CN114868939B - Lentinus edodes processing device with screening and secondary stem cutting functions and processing method - Google Patents
Lentinus edodes processing device with screening and secondary stem cutting functions and processing method Download PDFInfo
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- CN114868939B CN114868939B CN202210496353.XA CN202210496353A CN114868939B CN 114868939 B CN114868939 B CN 114868939B CN 202210496353 A CN202210496353 A CN 202210496353A CN 114868939 B CN114868939 B CN 114868939B
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- 238000012216 screening Methods 0.000 title claims abstract description 76
- 238000005520 cutting process Methods 0.000 title claims abstract description 49
- 238000012545 processing Methods 0.000 title claims abstract description 25
- 240000000599 Lentinula edodes Species 0.000 title claims description 35
- 235000001715 Lentinula edodes Nutrition 0.000 title claims description 26
- 238000003672 processing method Methods 0.000 title abstract description 5
- 235000001674 Agaricus brunnescens Nutrition 0.000 claims abstract description 223
- 230000007246 mechanism Effects 0.000 claims abstract description 166
- 238000010008 shearing Methods 0.000 claims abstract description 72
- 238000005096 rolling process Methods 0.000 claims abstract description 45
- 238000007599 discharging Methods 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 9
- 238000007667 floating Methods 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 230000006378 damage Effects 0.000 description 7
- 239000007921 spray Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 210000000988 bone and bone Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N15/04—Devices for topping fruit or vegetables
- A23N15/045—Devices for topping mushrooms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/10—Screens in the form of endless moving bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/52—Cleaning with brushes or scrapers
- B07B1/522—Cleaning with brushes or scrapers with brushes
- B07B1/524—Cleaning with brushes or scrapers with brushes the brushes being rotating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N2015/008—Sorting of fruit and vegetables
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a mushroom processing device and a mushroom processing method integrating screening and secondary stem cutting functions, and solves the problem of low stem cutting efficiency of mushrooms in the prior art. The invention relates to a mushroom processing device with screening and secondary stem cutting functions, which comprises a frame, wherein a screening device and a shearing device are sequentially arranged on the frame along the conveying direction of mushrooms, and the discharge end of the screening device corresponds to the feed end of the shearing device; the shearing device comprises a screen conveyer belt mechanism, a wind force righting mechanism and/or a rolling brush righting mechanism are arranged above the screen conveyer belt mechanism, and a first-stage handle shearing mechanism and a second-stage handle shearing mechanism are sequentially arranged below the screen conveyer belt mechanism along the conveying direction of the mushrooms. The invention adopts the screening device to screen the mushrooms, so that the mushrooms are divided into big mushrooms and small mushrooms; the shearing device adopts the wind force righting mechanism and the rolling brush righting mechanism to right the mushrooms, so that the two-stage shearing mechanism is convenient to quickly cut roots and stems, and the shearing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of mushroom processing, in particular to a mushroom processing device and a mushroom processing method with screening and secondary stem cutting functions.
Background
The lentinus edodes is sheared into two steps, namely, the lentinus edodes root is sheared in the first step, and the lentinus edodes stem is sheared in the second step. And because of the output of mushroom is many, mainly carry out the secondary shearing of mushroom with the manual work in the present market, shearing inefficiency, current mushroom second grade in the market is cut the handle device and is immature, causes the secondary injury to the mushroom easily. The existing lentinus edodes stem cutting machine still mainly stays on the first-stage stem cutting machine, so that the second-stage stem cutting efficiency of lentinus edodes can be improved, the secondary damage of the lentinus edodes in the second-stage cutting process can be reduced, the labor load of the bottom-layer labor people can be reduced, and the lentinus edodes stem cutting machine is a concern of people. In addition, screening and shearing of the existing mushroom processing device are completed by two independent devices, and the integration level is low; and when the lentinus edodes is cut into stems, the lentinus edodes cannot be sheared in a proper posture, so that the stem cutting efficiency is affected. In summary, it is necessary to design a mushroom processing device with screening and secondary stem cutting functions.
Disclosure of Invention
Aiming at the defects in the background technology, the invention provides a mushroom processing device with screening and secondary stem cutting functions and a processing method thereof, which solve the problem of low stem cutting efficiency of mushrooms in the prior art.
The technical scheme of the invention is realized as follows: a mushroom processing device with screening and secondary stem cutting functions comprises a frame, wherein a screening device and a cutting device are sequentially arranged on the frame along the conveying direction of mushrooms, and the discharge end of the screening device corresponds to the feed end of the cutting device; the shearing device comprises a screen conveyer belt mechanism, a wind force righting mechanism and/or a rolling brush righting mechanism are arranged above the screen conveyer belt mechanism, and a first-stage handle shearing mechanism and a second-stage handle shearing mechanism are sequentially arranged below the screen conveyer belt mechanism along the conveying direction of the mushrooms.
The screening device comprises a roller screening conveyor, a receiving hopper and a conveyor belt which are sequentially arranged on the frame from top to bottom, wherein the receiving hopper receives materials screened by the roller screening conveyor and puts the materials on the conveyor belt, the discharge end of the roller screening conveyor corresponds to the large hole part of the screen conveyor belt mechanism, and the discharge end of the conveyor belt corresponds to the small hole part of the screen conveyor belt mechanism; the upper part of the roller screening conveyor is provided with a first rolling brush mechanism, and the first rolling brush mechanism spans the roller screening conveyor.
