CN114870730A - Water-soluble fertilizer production system and method - Google Patents

Water-soluble fertilizer production system and method Download PDF

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Publication number
CN114870730A
CN114870730A CN202210533947.3A CN202210533947A CN114870730A CN 114870730 A CN114870730 A CN 114870730A CN 202210533947 A CN202210533947 A CN 202210533947A CN 114870730 A CN114870730 A CN 114870730A
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CN
China
Prior art keywords
grinding
fixed
funnel
shaft
barrel body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202210533947.3A
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Chinese (zh)
Inventor
张磊磊
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Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to CN202210533947.3A priority Critical patent/CN114870730A/en
Publication of CN114870730A publication Critical patent/CN114870730A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/83Mixing plants specially adapted for mixing in combination with disintegrating operations
    • B01F33/831Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/83Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/32Mixing fertiliser ingredients
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention discloses a water-soluble fertilizer production system and a water-soluble fertilizer production method, which comprise a barrel body, supporting legs, a discharge pipe, an electromagnetic stop valve, a gathering funnel, a grinding funnel, a cover plate, a discharging square pipe, a discharging hopper, an adjusting plate, a puller bolt, an adjusting taper hole, a supporting frame, a stirring shaft, a packing auger and a mixing part, wherein the bottom of the barrel body is in a funnel shape, the bottom end of the barrel body is fixedly provided with a plurality of vertical supporting legs, the middle part of the bottom end of the barrel body is fixedly provided with the vertical discharge pipe, the inner wall of the barrel body is smooth, and the middle part of the discharge pipe is fixedly provided with the electromagnetic stop valve. The smooth inner wall of the barrel body and the guide rod are convenient to clean, meanwhile, the flow of materials can be improved by utilizing the structural characteristics of the guide rod that the lower part is flat and the upper part is curved, the crushing effect and the crushing speed can be improved by the blades synchronously rotating along with the hollow shaft, and the replaceable grinding funnel can better guide the flow of the materials, so that the occurrence of blockage phenomenon is reduced.

