form an integral stationary mold structure.
所述模架12的上表面上设置有用于承放所述辅助顶推组件13的安装槽121,所述定模仁11安装在所述模架12相对应的下表面上;The upper surface of the mold base 12 is provided with a mounting groove 121 for receiving the auxiliary push assembly 13, and the fixed mold core 11 is installed on the corresponding lower surface of the mold base 12;
所述推杆135由所述安装槽121的底部穿入至所述第二成型部112内,在所述顶推模组132的驱动下,所述推杆135持续推动所述拼块1121内成型产品的散热片。The push rod 135 penetrates into the second forming part 112 from the bottom of the installation slot 121 , and driven by the push module 132 , the push rod 135 continuously pushes the block 1121 Heat sinks for molded products.
所述辅助顶推组件13包括推板133,所述推杆135安装在所述推板133,通过所述顶推模组132推动所述推板133,以带动所述推杆135。The auxiliary push assembly 13 includes a push plate 133 , the push rod 135 is mounted on the push plate 133 , and the push plate 133 is pushed by the push module 132 to drive the push rod 135 .
所述辅助顶推组件13还包括底板131,所述底板131固定在所述模架12上,所述顶推模组132安装在所述底板131上;The auxiliary push assembly 13 further includes a bottom plate 131, the bottom plate 131 is fixed on the mold frame 12, and the push module 132 is installed on the bottom plate 131;
具体地,所述辅助顶推组件13安装在所述安装槽121内,使得所述底板131与所述模架12的上表面平齐,所述推板133可在所述安装槽121滑动;Specifically, the auxiliary push assembly 13 is installed in the installation groove 121, so that the bottom plate 131 is flush with the upper surface of the mold base 12, and the push plate 133 can slide in the installation groove 121;
所述底板131与所述模架12间通过立柱连接,所述推板133套接在所述立柱上,当所述顶推模组132驱动所述推板133时,所述推板133沿所述立柱的轴线方向滑动。The bottom plate 131 and the mold base 12 are connected by a column, and the push plate 133 is sleeved on the column. When the push module 132 drives the push plate 133, the push plate 133 moves along the column. The axial direction of the column slides.
所述推板133上安装有复位杆134,所述复位杆134伸入至所述定模仁11内,以支撑所述推板133,从而限制所述推板133在推动所述推杆125时受力变形。A reset rod 134 is installed on the push plate 133 , and the reset rod 134 extends into the fixed mold core 11 to support the push plate 133 , thereby restricting the push plate 133 from pushing the push rod 125 time deformation.
所述定模仁11包括模具本体111,所述模具本体111上设置有安装所述第二成型部112的贯穿孔;The fixed mold core 11 includes a mold body 111, and the mold body 111 is provided with a through hole for installing the second molding portion 112;
所述模具本体111上设置在对应所述复位杆134的复位孔114,所述复位孔114设置在所述贯穿孔外侧的位置处。The mold body 111 is provided with a reset hole 114 corresponding to the reset rod 134 , and the reset hole 114 is provided at a position outside the through hole.
在一优选实施例中,所述顶推模组132包括顶出油缸,所述推板133会受到顶出油缸的力(顶出力达32T),顶出油缸所产生如此大的力会导致所述推板133变形,从而使定模顶出不平衡,产品变形;因此需要将所述复位杆134放置在油缸下方,通过所述复位杆134支撑,避免所述推板133变形。定模侧包紧力较大,油缸必须放置在所述推杆135下方,否则较大的包紧力同样会使所述推板133变形,导致顶出不平衡,进而造成产品变形,使得良品率较低。In a preferred embodiment, the ejection module 132 includes an ejection cylinder, and the push plate 133 is subjected to the force of the ejection cylinder (the ejection force reaches 32T). The push plate 133 is deformed, so that the ejection of the fixed die is unbalanced and the product is deformed; therefore, the reset rod 134 needs to be placed under the oil cylinder and supported by the reset rod 134 to avoid deformation of the push plate 133 . The clamping force on the fixed die side is relatively large, and the oil cylinder must be placed under the push rod 135, otherwise the larger clamping force will also deform the push plate 133, resulting in unbalanced ejection, which in turn causes product deformation, resulting in a good product. rate is lower.
