CN114870743A - High-strength ceramsite preparation device and preparation method thereof - Google Patents
High-strength ceramsite preparation device and preparation method thereof Download PDFInfo
- Publication number
- CN114870743A CN114870743A CN202210613782.0A CN202210613782A CN114870743A CN 114870743 A CN114870743 A CN 114870743A CN 202210613782 A CN202210613782 A CN 202210613782A CN 114870743 A CN114870743 A CN 114870743A
- Authority
- CN
- China
- Prior art keywords
- block
- positioning
- collecting box
- double
- material collecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1321—Waste slurries, e.g. harbour sludge, industrial muds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/135—Combustion residues, e.g. fly ash, incineration waste
- C04B33/1352—Fuel ashes, e.g. fly ash
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/009—Porous or hollow ceramic granular materials, e.g. microballoons
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention discloses a high-strength ceramsite preparation device, which belongs to the technical field of ceramsite production and comprises a base, wherein a movable frame is symmetrically arranged at the upper end of the base, a material lifting mechanism is arranged on one side of the movable frame, a material discharging mechanism is arranged on one side of the material lifting mechanism, a granulating mechanism is arranged at the upper end of the base corresponding to the material discharging mechanism, a double-shaft stirrer is arranged at the upper end of one side of the granulating mechanism, a vibration discharging component is arranged at the bottom end inside the double-shaft stirrer, the vibration discharging component comprises a stepping motor, a driving block, a guide rod, a limiting spring, a feeding plate, a discharging hole and a limiting plate, and the stepping motor is arranged at one side of the double-shaft stirrer; the invention also discloses a preparation method of the high-strength ceramsite preparation device, and the vibration discharging assembly is arranged, so that the feeding plate vibrates to completely feed the materials into the granulating mechanism for production, the utilization efficiency of the materials is improved, and the production cost is saved.
Description
Technical Field
The invention belongs to the technical field of ceramsite production, and particularly relates to a high-strength ceramsite preparation device and a preparation method thereof.
Background
Ceramsite, as its name implies, is a ceramic particle. Most of the appearance characteristics of the ceramsite are round or oval spheres, but some imitation gravel ceramsite are not round or oval spheres but are irregular gravel. The shape of the ceramsite varies with the process. The surface of the ceramic porcelain is provided with a hard shell which is ceramic or enamel, has the functions of water resistance and gas retention and endows the ceramic grains with higher strength. Because the raw materials for producing the ceramsite are many, and the variety of the ceramsite is also many, the color is also many. The color of the baked ceramsite is mostly dark red and ochre red, and some special varieties are gray yellow, gray black, gray white, grey and the like. The baking-free ceramsite has different colors due to different solid wastes, is generally gray black, has no glossiness on the surface, and is not as smooth as the baked ceramsite.
The prior art has the following problems:
1. when the existing high-strength ceramsite preparation device is used, the complete feeding of materials in a double-shaft stirrer into a granulation mechanism for processing cannot be guaranteed, the material waste is easily caused, and the production cost is increased;
2. after the material lifting work is finished, the material cannot be cooled quickly, the working time is wasted, the production efficiency is reduced, meanwhile, the quick forming of the product cannot be guaranteed, and the product yield is low;
3. need carry material mechanism to rotate and pour out the product at the product collection in-process, easily lead to the product to appear omitting the condition that drops, reduce the collection efficiency of product, influence production quality.
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides a high-strength ceramsite preparation device which has the characteristics of good discharging effect, convenience in taking materials and high working efficiency.
The invention also provides a preparation method of the high-strength ceramsite preparation device.