The roller screening conveyor comprises a driving roller I and a driven roller I, a first conveyor belt with sieve holes is arranged between the driving roller I and the driven roller I, the first conveyor belt is arranged in an upward inclined mode, two sides of the first conveyor belt are provided with baffle plates I fixed on a frame, a material guide plate is arranged above the material feeding end of the first conveyor belt, a big mushroom material outlet plate is arranged at the material discharging end of the first conveyor belt, the big mushroom material outlet plate corresponds to a guide plate arranged on the frame, and the guide plate is opposite to a big hole part of a screen conveyor belt mechanism; the discharge end of the conveyor belt is provided with a small mushroom discharge plate, and the small mushroom discharge plate penetrates through the guide plate to correspond to the small hole part of the screen conveyor belt mechanism.
An arc baffle is arranged on one side of the big mushroom discharging plate corresponding to the small mushroom discharging plate, a straight plate is arranged on the other side of the big mushroom discharging plate, and the arc baffle and the straight plate form a discharging hole corresponding to the guide plate; the both sides of conveyer belt are equipped with baffle II with frame fixed connection, the driving pulley of conveyer belt is connected with the first motor drive who sets up in the frame, and the driving pulley of conveyer belt passes through the conveyer belt and is connected with driving roller I, and first round brush mechanism passes through the conveyer belt and is connected with driven roller I.
The first rolling brush mechanism comprises a fixing frame, a sliding seat is arranged on the fixing frame in a sliding mode, a rolling brush is arranged on the sliding seat in a rotating mode, the sliding seat is hinged to an adjusting screw rod in the machine frame in a threaded mode, and the distance between the rolling brush and the first conveying belt is adjusted through the adjusting screw rod.
The screen mesh conveyor belt mechanism comprises a driving roller II and a driven roller II, a second conveyor belt with meshes is arranged between the driving roller II and the driven roller II, the second conveyor belt is arranged in an upward inclined mode, baffle plates III fixedly connected with the frame are arranged on two sides of the second conveyor belt, the second conveyor belt is divided into a large hole part and a small hole part according to the size of the meshes, and a long baffle plate fixed on the frame is arranged between the large hole part and the small hole part; the driving roller II is in transmission connection with a second motor arranged on the frame; the first-stage handle cutting mechanism and the second-stage handle cutting mechanism are positioned between the driving roller II and the driven roller II; a fishbone backing plate is arranged on the feeding side of the first-stage shearing handle mechanism.
The fishbone cushion plate comprises a curved cushion plate, a plurality of groups of fishbone guide plates and clamping plates are arranged on the curved cushion plate in parallel, and the clamping plates are positioned at the discharge holes of the fishbone guide plates and correspond to the fishbone guide plates one by one; each group of fishbone guide plates comprises two side plates, elastic baffle strips are symmetrically arranged on the inner walls of the two side plates, and the corresponding two elastic baffle strips form a herringbone one-way baffle fixing structure.
A handle receiving hopper which is obliquely arranged is arranged below the screen conveyer belt mechanism, and the handle receiving hopper is arranged in up-down correspondence with the primary handle shearing mechanism and the secondary handle shearing mechanism; the discharge end of the screen conveyer belt mechanism is provided with a discharge hopper which is detachably connected with the frame, the discharge hopper is provided with two slide ways, and the two slide ways are respectively corresponding to the large hole part and the small hole part of the second conveyer belt.
The rolling brush centering mechanism comprises a sliding rail frame fixed on the frame, a sliding plate is arranged on the sliding rail frame in a sliding manner, a floating rolling brush is rotationally arranged on the sliding plate, a vertical screw rod is connected to the frame in a threaded manner, and a handle is arranged at the upper part of the vertical screw rod, and the lower part of the vertical screw rod is hinged with the sliding plate; the floating rolling brush is provided with a flexible brush.
The wind force righting mechanism comprises a blower arranged on the frame, and the blower is communicated with a first branch pipe and a second branch pipe which are arranged above the screen conveyer belt mechanism through air supply pipelines; the air outlet of the air blower is provided with a heating element; the first branch pipe is provided with bevel-mouth spray heads, the second branch pipe is uniformly provided with vertical spray heads, and the vertical spray heads correspond to the secondary handle shearing mechanism; the bevel nozzle and the vertical nozzle are flexible nozzles.
The primary handle shearing mechanism and the secondary handle shearing mechanism comprise a cutter rest and a supporting frame, a cutter groove is formed in one side of the cutter rest, a cutting blade is detachably arranged in the cutter groove, and lug plates are arranged at two ends of the cutter rest; the support frame is provided with an adjusting plate, the adjusting plate is provided with an arc groove, and the lug plate is fixed on the arc groove through a bolt.