所述模架12上开设有上下贯穿的浇注安装孔122,所述浇注安装孔122内套设有浇口套14,在所述浇口套14内注入熔融液体,熔融液体沿所述浇口套14流入至所述定模仁11。The mold base 12 is provided with a pouring installation hole 122 that penetrates up and down. The pouring installation hole 122 is sleeved with a gate sleeve 14, and the molten liquid is injected into the gate sleeve 14, and the molten liquid flows along the gate. The sleeve 14 flows into the fixed die core 11 .
所述定模仁11与所述动模仁21间形成腔体,所述浇口套14接入所述腔体,使得在所述腔体与所述浇口套14间形成熔融液体的流动通道;A cavity is formed between the fixed mold core 11 and the movable mold core 21 , and the gate sleeve 14 is connected to the cavity, so that a flow of molten liquid is formed between the cavity and the gate sleeve 14 aisle;
其中,所述定模仁11内开设有成型轮廓的型腔以及连接所述型腔的浇道116,所述浇道116由所述浇口套14出发分出若干条分流道1161延伸至所述型腔的一侧边上,所述分流道1161上靠近所述型腔的入射端1162沿所述型腔的一侧边方向排布,以便于对腔体的多个位置同时进行填充,以保证对工件填充充分。The fixed mold core 11 is provided with a cavity with a molding profile and a runner 116 connecting the cavity. The runner 116 is divided into a number of runners 1161 from the sprue sleeve 14 and extends to the On one side of the cavity, the incident end 1162 of the shunt channel 1161 close to the cavity is arranged along the side of the cavity, so that multiple positions of the cavity can be filled at the same time. To ensure adequate filling of the workpiece.
通过该成型模具所成型出的压铸件5至少包括有对应成型出所述浇口套14的浇口部、对应成型出所述浇道116的浇道部52,以及成型出腔体形状以作为机箱的工件本体51;The die casting 5 formed by the forming mold at least includes a sprue portion corresponding to forming the sprue sleeve 14 , a runner portion 52 corresponding to forming the runner 116 , and a cavity shape formed as a The workpiece body 51 of the chassis;
所述分流道1161上的入射端1162设置在底面511上相邻于侧壁512的一侧边上;若将入射端1162设置在侧壁512的一侧边,散热片513对熔融液 体有阻碍作用,熔融液体将绕过以成型的部分散热片513进行成型底面511以及另一侧壁512,使而导致散热片513难以填满,成型难度大;而入射端1162设置在底面511上相邻于侧壁512的一侧边上时,熔融液体同样会沿着底面511进行填充,但是当熔融液体填充到末端箱体外壁的时候,熔融液体被阻挡后会反向填充散热片513,从而对散热片再次填充,以保证填充质量。The incident end 1162 of the runner 1161 is arranged on the side of the bottom surface 511 adjacent to the side wall 512; if the incident end 1162 is arranged on the side of the side wall 512, the heat sink 513 will hinder the molten liquid As a result, the molten liquid will bypass the formed part of the heat sink 513 to form the bottom surface 511 and the other side wall 512, so that it is difficult to fill the heat sink 513 and the forming is difficult; and the incident end 1162 is disposed adjacent to the bottom surface 511. When it is on one side of the side wall 512, the molten liquid will also be filled along the bottom surface 511, but when the molten liquid is filled to the outer wall of the end box, the molten liquid will be blocked and filled with the cooling fins 513 in the opposite direction. The fins are refilled to ensure filling quality.
