CN114871131A - Full-automatic precision part detection equipment based on inductance and laser measurement technology - Google Patents
Full-automatic precision part detection equipment based on inductance and laser measurement technology Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
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Abstract
本发明涉及领域,尤其是涉及基于电感及激光测量技术的全自动精密零件检测设备,包括检测设备和设在电感及激光测量设备一侧的辅助机构,所述辅助机构包括底座,所述底座的顶部外壁中心处转动连接有支撑柱,且支撑柱的顶端一侧设有转向柱,所述转向柱的顶部外壁设有旋转杆,且旋转杆的一端转动安装有夹持结构,所述支撑柱的顶端和转向柱的顶端均安装有驱动组件,且支撑柱和转向柱分别转动连接转向柱和旋转杆。本发明夹持气囊配合气泵和电动三通阀进行夹持更小的零部件,便于固定夹持零件,便于适配不同大小零部件,提高检测精度,便于调节,便于辅助检测,提高检测效率和适配各种零部件。
The invention relates to the field, in particular to a fully automatic precision parts testing device based on inductance and laser measurement technology, including a testing device and an auxiliary mechanism arranged on one side of the inductance and laser measurement equipment, the auxiliary mechanism includes a base, and the base of the base A support column is rotatably connected to the center of the top outer wall, and a steering column is provided on one side of the top end of the support column. The top outer wall of the steering column is provided with a rotating rod, and one end of the rotating rod is rotated and installed with a clamping structure. Both the top end of the steering column and the top end of the steering column are equipped with driving components, and the support column and the steering column are respectively connected to the steering column and the rotating rod in rotation. The invention clamps the airbag in cooperation with the air pump and the electric three-way valve to clamp smaller parts, is convenient for fixing the clamping parts, is convenient for adapting parts of different sizes, improves the detection accuracy, is convenient for adjustment, is convenient for auxiliary detection, and improves the detection efficiency and safety. Adapt to various parts.
Description
技术领域technical field
本发明涉及精密零件检测技术领域,尤其涉及基于电感及激光测量技术的全自动精密零件检测设备。The invention relates to the technical field of precision parts detection, in particular to a fully automatic precision parts detection device based on inductance and laser measurement technology.
背景技术Background technique
随着工业4.0时代的到来,汽车行业质量要求越来越高,通过计算、自主控制和联网,人、机器和信息互相联接,融为一体,工厂向着高度智能、自动化、高效率的方向发展。其中重要的一环就是高精度全自动化无损检测技术,它是现代化工厂的“眼睛”,是通向工业4.0时代的基础技术。通过多年市场调研发现,汽车行业检测项目多,各种检测站多,检测搬运多,检测效率低,高精度自动检测项目则长期被国际检测仪器巨头垄断,由于采用参差不齐的各种检测设备以及人工检查,一次性完成汽车零部件各种检测项目,并实现高精密、自动化、无损、100%检测比较困难,高精密全自动无损综合检测设备,采用自动化及机电一体化控制技术,综合运用气动、电动、光学等高精密测量技术优势与应用特点,一次性完成汽车零部件各种检测项目,实现高精度、快速、无损伤、100%的检测,但是该设备在检测原本对零部件的固定松散,且无法配合设备进行从动。With the advent of the era of Industry 4.0, the quality requirements of the automotive industry are getting higher and higher. Through computing, autonomous control and networking, people, machines and information are interconnected and integrated, and factories are developing in the direction of high intelligence, automation and high efficiency. An important part of this is the high-precision fully automated non-destructive testing technology, which is the "eye" of modern factories and the basic technology leading to the era of Industry 4.0. Through years of market research, it is found that there are many testing items in the automotive industry, various testing stations, many testing and handling, and low testing efficiency. High-precision automatic testing items have long been monopolized by international testing instrument giants. As well as manual inspection, it is difficult to complete various inspection items of auto parts at one time, and it is difficult to achieve high-precision, automatic, non-destructive, and 100% inspection. High-precision automatic non-destructive comprehensive inspection equipment adopts automation and mechatronics control technology. The advantages and application characteristics of high-precision measurement technologies such as pneumatic, electric, optical, etc., can complete various inspection items of auto parts at one time, and achieve high-precision, fast, non-destructive, and 100% inspection. It is loosely fixed and cannot be driven with the device.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,而提出的基于电感及激光测量技术的全自动精密零件检测设备。The purpose of the present invention is to solve the shortcomings existing in the prior art, and propose a fully automatic precision parts detection equipment based on inductance and laser measurement technology.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
基于电感及激光测量技术的全自动精密零件检测设备,包括检测设备和设在电感及激光测量设备一侧的辅助机构,所述辅助机构包括底座,所述底座的顶部外壁中心处转动连接有支撑柱,且支撑柱的顶端一侧设有转向柱,所述转向柱的顶部外壁设有旋转杆,且旋转杆的一端转动安装有夹持结构,所述支撑柱的顶端和转向柱的顶端均安装有驱动组件,且支撑柱和转向柱分别转动连接转向柱和旋转杆。Fully automatic precision parts testing equipment based on inductance and laser measurement technology, including testing equipment and an auxiliary mechanism located on one side of the inductance and laser measurement equipment, the auxiliary mechanism includes a base, and a support is rotatably connected to the center of the top outer wall of the base The top side of the support column is provided with a steering column, the top outer wall of the steering column is provided with a rotating rod, and one end of the rotating rod is rotatably installed with a clamping structure, the top of the support column and the top of the steering column are both A drive assembly is installed, and the support column and the steering column are rotatably connected to the steering column and the rotating rod, respectively.