The method for processing the mushrooms adopts the mushroom processing device with the screening and secondary stem cutting functions, and comprises the following specific steps:
s1: pouring the big and small mushrooms into a screening device on a rack;
s2: under the action of a screening device, dividing big mushrooms and small mushrooms into big mushrooms and small mushrooms; conveying the shiitake mushrooms to the large hole part of the screen conveying belt mechanism through a first conveying belt of the roller screening conveyor; the small mushrooms fall onto a conveyor belt through a receiving hopper and are conveyed to small hole parts of a screen conveyor belt mechanism by the conveyor belt;
s3: under the action of the wind force righting mechanism and/or the rolling brush righting mechanism, the big mushrooms at the big hole part and the small mushrooms at the small hole part enter the meshes of the second conveyor belt of the screen conveyor belt mechanism in a state that the mushroom caps are arranged below the upper mushroom stems; when the wind force centralizing mechanism is adopted, the air outlet of the wind force centralizing mechanism centralizes the mushrooms on the second conveyor belt, and meanwhile, the mushrooms are dried by blowing, so that the drying efficiency is accelerated;
s4: the big mushrooms and the small mushrooms in the meshes of the second conveyor belt move along with the second conveyor belt to a fishbone cushion plate below the second conveyor belt, so that the mushroom roots of the big mushrooms and the mushroom roots of the small mushrooms in the meshes are at the same height;
s5: the mushroom stems of the big mushrooms and the mushroom stems of the small mushrooms on the second conveyor belt sequentially pass through a first-stage stem cutting mechanism and a second-stage stem cutting mechanism to cut the mushrooms in two stages;
s6: and S5, the sheared lentinus edodes roots and mushroom stems enter a stem receiving hopper, and the big lentinus edodes and the small lentinus edodes subjected to two-stage shearing enter a discharge hopper and are collected in a classified manner through the discharge hopper.
The invention adopts the screening device to screen the mushrooms, so that the mushrooms are divided into big mushrooms and small mushrooms; the shearing device adopts the wind force righting mechanism and the rolling brush righting mechanism to right the mushrooms, so that the two-stage shearing mechanism is convenient to quickly cut roots and stems, and the shearing efficiency is improved. The handle shearing mechanism is adjustable, high in applicability, good in secondary shearing effect of mushrooms, stable in device operation, low in failure rate and convenient to maintain. In addition, the invention has ingenious design, compact structure and low cost, integrates screening, two-stage shearing and classification collection, improves the two-stage stem shearing efficiency of the mushrooms, reduces the secondary damage of the mushrooms in secondary shearing, reduces the labor amount of bottom-layer labor people, and has higher popularization value.
Drawings
In order to more clearly illustrate the embodiments of the present invention, the drawings that are required for the description of the embodiments will be briefly described below, it being apparent that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention.
FIG. 2 is a first axial side schematic view of the entire interior of the present invention.
FIG. 3 is a second axial side view of the entire interior of the present invention.
FIG. 4 is a schematic axial side view of the present invention with the upper cover plate removed entirely.
Fig. 5 is a schematic side view of the internal structure of the present invention.
Fig. 6 is a partial enlarged view of fig. 4 at a.
Fig. 7 is a schematic structural view of a roll brush centering mechanism.
FIG. 8 is a schematic structural view of a wind-powered righting mechanism.
Fig. 9 is a schematic structural view of a primary scissor handle mechanism.
Fig. 10 is a schematic diagram of a fishbone plate structure.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 and 2, embodiment 1, a mushroom processing device with screening and secondary stem cutting functions, comprises a frame 1, wherein the frame is a box-type frame body formed by a frame body and a cover body. The frame 1 is provided with a screening device 2 and a shearing device 3 in sequence along the conveying direction of the mushrooms, the screening device is used for screening the mushrooms, so that the mushrooms are divided into big mushrooms and small mushrooms, and the sizes of the big mushrooms and the small mushrooms are distinguished according to the sizes of the caps of the mushrooms. The discharge end of the screening device 2 corresponds to the feed end of the shearing device 3, and the big mushrooms and the small mushrooms coming out of the screening device are classified into the subareas of the shearing device for subarea synchronous shearing, so that screening and shearing are integrated, and the processing efficiency of the mushrooms is improved. The shearing device 3 in the embodiment comprises a screen conveyer belt mechanism 301, and a wind force righting mechanism 302 and/or a rolling brush righting mechanism 303 are arranged above the screen conveyer belt mechanism 301; that is, only the wind force centering mechanism may be provided above the screen belt mechanism 301, the roller brush centering mechanism may be provided alone, or the wind force centering mechanism 302 and the roller brush centering mechanism 303 may be provided at the same time. Under normal conditions, the dried mushrooms can be subjected to pose centralization by adopting an independent rolling brush centralizing mechanism (centralizing means that the poses of the mushrooms are adjusted so that the caps of the mushrooms face upwards and the stems of the mushrooms face downwards); the mushroom with certain humidity can be independently selected as the wind force righting mechanism 302, and the wind force righting mechanism 302 and the rolling brush righting mechanism 303 can be adopted at the same time; the wind force righting mechanism not only has the wind force righting function, but also has the drying function, and the mushroom has better toughness and is not easy to damage in a dry state. The mushroom conveying belt mechanism 301 below is equipped with one-level in proper order and cuts handle mechanism 304 and second grade and cut handle mechanism 305 along mushroom transportation direction, and one-level is cut handle mechanism 304 and second grade and is cut handle mechanism 305 and cut the mushroom on the screen conveying belt mechanism twice in proper order, can effectively solve mushroom secondary and cut the injury and improve secondary shearing efficiency.
