CN114857471A - Calculation method for quickly calculating central data of horizontal water pump - Google Patents

Calculation method for quickly calculating central data of horizontal water pump Download PDF

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CN114857471A
CN114857471A CN202210351685.9A CN202210351685A CN114857471A CN 114857471 A CN114857471 A CN 114857471A CN 202210351685 A CN202210351685 A CN 202210351685A CN 114857471 A CN114857471 A CN 114857471A
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water pump
calculation method
motor
coupler
steps
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CN114857471B (en
Inventor
周程翔
王国豪
俞敏
孙臣璐
蒋丹华
朱丽霞
王艳玲
严丙磊
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Shanghai Shidongkou Second Power Plant of Huaneng Power International Inc
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Shanghai Shidongkou Second Power Plant of Huaneng Power International Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M13/00Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles
    • F16M13/02Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
    • F16M13/022Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle repositionable
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02Heads
    • F16M11/04Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
    • F16M11/06Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
    • F16M11/08Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting around a vertical axis, e.g. panoramic heads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02Heads
    • F16M11/16Details concerning attachment of head-supporting legs, with or without actuation of locking members thereof
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F17/00Digital computing or data processing equipment or methods, specially adapted for specific functions
    • G06F17/10Complex mathematical operations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M2200/00Details of stands or supports
    • F16M2200/02Locking means
    • F16M2200/021Locking means for rotational movement
    • F16M2200/022Locking means for rotational movement by friction

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention discloses a calculation method for quickly calculating central data of a horizontal water pump, which comprises the steps of rough alignment; the accurate alignment, fix the steady device on the coupling, fix the dial indicator on the sliding head, rotate the sliding head thus regulate the position of the dial indicator and finish making the meter; adjusting the motor by taking the water pump as a reference; judging whether the standard is met or not, and if not, repeating the steps; the method has the advantages that the formula set in advance can enable workers to measure according to the required numerical value, the adjustment amount and the direction required to be adjusted can be obtained by substituting the result obtained by the formula, the method is convenient and quick, and the operation difficulty is reduced.

Description

Calculation method for quickly calculating central data of horizontal water pump
Technical Field
The invention relates to the field of horizontal pump horizontal calibration, in particular to a calculation method for quickly calculating central data of a horizontal water pump.
Background
The horizontal pump is widely applied to a thermal power plant, and the operation of the horizontal pump greatly or slightly affects the stable operation of the whole power plant. The vibration of the water pump is an important index of the operation quality of the water pump, and factors influencing the vibration of the water pump are various, such as radial shaking of a coupling, end face deflection, bending of a pump shaft, a central value of the water pump and a motor, rigidity of a foundation and the like. Therefore, when the water pump is installed, centering of the water pump and the motor is an important process, the vibration of the water pump in operation can be influenced by the amount of the center deviation value, and how to quickly and accurately correct the center of the water pump and the motor can greatly influence the installation progress and quality of the water pump.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and the title of the invention of this application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.
The present invention has been made keeping in mind the above problems occurring in the prior art.
Therefore, the invention aims to provide a calculation method for quickly calculating the data of a horizontal water pump center.
In order to solve the technical problems, the invention provides the following technical scheme: a calculation method for quickly calculating data of a horizontal water pump center comprises the following steps: roughly aligning;
the accurate alignment, fix the steady device on the coupling, fix the dial indicator on the sliding head, rotate the sliding head thus regulate the position of the dial indicator and finish making the meter;
adjusting the motor by taking the water pump as a reference;
and judging whether the standard is met or not, and if the standard is not met, repeating the steps.
As an optimal scheme of the calculation method for quickly calculating the central data of the horizontal water pump, the calculation method comprises the following steps: and performing rough alignment by using a workpiece with higher straightness, such as a straight ruler or a vernier caliper.
As an optimal scheme of the calculation method for quickly calculating the central data of the horizontal water pump, the calculation method comprises the following steps: the step of making the meter comprises the steps of dividing the couplers into 4 equal parts, making a mark every 90 degrees, and then connecting the two couplers in a semi-linkage manner; and slowly rotating the coupler, recording the reading of each dial indicator every time the coupler rotates by 90 degrees until the coupler rotates to the position of the first reading, recording 4 groups of the readings of each dial indicator, and recording the measured value by using a circular layout according to the position of the read value.
As an optimal scheme of the calculation method for quickly calculating the central data of the horizontal water pump, the calculation method comprises the following steps: and the deviation elimination comprises the calculation of the adjustment quantity of each fulcrum when the opening is eliminated and the calculation of the final adjustment quantity of each fulcrum when the height difference between the motor and the water pump is eliminated.