In order to achieve the purpose, the invention provides the following technical scheme: a high-strength ceramsite preparation device comprises a base, wherein a movable frame is symmetrically arranged at the upper end of the base, a material lifting mechanism is arranged on one side of the movable frame, a material discharging mechanism is arranged on one side of the material lifting mechanism, a granulating mechanism is arranged at the upper end of the base corresponding to the material discharging mechanism, a double-shaft stirrer is arranged at the upper end of one side of the granulating mechanism, a vibration material discharging assembly is arranged at the inner bottom end of the double-shaft stirrer and comprises a stepping motor, a driving block, a guide rod, a limiting spring, a material feeding plate, a material discharging port and a limiting plate, wherein the stepping motor is arranged at one side of the double-shaft stirrer, the driving block is arranged at the output end of the stepping motor, the material feeding plate is arranged at the upper end of the driving block, the guide rod is symmetrically arranged at the inner bottom end of the double-shaft stirrer corresponding to the material feeding plate, and the limiting plate is fixed at the top end of the guide rod, the bottom of limiting plate is connected with limiting spring, one side of biax mixer corresponds the delivery sheet and is provided with the discharge gate.
Further in the present invention; the driving block is installed at the output end of the stepping motor through a fastening bolt and is a waist-shaped block.
Further in the present invention; the material lifting mechanism is provided with convenient material taking components corresponding to the upper end surface of the base, each convenient material taking component comprises a limiting fixture block, a fixing seat, a positioning spring, a pull rod, a material guide plate, a positioning insertion block and a material collecting box, wherein the material collecting box is arranged on the upper end surface of the base, the material guide plate is arranged on one side of the material collecting box, the fixing seat is arranged on one side, away from the material collecting box, of the material guide plate, the pull rod is arranged inside the fixing seat, the positioning spring is sleeved on the surface of the pull rod, the bottom end of the positioning spring is provided with the limiting fixture block, and the positioning insertion block is arranged on the surface of the material collecting box corresponding to the limiting fixture block.
Further in the present invention; and a handle is fixed on the surface of one end of the material collecting box, which is far away from the positioning insertion block.
Further in the present invention; one end of the positioning insertion block is provided with an inclined plane, the limiting clamping block is set to be a triangular block, and a positioning groove is formed in the positioning insertion block and corresponds to the limiting clamping block.
Further in the present invention; the upper end of one side of the aggregate box close to the handle is fixed with a baffle.
Further in the present invention; the material lifting mechanism is arranged on the upper end of the movable frame and provided with a cooling radiating assembly, the cooling radiating assembly comprises a sealing cylinder, a fiber filter screen, an installation frame, positioning fixture blocks, a porous water tank, a radiating fan and an air deflector, the air deflector is arranged inside the upper end of the movable frame at uniform intervals, the sealing cylinder is arranged on one side of the air deflector, the positioning fixture blocks are symmetrically fixed to the bottom end inside the sealing cylinder, the installation frame is arranged between the positioning fixture blocks, the fiber filter screen is arranged inside the installation frame, the porous water tank is arranged on one side of the fiber filter screen, and the radiating fan is arranged on one side of the porous water tank.
Further in the present invention; the upper end of installation frame is provided with the handle, the surface of installation frame is provided with sealed the pad.
A preparation method of a high-strength ceramsite preparation device comprises the following steps:
the raw material ratio is that power plant fly ash is 75-80%), the 200-mesh pass rate is more than 90%, sodium-based activated bentonite is 8-10%, sludge (dry basis is 35-40%), iron ore tail mud is 15-20% (Fe2O3 content is about 20%), the raw materials are added into a double-shaft mixer for mixing, after the mixture is aged and dried to the moisture content of about 22-24%, the mixture is sent into a granulating mechanism to be made into cylindrical granules with the diameter of about 8-10mm, preheating and calcining operations are simultaneously carried out, the temperature of flue gas in the preheating section is controlled from low temperature to high temperature, the temperature is controlled from 280 ℃ to 600 ℃, the preheating time is 35-40 minutes, then the mixture enters the calcining section, the calcining time is 10-15 minutes from 600 ℃ to 1150 ℃, and ceramsite is sintered. The product is in an ellipsoidal shape, the granularity is 1-35mm, the surface is sintered and crusted, the cylinder pressure strength is more than 2Mpa and can reach 3-5Mpa generally, the water absorption rate is low, when the raw material is sent to the granulation mechanism, the stepping motor is started to drive the driving block to rotate, so that the feeding plate slides along the guide rod, the stable vibration of the feeding plate is ensured through the compression and the reset of the limiting spring, and the raw material in the double-shaft mixer can completely enter the granulation mechanism for processing;