As shown in fig. 3, the screening device 2 preferably includes a roller screening conveyor 201, a receiving hopper 202 and a conveyor belt 203, which are sequentially disposed on the frame 1 from top to bottom, wherein the receiving hopper 202 receives the material screened by the roller screening conveyor 201 and puts the material onto the conveyor belt 203. When in use, mushrooms are poured onto the roller screening conveyor 201, screened by the roller screening conveyor 201, big mushrooms are left on the first conveyor belt of the roller screening conveyor 201, and small mushrooms fall onto the conveyor belt 203 through meshes, so that screening is realized. The discharge end of the roller screening conveyor 201 corresponds to the large hole part of the screen conveyer mechanism 301, and the shiitake mushrooms are conveyed to the large hole part of the screen conveyer mechanism 301; the discharge end of the conveyor 203 corresponds to the small hole portion of the screen conveyor 301, and conveys the lenticules to the small hole portion of the screen conveyor 301. The upper part of the roller screening conveyor 201 is provided with a first rolling brush mechanism 204, and the first rolling brush mechanism 204 is arranged in parallel with a first conveying belt of the roller screening conveyor 201 and spans the roller screening conveyor 201. In the rotation process of the roller screening conveyor 201, the first rolling brush mechanism also rotates to stir the mushrooms on the roller screening conveyor 201, so that the mushrooms are screened more smoothly, and the screening efficiency is improved.
Further, as shown in FIG. 6, the roller screening conveyor 201 includes a driving roller I201-1 and a driven roller I201-2, and a first belt 201-3 with mesh is provided between the driving roller I201-1 and the driven roller I201-2. The mesh size on the first drive belt is the same, and the mesh of two adjacent rows is crisscross to be set up, improves screening effect. The first conveyor 201-3 is disposed obliquely upward, and is disposed in a posture of being high in front and low in rear with respect to the direction of conveying the mushrooms. The two sides of the first conveyor belt 201-3 are provided with baffles I201-4 fixed on the frame 1 to prevent mushrooms from falling from the two sides. A material guiding plate 201-5 is arranged above the feeding end of the first conveyor belt 201-3, and is obliquely arranged and used for guiding the mushrooms to the first conveyor belt better. A big mushroom discharging plate 201-6 is arranged at the discharging end of the first conveyor belt 201-3 and is obliquely fixed on the frame. The shiitake mushroom discharging plate 201-6 corresponds to the guide plate 201-7 arranged on the frame 1, and the guide plate 201-7 is opposite to the large hole part of the screen conveyor belt mechanism 301 and is used for guiding the shiitake mushrooms to the large hole part of the screen conveyor belt mechanism 301. The discharging end of the conveying belt 203 is provided with a small mushroom discharging plate 203-1, the small mushroom discharging plate 203-1 penetrates through the guide plate 201-7 to correspond to the small hole part of the screen conveying belt mechanism 301, and is used for guiding small mushrooms on the conveying belt to the small hole part of the screen conveying belt mechanism 301, so that large mushrooms and small mushrooms enter the shearing device in a partitioning mode, classification and shearing are facilitated, and classification and collection efficiency is improved.
Wherein, one side of the big mushroom discharging plate 201-6 corresponding to the small mushroom discharging plate 203-1 is provided with an arc baffle 201-8, so that big mushrooms are prevented from entering the small hole part of the screen conveyor mechanism 301 in the blanking process, the other side of the big mushroom discharging plate 201-6 is provided with a straight plate 201-9, and the arc baffle 201-8 and the straight plate 201-9 form a discharging hole corresponding to the guide plate 201-7, so that big mushrooms better enter the large hole part of the screen conveyor mechanism 301. Two sides of the conveyor belt 203 are provided with baffles II 203-2 fixedly connected with the frame 1, so that mushrooms are prevented from falling from two sides. The driving pulley of the conveyor belt 203 is in driving connection with a first motor 205 arranged on the frame 1, where the driving mechanism may be belt driven. The driving pulley of the conveyor belt 203 is connected with the driving roller I201-1 through the conveyor belt, and the first rolling brush mechanism 204 is connected with the driven roller I201-2 through the conveyor belt. Preferably, the first rolling brush mechanism 204 includes a fixing frame 204-1 fixed on two sides of the frame, a sliding seat 204-2 is slidably provided on the fixing frame 204-1, a rolling brush 204-3 is rotatably provided on the sliding seat 204-2, the rolling brush is connected with the driven roller I201-2 through a driving belt, and the rolling brush is driven to rotate synchronously during the movement of the first conveying belt. The slide provides balanced support for the roller brush. The sliding seat 204-2 is hinged with an adjusting screw rod 204-4 which is connected with the frame 1 in a threaded manner, and the distance between the rolling brush 204-3 and the first conveyor belt 201-3 is adjusted through the adjusting screw rod 204-4. In this embodiment, the rolling brush adopts rubber or silica gel soft brush for stir the mushroom on the first conveyer belt and not damage the mushroom, improve mushroom screening efficiency and the integrality of mushroom.
