CN114870907B - Regeneration method of denitration catalyst for alkali/alkaline earth metal poisoning - Google Patents

Regeneration method of denitration catalyst for alkali/alkaline earth metal poisoning Download PDF

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CN114870907B
CN114870907B CN202210662174.9A CN202210662174A CN114870907B CN 114870907 B CN114870907 B CN 114870907B CN 202210662174 A CN202210662174 A CN 202210662174A CN 114870907 B CN114870907 B CN 114870907B
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alkali
alkaline earth
earth metal
catalyst
cleaning
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CN114870907A (en
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卞子君
何川
张发捷
李乐田
吴国勋
李昂
王丽朋
卢承政
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Xian Thermal Power Research Institute Co Ltd
Suzhou Xire Energy Saving Environmental Protection Technology Co Ltd
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Suzhou Xire Energy Saving Environmental Protection Technology Co Ltd
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Abstract

The invention provides a method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst, which comprises the following steps: (1) Sequentially carrying out dry ash removal, wet ash removal and ash and scale softening on an alkali/alkaline earth metal poisoning denitration catalyst; (2) Preparing a first cleaning agent, namely placing the catalyst treated in the step (1) into the first cleaning agent, and performing compressed air bubbling cleaning, wherein the first cleaning agent is a mixed solution of sulfuric acid, ammonium fluoride, a dispersing agent, a nonionic surfactant and deionized water; (3) Preparing a second cleaning agent, and then placing the catalyst in the second cleaning agent, wherein the second cleaning agent is a mixed solution of ammonium chloride, ammonium bicarbonate, an ion chelating agent and deionized water by adopting ultrasonic cleaning; (4) drying the catalyst. The regeneration method provided by the invention can effectively remove alkali/alkaline earth metal components which cause catalyst poisoning, and the loss of original active components in the catalyst is very small, so that the regeneration method has good economic benefit.

Description

Regeneration method of denitration catalyst for alkali/alkaline earth metal poisoning
Technical Field
The invention belongs to the field of denitration catalyst regeneration, and particularly relates to a method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst.
Background
With the implementation of ultra-low emission policies in the electric and non-electric industries in recent years, the SCR denitration technology has been widely applied to industries such as glass, cement, sludge co-combustion, biomass incineration and the like. In the SCR process, the catalyst is deactivated due to high ash, high alkali/alkaline earth metals, and the denitration performance is deteriorated. Catalyst alkali/alkaline earth metal poisoning is a common problem faced by denitration in various industries. The alkali/alkaline earth metal poisoning of the catalyst under the condition of high alkali fume in various industries has multiple components and complexity, and the difficulty is caused for recovering the activity of the deactivated catalyst.
The soluble alkali metal released during combustion of fuel and the free alkali/alkaline earth metal in fly ash are main factors causing the poisoning and deactivation of the SCR catalyst, especially when fuel with higher alkali/alkaline earth metal content is burned, if the alkali/alkaline earth metal with high concentration is directly contacted with the surface of the catalyst, the alkali/alkaline earth metal can be directly adsorbed on the active position of the catalyst, and occupy the acid position of the surface of the catalyst to deactivate the catalyst, so that the SCR catalyst is quickly deactivated. The denitration of boiler flue gas using biomass as fuel is subject to more serious deactivation of alkali/alkaline earth metal poisoning of the catalyst, wherein the content of potassium salt in biomass combustion flue gas is 2-4 times higher than that in a coal-fired power plant. The operation flue gas conditions of the SCR catalyst are greatly different from those of the coal-fired power plant due to the arrangement of various devices and the limitation of temperature intervals of the cement kiln, for example, the content of smoke dust can be several times that of the coal-fired power plant, the alkali/alkaline earth metal content in the smoke dust is tens of times that of the coal-fired power plant, the SCR catalyst is easy to generate a rapid deactivation phenomenon in the cement kiln due to the influence of the factors, and the activity attenuation of the SCR catalyst of the cement kiln is obviously worse than that of the coal-fired power plant from the practical understanding. Because of the unique technological characteristics of the glass kiln, a large amount of alkaline earth metals such as Ca and Mg are carried in the flue gas, and a large amount of alkaline earth metals are deposited on the surface of the catalyst, so that the catalyst can be quickly deactivated. Therefore, it is important to find a method for removing alkali/alkaline earth metals on the surface of the denitration catalyst, so that the denitration catalyst can be regenerated and reused.