As an optimal scheme of the calculation method for quickly calculating the central data of the horizontal water pump, the calculation method comprises the following steps: the adjustment quantity of each pivot for eliminating the opening value is calculated by adopting the following formula:
Figure BDA0003580774600000021
wherein, b is the front foot lifting value of the motor, a is the opening value, Z is the distance between the rear foot of the motor and the coupler, and D is the diameter of the coupler.
As an optimal scheme of the calculation method for quickly calculating the central data of the horizontal water pump, the calculation method comprises the following steps: the final adjustment quantity of each pivot when the height difference between the motor and the water pump is eliminated is calculated by adopting the following formula:
Figure BDA0003580774600000022
wherein D is the diameter of the coupler; y is the distance between the front leg of the motor and the coupler; z is the distance between the rear foot of the motor and the coupler; a is a lower opening value; b, the front foot lifting value of the motor; c is the higher value of the water pump than the motor; d is the coupler lifting value when the rear foot of the lifting motor eliminates the lower opening value a.
As an optimal scheme of the calculation method for quickly calculating the central data of the horizontal water pump, the calculation method comprises the following steps: the stabilizing device is required to be used in the measuring process and comprises a fixing ring, an I-shaped sliding rail and a sliding head, the fixing ring is of a two-semicircle combined structure, the I-shaped sliding rail is arranged on the circle, and the sliding head is in sliding fit with the I-shaped sliding rail.
As an optimal scheme of the calculation method for quickly calculating the central data of the horizontal water pump, the calculation method comprises the following steps: the fixing ring further comprises a plug, an inserting hole and a locking sheet, the plug and the inserting hole are respectively arranged on two half fixing rings and are respectively clamped and matched with contact surfaces to form a clamping structure, and the locking sheet is arranged below the section to enable the two fixing rings to be fixed together through bolts.
As a preferred scheme of the calculation method for quickly calculating the central data of the horizontal water pump, the calculation method comprises the following steps: the sliding head is further provided with a pulley, an extrusion bolt and a bearing plate, the sliding head is formed by combining two half sliding heads through bolts, the extrusion bolt is arranged in the middle of the sliding head, the pulley is arranged at four corners of the sliding head, and the bearing plate is arranged above the sliding head.
As an optimal scheme of the calculation method for quickly calculating the central data of the horizontal water pump, the calculation method comprises the following steps: the sliding head 103 is divided into two halves from the middle and connected together through bolts, and a bolt hole is formed in the middle of the connection position.
The invention has the beneficial effects that: compared with the traditional centering operation, the method has the advantages that after the mode of erecting the dial indicator is determined, the set calculation method is used for directly calculating to obtain the adjustment quantity of the motor immediately, calculation errors caused by applying different formulas during calculation are avoided, meanwhile, each measurement quantity of the calculation formula is marked, so that measuring personnel can correspond to each other during measurement, key data are prevented from being omitted, corresponding measurement results are only required to be substituted into the formulas for calculation before adjustment to obtain corresponding adjustment quantities, and the access threshold of a water pump calibration center for workers is lowered.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:
fig. 1 is a calculation flow chart of a calculation method for quickly calculating central data of a horizontal water pump.
Fig. 2(a) to 2(d) are diagrams of dial indicator positions during measurement of a calculation method for quickly calculating center data of a horizontal water pump.
Fig. 3 is a schematic view of readings of position dial indicators of a calculation method for quickly calculating central data of a horizontal water pump.
Fig. 4 is a schematic diagram of centering adjustment of a calculation method for quickly calculating center data of a horizontal water pump.
FIG. 5 is a structural diagram of a stabilizing device when a dial indicator of a calculation method for quickly calculating center data of a horizontal water pump is placed.
FIG. 6 is a diagram of a device for adjusting the position of a dial indicator in a calculation method for quickly calculating the central data of a horizontal water pump.
Fig. 7 is a schematic diagram of a mobile terminal structure of a calculation method for quickly calculating central data of a horizontal water pump.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, the references herein to "one embodiment" or "an embodiment" refer to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
Referring to fig. 1, a first embodiment of the present invention provides a calculation method for quickly calculating data of a horizontal water pump center, which includes rough alignment; the method comprises the following steps of accurately aligning, fixing a stabilizing device 100 on a coupler, fixing a dial indicator on a sliding head 103, and rotating the sliding head 103 so as to adjust the position of the dial indicator to finish the operation of marking; adjusting the motor by taking the water pump as a reference; and judging whether the standard is met or not, and if the standard is not met, repeating the steps.