As shown in fig. 4 and 5, in embodiment 2, a mushroom processing device with screening and secondary stem cutting functions, based on embodiment 1, the screen conveyor mechanism 301 includes a driving roller ii 301-1 and a driven roller ii 301-2, a second conveyor belt 301-3 with mesh is disposed between the driving roller ii 301-1 and the driven roller ii 301-2, the second conveyor belt 301-3 is disposed obliquely upward, two sides of the second conveyor belt 301-3 are provided with baffles iii fixedly connected with the frame 1, and the arrangement of the baffles iii effectively prevents mushrooms from falling from two sides of the second conveyor belt. The second conveyor 301-3 is divided into a large hole portion and a small hole portion according to the mesh size; the big hole part is used for positioning big mushroom, and the small hole part is used for positioning small mushroom. The big holes of the big hole part and the small holes Kong Chenglie of the small hole part are arranged on the second conveyor belt, and the meshes of two adjacent rows are staggered. In this embodiment, a long partition 301-4 fixed on the frame 1 is arranged between the large hole portion and the small hole portion, and is used for separating the large hole portion from the small hole portion, so as to prevent mixing of the large mushroom on the large hole portion and the small mushroom on the small hole portion. The driving roller II 301-1 is in transmission connection with a second motor 306 arranged on the frame 1, and a transmission mechanism at the driving roller II can adopt belt transmission. The primary and secondary handle mechanisms 304, 305 are located between the driving roller ii 301-1 and the driven roller ii 301-2, i.e., the primary and secondary handle mechanisms 304, 305 are located between the second conveyor belts and near the upper second conveyor belt portion. A fishbone tie plate 309 is arranged on the feeding side of the first-stage shearing handle mechanism 304; the fishbone plate 309 is used for adjusting the height direction of the mushrooms which are about to enter the first-stage stem cutting mechanism, so that the roots of the mushrooms are at the same height, and the effective cutting is completed. Specifically, the fishbone plate 309 includes a curved plate 309-1, the curved plate 309-1 is a bottom plate inclined forward and backward, a plurality of groups of fishbone guide plates 309-2 and clamping plates 309-3 are arranged on the curved plate 309-1 in parallel, the side surfaces of the clamping plates are L-shaped, and the clamping plates 309-3 are located at the discharge holes of the fishbone guide plates 309-2 and are in one-to-one correspondence with the fishbone guide plates 309-2, and are used for clamping mushroom handles, so that the first shearing mechanism is convenient for shearing the roots of the mushroom handles. Each group of fishbone guide plates 309-2 comprises two side plates 309-2-1, elastic stop strips 309-2-2 are symmetrically arranged on the inner walls of the two side plates 309-2-1, and the two corresponding elastic stop strips 309-2-2 form a herringbone one-way blocking structure.
As shown in fig. 10, the upper surface of the curved pad is tangent to the lower surface of the fishbone guide plate, and the front end of the curved pad is a plane and parallel to the second conveyor belt; the fish bone guide plate is positioned above the curved surface part of the curved surface base plate, and the upper part of the fish bone guide plate forms a plane which is overlapped with the plane of the conveying belt; the front part of the fishbone guide plate is in an L-shaped design and corresponds to the clamping plate, the rear part of the fishbone guide plate is opened in a splayed shape, and the middle elastic baffle bars are staggered and distributed in order in a splayed shape. In the working process, the mushrooms are transported by the second conveyor belt, and the mushrooms reach a uniform horizontal line after passing through the curved-surface backing plate, and as the mushrooms can incline backwards in the rising process, the mushrooms are supported by the fishbone guide plate, so that the situation that the mushrooms cannot be sheared due to the fact that meshes are scratched is prevented. The mushroom is along with the transportation of second conveyer belt, loops through the one-way fender solid structure of chevron shape, and the stalk portion of mushroom can be cliied to the L shape rectangular of front end when carrying out first shearing, and the chevron shape front end at rear is the horizontality, can block root and the stalk portion of mushroom to the realization one-level is cut the shearing of stalk mechanism to the mushroom root.
Further, a handle receiving hopper 307 is disposed below the screen conveyor mechanism 301, the handle receiving hopper 307 is disposed vertically corresponding to the first stage handle shearing mechanism 304 and the second stage handle shearing mechanism 305, and the handle receiving hopper 307 is used for receiving the lentinus edodes roots sheared by the first stage handle shearing mechanism 304 and the lentinus edodes stems sheared by the second stage handle shearing mechanism 305. The discharge end of the screen conveyer belt mechanism 301 is provided with a discharge hopper 308 detachably connected with the frame 1, the discharge hopper 308 is provided with two slide ways, the two slide ways respectively correspond to the large hole part and the small hole part of the second conveyer belt 301-3, and the sheared big mushrooms and the sheared small mushrooms respectively flow out of the two slide ways, so that the sorting and the collection are facilitated.
Further, as shown in fig. 7, the rolling brush centering mechanism 303 includes a sliding rail frame 303-1 fixed on the frame 1, a sliding plate 303-2 is slidably disposed on the sliding rail frame 303-1, a floating rolling brush 303-3 is rotatably disposed on the sliding plate 303-2, a brush shaft of the floating rolling brush is connected with the driven roller ii 301-2 through a driving belt, and in the process of rotating the second driving belt, the rolling brush is driven to rotate synchronously. The frame 1 is connected with a vertical screw 303-4 in a threaded manner, the upper part of the vertical screw 303-4 is provided with a handle, and the lower part of the vertical screw 303-4 is hinged with a sliding plate 303-2; through rotating the screw rod, adjust the distance between floating round brush and the second conveyer belt, guarantee to stir big mushroom and little mushroom, give mushroom cap certain pressure simultaneously, be convenient for cut. In this embodiment, the floating rolling brush 303-3 is provided with a flexible brush, and the flexible brush is preferably a rubber brush or a silica gel brush, so that scratches on mushroom caps are avoided.