However, the existing regeneration method for the alkali/alkaline earth metal poisoning denitration catalyst can only clean conventional ash and trace alkali/alkaline earth metal, but cannot regenerate the alkali/alkaline earth metal poisoning catalyst under high-alkali flue gas, and has the problems of complex operation, long cleaning time, high active component loss rate and the like.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems in the related art to some extent. Therefore, the invention provides a method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst.
The invention adopts the technical scheme that:
the invention provides a method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst, which comprises the following steps:
(1) Sequentially carrying out dry ash removal, wet ash removal and ash and scale softening on an alkali/alkaline earth metal poisoning denitration catalyst;
(2) Preparing a first cleaning agent, and placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (1) into the first cleaning agent, and cleaning under the condition of compressed air bubbling, wherein the first cleaning agent is a mixed solution of sulfuric acid, ammonium fluoride, a dispersing agent, a nonionic surfactant and deionized water;
(3) Preparing a second cleaning agent, and placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (2) into the second cleaning agent, and cleaning under ultrasonic conditions, wherein the second cleaning agent is a mixed solution of ammonium chloride, ammonium bicarbonate, an ion chelating agent and deionized water;
(4) Drying the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (3);
the alkali/alkaline earth metal poisoning denitration catalyst is an alkali metal and/or alkaline earth metal poisoning denitration catalyst.
According to the regeneration method of the alkali/alkaline earth metal poisoning denitration catalyst, provided by the embodiment of the invention, the alkali/alkaline earth metal poisoning denitration catalyst is subjected to graded cleaning by directionally preparing two different cleaning agents, so that the alkali/alkaline earth metal in the catalyst is further and efficiently directionally removed on the basis of removing substances such as silicon aluminum and the like in conventional ash scale, the deactivation caused by the occupation of active sites by the alkali/alkaline earth metal can be recovered, the loss of original active components in the catalyst is very small, and the catalyst has good economic benefit and application prospect.
In some embodiments, the first cleaning agent has a mass content of 0.1 to 1wt% of sulfuric acid, a mass content of 0.2 to 0.5wt% of ammonium fluoride, a mass content of 1 to 1.5wt% of dispersant, and a mass content of 1 to 1.8wt% of nonionic surfactant, wherein sulfuric acid is used as a main acid source of the cleaning agent, and is subjected to ion exchange with ammonium fluoride, so that a worm-shaped accumulated ash and scale component in microscopic pore channels of the catalyst can be partially dissolved; the dispersing agent can ensure that ash and dirt stripped from the catalyst are not easy to agglomerate, keep dispersion, and are more beneficial to cleaning and removal; the nonionic surfactant is used as an effective component of the detergent, can change the contact performance of the ash and the scale on the surface of the catalyst, and promotes the stripping and the removal of the ash and the scale on the surface of the pore canal.
In some embodiments, the dispersant is one or a combination of more than two of ethylene oxide condensate, sodium carboxymethyl cellulose, polydiethanol and polyacrylic acid, and the nonionic surfactant is one or a mixture of alkylphenol ethoxylates and polyoxyethylene oleic acid.
In some embodiments, the mass content of the ammonium chloride in the second cleaning agent is 0.5-1 wt%, the mass content of the ammonium bicarbonate is 0.2-0.5 wt%, and the mass content of the ion chelating agent is 0.01-0.1 wt%, wherein the ammonium chloride is used as a main source of ammonium ions, has a good replacement effect on potassium sodium in the catalyst, and can efficiently realize comprehensive and rapid removal and dissolution of alkali metal in the catalyst; the ammonium bicarbonate can chemically react with alkaline earth metal, and the alkaline earth metal is removed under the action of the subacidity of the solution; ion chelating agents are capable of complexing with a wide variety of metal impurities, thereby effectively removing alkali/alkaline earth metal components from the catalyst.