when the material lifting mechanism takes out the materials, the heat dissipation fan is started to work, air is filtered by the fiber filter screen and then passes through the porous water tank to be cooled, and then is blown to the products in the material lifting mechanism along the air guide plate, so that the products are ensured to be rapidly cooled, and the mounting frame can be pulled out to replace the fiber filter screen when in use, thereby preventing the products from being polluted by impurities;
the product cooling in the lifting mechanism can be emptyd to the collecting box after being completed, the material falls down along the guide plate and enters the collecting box to be collected, then the pull rod is pulled to compress the positioning spring, thereby driving the limiting clamping block to be extracted from the inside of the positioning insertion block, then the handle can be pulled to take the collecting box full of the material, the positioning insertion block on one side of the no-load collecting box can be inserted into the inside of the guide plate, and the limiting clamping block is used for fixing the material, and the accuracy and the stability of installation are ensured.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the vibration discharging assembly is arranged, and the stepping motor drives the driving block to rotate, so that the feeding plate vibrates to completely feed materials into the granulating mechanism for production, the utilization efficiency of the materials is improved, the production quality is ensured, and the production cost is saved.
2. According to the invention, the convenient material taking assembly is arranged, the positioning insert block can be inserted along the material guide plate to fix the aggregate box, the convenience in assembling and disassembling the aggregate box is improved, the collection quality is ensured, the material is prevented from leaking, the collection quality is improved, the convenience in assembling and disassembling is ensured, and the manpower resource is saved.
3. According to the invention, the cooling radiating assembly is arranged, the material is cooled by the air draft of the radiating fan after the material is extracted, and the porous water tank is arranged for cooling the air, so that the production efficiency of the ceramsite is improved, the working quality is ensured, the cooling cost is reduced, and the use effect of the equipment is ensured.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a side view of the structure of the present invention;
FIG. 3 is a schematic structural view of a vibratory discharge assembly of the present invention;
FIG. 4 is a schematic view of a convenient take-off assembly of the present invention;
FIG. 5 is a schematic structural diagram of a cooling heat dissipation assembly according to the present invention;
FIG. 6 is a schematic view of the structure of the perforated water tank of the present invention.
In the figure: 1. vibrating the discharging assembly; 11. a stepping motor; 12. a drive block; 13. a guide rod; 14. a limiting spring; 15. a feeding plate; 16. a discharge port; 17. a limiting plate; 2. a double-shaft mixer; 3. a granulation mechanism; 4. a discharge mechanism; 5. a material lifting mechanism; 6. a movable frame; 7. a cooling heat dissipation assembly; 71. a sealing cylinder; 72. a fiber screen; 73. a mounting frame; 74. positioning a fixture block; 75. a porous water tank; 76. a heat dissipation fan; 77. an air deflector; 8. the material taking assembly is convenient and fast; 81. a limiting clamping block; 82. a fixed seat; 83. a positioning spring; 84. a pull rod; 85. a material guide plate; 86. positioning the insert block; 87. a handle; 88. a material collecting box; 9. a base.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-6, the present invention provides the following technical solutions: a high-strength ceramsite preparation device comprises a base 9, wherein a movable frame 6 is symmetrically arranged at the upper end of the base 9, a material lifting mechanism 5 is arranged on one side of the movable frame 6, a material discharging mechanism 4 is arranged on one side of the material lifting mechanism 5, a granulating mechanism 3 is arranged at the upper end of the base 9 corresponding to the material discharging mechanism 4, a double-shaft mixer 2 is arranged at the upper end of one side of the granulating mechanism 3, a vibration material discharging component 1 is arranged at the inner bottom end of the double-shaft mixer 2, the vibration material discharging component 1 comprises a stepping motor 11, a driving block 12, a guide rod 13, a limiting spring 14, a feeding plate 15, a discharging port 16 and a limiting plate 17, wherein the stepping motor 11 is arranged at one side of the double-shaft mixer 2, the driving block 12 is arranged at the output end of the stepping motor 11, the feeding plate 15 is arranged at the upper end of the driving block 12, the guide rod 13 is symmetrically arranged at the inner bottom end of the double-shaft mixer 2 corresponding to the feeding plate 15, and the limiting plate 17 is fixed at the top end of the guide rod 13, the bottom end of the limit plate 17 is connected with a limit spring 14, and one side of the double-shaft mixer 2 is provided with a discharge hole 16 corresponding to the feeding plate 15.