In this embodiment, as shown in fig. 8, the wind force righting mechanism 302 includes a blower 302-1 provided on the frame 1, and the blower 302-1 is communicated with a first branch pipe 302-3 and a second branch pipe 302-4 provided above the screen conveyer mechanism 301 through a blower duct 302-2. The air blower supplies air to the first branch pipe and the second branch pipe through the air supply pipeline, and the first branch pipe and the second branch pipe are respectively provided with a regulating valve for regulating ventilation. In order to improve the drying efficiency of the mushrooms, a heating element may be disposed at the air outlet of the blower 302-1, so that the air conveyed by the heating element is warm air. The first branch pipe 302-3 is provided with a bevel nozzle 302-5, the bevel nozzle is an L-shaped box nozzle, and the corners of the L-shaped box nozzle are in arc transition, so that the shiitake mushroom is prevented from being scratched. The bevel nozzle blows mushrooms through wind power, so that the mushrooms enter meshes of the second conveyor belt in a correct posture, and meanwhile, the mushrooms are dried. The second branch pipes 302-4 are uniformly provided with vertical spray heads 302-6, and the number of the vertical spray heads corresponds to the mesh number of the large hole part and the mesh number of the small hole part one by one; and the air output of each vertical spray head is kept consistent. The vertical spray head 302-6 is positioned right above the second-stage stem cutting mechanism 305, plays a certain role in pressing mushrooms in meshes, and is convenient for the second-stage stem cutting mechanism to rapidly cut the mushrooms stems. The bevel nozzle 302-5 and the vertical nozzle 302-6 are flexible nozzles, and the flexible nozzle can be a rubber or silica gel nozzle, which is used for preventing the mushrooms from being damaged.
Further, as shown in fig. 9, the primary and secondary scissor handle mechanisms 304 and 305 each include a knife rest 304-1 and a support 304-4 symmetrically fixed on the frame 1. One side of the tool rest 304-1 is provided with a tool slot arranged along the tool rest, and a cutting blade 304-2 is detachably arranged in the tool slot. Ear plates 304-3 are arranged at two ends of the tool rest 304-1; the support frame 304-4 is provided with an adjusting plate 304-5, the adjusting plate 304-5 is provided with an arc groove 304-6, and the lug plate 304-3 is fixed on the arc groove 304-6 through bolts; the cutting angle of the cutting blade is adjusted by adjusting the position of the knife rest in the circular arc groove so as to cut mushroom handles with different lengths, and the applicability of the device is improved.
Example 3: a mushroom processing device method adopts the mushroom processing device with screening and secondary stem cutting functions as described in the embodiment 2, and comprises the following specific steps:
s1: simultaneously pouring the big and small mushrooms into the screening device 2 on the frame 1;
s2: along with the vibration of the device, the screening device 2 divides big mushrooms and small mushrooms; the shiitake mushrooms are transported to the large hole part of the screen conveyor mechanism 301 by the first conveyor belt 201-3 of the roller screening conveyor 201; the small mushrooms fall onto the conveyor 203 through the receiving hopper 202 and are transported by the conveyor to the small hole portion of the screen conveyor mechanism 301; the lentinus edodes is classified and enters the shearing device 3, so that the later stage of classification synchronous shearing is facilitated.
S3: under the action of the wind force righting mechanism 302 and/or the rolling brush righting mechanism 303, the big mushrooms at the big hole part and the small mushrooms at the small hole part enter the meshes of the second conveyor belt 301-3 of the screen conveyor belt mechanism 301 in a state that the mushroom caps are under the upper mushroom stems; when the wind force righting mechanism 302 is adopted, the air outlet of the wind force righting mechanism 302 is used for righting the mushrooms on the second conveyor belt 301-3, and meanwhile, the mushrooms are dried by blowing, so that the drying efficiency is accelerated. Under normal conditions, the dried mushrooms can be subjected to pose centralization by adopting an independent rolling brush centralizing mechanism (centralizing means that the poses of the mushrooms are adjusted so that the caps of the mushrooms face upwards and the stems of the mushrooms face downwards); the mushroom with certain humidity can be independently selected as the wind force righting mechanism 302, and the wind force righting mechanism 302 and the rolling brush righting mechanism 303 can be adopted at the same time; the wind force righting mechanism not only has the wind force righting function, but also has the drying function, and the mushroom has better toughness and is not easy to damage in a dry state.
S4: the big mushrooms and the small mushrooms in the meshes of the second conveyor belt 301-3 move along with the second conveyor belt 301-3 to the fishbone plate 309 below the second conveyor belt 301-3, so that the mushroom roots of the big mushrooms and the mushroom roots of the small mushrooms in the meshes are at the same height, and the first-stage shearing mechanism can accurately shear the big mushrooms and the small mushrooms. The mushroom root passes through the curved surface backing plate and then reaches the unified horizontal line, and the mushroom root can incline backwards in the rising process, so that the mushroom is supported by the fishbone guide plate, and the situation that the net holes are scratched to cause incapability of shearing is prevented. The mushroom is along with the transportation of second conveyer belt, loops through the one-way fender solid structure of chevron shape, and the stalk portion of mushroom can be cliied to the L rectangular of front end when carrying out first shearing, and the chevron shape at rear can block root and stalk portion of mushroom to the realization one-level is cut the shearing of stalk mechanism to the mushroom root.
S5: the mushroom stems of the big mushrooms and the mushroom stems of the small mushrooms on the second conveyor belt 301-3 sequentially pass through a first-stage stem cutting mechanism 304 and a second-stage stem cutting mechanism 305 to cut the mushrooms in two stages; the first-stage stem shearing mechanism 304 is used for rapidly shearing the roots of the mushrooms, and the second-stage stem shearing mechanism 305 is used for rapidly shearing the stems of the mushrooms. Before shearing, the angle of the cutter of the handle shearing mechanism is adjusted to meet the requirement of shearing length.