Specifically, two ends of the motor and the horizontal water pump are adjusted to a roughly centered position, then accurate alignment is carried out, a dial indicator is required to be placed on the stabilizing device 100 when accurate alignment is carried out, a sliding head 103 on the stabilizing device 100 can do circular motion around a plane where the stabilizing device 100 is located, the dial indicator is placed on the sliding head 103, the deviation between the axial distances of the placing positions of the dial indicator can be eliminated during measurement, so that the measurement result is more accurate, the accurate alignment is carried out through three sets of dial indicators, the deviation value between the motor and the horizontal water pump is calculated according to the measurement result obtained by summarizing the same dial indicator and various measurement positions, then the deviation is eliminated, the motor is mainly adjusted to adjust the alignment in the deviation eliminating process, the motor is more convenient to adjust and move relative to the water pump, and the adjustment amount during deviation elimination is the deviation amount obtained by accurate alignment measurement calculation, and after the adjustment is finished, judging whether the standard is met, if not, continuously repeating the two steps of accurate alignment and deviation elimination until the horizontal water pump is aligned with the motor.
In conclusion, the adjustment amount obtained by calculating the deviation amount obtained by simultaneously measuring the plurality of dial indicators can greatly reduce the repeated procedures in the adjustment process, improve the working efficiency and more accurately and quickly center the horizontal water pump and the motor.
Example 2
Referring to fig. 1 to 4, a second embodiment of the present invention is based on the first embodiment: and also comprises the step of performing rough alignment by using a workpiece with higher straightness, such as a straight ruler or a vernier caliper.
Further, the step of making the meter comprises the steps of dividing the couplers into 4 equal parts, making a mark every 90 degrees, and then connecting the two couplers in a semi-linkage manner; and slowly rotating the coupler, recording the reading of each dial indicator every time the coupler rotates by 90 degrees until the coupler rotates to the position of the first reading, recording 4 groups of the readings of each dial indicator, and recording the measured value by using a circular layout according to the position of the read value.
Preferably, the deviation elimination includes calculating adjustment quantity of each fulcrum when eliminating the opening, and calculating final adjustment quantity of each fulcrum when eliminating the height difference between the motor and the water pump, and the adjustment quantity of each fulcrum when calculating the value of the opening adopts the following formula:
Figure BDA0003580774600000051
wherein, b is the front foot lifting value of the motor, a is the opening value, Z is the distance between the rear foot of the motor and the coupler, and D is the diameter of the coupler.
Preferably, the final adjustment amount of each fulcrum when the height difference between the motor and the water pump is eliminated by calculation adopts the following formula:
Figure BDA0003580774600000052
wherein D is the diameter of the coupler; y is the distance between the front foot of the motor and the coupler; z is the distance between the rear foot of the motor and the coupler; a is a lower opening value; b, the front foot lifting value of the motor; c is the higher value of the water pump than the motor; d is the coupler lifting value when the rear foot of the lifting motor eliminates the lower opening value a.
Specifically, use the higher work piece of straightness accuracy can adjust the water pump and the motor at shaft coupling both ends to roughly central point at the very first time and put, adjustment volume is unlikely to surpass the measuring range of percentage table during accurate measurement after convenient, also make things convenient for subsequent adjustment work, then divide shaft coupling 4 equally, and every 90 degrees is as a mark, and the shaft coupling both ends can half linkage connection, half linkage state can make the shaft coupling both ends rotate but not a completely fixed state simultaneously, can make the beating between the shaft coupling pivoted in-process show the shaft coupling both ends, help the precision measurement between each position.