所述动模仁对应所述入射端1162开设有入料槽311,通过所述入料槽311与所述入射端1162形成浇口,熔融液体顺着所述浇口流入所述腔体内。The movable mold core is provided with a feeding slot 311 corresponding to the incident end 1162 , and a gate is formed through the feeding slot 311 and the incident end 1162 , and the molten liquid flows into the cavity along the gate.
所述入料槽311的底面呈一坡面,使得所述入料槽311的底面相对于水平面倾斜,以使得成型出来的压铸件5的浇道部52,对应入料槽311的所述浇道部52为接口端521,所述接口端521的下表面倾斜;The bottom surface of the feeding chute 311 is sloped, so that the bottom surface of the feeding chute 311 is inclined relative to the horizontal plane, so that the runner portion 52 of the molded die casting 5 corresponds to the sprue of the feeding chute 311 . The channel portion 52 is an interface end 521, and the lower surface of the interface end 521 is inclined;
若浇道116入射角度为水平,熔融液体会沿着底面511直接向水平方向填充,导致侧壁512无法填充,而浇道116入射角度为竖直,则仅能填充侧壁512;因此浇道116需要一个合适的入射角度,其具体影响压铸成型质量的因素为所述入射端1162与所述导料槽331所形成的浇口入射角度,而更为关键的因素是,导向熔融液体流动的导料槽331设计;If the incident angle of the runner 116 is horizontal, the molten liquid will be directly filled in the horizontal direction along the bottom surface 511, so that the side wall 512 cannot be filled, and if the incident angle of the runner 116 is vertical, only the side wall 512 can be filled; therefore, the runner 512 can only be filled. 116 needs a suitable incident angle, and the specific factor that affects the quality of die casting is the incident angle of the gate formed by the incident end 1162 and the material guide groove 331, and a more critical factor is the flow of the molten liquid. 331 design of guide chute;
因此,根据工件的底面511和侧壁512所占的重量比值,所述入料槽311的底面与竖直方向形成的夹角α范围为45°~80°;在一优选实施例中,所述入料槽311的底面与竖直方向形成的夹角α呈79°,浇道116对腔体进行填充时,可同时填充产品侧壁和平面,通过将入射角度与竖直方向设计呈79°夹角,刚好可以兼顾侧壁512和水平方向大平面的填充。Therefore, according to the weight ratio of the bottom surface 511 and the side wall 512 of the workpiece, the angle α formed by the bottom surface of the feeding slot 311 and the vertical direction ranges from 45° to 80°; in a preferred embodiment, the The angle α formed by the bottom surface of the feeding trough 311 and the vertical direction is 79°. When the runner 116 fills the cavity, the side wall and the plane of the product can be filled at the same time. By designing the incident angle and the vertical direction to be 79° The included angle is just enough to take into account the filling of the side wall 512 and the large plane in the horizontal direction.
该一体成型模具还包括侧成型组件;所述侧成型组件设置在该成型模具的侧壁上以用于成型机箱上侧壁的形状;具体地,所述侧成型组件设置在所述动模2的外侧壁上;The integral molding die further includes a side molding component; the side molding component is arranged on the side wall of the molding die for molding the shape of the upper side wall of the chassis; specifically, the side molding component is arranged on the movable mold 2 on the outer side wall;
所述侧成型组件包括第一侧成型组件3、第二侧成型组件4,其中,第一侧成型组件3、第二侧成型组件4的结构相似,所述第一侧成型组件3包括镶块31以及驱动所述镶块31的驱动模组34,所述镶块31设置在所述型芯22的侧壁上;The side molding components include a first side molding component 3 and a second side molding component 4, wherein the first side molding component 3 and the second side molding component 4 have similar structures, and the first side molding component 3 includes inserts 31 and a drive module 34 for driving the insert 31, the insert 31 is arranged on the side wall of the core 22;
所述入料槽311设置在所述镶块31靠近型芯22的一侧边上,所述入料槽311相内凹陷,使得所述入料槽311的底面低于所述镶块31的成型表面312, 更具体地,所述成型表面312与所述定模仁11、动模仁间的分型面相平行,所述入料槽311的底面相对于所述成型表面312倾斜。The feeding slot 311 is arranged on the side of the insert 31 close to the core 22 , and the feeding slot 311 is recessed inward, so that the bottom surface of the feeding slot 311 is lower than the insert 31 . The molding surface 312 , more specifically, the molding surface 312 is parallel to the parting surface between the fixed die core 11 and the movable die core, and the bottom surface of the feeding slot 311 is inclined relative to the molding surface 312 .