In some embodiments, the ion chelating agent is one or a combination of two or more of glycolic acid, ethylenediamine tetraacetic acid, amino acids, citric acid, oxalic acid.
In some embodiments, in the step (2), the temperature during cleaning is 30-40 ℃, the cleaning time is 60-120 min, the first cleaning agent can play a better role in the temperature range of 30-40 ℃, and the bubbling process is performed by introducing gas in the cleaning process, so that the contact surface of the first cleaning agent and the catalyst is promoted, the flowability of the solution is enhanced, and the carry-out of ash and dirt in the catalyst is accelerated.
In some embodiments, in step (3), the temperature during the cleaning is 30-40 ℃ and the cleaning time is 10-60 min; the frequency of the ultrasonic wave is 20-80 Hz, the ultrasonic wave process is easy to generate heat, the water temperature is required to be maintained to be not excessively increased, and the temperature is maintained to be 30-40 ℃.
In some embodiments, the alkali/alkaline earth metal poisoning denitration catalyst treated in step (3) is subjected to clear water bubbling flushing for 10-60 min before step (4).
In some embodiments, in the step (4), the temperature of the drying treatment is 150-300 ℃, the drying heating rate is not more than 6 ℃/min, and the cooling rate is not more than 6 ℃/min.
In some embodiments, in step (1), the step of dry ash removal is: firstly, removing floating ash on the surface of the denitration catalyst poisoned by alkali/alkaline earth metal, and then purging by using compressed air; the wet ash removal step comprises the following steps: spraying deionized water to the catalyst subjected to dry ash removal treatment to wash and remove ash; the steps of softening ash and scale are as follows: the catalyst after wet ash removal treatment is soaked in desalted water, and meanwhile, compressed air bubbling is adopted to clean the catalyst.
The invention has the advantages and beneficial effects that:
the regeneration method of the alkali/alkaline earth metal poisoning denitration catalyst provided by the embodiment of the invention adopts a staged cleaning mode, firstly cleans substances such as silicon aluminum in conventional ash scale of the alkali/alkaline earth metal poisoning denitration catalyst through a first cleaning agent, simultaneously removes a small amount of conventional deactivated parts such as alkali/alkaline earth metal, and secondly removes alkali/alkaline earth metal in a high-efficiency and directional manner through a second cleaning agent.
Detailed Description
The following detailed description of embodiments of the invention is exemplary and intended to be illustrative of the invention and not to be construed as limiting the invention.
The invention provides a method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst, which comprises the following steps:
(1) Sequentially carrying out dry ash removal, wet ash removal and ash and scale softening on an alkali/alkaline earth metal poisoning denitration catalyst;
(2) Preparing a first cleaning agent, and placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (1) into the first cleaning agent to clean under the condition of compressed air bubbling, wherein the first cleaning agent is a mixed solution of sulfuric acid, ammonium fluoride, a dispersing agent, a nonionic surfactant and deionized water;
(3) Preparing a second cleaning agent, and placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (2) into the second cleaning agent to clean under the ultrasonic condition, wherein the second cleaning agent is a mixed solution of ammonium chloride, ammonium bicarbonate, an ion chelating agent and deionized water;
(4) Drying the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (3);
the alkali/alkaline earth metal poisoning denitration catalyst is an alkali metal and/or alkaline earth metal poisoning denitration catalyst.
According to the regeneration method of the alkali/alkaline earth metal poisoning denitration catalyst, provided by the embodiment of the invention, the alkali/alkaline earth metal poisoning denitration catalyst is subjected to graded cleaning by directionally preparing two different cleaning agents, so that the alkali/alkaline earth metal in the catalyst is further and efficiently directionally removed on the basis of removing substances such as silicon aluminum and the like in conventional ash scale, the deactivation caused by the occupation of active sites by the alkali/alkaline earth metal can be recovered, the loss of original active components in the catalyst is very small, and the catalyst has good economic benefit and application prospect.