优选的,所述底座的中心处转动连接有主轴,主轴底端外壁固定连接有蜗轮,底座底部内壁安装有第一电机,第一电机输出轴连接有蜗杆,且蜗杆与蜗轮啮合,所述支撑柱的底端安装在主轴的顶端。Preferably, a main shaft is rotatably connected to the center of the base, a worm wheel is fixedly connected to the outer wall of the bottom end of the main shaft, a first motor is installed on the inner wall of the bottom of the base, a worm is connected to the output shaft of the first motor, and the worm is meshed with the worm wheel. The bottom end of the column is mounted on the top end of the spindle.
优选的,所述驱动组件包括驱动壳和安装在驱动壳中的第二电机,且转向柱和旋转杆位于第二电机输出轴处均安装有固定块,所述支撑柱的顶部外壁中心处开设有调节槽,且调节槽中安装有电动推杆,电动推杆的顶端安装有滑动罩,且转向柱顶端的驱动壳安装在滑动罩外壁。Preferably, the drive assembly includes a drive housing and a second motor installed in the drive housing, and the steering column and the rotating rod are both provided with fixed blocks at the output shaft of the second motor, and a center of the top outer wall of the support column is provided There is an adjustment groove, and an electric push rod is installed in the adjustment groove, a sliding cover is installed on the top of the electric push rod, and a driving shell at the top of the steering column is installed on the outer wall of the sliding cover.
优选的,所述旋转杆的一端外壁开设有驱动槽,且驱动槽中安装有第三电机,第三电机的输出轴套设有旋转连接块,且旋转连接块中安装有固轴块。Preferably, the outer wall of one end of the rotating rod is provided with a drive slot, and a third motor is installed in the drive slot, the output shaft of the third motor is sleeved with a rotation connection block, and a fixed shaft block is installed in the rotation connection block.
优选的,所述夹持结构包括焊接在旋转连接块一侧外壁的夹持壳、焊接在夹持壳一端外壁的夹持座、开设在夹持座一侧外壁的夹持槽、转动连接在夹持槽中的双向螺杆、螺纹连接在双向螺杆外壁的夹持板、粘接在夹持板相互靠近一侧外壁的橡胶凸起和安装在夹持壳一端内壁的夹持电机。Preferably, the clamping structure comprises a clamping shell welded on the outer wall of one side of the rotary connection block, a clamping seat welded on the outer wall of one end of the clamping shell, a clamping groove opened on the outer wall of one side of the clamping seat, and a clamping groove that is rotatably connected to the outer wall of one side of the clamping shell. The bidirectional screw in the clamping groove, the clamping plate screwed on the outer wall of the bidirectional screw, the rubber protrusions bonded to the outer wall of the clamping plate on one side close to each other, and the clamping motor installed on the inner wall of one end of the clamping shell.
优选的,所述夹持电机输出轴与双向螺杆中心处均套接有锥齿轮,且锥齿轮相互啮合,所述夹持板滑动连接在夹持座外壁。Preferably, both the output shaft of the clamping motor and the center of the bidirectional screw are sleeved with bevel gears, and the bevel gears are meshed with each other, and the clamping plate is slidably connected to the outer wall of the clamping seat.