所述定模仁11与所述动模仁21上对应设置有让位槽,当所述定模仁11与所述动模仁21贴合时,所述让位槽形成一敞口,所述镶块31伸入至所述敞口并与所述型芯22相抵触。The fixed die core 11 and the movable die core 21 are correspondingly provided with a vacant slot. When the fixed die core 11 and the movable die core 21 are fitted together, the set aside slot forms an opening, so The insert 31 protrudes into the opening and interferes with the core 22 .
所述镶块31上还安装有与所述浇口套14连接的导料部33;A material guide portion 33 connected to the sprue sleeve 14 is also installed on the insert 31;
当所述定模仁11与所述动模仁21贴合时,所述导料部33伸入至所述浇口套14内,所述导料部33上开设有用于引导熔融液体流向的导料槽331;When the fixed mold core 11 is attached to the movable mold core 21, the material guide portion 33 extends into the gate sleeve 14, and the material guide portion 33 is provided with a guide for guiding the flow of the molten liquid. material guide trough 331;
所述导料槽331对应所述浇道116设置,使得所述浇口套14内熔融液体顺着所述导料槽331流入至所述浇道116内。The material guide trough 331 is disposed corresponding to the runner 116 , so that the molten liquid in the sprue sleeve 14 flows into the runner 116 along the material guide trough 331 .
所述浇口套14上开设出料端口141,所述出料端口141对应所述导料槽331,使得所述出料端口141与所述导料槽331拼接形成出料口。A discharge port 141 is provided on the gate sleeve 14 , and the discharge port 141 corresponds to the material guide groove 331 , so that the discharge port 141 and the material guide groove 331 are spliced to form a discharge port.
所述浇道116的数量不少于两条,以使得由所述浇口套14引导出至少两条所述浇道116,以便于熔融液体快速通过出料口,进入至腔体内进行充填,同时,考虑到不同熔融液体的流动性差异,设置多条所述浇道116,对应成型腔体不同位置,减少了熔融液体流动充填易引发的充填不充分的情况。The number of the runners 116 is not less than two, so that at least two runners 116 are guided by the sprue sleeve 14, so that the molten liquid can quickly pass through the discharge port and enter the cavity for filling, At the same time, considering the difference in fluidity of different molten liquids, a plurality of the runners 116 are provided to correspond to different positions of the molding cavity, so as to reduce the situation of insufficient filling that is easily caused by the flowing and filling of the molten liquid.
所述定模仁11的一侧边上设置有槽口115,所述槽口115的位置与所述模架12上的浇注安装孔122位置相一致,将所述浇口套14插入时,所述浇口套14与所述槽口115贴合,熔融液体流入至成型的型腔内。A notch 115 is provided on one side of the fixed mold core 11, and the position of the notch 115 is consistent with the position of the pouring installation hole 122 on the mold base 12. When the sprue sleeve 14 is inserted, The sprue sleeve 14 fits with the slot 115, and the molten liquid flows into the molded cavity.
所述拼块1121通过连接部1122将其固定连接形成所述第二成型部112的整体结构;所述连接部1122沿所述拼块1121的堆叠方向延伸,从而将所述拼块1121连接,利用连接部1122固定拼块1121。The blocks 1121 are fixedly connected by the connecting parts 1122 to form the overall structure of the second forming part 112; the connecting parts 1122 extend along the stacking direction of the blocks 1121, so as to connect the blocks 1121, The block 1121 is fixed by the connecting portion 1122 .