Furthermore, 2 dial indicators are respectively arranged on the two ends of the same diameter of the coupler and at symmetrical positions which are equal to the center and close to the edge, 1 dial indicator is arranged on the circumference of the coupler, the dial indicators are arranged on the coupler of the motor or the water pump, the contact of the dial indicators is slightly compressed before measurement, then the reading of each dial indicator is recorded, the coupler is slowly rotated by taking any one of the equal parts of the coupler 4 as an original point and a rotation starting point, the coupler is rotated for 360 degrees, the slow rotation is caused by the generation of rotation errors in the rotation process, if the coupler is rapidly rotated, the needle head of the dial indicator jumps on the contact surface of the dial indicator in the rotation process, if the reading of the dial indicator on the circumference is the same as the initial reading, and if the reading difference of the dial indicator on the measuring end surface is the same as the initial difference value after the whole rotation is completed, if the error is larger than 0.02mm, the reason should be found, and the measurement should be carried out again, the error larger than 0.02mm is the error on the measurement results of the two ends of the current coupler, if the error is not eliminated, the error can be infinitely amplified in subsequent calculation and adjustment, so the data can be recorded when the error is required to be repeatedly adjusted in the measurement process until the error is smaller than 0.02mm, the reading of each dial indicator is totally recorded in 4 groups, the measured value is recorded by using the circular layout shown in fig. 3 according to the position of the read value, the circumferential gap a is recorded outside the circumference, the plane gap B is recorded in the circumference, the measurement record after rotating for one circle is called the actual measurement record, the end surface gap of the actual measurement record needs to be calculated by the following calculation formula:
E1=(B1+C3)/2 E2=(B2+C4)/2
E3=(B3+C1)/2 E4=(B4+C2)/2 (3)
when the d value is calculated, two situations exist: namely, the value d is larger than the value c or the value d is smaller than the value c, and the final adjustment amounts of the front foot and the rear foot of the motor are respectively set as deltax and deltay.
The first condition is as follows: d is greater than c, Δ x ═ b- (d-c), Δ y ═ c-d, case two: when the value d is smaller than the value c, the value Δ x ═ b + (c-d) and the value Δ y ═ d-c, the expression is that after the opening value of the coupler is eliminated, if the central line of the motor shaft is higher than the central line of the pump shaft, the front foot and the rear foot of the motor need to be correspondingly subtracted by the amount of the increase downwards;
the second case expresses that after the opening value of the coupler is eliminated, if the central line of the motor shaft is lower than the central line of the pump shaft, the front foot and the rear foot of the motor need to correspondingly increase the defect amount upwards.
Specifically, when d > c,
Figure BDA0003580774600000061
Figure BDA0003580774600000062
when d < c, the final expressions of Δ x and Δ y can be obtained as well.
(4) The final expressions of delta x and delta y are obtained in (5), wherein D, Y, Z expresses long-reading values, and directional changes do not exist no matter how the mouth opening and the height difference change, namely the +/-numbers of the long-reading values and the long-reading values do not change; in the derivation process, the expression of a is the lower opening value, the expression of c is the higher value of the water pump than the motor, and the two values have directionality. Therefore, it is
Figure BDA0003580774600000071
The term "a" in (1) is understood to mean the state of the outlet opening, if there is a pump that needs to be calibrated, all values are the same, and only the outlet opening is the outlet opening, and in this case, a' is equal to a
Figure BDA0003580774600000072
Wherein "a'" expresses the state of the upper mouth. Similarly, c in (4) and (5) expresses a state where the pump is higher than the motor, or the motor is lower, "+ c" indicates that the motor is lower than the pump and needs to be raised.
In summary, the expressions Δ x and Δ y are capable of representing the opening of the coupling and the actual state of the height difference of 0 between the pump and the motor. Specifically, when the coupling is a flare, the first part of the expression should be negative, i.e., have a "-" sign; when the coupling is a flare, the first part of the expression should be positive; when the motor is lower than the pump, the second part of the expression is positive; when the motor is higher than the pump, the second part of the expression should be negative, the opening, the height of the pump and the motor have directionality, and the general expressions of Δ x and Δ y after correction are as follows:
Figure BDA0003580774600000073
the meaning of the expression here is: the front foot adjustment amount is [ (upper opening value-lower opening value)/diameter of the coupler ]. the distance from the coupler to the front foot of the motor- (excircle-excircle lower);
Figure BDA0003580774600000074
the back foot adjustment quantity is [ (upper opening value-lower opening value)/diameter of the coupler ]. the distance from the coupler to the back foot of the motor- (excircle-excircle lower part);
the two types are suitable for a dial indicator to be arranged on a pump, and a pointer is arranged on the back of a motor coupling
Wherein: Δ x is the forefoot adjustment; delta y is the rear foot adjustment amount; d is the diameter of the coupler; y is the distance between the front foot of the motor and the coupler; z is the distance between the rear foot of the motor and the front foot of the motor; a is the difference value of the upper opening and the lower opening; c is the difference between the upper part and the lower part of the excircle; the above formula applies to a dial gauge setup as shown in fig. 2 (a).