In some embodiments, the first cleaning agent has a sulfuric acid mass content of 0.1-1 wt%, an ammonium fluoride mass content of 0.2-0.5 wt%, a dispersant mass content of 1-1.5 wt%, and a nonionic surfactant mass content of 1-1.8 wt%, wherein the sulfuric acid serves as a main acidic source of the cleaning agent, performs ion exchange with the ammonium fluoride, and is capable of partially dissolving vermicular packed ash components in microscopic channels of the catalyst; the dispersing agent can ensure that ash and dirt stripped from the catalyst are not easy to agglomerate, keep dispersion, and are more beneficial to cleaning and removal; the nonionic surfactant is used as an effective component of the detergent, can change the contact performance of the ash and the scale on the surface of the catalyst, and promotes the stripping and the removal of the ash and the scale on the surface of the pore canal.
In some embodiments, the dispersant is one or a combination of more than two of ethylene oxide condensate, sodium carboxymethyl cellulose, polydiethanol, polyacrylic acid, and the nonionic surfactant is one or a mixture of alkylphenol ethoxylates and polyoxyethylene oleic acid.
In some embodiments, in the second cleaning agent, the mass content of ammonium chloride is 0.5-1 wt%, the mass content of ammonium bicarbonate is 0.2-0.5 wt%, and the mass content of ion chelating agent is 0.01-0.1 wt%, wherein the ammonium chloride is used as a main source of ammonium ions, has a good replacement effect on potassium sodium in the catalyst, and can efficiently realize the complete and rapid removal and dissolution of alkali metal in the catalyst; the ammonium bicarbonate can chemically react with alkaline earth metal, and the alkaline earth metal is removed under the action of the subacidity of the solution; ion chelating agents are capable of complexing with a wide variety of metal impurities, thereby effectively removing alkali/alkaline earth metal components from the catalyst.
In some embodiments, the ion chelating agent is one or a combination of two or more of glycolic acid, ethylenediamine tetraacetic acid, amino acids, citric acid, oxalic acid.
In some embodiments, in the step (2), the temperature during cleaning is 30-40 ℃, the cleaning time is 60-120 min, the first cleaning agent can play a better role in the temperature range of 30-40 ℃, and the bubbling process is performed by introducing gas in the cleaning process, so that the contact surface of the first cleaning agent and the catalyst is promoted, the flowability of the solution is enhanced, and the carry-out of ash and dirt in the catalyst is accelerated.
In some embodiments, in step (3), the temperature during the cleaning is 30-40 ℃ and the cleaning time is 10-60 min; the frequency of the ultrasonic wave is 20-80 Hz, the ultrasonic wave process is easy to generate heat, the water temperature is required to be kept at 30-40 ℃ without excessively rising.
In some embodiments, the alkali/alkaline earth metal poisoning denitration catalyst treated in step (3) is subjected to clear water bubbling flushing for 10-60 min before step (4).
In some embodiments, in step (4), the temperature of the drying process is 150-300 ℃, the drying temperature rise rate is not more than 6 ℃/min, and the cooling rate is not more than 6 ℃/min.
In some embodiments, in step (1), the step of dry ash removal is: firstly, removing floating ash on the surface of the denitration catalyst poisoned by alkali/alkaline earth metal, and then purging by using compressed air; the wet ash removal step comprises the following steps: spraying deionized water to the catalyst subjected to dry ash removal treatment to wash and remove ash; the ash and scale softening step comprises the following steps: the catalyst after wet ash removal treatment is soaked in desalted water, and meanwhile, compressed air bubbling is adopted to clean the catalyst.
In embodiments 1-3 of the present invention, the dry ash removal comprises the following steps: the method comprises the steps of manually removing floating ash on the outer surface of a catalyst frame by using a catalyst module needing a regeneration process, placing the catalyst module in an automatic soot blowing device room, and purging the catalyst unit body one by one from a windward side and a leeward side of the catalyst unit body by utilizing compressed air sprayed by a compressed air spray nozzle; when purging, the region where the fly ash is splashed back by the airflow is judged to be blocked by the deposited ash, and at the moment, the compressed air nozzle can be purged repeatedly by slightly shaking about 10 degrees respectively by taking the connecting line of the flow channel and the nozzle as an axis until no fly ash splashes back.