优选的,所述夹持壳的一端内壁安装有气泵,且气泵的输出端和输出端均连接有电动三通阀,所述夹持板相互靠近的一侧外壁均开合有固定槽,且固定槽中固定有夹持气囊,电动三通阀的一端均连接有接头,且气泵输出端处的接头两端连接有进气管,气泵输入端处接头两端连接有排气管,排气管和进气管的另一端分别与夹持板中的夹持气囊连接。Preferably, an air pump is installed on the inner wall of one end of the clamping shell, and an electric three-way valve is connected to both the output end and the output end of the air pump, and fixing grooves are opened and closed on the outer wall of one side of the clamping plates close to each other, and A clamping airbag is fixed in the fixing groove, one end of the electric three-way valve is connected with a joint, and the two ends of the joint at the output end of the air pump are connected with an intake pipe, and the two ends of the joint at the input end of the air pump are connected with an exhaust pipe, and the exhaust pipe and the other ends of the air intake pipe are respectively connected with the clamping airbags in the clamping plate.
优选的,所述电动三通阀、气泵、第三电机、第二电机、第一电机、电动推杆和夹持电机通过导线连接检测设备的控制端。Preferably, the electric three-way valve, the air pump, the third motor, the second motor, the first motor, the electric push rod and the clamping motor are connected to the control end of the detection device through wires.
本发明的有益效果为:The beneficial effects of the present invention are:
1、通过底座、支撑柱、转向柱和旋转杆实现第一电机、第二电机和第三电机分别配合支撑柱、转向柱、旋转杆和电动推杆调节夹持结构的位置高度和方向,便于调节,便于辅助检测,提高检测效率和适配各种零部件;1. Through the base, the support column, the steering column and the rotating rod, the first motor, the second motor and the third motor can adjust the position, height and direction of the clamping structure with the support column, the steering column, the rotating rod and the electric push rod respectively, which is convenient for Adjustment to facilitate auxiliary detection, improve detection efficiency and adapt to various parts;
2、通过夹持壳、夹持电机、夹持板和夹持气囊实现,夹持电机配合双向螺杆使得夹持板夹持零部件,夹持气囊配合气泵和电动三通阀进行夹持更小的零部件,便于固定夹持零件,便于适配不同大小零部件,提高检测精度。2. It is realized by clamping shell, clamping motor, clamping plate and clamping air bag. The clamping motor cooperates with the bidirectional screw to make the clamping plate clamp the parts, and the clamping air bag cooperates with the air pump and the electric three-way valve for smaller clamping. It is easy to fix and clamp parts, adapt to different sizes of parts, and improve the detection accuracy.
附图说明Description of drawings
图1为本发明提出的基于电感及激光测量技术的全自动精密零件检测设备的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the automatic precision parts detection equipment based on inductance and laser measurement technology proposed by the present invention;
图2为本发明提出的基于电感及激光测量技术的全自动精密零件检测设备的夹持结构的结构示意图;2 is a schematic structural diagram of the clamping structure of the fully automatic precision parts testing equipment based on inductance and laser measurement technology proposed by the present invention;
图3为本发明提出的基于电感及激光测量技术的全自动精密零件检测设备的转向柱结构示意图;3 is a schematic structural diagram of the steering column of the fully automatic precision parts testing equipment based on inductance and laser measurement technology proposed by the present invention;
图4为本发明提出的基于电感及激光测量技术的全自动精密零件检测设备的底座结构示意图。FIG. 4 is a schematic diagram of the base structure of the fully automatic precision parts testing equipment based on the inductance and laser measurement technology proposed by the present invention.