所述拼块1121间设置模温油管道113;由于散热片壁厚较薄,因此,模具温度对产品成型影响较大;若模具温度较低时会导致散热片欠铸,成型不良;而温度较高会导致散热片烧伤粘模、凝固时间长影响生产节拍。因此散热片需要一定的成型温度。在模具散热片拼块1121中间增加模温油管道113,模具温度低时对模具进行加热,产品凝固时对模具进行冷却,模温油温度控制在190℃~210摄氏度之间;同时,模温油管道113穿过拼块1121,模温油管道113方便对拼块1121进行固定。The mold temperature oil pipeline 113 is arranged between the blocks 1121; because the wall thickness of the heat sink is relatively thin, the mold temperature has a great influence on the product molding; if the mold temperature is low, the heat sink will be under-cast and the molding will be poor; and the temperature If it is higher, it will cause the heat sink to burn and stick to the mold, and the long solidification time will affect the production tact. Therefore, the heat sink needs a certain molding temperature. A mold temperature oil pipe 113 is added in the middle of the mold heat sink block 1121, the mold is heated when the mold temperature is low, and the mold is cooled when the product solidifies, and the mold temperature oil temperature is controlled between 190°C and 210°C; The oil pipeline 113 passes through the block 1121 , and the mold temperature oil pipe 113 is convenient for fixing the block 1121 .
所述模温油管道113沿所述拼块1121的堆叠方向贯穿所述第二成型部112;所述连接部1122的延伸方向与所述模温油管道113的贯穿方向相平行,所述模温油管道113与所述连接部1122协同固定所述拼块1121,使得所述拼块1121拼接稳定,避免了熔融液体从所述拼块1121间隙中溢出,从而影响成型质量。The mold temperature oil pipe 113 penetrates the second forming part 112 along the stacking direction of the blocks 1121; the extension direction of the connecting part 1122 is parallel to the penetration direction of the mold temperature oil pipe 113, and the mold temperature The warm oil pipeline 113 cooperates with the connecting portion 1122 to fix the pieces 1121, so that the pieces 1121 are spliced stably, and the molten liquid is prevented from overflowing from the gaps of the pieces 1121, thereby affecting the molding quality.
所述动模2上还包括排气模组23,所述排气模组23安装在动模仁21流道的末端处,在压铸成型过程中,原本在型腔内的空气从所述排气模组23内排出,当空气被排出后,当熔融液体充满整个型腔后,熔融液体也会流入至原本用于排气的流道内,并在其内凝固。The movable mold 2 also includes an exhaust module 23. The exhaust module 23 is installed at the end of the flow channel of the movable mold core 21. During the die-casting process, the air originally in the cavity is released from the exhaust. The air is discharged from the air module 23. After the air is discharged, when the molten liquid fills the entire cavity, the molten liquid also flows into the flow channel originally used for exhaust, and solidifies in it.