In the embodiments 1-3 of the present invention, the specific steps of wet ash removal are: the catalyst module after the dry ash removal treatment is moved to a regeneration spray system, and deionized water is sprayed by a high-pressure water gun to carry out preliminary automatic cleaning on the catalyst; after the automatic flushing is finished, manually flushing the catalyst by using a high-pressure water gun to remove ash, removing all ash deposited on the windward side and the outer shell, removing most of loose ash deposited on or blocked in the flue gas flow passage, and removing and loosening hard ash deposited in part of the flue gas flow passage; in the cleaning process, whether the catalyst pore canal is blocked by accumulated ash or not is judged by naked eyes, or an area where water flow splashes back is judged to be an accumulated ash blocking area, and at the moment, the water gun can be slightly swung by about 10 degrees respectively by taking the connecting line of the flow channel and the water gun as an axis until the catalyst pore canal is completely dredged; if a harder soot is present, the rinsing is continued for at least 30 seconds, in an effort to soften the soot, facilitating its removal.
In the embodiments 1-3 of the present invention, the specific steps of softening ash scale are: and (3) immersing the catalyst module subjected to wet ash removal treatment into a desalting water tank completely, and cleaning the catalyst module by adopting compressed air bubbling disturbance, wherein the cleaning process lasts for 60min so as to soften dirt.
The method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst according to the present invention will be described in further detail by way of specific examples.
Example 1
The embodiment provides a method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst, which comprises the following steps:
(1) Sequentially carrying out dry ash removal, wet ash removal and ash and scale softening on an alkali/alkaline earth metal poisoning denitration catalyst;
(2) Preparing a first cleaning agent: adding 0.8wt% sulfuric acid, 0.4wt% ammonium fluoride, 1.1wt% ethylene oxide condensate and 1.5wt% alkylphenol ethoxylate into deionized water, stirring uniformly at normal temperature, and standing; placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (1) in a first cleaning agent, and cleaning under the condition of compressed air bubbling, wherein the cleaning temperature is kept at 30 ℃ during cleaning, and the cleaning process lasts for 120min;
(3) Preparing a second cleaning agent: adding 0.8wt% of ammonium chloride, 0.3wt% of ammonium bicarbonate and 0.06wt% of glycolic acid into deionized water, and uniformly stirring at normal temperature; placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (2) in a second cleaning agent, cleaning under ultrasonic conditions, wherein the ultrasonic frequency is 40Hz, and the cleaning process lasts for 60min while the cleaning temperature is kept at 30 ℃; after cleaning, the catalyst is subjected to bubbling washing by clean water, and the surface residues are removed for 30min;
(4) And (3) drying the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (3) at 220 ℃.
Example 2
The embodiment provides a method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst, which comprises the following steps:
(1) Sequentially carrying out dry ash removal, wet ash removal and ash and scale softening on an alkali/alkaline earth metal poisoning denitration catalyst;
(2) Preparing a first cleaning agent: adding 0.5wt% sulfuric acid, 0.3wt% ammonium fluoride, 1.2wt% sodium carboxymethyl cellulose and 1.5wt% alkylphenol ethoxylate into deionized water, stirring uniformly at normal temperature, and standing; placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (1) in a first cleaning agent, and cleaning under the condition of compressed air bubbling, wherein the cleaning temperature is kept at 30 ℃ during cleaning, and the cleaning process lasts for 120min;
(3) Preparing a second cleaning agent: adding 0.8wt% of ammonium chloride, 0.3wt% of ammonium bicarbonate and 0.06wt% of glycolic acid into deionized water, and uniformly stirring at normal temperature; placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (2) in a second cleaning agent, cleaning under ultrasonic conditions, wherein the ultrasonic frequency is 40Hz, and the cleaning process lasts for 60min while the cleaning temperature is kept at 30 ℃; after cleaning, the catalyst is subjected to bubbling washing by clean water, and the surface residues are removed for 30min;
(4) And (3) drying the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (3) at 220 ℃.