Then it can be seen that:
the dialgage is erected with the formula shown in figure 2(b) as follows:
Figure BDA0003580774600000081
the dialgage is erected as the formula shown in figure 2(c) and comprises the following components:
Figure BDA0003580774600000082
the dialgage is erected as the formula shown in figure 2(d) and comprises the following components:
Figure BDA0003580774600000083
the universal expression has the advantages that the problems of the upper opening or the lower opening of the coupler, the height of the motor and the height of the pump do not need to be considered in the calculation, the measured numerical value is directly filled in the calculation, the obtained result is positive, the motor needs to be heightened, the obtained result is negative, and the motor needs to be lowered.
Example 3
Referring to fig. 5 to 7, a third embodiment of the present invention is different from the first two embodiments: the embodiment also comprises that in the implementation modes of the first two embodiments, an instrument for accurate measurement such as a dial indicator is used, and on the surface of a shell of the motor or the water pump, the outer surface of the motor or the water pump can be damaged by unevenness due to daily maintenance, use and other operations, and if the error is not eliminated, the measurement error can be amplified in the measurement process of the first two embodiments, so that the embodiment provides the stabilizing device 100 for being fixed on a coupling of the motor or the horizontal water pump, wherein the stabilizing device 100 comprises a fixing ring 101, an I-shaped slide rail 102 and a slide head 103, the fixing ring 101 is arranged in a two-semicircle combined structure, the I-shaped slide rail 102 is arranged on a circle, and the slide head 103 is in sliding fit with the I-shaped slide rail 102.
Further, retainer plate 101 still includes plug 101a, jack 101b and stay 101, plug 101a and jack 101b set up respectively at two half retainer plate 101 block complex contact surface respectively, form the block structure, stay 101b sets up in the section below, makes two retainer plates 101 pass through the bolt fastening together, slider 103 still is provided with pulley 103a, extrusion bolt 103b and loading board 103c, slider 103 is formed by the bolt with the slider 103 of two halves combining, extrusion bolt 103b set up in slider 103 middle part, pulley 103a set up in slider 103 four angles, loading board 103c set up in slider 103 top, slider 103 parts two halves from the middle, together through bolted connection, the junction middle part position is provided with the bolt hole.
When the device is used, two half fixing rings 101 are clamped on the outer ring of the coupler, the plug 101a and the jack 101b can be clamped and matched, the locking pieces 101c at two ends are completely attached, at the moment, the plug 101a and the jack 101b are clamped and fixed through bolts to form a complete fixing ring 101, circular grooves are formed in the inner side and the outer side of the fixing ring 101, so that an I-shaped rail 102 with an I-shaped cross section is formed, a sliding head 103 is arranged on the I-shaped rail 102, the sliding head 103 is formed by combining two half sliding heads 103, the sliding head 103 is locked and fixed on the rail through two bolts, a pulley 103a is arranged in the fixing ring, the pulley 103a is of a pulley 103a structure capable of rotating freely, the sliding head 103 can slide on the I-shaped rail 102, a bearing plate 103c is further arranged on the sliding head 103, the bearing plate 103c is used for placing a dial indicator, so that the dial indicator is placed at a stable position, avoided the measuring error that unevenness caused, can lock extrusion bolt 103b when adjusting slider 103 to required position, fixed slider 103, stability when keeping measuring, and the axial amount of movement of percentage table can not be changed in the process of whole removal percentage table, makes it only circular motion, because the measuring error that the percentage table position that probably appears does not cause in a plane when having avoided measuring more, improves measurement accuracy.
It is important to note that the construction and arrangement of the present application as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present inventions. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Moreover, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those unrelated to the presently contemplated best mode of carrying out the invention, or those unrelated to enabling the invention).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.

Claims (10)

1. A calculation method for quickly calculating central data of a horizontal water pump is characterized by comprising the following steps: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
roughly aligning;
the method comprises the following steps of accurately aligning, fixing a stabilizing device (100) on a coupler, fixing a dial indicator on a sliding head (103), and rotating the sliding head (103) so as to adjust the position of the dial indicator to finish the dial indicator printing;
adjusting the motor by taking the water pump as a reference;
and judging whether the standard is met or not, and if the standard is not met, repeating the steps.
2. The calculation method for rapidly calculating the data of the horizontal water pump center according to claim 1, characterized in that: and performing rough alignment by using a workpiece with higher straightness, such as a straight ruler or a vernier caliper.
3. The calculation method for rapidly calculating the data of the horizontal water pump center according to claim 2, characterized in that: the step of making the meter comprises the steps of dividing the couplers into 4 equal parts, making a mark every 90 degrees, and then connecting the two couplers in a semi-linkage manner;
and slowly rotating the coupler, recording the reading of each dial indicator every time the coupler rotates by 90 degrees until the coupler rotates to the position of the first reading, recording 4 groups of the readings of each dial indicator, and recording the measured value by using a circular layout according to the position of the read value.