以上,仅为本发明的较佳实施例而已,并非对本发明作任何形式上的限制;凡本行业的普通技术人员均可按说明书附图所示和以上而顺畅地实施本发明;但是,凡熟悉本专业的技术人员在不脱离本发明技术方案范围内,利用以上所揭示的技术内容而做出的些许更动、修饰与演变的等同变化,均为本发明的等效实施例;同时,凡依据本发明的实质技术对以上实施例所作的任何等同变化的更动、修饰与演变等,均仍属于本发明的技术方案的保护范围之内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form; any person of ordinary skill in the industry can smoothly implement the present invention as shown in the accompanying drawings and above; however, any Those skilled in the art, without departing from the scope of the technical solution of the present invention, make use of the above-disclosed technical content to make some changes, modifications and equivalent changes of evolution are equivalent embodiments of the present invention; at the same time, Any alteration, modification and evolution of any equivalent changes made to the above embodiments according to the essential technology of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims (10)

  1. 一种带散热片新能源机箱的一体成型模具,其特征在于,包括:An integrated molding die for a new energy chassis with heat sinks, characterized in that it includes:
    定模(1);Fixed mold (1);
    与所述定模(1)相适配的动模(2);以及a movable mold (2) adapted to the fixed mold (1); and
    顶推组件(6),其设置在所述动模(2)的底部;a push-up assembly (6), which is arranged at the bottom of the movable mold (2);
    其中,所述定模(1)包括定模仁(11),所述定模仁(11)内的第一型腔内设置有用于成型散热片的第二成型部(112),所述第二成型部(112)内置有若干用于成型散热片的第二型腔;Wherein, the fixed mold (1) includes a fixed mold core (11), a first cavity in the fixed mold core (11) is provided with a second forming part (112) for forming a heat sink, the first cavity The second forming part (112) is built with a plurality of second cavities for forming the heat sink;
    所述定模(1)还包括用于顶推散热片的辅助顶推组件(13),所述辅助顶推组件(13)包括推杆(135)以及驱动所述推杆(135)的顶推模组(132);The stationary mold (1) further includes an auxiliary push assembly (13) for pushing the heat sink, the auxiliary push assembly (13) includes a push rod (135) and a push rod for driving the push rod (135). push module(132);
    当所述顶推组件(6)拉动所述动模(2)开模时,所述顶推模组(132)驱动所述推杆(135)伸入至所述第二型腔内。When the pushing assembly (6) pulls the movable mold (2) to open the mold, the pushing module (132) drives the push rod (135) to extend into the second cavity.
  2. 如权利要求1所述的一体成型模具,其特征在于,所述第二成型部(112)包括若干拼块(1121),所述拼块(1121)通过堆叠使得相邻两所述拼块(1121)间形成用于成型散热片的所述第二型腔。The integral molding die according to claim 1, characterized in that, the second molding part (112) comprises a plurality of pieces (1121), and the pieces (1121) are stacked so that two adjacent pieces (1121) are formed. 1121) to form the second cavity for forming the heat sink.
  3. 如权利要求2所述的一体成型模具,其特征在于,所述拼块(1121)通过连接部(1122)将其固定连接形成所述第二成型部(112)的整体结构;The integral molding die according to claim 2, characterized in that, the blocks (1121) are fixedly connected by connecting portions (1122) to form an integral structure of the second molding portion (112);
    所述连接部(1122)沿所述拼块(1121)的堆叠方向延伸,从而将所述拼块(1121)连接。The connecting portion (1122) extends along the stacking direction of the pieces (1121) so as to connect the pieces (1121).
  4. 如权利要求3所述的一体成型模具,其特征在于,所述拼块(1121)间设置模温油管道(113),所述模温油管道(113)沿所述拼块(1121)的堆叠方向贯穿所述第二成型部(112);The one-piece molding die according to claim 3, characterized in that a mold temperature oil pipeline (113) is arranged between the blocks (1121), and the mold temperature oil pipe (113) is along the length of the block (1121). The stacking direction runs through the second forming part (112);
    所述连接部(1122)的延伸方向与所述模温油管道(113)的贯穿方向相平行。The extending direction of the connecting portion (1122) is parallel to the penetrating direction of the mold temperature oil pipeline (113).