Example 3
The embodiment provides a method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst, which comprises the following steps:
(1) Sequentially carrying out dry ash removal, wet ash removal and ash and scale softening on an alkali/alkaline earth metal poisoning denitration catalyst;
(2) Preparing a first cleaning agent: adding 0.8wt% sulfuric acid, 0.4wt% ammonium fluoride, 1.1wt% ethylene oxide condensate and 1.5wt% alkylphenol ethoxylate into deionized water, stirring uniformly at normal temperature, and standing; placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (1) in a first cleaning agent, and cleaning under the condition of compressed air bubbling, wherein the cleaning temperature is kept at 30 ℃ during cleaning, and the cleaning process lasts for 120min;
(3) Preparing a second cleaning agent: adding 0.6wt% of ammonium chloride, 0.2wt% of ammonium bicarbonate and 0.04wt% of EDTA into deionized water, and uniformly stirring at normal temperature; placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (2) in a second cleaning agent, cleaning under ultrasonic conditions, wherein the ultrasonic frequency is 40Hz, and the cleaning process lasts for 60min while the cleaning temperature is kept at 30 ℃; after cleaning, the catalyst is subjected to bubbling washing by clean water, and the surface residues are removed for 30min;
(4) And (3) drying the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (3) at 220 ℃.
Experimental example 1
After the SCR denitration system runs for one year under certain high-alkali flue gas, the ammonia consumption of a reaction site is increased, ammonia escape is increased, and denitration performance is reduced. The reactor selects an alkali/alkaline earth metal poisoning denitration catalyst sample monomer for regeneration, the monomer is 18 multiplied by 18 holes, and the length is 980mm. The sample monomer of the alkali/alkaline earth metal poisoning denitration catalyst was regenerated in a laboratory using the above-described regeneration method, and the sample before regeneration (alkali/alkaline earth metal poisoning denitration catalyst without any treatment) and after regeneration (catalyst obtained after the regeneration treatment in examples 1 to 3) were subjected to physicochemical analysis and activity test, and the detection results were as follows:
test 1
Detecting activity: referring to DL/T1286-2013 technical Specification for detecting flue gas denitration catalyst in thermal power plants, the regenerated catalyst unit bodies are respectively put into a catalyst Chinese type test bench, simulated flue gas is introduced, and the performance of the catalyst is tested by heating. The simulated smoke comprises the following components: 180m of smoke volume 3 /h,O 2 (3vol.%)、H 2 O (5 vol.%), carrier gas was nitrogen, NO (350 mg/Nm) 3 ) Ammonia gas is introduced at an ammonia nitrogen molar ratio of 1:1, the test temperature is 380 ℃, and the activity detection results are shown in Table 1:
TABLE 1 Activity of catalyst before and after regeneration (unit m/h)
Activity results: as shown in Table 1, the activity of the alkali/alkaline earth metal poisoning denitration catalyst before regeneration was 36m/h; after regeneration, the activities of the alkali/alkaline earth metal poisoning denitration catalysts in the embodiment 1, the embodiment 2 and the embodiment 3 are respectively restored to 40.0m/h, 39.2m/h and 38.7m/h, and the activities of the regenerated catalysts are improved, which indicates that the overall performance of the regenerated catalysts is well improved.
Test 2
Detecting microscopic specific surface area: the specific surface area of the catalyst was measured by ASAP 2460BET surface area meter, and the measurement results are shown in Table 2:
TABLE 2 microcosmic specific surface area (unit m) of catalyst before and after regeneration 2 /mg)
Specific surface area results: as shown in table 2, the microscopic specific surface area of the alkali/alkaline earth metal poisoning denitration catalyst before regeneration is: 39.73m 2 /mg; after regeneration, the microscopic specific surface areas of the alkali/alkaline earth metal poisoning denitration catalysts of example 1, example 2 and example 3 of the present invention were respectively raised to 42.85m 2 /mg、41.26m 2 /mg、42.33m 2 And/mg, showing that the microscopic pore canal of the regenerated catalyst is well dredged and the reaction area is recovered.