4. The method for rapidly calculating the data of the horizontal water pump center according to any one of claims 1 to 3, characterized by comprising the following steps: and the deviation elimination comprises the calculation of the adjustment quantity of each fulcrum when the opening is eliminated and the calculation of the final adjustment quantity of each fulcrum when the height difference between the motor and the water pump is eliminated.
5. The calculation method for rapidly calculating the data of the horizontal water pump center according to claim 4, wherein the calculation method comprises the following steps: the adjustment quantity of each pivot for eliminating the opening value is calculated by adopting the following formula:
Figure FDA0003580774590000011
wherein, b is the front foot lifting value of the motor, a is the opening value, Z is the distance between the rear foot of the motor and the coupler, and D is the diameter of the coupler.
6. The calculation method for rapidly calculating the data of the horizontal water pump center according to claim 5, wherein the calculation method comprises the following steps: the final adjustment quantity of each pivot when the height difference between the motor and the water pump is eliminated is calculated by adopting the following formula:
Figure FDA0003580774590000012
wherein D is the diameter of the coupler; y is the distance between the front foot of the motor and the coupler; z is the distance between the rear foot of the motor and the coupler; a is a lower opening value; b, the front foot lifting value of the motor; c is the higher value of the water pump than the motor; d is the coupler lifting value when the rear foot of the lifting motor eliminates the lower opening value a.
7. The calculation method for rapidly calculating the data of the horizontal water pump center according to claim 6, wherein the calculation method comprises the following steps: the stabilizing device (100) comprises a fixing ring (101), an I-shaped sliding rail (102) and a sliding head (103), wherein the fixing ring (101) is of a two-semicircle combined structure, the I-shaped sliding rail (102) is arranged on a circle, and the sliding head (103) is in sliding fit with the I-shaped sliding rail (102).
8. The calculation method for rapidly calculating the data of the horizontal water pump center according to claim 7, wherein the calculation method comprises the following steps: retainer plate (101) still include plug (101a), jack (101b) and stay (101c), plug (101a) and jack (101b) set up respectively at two half retainer plates (101) block complex contact surface respectively, form the block structure, stay (101c) set up in the section below, make two retainer plates (101) pass through the bolt fastening and be in the same place.
9. The calculation method for rapidly calculating the data of the horizontal water pump center according to claim 7 or 8, wherein the calculation method comprises the following steps: the sliding head (103) is further provided with a pulley (103a), an extrusion bolt (103b) and a bearing plate (103c), the extrusion bolt (103b) is arranged in the middle of the sliding head (103), the pulley (103a) is arranged at four corners of the sliding head (103), and the bearing plate (103c) is arranged above the sliding head (103).
10. The calculation method for rapidly calculating the data of the horizontal water pump center according to claim 9, wherein the calculation method comprises the following steps: the sliding head (103) is divided into two halves from the middle and connected together through bolts, and bolt holes are formed in the middle of the connecting position.
CN202210351685.9A 2022-04-02 2022-04-02 Calculation method for rapidly calculating center data of horizontal water pump Active CN114857471B (en)

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CN210426397U (en) * 2019-10-29 2020-04-28 莱芜钢铁集团有限公司 Dial indicator adjusting base for narrow space
CN113639605A (en) * 2021-08-25 2021-11-12 南方泵业股份有限公司 Tool and method for measuring circle run-out degree of pump head of centrifugal pump
CN215598302U (en) * 2021-09-18 2022-01-21 大唐山东电力检修运营有限公司 Centering device for small pump coupler

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070044337A1 (en) * 2005-08-26 2007-03-01 Southern Nuclear Operating Company, Inc. Assembly, method and system for aligning a driver to a pump
CN107036512A (en) * 2017-05-19 2017-08-11 国网天津市电力公司 A kind of computational methods of shaft coupling alignment
CN208333349U (en) * 2018-07-03 2019-01-04 三门核电有限公司 One kind pumping shaft coupling centering outer circle deviation measuring tool for large-scale vertical
CN110455164A (en) * 2019-07-08 2019-11-15 福建福清核电有限公司 A kind of centering method of adjustment of horizontal pump
CN210426397U (en) * 2019-10-29 2020-04-28 莱芜钢铁集团有限公司 Dial indicator adjusting base for narrow space
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