Specifically, the driving block 12 is mounted at the output end of the stepping motor 11 by a fastening bolt, and the driving block 12 is configured as a waist-shaped block.
Through adopting above-mentioned technical scheme, guarantee that drive block 12 can stable jack-up feed plate 15, improve the efficiency of the vibration ejection of compact, guarantee job stabilization nature.
This embodiment is used: when raw materials are sent to the granulating mechanism 3, the stepping motor 11 is started to drive the driving block 12 to rotate, so that the feeding plate 15 slides along the guide rod 13, the stable vibration of the feeding plate 15 is guaranteed through the compression and the resetting of the limiting spring 14, and the raw materials in the double-shaft stirring machine 2 can completely enter the granulating mechanism 3 for processing.
Example 2
The present embodiment is different from embodiment 1 in that: specifically, the upper end surface of base 9 corresponds lifting mechanism 5 and is provided with convenient material subassembly 8 of getting, convenient material subassembly 8 of getting includes spacing fixture block 81, fixing base 82, positioning spring 83, pull rod 84, stock guide 85, location inserted block 86 and collection box 88, wherein, the upper end surface of base 9 is provided with collection box 88, one side of collection box 88 is provided with stock guide 85, one side that collection box 88 was kept away from to stock guide 85 is provided with fixing base 82, the inside of fixing base 82 is provided with pull rod 84, the surface of pull rod 84 is cup jointed and is provided with positioning spring 83, positioning spring 83's bottom is provided with spacing fixture block 81, the surface of collection box 88 corresponds spacing fixture block 81 and is provided with location inserted block 86.
Through adopting above-mentioned technical scheme, can empty it to the aggregate box 88 after the product cooling in lifting mechanism 5 is accomplished, the material falls and collects in getting into aggregate box 88 along stock guide 85, then pulling pull rod 84 makes positioning spring 83 compress, thereby drive spacing fixture block 81 and extract from the inside of location inserted block 86, then can stimulate handle 87 and take the aggregate box 88 of collecting full material, and can insert the inside of stock guide 85 with the location inserted block 86 of unloaded aggregate box 88 one side, and fix it through spacing fixture block 81, guarantee the accuracy nature and the stability of installation.
Specifically, a handle 87 is fixed on one end surface of the material collecting box 88 far away from the positioning insert 86.
Through adopting above-mentioned technical scheme, can pull handle 87 and drive collection magazine 88 and remove, improve the convenience that equipment used.
Specifically, one end of the positioning insertion block 86 is provided with an inclined surface, the limiting fixture block 81 is a triangular block, and a positioning groove is formed in the positioning insertion block 86 corresponding to the limiting fixture block 81.
Through adopting above-mentioned technical scheme, guarantee the smooth and easy nature of location inserted block 86 installation, ensure that it can not appear the condition that breaks away from after the installation.
Specifically, a baffle is fixed at the upper end of one side of the aggregate box 88 close to the handle 87.
Through adopting above-mentioned technical scheme, the condition that the bounce dropped when preventing the haydite from falling into collection magazine 88, the stability of guaranteeing to collect.
This embodiment is used: after the temperature of the product in the material lifting mechanism 5 is reduced, the product can be poured into the material collecting box 88, the material falls down along the material guide plate 85 and enters the material collecting box 88 to be collected, then the pull rod 84 is pulled to compress the positioning spring 83, so that the limiting clamping block 81 is driven to be pulled out from the inside of the positioning insertion block 86, then the handle 87 can be pulled to take the material collecting box 88 full of the collected material, the positioning insertion block 86 on one side of the unloaded material collecting box 88 can be inserted into the inside of the material guide plate 85, the limiting clamping block 81 is used for fixing the material, and the accuracy and the stability of installation are guaranteed.