S6: the lentinus edodes roots and the lentinus edodes stems cut in the step S5 enter a stem receiving hopper 307, and the big lentinus edodes and the small lentinus edodes subjected to two-stage cutting enter a discharging hopper 308, and are collected in a classified manner through the discharging hopper 308. To sum up, the mushroom screening, the second-stage shearing and the classified collection are completed, and the mushroom processing efficiency is greatly improved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (7)
1. Lentinus edodes processingequipment with screening and second grade cut handle function, its characterized in that: comprises a frame (1), wherein a screening device (2) and a shearing device (3) are sequentially arranged on the frame (1) along the conveying direction of the mushrooms, and the discharge end of the screening device (2) corresponds to the feed end of the shearing device (3); the shearing device (3) comprises a screen conveyer belt mechanism (301), a wind force righting mechanism (302) and/or a rolling brush righting mechanism (303) are arranged above the screen conveyer belt mechanism (301), and a first-stage handle shearing mechanism (304) and a second-stage handle shearing mechanism (305) are sequentially arranged below the screen conveyer belt mechanism (301) along the conveying direction of mushrooms;
the screen mesh conveyor belt mechanism (301) comprises a driving roller II (301-1) and a driven roller II (301-2), a second conveyor belt (301-3) with meshes is arranged between the driving roller II (301-1) and the driven roller II (301-2), the second conveyor belt (301-3) is arranged in an upward inclined mode, baffle plates III fixedly connected with the frame (1) are arranged on two sides of the second conveyor belt (301-3), the second conveyor belt (301-3) is divided into a large hole part and a small hole part according to the size of the meshes, and a long baffle plate (301-4) fixed on the frame (1) is arranged between the large hole part and the small hole part; the driving roller II (301-1) is in transmission connection with a second motor (306) arranged on the frame (1); the first-stage handle cutting mechanism (304) and the second-stage handle cutting mechanism (305) are positioned between the driving roller II (301-1) and the driven roller II (301-2); a fishbone backing plate (309) is arranged on the feeding side of the first-stage shearing handle mechanism (304);
the fishbone bolster (309) comprises a curved bolster (309-1), a plurality of groups of fishbone guide plates (309-2) and clamping plates (309-3) are arranged on the curved bolster (309-1) in parallel, and the clamping plates (309-3) are positioned at the discharge holes of the fishbone guide plates (309-2) and correspond to the fishbone guide plates (309-2) one by one; each group of fishbone guide plates (309-2) comprises two side plates (309-2-1), elastic baffle strips (309-2-2) are symmetrically arranged on the inner walls of the two side plates (309-2-1), and the corresponding two elastic baffle strips (309-2-2) form a herringbone one-way blocking and fixing structure; a handle receiving hopper (307) which is obliquely arranged is arranged below the screen conveying belt mechanism (301), and the handle receiving hopper (307) is correspondingly arranged up and down with the primary handle shearing mechanism (304) and the secondary handle shearing mechanism (305); the discharging end of the screen conveyer belt mechanism (301) is provided with a discharging hopper (308) which is detachably connected with the frame (1), the discharging hopper (308) is provided with two slide ways, and the two slide ways respectively correspond to the large hole part and the small hole part of the second conveyer belt (301-3);
the wind force righting mechanism (302) comprises a blower (302-1) arranged on the frame (1), and the blower (302-1) is communicated with a first branch pipe (302-3) and a second branch pipe (302-4) which are arranged above the screen conveying belt mechanism (301) through an air supply pipeline (302-2); the air outlet of the air blower (302-1) is provided with a heating element; the first branch pipe (302-3) is provided with bevel nozzles (302-5), the second branch pipe (302-4) is uniformly provided with vertical nozzles (302-6), and the vertical nozzles (302-6) correspond to the secondary handle shearing mechanism (305); the bevel nozzle (302-5) and the vertical nozzle (302-6) are flexible nozzles.
2. The mushroom processing device with screening and secondary stem cutting functions according to claim 1, wherein: the screening device (2) comprises a roller screening conveyor (201), a receiving hopper (202) and a conveying belt (203) which are sequentially arranged on the frame (1) from top to bottom, wherein the receiving hopper (202) receives materials screened by the roller screening conveyor (201) and puts the materials on the conveying belt (203), the discharge end of the roller screening conveyor (201) corresponds to the large hole part of the screen conveying belt mechanism (301), and the discharge end of the conveying belt (203) corresponds to the small hole part of the screen conveying belt mechanism (301); the upper part of the roller screening conveyor (201) is provided with a first rolling brush mechanism (204), and the first rolling brush mechanism (204) spans across the roller screening conveyor (201).
3. The mushroom processing device with screening and secondary stem cutting functions according to claim 2, wherein: the roller screening conveyor (201) comprises a driving roller I (201-1) and a driven roller I (201-2), a first conveying belt (201-3) with sieve holes is arranged between the driving roller I (201-1) and the driven roller I (201-2), the first conveying belt (201-3) is obliquely arranged upwards, baffle plates I (201-4) fixed on a frame (1) are arranged on two sides of the first conveying belt (201-3), a material guide plate (201-5) is arranged above the material feeding end of the first conveying belt (201-3), a shiitake mushroom discharging plate (201-6) is arranged at the material discharging end of the first conveying belt (201-3), the shiitake mushroom discharging plate (201-6) corresponds to a guide plate (201-7) arranged on the frame (1), and the guide plate (201-7) is opposite to a large hole part of a screen conveying belt mechanism (301); the discharging end of the conveying belt (203) is provided with a small mushroom discharging plate (203-1), and the small mushroom discharging plate (203-1) penetrates through the guide plate (201-7) to correspond to the small hole part of the screen conveying belt mechanism (301).