  5. 如权利要求1-4中任一项所述的一体成型模具,其特征在于,所述定模(1)包括还模架(12)以及浇口套(14),所述动模(2)包括动模仁(21),所述动模仁(21)上设置有与所述第一型腔配合的型芯(22);The integral molding die according to any one of claims 1-4, characterized in that, the fixed die (1) comprises a die set (12) and a sprue sleeve (14), and the movable die (2) comprising a movable mold core (21), and a core (22) matched with the first cavity is provided on the movable mold core (21);
    当所述定模(1)与所述动模(2)合模时,所述动模仁(21)与所述定模仁(11)间形成用于成型机箱的腔体,所述浇口套(14)接入所述腔体;When the fixed mold (1) and the movable mold (2) are clamped, a cavity for forming a chassis is formed between the movable mold core (21) and the fixed mold core (11). The mouth cover (14) is connected to the cavity;
    所述定模仁(11)内开设有浇道(116),所述浇道(116)由所述浇口套(14)出发分出若干条分流道(1161)延伸至所述第一型腔的一侧边上,所述分流道(1161)上靠近所述型腔的入射端(1162)沿所述第一型腔的一侧边方向排布。The fixed die core (11) is provided with a runner (116), and the runner (116) branches out from the sprue sleeve (14) into a plurality of runners (1161) extending to the first type On one side of the cavity, the incident end (1162) of the shunt channel (1161) close to the cavity is arranged along the direction of one side of the first cavity.
  6. 如权利要求5所述的一体成型模具,其特征在于,还包括侧成型组件;所述侧成型组件设置在该成型模具的侧壁上以用于成型机箱上侧壁的形状;The one-piece molding die according to claim 5, further comprising a side molding component; the side molding component is disposed on the side wall of the molding die for molding the shape of the upper side wall of the chassis;
    所述侧成型组件包括第一侧成型组件(3),所述第一侧成型组件(3)包括镶块(31)以及驱动所述镶块(31)的驱动模组(34)。The side forming assembly includes a first side forming assembly (3), and the first side forming assembly (3) includes an insert (31) and a driving module (34) for driving the insert (31).
  7. 如权利要求6所述的一体成型模具,其特征在于,所述镶块(31)上安装有对应所述浇口套(14)的导料部(33);The integral molding die according to claim 6, characterized in that, a material guide portion (33) corresponding to the sprue sleeve (14) is installed on the insert (31);
    当所述动模仁(21)与所述定模仁(11)贴合时,所述导料部(33)伸入至所述浇口套(14)内,所述导料部(33)上开设有用于引导熔融液体流向的导料槽(331);When the movable mold core (21) is attached to the fixed mold core (11), the material guide portion (33) extends into the gate sleeve (14), and the material guide portion (33) extends into the gate sleeve (14). ) is provided with a guide groove (331) for guiding the flow of molten liquid;
    所述导料槽(331)对应所述浇道(116)设置,使得所述浇口套(14)内熔融液体顺着所述导料槽(331)流入至所述浇道(116)内;The material guide groove (331) is disposed corresponding to the runner (116), so that the molten liquid in the sprue sleeve (14) flows into the runner (116) along the material guide groove (331) ;
    所述镶块(31)靠近所述型芯(22)的一端上开设有对应所述入射端(1162)开设有入料槽(311),所述入料槽(311)的底面呈一坡面,使得所述入料槽(311)的底面相对于水平面倾斜。An end of the insert (31) close to the core (22) is provided with a feeding slot (311) corresponding to the incident end (1162), and the bottom surface of the feeding slot (311) is sloped so that the bottom surface of the feeding chute (311) is inclined with respect to the horizontal plane.
  8. 如权利要求1-4所述的一体成型模具,其特征在于,所述定模(1)上模架(12)的上表面上设置有用于承放所述辅助顶推组件(13)的安装槽(121),所述定模仁(11)安装在所述模架(12)相对应的下表面上;The one-piece molding die according to claims 1-4, characterized in that, the upper surface of the upper die frame (12) of the fixed die (1) is provided with a mounting for holding the auxiliary pushing assembly (13) a groove (121), the fixed mold core (11) is installed on the corresponding lower surface of the mold base (12);
    所述推杆(135)由所述安装槽(121)的底部穿入至所述第二成型部(112)内,在所述顶推模组(132)的驱动下,所述推杆(135)伸入至所述第二型腔内。The push rod (135) penetrates into the second forming part (112) from the bottom of the installation groove (121), and driven by the push module (132), the push rod ( 135) into the second cavity.