Example 3
This embodiment is different from embodiments 1 and 2 in that: specifically, the upper end of the movable frame 6 is provided with a cooling heat dissipation assembly 7 corresponding to the material lifting mechanism 5, the cooling heat dissipation assembly 7 comprises a sealing cylinder 71, a fiber filter screen 72, an installation frame 73, positioning fixture blocks 74, a porous water tank 75, a heat dissipation fan 76 and air deflectors 77, wherein the air deflectors 77 are evenly arranged in the upper end of the movable frame 6 at intervals, the sealing cylinder 71 is arranged on one side of the air deflectors 77, the positioning fixture blocks 74 are symmetrically fixed to the bottom end of the sealing cylinder 71, the installation frame 73 is arranged between the positioning fixture blocks 74, the fiber filter screen 72 is arranged in the installation frame 73, the porous water tank 75 is arranged on one side of the fiber filter screen 72, and the heat dissipation fan 76 is arranged on one side of the porous water tank 75.
Through adopting above-mentioned technical scheme, when lifting material mechanism 5 and taking out the material, start heat dissipation fan 76 and carry out work, the air passes porous water tank 75 again after fiber screen 72 filters and cools down, then blows to the product in lifting material mechanism 5 along aviation baffle 77, guarantees product rapid cooling, and can extract installation frame 73 and change fiber screen 72 when using, prevents that impurity from causing the pollution to the product.
Specifically, a handle is provided at the upper end of the mounting frame 73, and a gasket is provided on the surface of the mounting frame 73.
Through adopting above-mentioned technical scheme, improve the convenience of installation frame 73 dismouting, guarantee the sealed effect after the installation.
This embodiment is used: when lifting mechanism 5 takes out the material, start heat dissipation fan 76 and work, the air passes porous water tank 75 again after fiber screen 72 filters and cools down, then blows to the product in lifting mechanism 5 along aviation baffle 77, guarantees product rapid cooling, and can extract installation frame 73 and change fiber screen 72 when using, prevents that impurity from causing the pollution to the product.
The double-shaft stirrer 2 is the prior art, and the model of the double-shaft stirrer is ZGH-350.
The heat radiation fan 76 of the invention is the prior art and the selected model is AIGO-24.
The structure and the use principle of the granulating mechanism 3, the discharging mechanism 4 and the lifting mechanism 5 in the invention are disclosed in a high-strength ceramsite preparation device and a preparation method xxx disclosed in the Chinese patent application number xxx.
The working principle and the using process of the invention are as follows: when the double-shaft mixer is used, when raw materials are sent to the granulating mechanism 3, the stepping motor 11 is started to drive the driving block 12 to rotate, so that the feeding plate 15 slides along the guide rod 13, the stable vibration of the feeding plate 15 is ensured through the compression and the reset of the limiting spring 14, and the raw materials in the double-shaft mixer 2 can be completely fed into the granulating mechanism 3 for processing;
when the material lifting mechanism 5 takes out the material, the heat dissipation fan 76 is started to work, the air passes through the porous water tank 75 for cooling after being filtered by the fiber filter screen 72 and then is blown to the product in the material lifting mechanism 5 along the air deflector 77, so that the product is ensured to be rapidly cooled, and the installation frame 73 can be pulled out to replace the fiber filter screen 72 when in use, so that the product is prevented from being polluted by impurities;
after the temperature of the product in the material lifting mechanism 5 is reduced, the product can be poured into the material collecting box 88, the material falls down along the material guide plate 85 and enters the material collecting box 88 to be collected, then the pull rod 84 is pulled to compress the positioning spring 83, so that the limiting clamping block 81 is driven to be pulled out from the inside of the positioning insertion block 86, then the handle 87 can be pulled to take the material collecting box 88 full of the collected material, the positioning insertion block 86 on one side of the unloaded material collecting box 88 can be inserted into the inside of the material guide plate 85, the limiting clamping block 81 is used for fixing the material, and the accuracy and the stability of installation are guaranteed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a high-strength ceramsite preparation device, includes base (9), its