Description

Water-soluble fertilizer production system and method
Technical Field
The invention relates to the field of water-soluble fertilizer production, in particular to a water-soluble fertilizer production system and a water-soluble fertilizer production method.
Background
Compared with the traditional fertilizer, the water-soluble fertilizer has the characteristic of easy concentration of nutrition, can ensure that the fertilizer is more uniformly diffused, is more convenient for the absorption and utilization of plants, meanwhile, the damage to the root system of the plant can be reduced, Chinese patent CN208642471U provides a water-soluble fertilizer production device, the inner wall of the lower shell of the device is in a wave shape, which is beneficial to the mixing of raw materials, but easily causes the materials to be adhered to the inner wall, thereby causing troubles for cleaning, and although the matching of the extrusion crushing body and the discharge straight pipe can achieve certain extrusion effect, the materials are easy to block and shift when flowing from the large material crushing cavity to the discharge straight pipe, thereby machining efficiency has been reduced, and only rely on the flashboard to control unloading speed, is difficult to carry out comparatively accurate control to be unfavorable for the ratio, highlighted its weak point.
Disclosure of Invention
The invention aims to provide a water-soluble fertilizer production system and a water-soluble fertilizer production method, so as to solve the technical problems.
In order to achieve the purpose, the invention adopts the following technical scheme:
a water-soluble fertilizer production system comprises a barrel body, supporting legs, a discharge pipe, an electromagnetic stop valve, a gathering funnel, a grinding funnel, a cover plate, a discharge square pipe, a discharge hopper, an adjusting plate, a tightening bolt, an adjusting taper hole, a supporting frame, a stirring shaft, a packing auger and a mixing part, wherein the bottom of the barrel body is funnel-shaped, the bottom of the barrel body is fixedly provided with a plurality of vertical supporting legs, the middle part of the bottom of the barrel body is fixedly provided with the vertical discharge pipe, the inner wall of the vertical discharge pipe is smooth, the middle part of the discharge pipe is fixedly provided with the electromagnetic stop valve, the discharge pipe is communicated with an inner cavity of the barrel body, the gathering funnel is arranged at the top end of the barrel body, the bottom end of the gathering funnel is provided with the grinding funnel, the top end of the gathering funnel is provided with the cover plate, the left part and the right part of the top end of the cover plate are respectively fixedly provided with the discharge square pipe, the inner cavity of the cover plate respectively penetrates through the cover plate, the two discharge square pipes are respectively and are slidably connected with the horizontal adjusting plate, and threaded connection has horizontally puller bolt respectively, two a plurality of regulation taper holes have been run through respectively to the regulating plate, each adjust the taper hole and go up the bore the samely, and the bore is different down, two hopper upper portion is fixed with horizontal support frame respectively down, two the support frame rotates respectively and is connected with vertical (mixing) shaft, two the (mixing) shaft bottom is fixed with vertical auger respectively, the mixed part is still installed to the apron.
On the basis of the technical scheme, the mixing part comprises a bevel gear ring, a double-shaft motor, supporting shafts, supporting plates, guide rods, guide plates, hollow shafts, blades, a lower bevel gear, a grinding body, a front grinding half body, a rear grinding half body and guide grooves, wherein the horizontal bevel gear ring is fixed in the middle of the bottom end of the cover plate, a vertical double-shaft motor is fixed in the middle of the top end of the cover plate, the axis of the bevel gear ring is coaxial with the axis of the double-shaft motor, two horizontal supporting shafts, a vertical supporting plate and a plurality of horizontal guide rods are sequentially fixed on a rotating shaft at the bottom of the double-shaft motor from top to bottom, the guide plates which are inclined towards the lower part of the outer side are fixed at the bottom of the rotating shaft at the bottom, the two supporting shafts are respectively and rotatably connected with the horizontal hollow shafts, the two hollow shafts are respectively and radially fixed with the blades and are respectively and coaxially fixed with the lower bevel gear, and the vertical grinding body is buckled on the supporting plates, the grinding body and the grinding funnel are inserted in a spaced mode, the upper portion of the grinding body is in a round table shape and is formed by connecting a front grinding half body and a rear grinding half body through bolts, the left portion and the right portion of the guide rod are both in a smooth protruding shape with a low flat and an upward curved shape, and guide grooves penetrate through the guide plates in the left direction and the right direction respectively.