  9. 如权利要求8所述的一体成型模具,其特征在于,所述辅助顶推组件(13)包括推板(133),所述推杆(135)安装在所述推板(133),通过所述顶推模组(132)推动所述推板(133),以带动所述推杆(135)。The integral molding die according to claim 8, characterized in that, the auxiliary push assembly (13) comprises a push plate (133), and the push rod (135) is mounted on the push plate (133), and passes through the push plate (133). The push module (132) pushes the push plate (133) to drive the push rod (135).
  10. 如权利要求9所述的一体成型模具,其特征在于,所述推板(133)上安装有复位杆(134),所述复位杆(134)伸入至所述定模仁(11)内, 以支撑所述推板(133),从而限制所述推板(133)在推动所述推杆(125)时受力变形;The integral molding die according to claim 9, wherein a reset rod (134) is installed on the push plate (133), and the reset rod (134) extends into the fixed mold core (11) , to support the push plate (133), so as to limit the force deformation of the push plate (133) when pushing the push rod (125);
    所述定模仁(11)包括模具本体(111),所述模具本体(111)上设置有安装所述第二成型部(112)的贯穿孔;The fixed mold core (11) includes a mold body (111), and the mold body (111) is provided with a through hole for installing the second molding portion (112);
    所述模具本体(111)上设置在对应所述复位杆(134)的复位孔(114),所述复位孔(114)设置在所述贯穿孔外侧的位置处。The mold body (111) is provided with a reset hole (114) corresponding to the reset rod (134), and the reset hole (114) is provided at a position outside the through hole.
PCT/CN2021/084015 2020-12-18 2021-03-30 Integrated forming mold for new energy case with heat-dissipation fins WO2022126927A1 (en)

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US20090038368A1 (en) * 2007-08-10 2009-02-12 Kuo Fei-Pin Casting die with changeable male and female die cores
CN201613335U (en) * 2010-03-04 2010-10-27 广东鸿特精密技术股份有限公司 Die-casting mould for radiating fins with high walls and deep cavities
CN202343911U (en) * 2011-11-30 2012-07-25 菲斯达精密工业部件(苏州)有限公司 Inlaying die core and heat radiating fin die using same
CN206104848U (en) * 2016-08-10 2017-04-19 重庆东科模具制造有限公司 Cylinder end of gasoline engine and die casting die of box
CN206824635U (en) * 2017-01-24 2018-01-02 佛山市南海奔达模具有限公司 A kind of inlaid type die casting for fin
CN208450568U (en) * 2018-05-22 2019-02-01 昆山正工模具有限公司 A kind of mould structure for large-scale cabinet class product

Cited By (7)

* Cited by examiner, † Cited by third party
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CN114986812A (en) * 2022-07-21 2022-09-02 广东浩亿光电科技有限公司 Bicycle lamp injection mold
CN114986812B (en) * 2022-07-21 2023-10-27 广东浩亿光电科技有限公司 Injection mold for bicycle lamp
CN115283653A (en) * 2022-09-13 2022-11-04 大连云海铸造有限公司 Casting mould is used in machine part processing
CN115366350A (en) * 2022-09-20 2022-11-22 东莞市现代精工实业有限公司 Display module assembly rubber frame and mold for producing display module assembly rubber frame
CN115366350B (en) * 2022-09-20 2023-07-14 东莞市现代精工实业有限公司 Display module assembly glues frame and is used for producing mould of display module assembly glues frame
CN116652152A (en) * 2023-08-01 2023-08-29 宁波博威模具技术有限公司 Die casting die for radiator shell
CN116652152B (en) * 2023-08-01 2023-11-14 宁波博威模具技术有限公司 Die casting die for radiator shell

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