characterized in that: the automatic granulating machine is characterized in that a movable frame (6) is symmetrically arranged at the upper end of a base (9), a material lifting mechanism (5) is arranged on one side of the movable frame (6), a material discharging mechanism (4) is arranged on one side of the material lifting mechanism (5), a granulating mechanism (3) is arranged on the upper end of the base (9) corresponding to the material discharging mechanism (4), a double-shaft stirrer (2) is arranged at the upper end of one side of the granulating mechanism (3), a vibration discharging component (1) is arranged at the bottom end of the interior of the double-shaft stirrer (2), the vibration discharging component (1) comprises a stepping motor (11), a driving block (12), a guide rod (13), a limiting spring (14), a feeding plate (15), a discharging port (16) and a limiting plate (17), wherein the stepping motor (11) is arranged on one side of the double-shaft stirrer (2), and the driving block (12) is arranged at the output end of the stepping motor (11), the upper end of drive block (12) is provided with delivery sheet (15), the inside bottom of double-shaft mixer (2) corresponds delivery sheet (15) symmetry and is provided with guide bar (13), the top of guide bar (13) is fixed with limiting plate (17), the bottom of limiting plate (17) is connected with spacing spring (14), one side of double-shaft mixer (2) corresponds delivery sheet (15) and is provided with discharge gate (16).
2. The device for preparing high-strength ceramsite according to claim 1, wherein the device comprises: the driving block (12) is installed at the output end of the stepping motor (11) through a fastening bolt, and the driving block (12) is a waist-shaped block.
3. The device for preparing high-strength ceramsite according to claim 1, wherein: the upper end surface of the base (9) is provided with a convenient material taking component (8) corresponding to the material lifting mechanism (5), the convenient material taking assembly (8) comprises a limiting clamping block (81), a fixed seat (82), a positioning spring (83), a pull rod (84), a material guide plate (85), a positioning inserting block (86) and a material collecting box (88), wherein the upper end surface of the base (9) is provided with a material collecting box (88), a material guide plate (85) is arranged on one side of the material collecting box (88), a fixed seat (82) is arranged on one side of the material guide plate (85) far away from the material collecting box (88), a pull rod (84) is arranged inside the fixed seat (82), a positioning spring (83) is sleeved on the surface of the pull rod (84), the bottom end of the positioning spring (83) is provided with a limiting clamping block (81), and the surface of the material collecting box (88) is provided with a positioning inserting block (86) corresponding to the limiting clamping block (81).
4. The device for preparing high-strength ceramsite according to claim 3, wherein the device comprises: and a handle (87) is fixed on the surface of one end of the material collecting box (88) far away from the positioning insert block (86).
5. The device for preparing high-strength ceramsite according to claim 3, wherein the device comprises: one end of the positioning insertion block (86) is provided with an inclined plane, the limiting clamping block (81) is a triangular block, and a positioning groove is formed in the positioning insertion block (86) corresponding to the limiting clamping block (81).
6. The device for preparing high-strength ceramsite according to claim 4, wherein the device comprises: a baffle is fixed at the upper end of one side of the material collecting box (88) close to the handle (87).
7. The device for preparing high-strength ceramsite according to claim 1, wherein: the upper end of the movable frame (6) is provided with a cooling and heat dissipation component (7) corresponding to the material lifting mechanism (5), the cooling and heat dissipation assembly (7) comprises a sealing cylinder (71), a fiber filter screen (72), a mounting frame (73), a positioning fixture block (74), a porous water tank (75), a heat dissipation fan (76) and an air deflector (77), wherein, the inner part of the upper end of the movable frame (6) is evenly provided with air deflectors (77) at intervals, one side of the air deflector (77) is provided with a sealing cylinder (71), the bottom end inside the sealing cylinder (71) is symmetrically fixed with positioning fixture blocks (74), an installation frame (73) is arranged between the positioning clamping blocks (74), a fiber filter screen (72) is arranged in the installation frame (73), one side of fibre filter screen (72) is provided with porous water tank (75), one side of porous water tank (75) is provided with heat dissipation fan (76).