Test 3
XRF was used to detect other components in the pre-and post-regeneration catalyst samples, see table 3 for details:
TABLE 3 composition Table (unit:%) of catalyst before and after regeneration
As is clear from Table 3, the active material V in the regenerated catalyst sample 2 O 5 、WO 3 、MoO 3 Little loss and the main component SiO of ash scale 2 、Al 2 O 3 、CaO、MgO、Na 2 O、K 2 The O content is obviously reduced, thereby proving that the regeneration effect is good.
For purposes of this disclosure, the terms "one embodiment," "some embodiments," "example," "a particular example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.

Claims (6)

1. A method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst is characterized by comprising the following steps of: the method comprises the following steps:
(1) Sequentially carrying out dry ash removal, wet ash removal and ash and scale softening on an alkali/alkaline earth metal poisoning denitration catalyst;
(2) Preparing a first cleaning agent, and placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (1) into the first cleaning agent, and cleaning under the condition of compressed air bubbling, wherein the first cleaning agent is a mixed solution of sulfuric acid, ammonium fluoride, a dispersing agent, a nonionic surfactant and deionized water; the temperature during cleaning is 30-40 ℃, and the cleaning time is 60-120 min;
(3) Preparing a second cleaning agent, and placing the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (2) into the second cleaning agent, and cleaning under ultrasonic conditions, wherein the second cleaning agent is a mixed solution of ammonium chloride, ammonium bicarbonate, an ion chelating agent and deionized water; in the second cleaning agent, the mass content of the ammonium chloride is 0.5-1 wt%, the mass content of the ammonium bicarbonate is 0.2-0.5 wt%, and the mass content of the ion chelating agent is 0.01-0.1 wt%; the temperature during cleaning is 30-40 ℃, and the cleaning time is 10-60 min; the frequency of the ultrasonic wave is 20-80 Hz;
(4) Drying the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (3); the temperature of the drying treatment is 150-300 ℃, the drying heating rate is not more than 6 ℃/min, and the cooling rate is not more than 6 ℃/min.
2. The method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst according to claim 1, characterized by: in the first cleaning agent, the mass content of sulfuric acid is 0.1-1 wt%, the mass content of ammonium fluoride is 0.2-0.5 wt%, the mass content of dispersing agent is 1-1.5 wt%, and the mass content of nonionic surfactant is 1-1.8 wt%.
3. The alkali/alkaline earth metal poisoning denitration catalyst regeneration method according to claim 1 or 2, characterized by: the dispersing agent is one or the combination of more than two of ethylene oxide condensate, sodium carboxymethyl cellulose, polydiethanol and polyacrylic acid, and the nonionic surfactant is one or the mixture of alkylphenol ethoxylates and polyoxyethylene oleic acid.
4. The method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst according to claim 1, characterized by: the ion chelating agent is one or more of glycolic acid, ethylenediamine tetraacetic acid, amino acid, citric acid and oxalic acid.
5. The method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst according to claim 1, characterized by: before the step (4), the alkali/alkaline earth metal poisoning denitration catalyst treated in the step (3) is subjected to clear water bubbling flushing for 10-60 min.
6. The method for regenerating an alkali/alkaline earth metal poisoning denitration catalyst according to claim 1, characterized by: in the step (1), the dry ash removal step comprises the following steps: firstly, removing floating ash on the surface of the denitration catalyst poisoned by alkali/alkaline earth metal, and then purging by using compressed air; the wet ash removal step comprises the following steps: spraying deionized water to the catalyst subjected to dry ash removal treatment to wash and remove ash; the steps of softening ash and scale are as follows: the catalyst after wet ash removal treatment is soaked in desalted water, and meanwhile, compressed air bubbling is adopted to clean the catalyst.
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