图中:1底座、2支撑柱、3转向柱、4旋转杆、5夹持结构、6驱动组件、7蜗轮、8主轴、9驱动壳、10第二电机、11固定块、12电动推杆、13滑动罩、14第一电机、15第三电机、16旋转连接块、17固轴块、18夹持壳、19夹持电机、20夹持座、21双向螺杆、22锥齿轮、23夹持板、24橡胶凸起、25夹持气囊、26气泵、27电动三通阀、28接头、29排气管、30进气管。In the picture: 1 base, 2 support column, 3 steering column, 4 rotating rod, 5 clamping structure, 6 driving assembly, 7 worm gear, 8 main shaft, 9 driving shell, 10 second motor, 11 fixing block, 12 electric push rod , 13 sliding cover, 14 first motor, 15 third motor, 16 rotating connection block, 17 fixed shaft block, 18 clamping shell, 19 clamping motor, 20 clamping seat, 21 bidirectional screw, 22 bevel gear, 23 clamp Holding plate, 24 rubber bumps, 25 clamping airbag, 26 air pump, 27 electric three-way valve, 28 joint, 29 exhaust pipe, 30 intake pipe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
实施例1:Example 1:
参照图1和图3-4,基于电感及激光测量技术的全自动精密零件检测设备,包括检测设备和设在电感及激光测量设备一侧的辅助机构,辅助机构包括底座1,支撑柱2转动连接在底座1的顶部外壁中心处,且转向柱3设在支撑柱2的顶端一侧,旋转杆4设在转向柱3的顶部外壁,且夹持结构5转动安装在旋转杆4的一端,驱动组件6分别安装在支撑柱2的顶端和转向柱3的顶端,且转向柱3和旋转杆4分别转动连接在支撑柱2和转向柱3,主轴8转动连接在底座1的中心处,固定连接在主轴8底端外壁的蜗轮7,安装在底座1底部内壁的第一电机14,连接在第一电机14输出轴的蜗杆,且蜗杆与蜗轮7啮合,支撑柱2的底端安装在主轴8的顶端;Referring to Figure 1 and Figure 3-4, the automatic precision parts testing equipment based on inductance and laser measurement technology includes testing equipment and an auxiliary mechanism located on one side of the inductance and laser measurement equipment. The auxiliary mechanism includes a
驱动组件6包括驱动壳9和安装在驱动壳9中的第二电机10,且固定块11分别安装在转向柱3和旋转杆4位于第二电机10输出轴处,调节槽开设在支撑柱2的顶部外壁中心处,且电动推杆12安装在调节槽中,滑动罩13安装在电动推杆12的顶端,且转向柱3顶端的驱动壳9安装在滑动罩13外壁,驱动槽开设在旋转杆4的一端外壁,且第三电机15安装在驱动槽中,旋转连接块16套设在第三电机15的输出轴,且固轴块17安装在旋转连接块16中;The
第一电机14、第二电机10和第三电机15分别配合支撑柱2、转向柱3、旋转杆4和电动推杆12调节夹持结构5的位置高度和方向,便于调节,便于辅助检测,提高检测效率和适配各种零部件。The
实施例2:Example 2:
参照图1-2,夹持结构5包括焊接在旋转连接块16一侧外壁的夹持壳18、焊接在夹持壳18一端外壁的夹持座20、开设在夹持座20一侧外壁的夹持槽、转动连接在夹持槽中的双向螺杆21、螺纹连接在双向螺杆21外壁的夹持板23、粘接在夹持板23相互靠近一侧外壁的橡胶凸起24和安装在夹持壳18一端内壁的夹持电机19,锥齿轮22分别套接在夹持电机19输出轴与双向螺杆21中心处,且锥齿轮22相互啮合,夹持板23滑动连接在夹持座20外壁;1-2, the clamping structure 5 includes a
气泵26安装在夹持壳18的一端内壁,且电动三通阀27分别连接在气泵26的输出端和输出端,固定槽分别开合在夹持板23相互靠近的一侧外壁,且夹持气囊25固定在固定槽中,接头28分别连接在电动三通阀27的一端,且进气管30连接在气泵26输出端处的接头28两端,排气管29连接在气泵26输入端处接头28两端,排气管29和进气管30的另一端分别与夹持板23中的夹持气囊25连接,电动三通阀27、气泵26、第三电机15、第二电机10、第一电机14、电动推杆12和夹持电机19通过导线连接检测设备的控制端;The
夹持电机19配合双向螺杆21使得夹持板23夹持零部件,夹持气囊25配合气泵26和电动三通阀27进行夹持更小的零部件,便于固定夹持零件,便于适配不同大小零部件,提高检测精度。The
工作原理:使用时,将辅助机构与检测设备连接,使得第一电机14通过蜗轮7和蜗杆配合主轴8带动支撑柱2进行旋转,支撑柱2上的第二电机10配合转向柱3中的固定块11带动转向柱3旋转,转向柱3中电动推杆12启动顶起滑动罩13后调节夹持结构5的高度、滑动罩13顶部的第二电机10配合固定块11带动旋转杆4旋转,调节夹持结构5的方向和位置,第三电机15启动配合旋转连接块16带动夹持壳18旋转,进而带动夹持板23旋转,调节夹持方向,启动夹持电机19,夹持电机19通过锥齿轮22带动双向螺杆21转动,使得夹持板23沿着夹持座20相互靠近或相互远离,夹持板23配合橡胶凸24起对较大的零部件进行夹持,遇到较小的零部件时,气泵26启动配合两个电动三通阀27,抽取外界的气体通过进气管30输送到两个夹持板23中的夹持气囊25中,夹持气囊25膨胀对零部件进行夹持,气泵26输出端和输入端的电动三通阀27配合排气管对夹持气囊25进行抽气,输出端排气,收回夹持气囊25。Working principle: When in use, the auxiliary mechanism is connected with the detection equipment, so that the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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