8. The device for preparing high-strength ceramsite according to claim 7, wherein: the upper end of installation frame (73) is provided with the handle, the surface of installation frame (73) is provided with sealed the pad.
9. The preparation method of the high-strength ceramsite preparation device based on any one of claims 1-8, is characterized in that: the method comprises the following steps:
the method comprises the following steps of proportioning raw materials of 75-80% of power plant fly ash (the passing rate of 200 meshes is more than 90%), 8-10% of sodium-based activated bentonite, 35-40% of silt (dry basis calculation), 15-20% of iron ore tail mud (the content of Fe2O3 is about 20%), adding the raw materials into a double-shaft stirrer (2) for mixing, feeding the mixture into a granulating mechanism (3) for preparing cylindrical granules with the diameter of about 8-10mm after the mixture is aged and dried to the moisture content of about 22-24%, simultaneously carrying out preheating and calcining operations, controlling the temperature of flue gas in a preheating section from low temperature to high temperature at 280 ℃ to 600 ℃ for 35-40 minutes, then entering a calcining section, and calcining for 10-15 minutes from 600 ℃ to 1150 ℃ to obtain ceramsite. The product is in an ellipsoidal shape, the granularity is 1-35mm, the surface is sintered and crusted, the cylinder pressure strength is more than 2Mpa and can reach 3-5Mpa generally, the water absorption rate is low, when the raw material is sent to the granulation mechanism (3), the stepping motor (11) is started to drive the driving block (12) to rotate, so that the feeding plate (15) slides along the guide rod (13), the stable vibration of the feeding plate (15) is ensured through the compression and the reset of the limiting spring (14), and the raw material in the double-shaft stirrer (2) can completely enter the granulation mechanism (3) for processing;
secondly, when the material is taken out by the material lifting mechanism (5), the heat dissipation fan (76) is started to work, air passes through the porous water tank (75) for cooling after being filtered by the fiber filter screen (72), and then is blown to the product in the material lifting mechanism (5) along the air deflector (77), so that the product is ensured to be cooled rapidly, and the installation frame (73) can be pulled out to replace the fiber filter screen (72) when in use, so that the product is prevented from being polluted by impurities;
and thirdly, the product in the material lifting mechanism (5) can be poured into a material collecting box (88) after being cooled, the material falls down along a material guide plate (85) and enters the material collecting box (88) to be collected, then a pull rod (84) is pulled to compress a positioning spring (83), so that a limiting clamping block (81) is driven to be pulled out from the inside of a positioning insertion block (86), then a handle (87) can be pulled to take the material collecting box (88) which is full of the collected material, the positioning insertion block (86) on one side of the unloaded material collecting box (88) can be inserted into the inside of the material guide plate (85), the material collecting box is fixed through the limiting clamping block (81), and the accuracy and the stability of installation are guaranteed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210613782.0A CN114870743A (en) | 2022-06-01 | 2022-06-01 | High-strength ceramsite preparation device and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210613782.0A CN114870743A (en) | 2022-06-01 | 2022-06-01 | High-strength ceramsite preparation device and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114870743A true CN114870743A (en) | 2022-08-09 |
Family
ID=82680102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210613782.0A Pending CN114870743A (en) | 2022-06-01 | 2022-06-01 | High-strength ceramsite preparation device and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114870743A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202109598U (en) * | 2011-03-01 | 2012-01-11 | 李兆枝 | Multifunctional movable environmental-protection air conditioner |