On the basis of the technical scheme, the regulating plate can slide around the unloading side pipe, two the puller bolt can carry out the puller, two to the outer wall of regulating plate respectively the transmission is carried out through hold-in range and synchronous pulley between the upper portion pivot of (mixing) shaft and double-shaft motor, bevel gear ring and two bevel gear mesh mutually, can drive the rinding body through the backup pad and rotate when the double-shaft motor circular telegram rotates, and can drive two support shafts through hold-in range and synchronous pulley and rotate simultaneously when the circular telegram rotates, can drive two hollow shafts and rotate through bevel gear ring and bevel gear's meshing when the double-shaft motor circular telegram rotates.
Compared with the prior art, the invention has the following advantages: the smooth inner wall of the barrel body and the guide rod are convenient to clean, meanwhile, the flow property of materials can be improved by utilizing the structural characteristic that the guide rod is flat at the lower part and curved at the upper part, the crushing effect and the crushing speed can be improved by the blade synchronously rotating along with the hollow shaft, the replaceable grinding funnel can better guide the flow of the materials, so that the blocking phenomenon is reduced, the replaceable grinding body can be matched to grind the crushed materials again, the materials can be better mixed, and the feeding speed and the feeding ratio can be better and accurately controlled by matching the adjusting taper holes with the same upper caliber and different lower calibers with the auger.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the installation of a converging funnel and a grinding funnel of the present invention.
Fig. 3 is a schematic view of the mating of the front and back grinding halves of the present invention.
In the figure: 1. the device comprises a barrel body, 2, supporting legs, 3, a discharging pipe, 4, an electromagnetic stop valve, 5, a gathering funnel, 6, a grinding funnel, 7, a cover plate, 8, a discharging square pipe, 9, a discharging hopper, 10, an adjusting plate, 11, a jacking bolt, 12, an adjusting taper hole, 13, a supporting frame, 14, a stirring shaft, 15, a packing auger, 16, a mixing part, 17, a bevel gear ring, 18, a double-shaft motor, 19, a supporting shaft, 20, a supporting plate, 21, a guide rod, 22, a guide plate, 23, a hollow shaft, 24, a blade, 25, a bevel gear, 26, a grinding body, 27, a front grinding half body, 28, a rear grinding half body, 29 and a guide groove.
Detailed Description
The invention is explained in further detail below with reference to the figures and the specific embodiments.
As shown in figures 1-3, a water-soluble fertilizer production system comprises a barrel body 1, supporting legs 2, a discharge pipe 3, an electromagnetic stop valve 4, a gathering funnel 5, a grinding funnel 6, a cover plate 7, a square discharging pipe 8, a discharging hopper 9, an adjusting plate 10, a puller bolt 11, an adjusting taper hole 12, a supporting frame 13, a stirring shaft 14, an auger 15 and a mixing part 16, wherein the bottom of the barrel body 1 is funnel-shaped, the bottom end of the barrel body is fixedly provided with a plurality of vertical supporting legs 2, the middle part of the bottom end of the barrel body 1 is fixedly provided with the vertical discharge pipe 3, the inner wall of the barrel body is smooth, the middle part of the discharge pipe 3 is fixedly provided with the electromagnetic stop valve 4, the discharge pipe 3 is communicated with the inner cavity of the barrel body 1, the gathering funnel 5 is arranged at the top end of the barrel body 1, the grinding funnel 6 is arranged at the bottom end of the gathering funnel 5, the cover plate 7 is arranged at the top end, the left side part and the right part of the cover plate 7 are respectively fixedly provided with a vertical square discharging pipe 8, the top ends of the two discharging square tubes 8 are respectively fixed with a discharging hopper 9, the inner cavities of the discharging square tubes respectively penetrate through the bottom end of the cover plate 7, the two discharging square tubes 8 are respectively connected with a horizontal adjusting plate 10 in a sliding mode and are respectively connected with a horizontal tightening bolt 11 in a threaded mode, the two adjusting plates 10 are respectively penetrated with a plurality of adjusting taper holes 12, the upper apertures of the adjusting taper holes 12 are the same, the lower apertures of the adjusting taper holes 12 are different, the materials can better flow downwards, meanwhile, the calculation of flow rate is more convenient, the upper portions of the two discharging hoppers 9 are respectively fixed with a horizontal supporting frame 13, the two supporting frames 13 are respectively connected with a vertical stirring shaft 14 in a rotating mode, the bottom portions of the two stirring shafts 14 are respectively fixed with a vertical auger 15, the auger 15 is used for carrying out unified control on the flow rate, meanwhile, the flow of the materials can be accelerated, and the accumulation of the materials can be avoided, the cover plate 7 is also fitted with a mixing section 16.
The mixing part 16 comprises a bevel gear ring 17, a double-shaft motor 18, a supporting shaft 19, a supporting plate 20, guide rods 21, guide plates 22, a hollow shaft 23, blades 24, a lower bevel gear 25, a grinding body 26, a front grinding half body 27, a rear grinding half body 28 and guide grooves 29, wherein the horizontal bevel gear ring 17 is fixed in the middle of the bottom end of the cover plate 7, the vertical double-shaft motor 18 is fixed in the middle of the top end of the cover plate, the axis of the bevel gear ring 17 is coaxial with the axis of the double-shaft motor 18, two horizontal supporting shafts 19, a vertical supporting plate 20 and a plurality of horizontal guide rods 21 are sequentially fixed on a rotating shaft at the bottom of the double-shaft motor 18 from top to bottom, the guide plates 22 inclined towards the outer side and the lower side are fixed at the bottom of the rotating shaft at the bottom, the two supporting shafts 19 are respectively and rotatably connected with the horizontal hollow shaft 23, the two hollow shafts 23 are respectively and radially fixed with the plurality of blades 24, and are respectively and coaxially fixed with the lower bevel gear 25, the grinding funnel 6 is characterized in that the supporting plate 20 is buckled with a vertical grinding body 26, the grinding body 26 is in gap insertion connection with the grinding funnel 6, the upper portion of the grinding body 26 is in a circular truncated cone shape and is formed by connecting a front grinding half body 27 and a rear grinding half body 28 through bolts, so that the grinding funnel is convenient to disassemble and replace seriously worn, the left portion and the right portion of the guide rod 21 are in a smooth convex shape with low flatness and upward curve, and guide grooves 29 penetrate through the left portion and the right portion of the two guide plates 22 respectively.
Adjusting plate 10 can slide around 8 along unloading side pipe, two tight bolt 11 in top can carry out the top tight respectively to adjusting plate 10's outer wall, two carry out the transmission through hold-in range and synchronous pulley between the upper portion pivot of (mixing) shaft 14 and double-shaft motor 18, bevel gear 17 meshes with two bevel gear 25 mutually, can drive grinding body 26 through backup pad 20 during the electrical rotation of double-shaft motor 18, and can drive two support shafts 19 through hold-in range and synchronous pulley and rotate simultaneously when the electrical rotation, can drive two hollow shafts 23 through the meshing of bevel gear 17 with bevel gear 25 during the electrical rotation of double-shaft motor 18.
The production method of the water-soluble fertilizer production system comprises the following steps: when in use, the adjusting taper hole 12 with proper size is positioned inside the discharging square pipe 8, then the position of the adjusting plate 10 is limited by screwing the tightening bolt 11, then the double-shaft motor 18 is electrified, the double-shaft motor 18 and the two augers 15 start to rotate simultaneously, the materials are put into the discharging hopper 9, the rotation of the two augers 15 not only can discharge the fast-falling materials from the discharging square pipe 8, but also can enable the discharging speed to be more convenient to control, meanwhile, the mixing proportion of the materials can be more accurately controlled by matching with the adjusting taper holes 12 with different sizes, the materials entering the gathering hopper 5 can be further smashed by the blade 24 synchronously rotating with the hollow shaft 23, after the smashing is finished, the materials can be jointly guided by the gathering hopper 5 and the grinding body 26 to fall into the gaps of the grinding body 26 and the grinding hopper 6 for grinding, thereby the refining treatment is carried out again, and finally fall into 1 inner chamber of staving, and the material of 1 inner chamber of staving then can be by stirring and the water conservancy diversion of the guide rod 21 of continuous rotation, and the lower flat flexible structural feature of guide rod 21 can improve the mobility of material, and the material of 1 bottom of staving is under the stirring of continuous pivoted guide plate 22, the part material that passes through guiding gutter 29 can carry out intensive mixing with the material through guide plate 22, then improve the stirring once more and mix the effect, treat to stir and can open electromagnetic stop valve 4 after accomplishing and arrange the material.
The foregoing is a preferred embodiment of the present invention, and it will be apparent to those skilled in the art that variations, modifications, substitutions and alterations can be made in the embodiment without departing from the principles and spirit of the invention.

Claims (3)

1. The utility model provides a water-soluble fertilizer production system, includes staving (1), supporting leg (2), row material pipe (3), electromagnetism stop valve (4), assembles funnel (5), grinding funnel (6), apron (7), unloading side pipe (8), lower hopper (9), regulating plate (10), puller bolt (11), regulation taper hole (12), support frame (13), (mixing) shaft (14), auger (15), mixing portion (16), its characterized in that: the bottom of the barrel body (1) is funnel-shaped, a plurality of vertical supporting legs (2) are fixed at the bottom end of the barrel body (1), a vertical material discharging pipe (3) is fixed at the middle part of the bottom end of the barrel body (1), the inner wall of the barrel body is smooth, an electromagnetic stop valve (4) is fixed at the middle part of the material discharging pipe (3), the material discharging pipe (3) is communicated with an inner cavity of the barrel body (1), a gathering funnel (5) is installed at the top end of the barrel body (1), a grinding funnel (6) is installed at the bottom end of the gathering funnel (5), a cover plate (7) is installed at the top end of the gathering funnel, a vertical material discharging square pipe (8) is respectively fixed at the left part and the right part of the top end of the cover plate (7), a discharging hopper (9) is respectively fixed at the top end of the two material discharging square pipes (8), the inner cavity of the two material square pipes (8) are respectively connected with a horizontal adjusting plate (10) in a sliding mode, and are respectively connected with a horizontal tightening bolt (11) in a threaded mode, two regulating plate (10) has run through a plurality of regulation taper holes (12) respectively, each regulation taper hole (12) are gone up the bore and are all the same, and the bore is different, two down hopper (9) upper portion is fixed with horizontally support frame (13) respectively, two support frame (13) rotate respectively and are connected with vertical (mixing) shaft (14), two (mixing) shaft (14) bottom is fixed with vertical auger (15) respectively, mixed part (16) are still installed to apron (7).
2. A water-soluble fertilizer production system as claimed in claim 1, wherein: the mixing part (16) comprises a bevel gear ring (17), a double-shaft motor (18), a support shaft (19), a support plate (20), guide rods (21), guide plates (22), a hollow shaft (23), blades (24), a lower bevel gear (25), a grinding body (26), a front grinding half body (27), a rear grinding half body (28) and guide grooves (29), wherein the horizontal bevel gear ring (17) is fixed in the middle of the bottom end of the cover plate (7), a vertical double-shaft motor (18) is fixed in the middle of the top end of the cover plate, the axis of the bevel gear ring (17) is coaxial with the axis of the double-shaft motor (18), two horizontal support shafts (19), a vertical support plate (20) and a plurality of horizontal guide rods (21) are sequentially fixed on a rotating shaft at the bottom of the double-shaft motor (18) from top to bottom, and two guide plates (22) inclined towards the lower part of the outer side are fixed at the bottom of the rotating shaft at the bottom of the rotating shaft, the two support shafts (19) are respectively and rotatably connected with a horizontal hollow shaft (23), the two hollow shafts (23) are respectively and radially fixed with a plurality of blades (24) and are respectively and coaxially fixed with lower bevel gears (25), the support plate (20) is buckled with a vertical grinding body (26), the grinding body (26) and the grinding funnel (6) are in alternate gap splicing, the upper part of the grinding body (26) is in a circular table shape and is formed by connecting a front grinding half body (27) and a rear grinding half body (28) through bolts, the left part and the right part of the guide rod (21) are in a smooth convex shape with low flatness and upward curvature, and guide grooves (29) are respectively penetrated in the left direction and the right direction of the guide plate (22).
3. A water soluble fertilizer production system as claimed in claim 2 wherein: adjusting plate (10) can slide around unloading side pipe (8), two tight bolt in top (11) can carry out the top tight to the outer wall of adjusting plate (10) respectively, two drive through hold-in range and synchronous pulley between the upper portion pivot of (mixing) shaft (14) and double-shaft motor (18), bevel gear ring (17) and two bevel gear (25) mesh mutually, can drive grinding body (26) through backup pad (20) when double-shaft motor (18) circular telegram rotates and rotate, can drive two supporting shafts (19) through hold-in range and synchronous pulley and rotate simultaneously when just circular telegram rotates, can drive two hollow shafts (23) and rotate through the meshing of bevel gear ring (17) and bevel gear (25) when double-shaft motor (18) circular telegram rotates.
CN202210533947.3A 2022-05-17 2022-05-17 Water-soluble fertilizer production system and method Withdrawn CN114870730A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210533947.3A CN114870730A (en) 2022-05-17 2022-05-17 Water-soluble fertilizer production system and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210533947.3A CN114870730A (en) 2022-05-17 2022-05-17 Water-soluble fertilizer production system and method

Publications (1)

Publication Number Publication Date
CN114870730A true CN114870730A (en) 2022-08-09

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Application Number Title Priority Date Filing Date
CN202210533947.3A Withdrawn CN114870730A (en) 2022-05-17 2022-05-17 Water-soluble fertilizer production system and method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116850878A (en) * 2023-08-30 2023-10-10 内蒙古元隆永泰能源科技有限公司 Mixing device for preparing organic fertilizer by utilizing coal gangue and preparation method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116850878A (en) * 2023-08-30 2023-10-10 内蒙古元隆永泰能源科技有限公司 Mixing device for preparing organic fertilizer by utilizing coal gangue and preparation method
CN116850878B (en) * 2023-08-30 2023-12-22 内蒙古元隆永泰能源科技有限公司 Mixing device for preparing organic fertilizer by utilizing coal gangue and preparation method

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Application publication date: 20220809

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