4. A lentinula edodes processing device with screening and secondary stem cutting functions according to claim 3, wherein: one side of the big mushroom discharging plate (201-6) corresponding to the small mushroom discharging plate (203-1) is provided with an arc-shaped baffle plate (201-8), the other side is provided with a straight plate (201-9), and the arc-shaped baffle plate (201-8) and the straight plate (201-9) form a discharging hole corresponding to the guide plate (201-7); two sides of the conveyor belt (203) are provided with baffle plates II (203-2) fixedly connected with the frame (1), a driving pulley of the conveyor belt (203) is in transmission connection with a first motor (205) arranged on the frame (1), the driving pulley of the conveyor belt (203) is connected with a driving roller I (201-1) through the conveyor belt, and a first rolling brush mechanism (204) is connected with a driven roller I (201-2) through the conveyor belt; the first rolling brush mechanism (204) comprises a fixing frame (204-1), a sliding seat (204-2) is arranged on the fixing frame (204-1) in a sliding mode, a rolling brush (204-3) is arranged on the sliding seat (204-2) in a rotating mode, the sliding seat (204-2) is hinged to an adjusting screw rod (204-4) in threaded connection with the frame (1), and the distance between the rolling brush (204-3) and the first conveying belt (201-3) is adjusted through the adjusting screw rod (204-4).
5. The mushroom processing device with screening and secondary stem cutting functions according to claim 1, wherein: the rolling brush righting mechanism (303) comprises a sliding rail frame (303-1) fixed on the frame (1), a sliding plate (303-2) is arranged on the sliding rail frame (303-1) in a sliding manner, a floating rolling brush (303-3) is arranged on the sliding plate (303-2) in a rotating manner, a vertical screw rod (303-4) is connected to the frame (1) in a threaded manner, and a handle is arranged at the upper part of the vertical screw rod (303-4) and the lower part of the vertical screw rod is hinged with the sliding plate (303-2); a flexible brush is arranged on the floating rolling brush (303-3).
6. The mushroom processing device with screening and secondary stem cutting functions according to any one of claims 1 to 5, wherein: the primary handle shearing mechanism (304) and the secondary handle shearing mechanism (305) comprise a cutter rest (304-1) and a supporting frame (304-4), a cutter groove is formed in one side of the cutter rest (304-1), a cutting blade (304-2) is detachably arranged in the cutter groove, and lug plates (304-3) are arranged at two ends of the cutter rest (304-1); the support frame (304-4) is provided with an adjusting plate (304-5), the adjusting plate (304-5) is provided with an arc groove (304-6), and the lug plate (304-3) is fixed on the arc groove (304-6) through bolts.
7. A mushroom processing device method is characterized in that: the mushroom processing device with screening and secondary stem cutting functions according to claim 1-6 is adopted, and the specific steps are as follows:
s1: pouring the big and small mushrooms into a screening device (2) on a frame (1);
s2: under the action of a screening device (2), dividing big mushrooms and small mushrooms into big mushrooms and small mushrooms; conveying the shiitake mushrooms to a large hole part of a screen conveying belt mechanism (301) through a first conveying belt (201-3) of a roller screening conveyor (201); the small mushrooms fall onto a conveyor belt (203) through a receiving hopper (202) and are conveyed to the small hole part of a screen conveyor belt mechanism (301) by the conveyor belt;
s3: under the action of a wind force righting mechanism (302) and/or a rolling brush righting mechanism (303), the big mushrooms at the big hole part and the small mushrooms at the small hole part enter meshes of a second conveyor belt (301-3) of the screen conveyor belt mechanism (301) in a state that mushroom caps are arranged below mushroom handles; when the wind force righting mechanism (302) is adopted, the air outlet of the wind force righting mechanism (302) is used for righting the mushrooms on the second conveyor belt (301-3) and simultaneously carrying out blowing drying on the mushrooms, so that the drying efficiency is accelerated;
s4: the big mushrooms and the small mushrooms which are positioned in the meshes of the second conveyor belt (301-3) move along with the second conveyor belt (301-3) to a fishbone cushion plate (309) which is positioned below the second conveyor belt (301-3) so that the mushroom roots of the big mushrooms and the mushroom roots of the small mushrooms in the meshes are positioned at the same height;
s5: the mushroom stems of the big mushrooms and the mushroom stems of the small mushrooms on the second conveyor belt (301-3) sequentially pass through a first-stage stem cutting mechanism (304) and a second-stage stem cutting mechanism (305) to cut the mushrooms in two stages;
s6: and (5) enabling the cut lentinus edodes roots and mushroom stems in the step (S5) to enter a stem receiving hopper (307), enabling the big lentinus edodes and the small lentinus edodes subjected to two-stage cutting to enter a discharge hopper (308), and carrying out classified collection through the discharge hopper (308).
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Application publication date: 20220809 Assignee: Henan Dongzhi Robotics Co.,Ltd. Assignor: HENAN INSTITUTE OF ENGINEERING Contract record no.: X2024980006145 Denomination of invention: Mushroom processing device and processing method with screening and secondary shearing functions Granted publication date: 20230721 License type: Common License Record date: 20240524 |