| CN103304218A (en) * | 2013-06-17 | 2013-09-18 | 江苏全能机械设备有限公司 | Method for preparing ceramsite by utilizing domestic sludge and riverway sludge |
| WO2020065512A1 (en) * | 2018-09-24 | 2020-04-02 | L.B. - Officine Meccaniche - S.P.A. | Plant for producing flowable ceramic material in the form of powder for making ceramic tiles |
| CN111457507A (en) * | 2020-03-24 | 2020-07-28 | 沈阳职业技术学院 | Humidifying and refrigerating fan |
| CN212120769U (en) * | 2020-04-27 | 2020-12-11 | 临泽县恒源农业科技发展有限公司 | Overlapped grain separating screen |
| CN214687088U (en) * | 2021-02-23 | 2021-11-12 | 郑州永泰陶粒砂有限公司 | High strength hydrophobicity haydite preparation facilities |
| CN215150818U (en) * | 2021-02-04 | 2021-12-14 | 日照德润塑胶有限公司 | Grain device is cut with cutting to plastic grain production |
-
2022
- 2022-06-01 CN CN202210613782.0A patent/CN114870743A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202109598U (en) * | 2011-03-01 | 2012-01-11 | 李兆枝 | Multifunctional movable environmental-protection air conditioner |
| CN103304218A (en) * | 2013-06-17 | 2013-09-18 | 江苏全能机械设备有限公司 | Method for preparing ceramsite by utilizing domestic sludge and riverway sludge |
| WO2020065512A1 (en) * | 2018-09-24 | 2020-04-02 | L.B. - Officine Meccaniche - S.P.A. | Plant for producing flowable ceramic material in the form of powder for making ceramic tiles |
| CN111457507A (en) * | 2020-03-24 | 2020-07-28 | 沈阳职业技术学院 | Humidifying and refrigerating fan |
| CN212120769U (en) * | 2020-04-27 | 2020-12-11 | 临泽县恒源农业科技发展有限公司 | Overlapped grain separating screen |
| CN215150818U (en) * | 2021-02-04 | 2021-12-14 | 日照德润塑胶有限公司 | Grain device is cut with cutting to plastic grain production |
| CN214687088U (en) * | 2021-02-23 | 2021-11-12 | 郑州永泰陶粒砂有限公司 | High strength hydrophobicity haydite preparation facilities |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN213556910U (en) | Shaping prilling granulator is used in processing of living beings pellet fuel | |
| CN112973546B (en) | Synthesizer of cerium-based carbon-smoke-reducing catalyst | |
| CN114870743A (en) | High-strength ceramsite preparation device and preparation method thereof | |
| CN210544513U (en) | Mixing roll with screening plant | |
| CN214718289U (en) | Cement crocus station is with raw materials premixing device | |
| CN214819598U (en) | Clinker unloader that highway construction is used for cement processing | |
| CN109968524A (en) | A kind of agitating device for concrete segment production | |
| CN213260260U (en) | Dry powder mortar production equipment for producing self-leveling cement | |
| CN212551598U (en) | Sand screening machine for sand casting | |
| CN111151706A (en) | Molding sand fine powder removing equipment for casting | |
| CN212943169U (en) | Loading attachment is used in coating production | |
| CN209832135U (en) | Earthenware clay mixing arrangement is used in domestic ceramics processing | |
| CN209501571U (en) | A kind of drum agitation device mixed for feed with forage | |
| CN210045949U (en) | Clay sand processing apparatus | |
| CN211413557U (en) | Molding sand fine powder removing equipment for casting | |
| CN217289269U (en) | Fodder screening plant of powder sediment in can detach fodder | |
| CN207576182U (en) | A kind of vertical powder stirrer of low energy consumption | |
| CN213255602U (en) | Pitch compounding sieving mechanism | |
| CN219503189U (en) | Raw material screening device for tablet production | |
| CN213792721U (en) | Even type individual layer shale shaker of dispersion | |
| CN116837691B (en) | Recycling and reutilizing processor for recycling powder of asphalt mixing station | |
| CN217202492U (en) | Sludge drying device | |
| CN219543748U (en) | Masterbatch autofilter device | |
| CN219817004U (en) | Premixed mortar sand screening mechanism | |
| CN218872116U (en) | Liquid residue recovery device of surface sizing agent for papermaking |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |