CN114851576A - Intelligent infrared heating welding equipment - Google Patents
Intelligent infrared heating welding equipment Download PDFInfo
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- CN114851576A CN114851576A CN202210452968.2A CN202210452968A CN114851576A CN 114851576 A CN114851576 A CN 114851576A CN 202210452968 A CN202210452968 A CN 202210452968A CN 114851576 A CN114851576 A CN 114851576A
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- lifting frame
- infrared heating
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 48
- 238000003466 welding Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 229920003023 plastic Polymers 0.000 abstract description 4
- 239000004033 plastic Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1403—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the type of electromagnetic or particle radiation
- B29C65/1412—Infrared [IR] radiation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention belongs to the technical field of automobile spare and accessory part production and manufacturing equipment, and particularly discloses intelligent infrared heating welding equipment which comprises a rack, and an upper die lifting frame, an infrared heating assembly, a lower die lifting frame and a lifting mechanism which are arranged on the rack; the two groups of lifting mechanisms are respectively arranged at the upper part and the lower part of the frame, the upper die lifting frame is arranged on the lifting mechanism at the upper part, the lower die lifting frame is arranged on the lifting mechanism at the lower part, the upper die is arranged on the upper die lifting frame, and the lower die is arranged on the lower die lifting frame; the infrared heating assembly is arranged between the upper die lifting frame and the lower die lifting frame. By the welding equipment, the problem that bonded plastics fall into a mould to generate unqualified parts when the heating plate is welded is solved, the power consumed by the equipment in a heating stage is reduced, and the production cost is reduced.
Description
Technical Field
The invention belongs to the technical field of automobile part production and manufacturing equipment, and particularly relates to intelligent infrared heating welding equipment.
Background
At present, the heating plate can be adopted for welding, but the heating plate is worn and adhered/accumulated on the heating plate, the adhered plastic can fall into the die to generate an unqualified part sometimes, and the heating plate needs to be preheated when a production shift starts, and in the whole production, the heating plate must be kept at the temperature set by a program, so that the power consumed by welding the heating plate is higher, and an infrared welding non-contact heating device is urgently needed to be developed to solve the problems.
Disclosure of Invention
The invention aims to provide intelligent infrared heating welding equipment, which solves the problem that bonded plastics fall into a mould to generate unqualified parts when a heating plate is welded by adopting an infrared heating non-contact mode.
In order to solve the technical problem, the invention provides intelligent infrared heating welding equipment which comprises a rack, and an upper die lifting frame, an infrared heating assembly, a lower die lifting frame and a lifting mechanism which are arranged on the rack;
the lifting mechanisms are arranged at the upper part and the lower part of the rack respectively, the upper die lifting frame is arranged on the lifting mechanism at the upper part, the lower die lifting frame is arranged on the lifting mechanism at the lower part, an upper die is arranged on the upper die lifting frame, and a lower die is arranged on the lower die lifting frame;
the infrared heating assembly is arranged between the upper die lifting frame and the lower die lifting frame and comprises a translation frame, an infrared lamp tube, a sliding mechanism and a support frame, the infrared lamp tube is arranged on the translation frame, the support frame is fixedly connected with the rack, the translation frame is slidably connected with the support frame, and the sliding mechanism drives the translation frame to slide on the support frame.
Further, the welding equipment still includes bearing structure, bearing structure sets up the below of lower mould crane, bearing structure includes support column, first slider and drives actuating cylinder, drive actuating cylinder pass through the cylinder mount with lower mould crane fixed connection, drive actuating cylinder's output with first slider is connected, the bottom of lower mould crane be equipped with first slider matched with first slide rail, the support column sets up the below of first slide rail and with frame fixed connection works as first slider with the support column contact, the support column is used for supporting the lower mould crane is favorable to better letting the lower mould carry out infrared heating or with last mould compound die.
Furthermore, the welding equipment further comprises an auxiliary die unloading mechanism, the auxiliary die unloading mechanism comprises a connecting plate, balls and guide posts, the connecting plate is placed in the placing groove of the lower die lifting frame, a plurality of ball mounting seats are arranged on the connecting plate, the balls are embedded in the ball mounting seats, the guide posts are arranged at two ends of the lower portion of the connecting plate, and an auxiliary height increasing structure is arranged below each guide post.
Further, supplementary structure of increasing includes auxiliary cylinder, second slider and second slide rail, the second slide rail with second slider sliding connection, the one end of second slider with auxiliary cylinder's output is connected, auxiliary cylinder fixes in the frame, work as the second slider with the guide post contact, the ball exposes behind the standing groove with lower mould crane contact, convenient to detach or change mould.
Furthermore, the lifting mechanism comprises two pairs of lifting racks, a gear placing box and a driving unit, the two pairs of lifting racks are vertically arranged on two sides of the rack and fixed with the rack, each pair of lifting racks is provided with the gear placing box, each gear placing box is internally provided with a pair of meshed gears which are respectively meshed with the adjacent lifting racks, and the driving unit is arranged on the rack and drives the gears to rotate.
Furthermore, the gear placing box of the lifting mechanism at the upper part is fixed on the upper die lifting frame, and the gear placing box of the lifting mechanism at the lower part is fixed on the lower die lifting frame.
Furthermore, the sliding mechanism comprises two translation racks, two rotating gears and a sliding driving mechanism, the two translation racks are respectively arranged on two sides of the translation frame and are fixedly connected with the translation frame, and the sliding driving mechanism is fixedly arranged on the rack and drives the rotating gears to be meshed with the translation racks.
Furthermore, the sliding driving mechanism comprises a double-shaft motor, a rotating shaft, a reversing mechanism and a driving shaft, wherein the two output ends of the double-shaft motor are respectively connected with the rotating shaft, each rotating shaft is connected with the driving shaft through the reversing mechanism, and the rotating gear is sleeved on the driving shaft.
Further, welding equipment still includes the mode locking structure, the mode locking structure is installed through the mode locking mounting panel go up on the mould crane, the mode locking structure includes fixed plate, inserted block cylinder, inserted block, stopping cylinder and lock seat, fixed plate fixed mounting is in on the mode locking mounting panel, the lower extreme of lock seat passes in proper order the fixed plate with mode locking mounting panel after-fixing go up on the mould, the inserted block cylinder is fixed to be set up on the mode locking mounting panel, and the output with the inserted block is connected, the upper portion of lock seat is equipped with the locked groove, the inserted block cylinder drive the inserted block with the locked groove joint, the both sides of inserted block are equipped with a pair of stopper, and are a pair of stopper fixed mounting be in on the fixed plate, the stopping cylinder is fixed to be set up on the stopper and right the inserted block carries on spacingly.
Furthermore, a safety door is arranged on the rack, and an observation window is arranged on the safety door.
The invention has the beneficial effects that:
1. according to the welding equipment, the infrared lamp tube does not need to be in contact with the mold in the heating stage, the problem that the bonded plastic falls into the mold to generate unqualified parts when the heating plate is welded is solved, in addition, only the infrared lamp tube is required to be opened in the heating stage, and the infrared lamp tubes are closed in other stages, so that the power consumed by the machine in the whole production is less, and the production cost is reduced.
2. According to the infrared heating assembly, the upper die on the upper die lifting frame and the lower die on the lower die lifting frame can be heated simultaneously, and after the heating operation is finished, the translation frame drives the infrared lamp tube to move away through the sliding mechanism, so that the upper die and the lower die are conveniently closed.
3. In the process of closing the upper die and the lower die, the upper die lifting frame drives the upper die to move downwards, and the lower die lifting frame drives the lower die to move upwards.
4. The auxiliary unloading mechanism is arranged, so that the die after die assembly is finished can be more conveniently disassembled from the lower die lifting frame and replaced by a new die to be processed.
5. The mould locking structure enables the upper mould to be more firmly fixed with the mould lifting frame, and the mould is more conveniently locked or disassembled through the arrangement of the insert block cylinder, the insert block and the backstop cylinder.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of an intelligent infrared heat welding apparatus of the present invention;
FIG. 2 is a schematic view of a partial structure of the upper die lifting frame and the lifting mechanism of the present invention;
FIGS. 3-4 are schematic views of partial configurations of the infrared heating assembly of the present invention;
FIGS. 5-6 are partial schematic structural views of the support structure and auxiliary stripping mechanism of the present invention;
FIG. 7 is a partial structural schematic view of the support structure of the present invention;
FIG. 8 is a partial schematic view of the auxiliary stripping mechanism of the present invention;
FIG. 9 is a schematic view of a partial structure of the lower mold lifting frame and the lifting mechanism of the present invention;
FIGS. 10-11 are partial schematic structural views of the mode-locking structure of the present invention;
in the figure: 1-a machine frame, 2-an upper die lifting frame, 21-a die locking mounting plate, 22-a die locking structure, 221-a fixing plate, 222-an inserting block cylinder, 223-an inserting block, 224-a backstop cylinder, 225-a limiting block, 3-an infrared heating assembly, 31-a translation frame, 32-an infrared lamp tube, 33-a sliding mechanism, 34-a supporting frame, 331-a translation rack, 332-a rotating gear, 333-a sliding driving mechanism, 3331-a double-shaft motor, 3332-a rotating shaft, 3333-a reversing mechanism, 3334-a driving shaft, 4-a lower die lifting frame, 5-a supporting structure, 51-a supporting column, 52-a first sliding block, 53-a driving cylinder, 54-a first sliding rail, 55-a cylinder fixing frame and 6-an auxiliary die unloading mechanism, 61-connecting plate, 62-ball, 63-guide column, 64-ball mounting seat, 65-auxiliary cylinder, 66-second slide block, 67-second slide rail, 7-lifting mechanism, 71-lifting rack, 72-gear box, 73-gear, 8-upper die, 226-locking seat, 2261-locking groove and 9-lower die.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the specification of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In one embodiment of the present invention, as shown in fig. 1 to 11, an intelligent infrared heating welding device comprises a frame 1, and an upper mold lifting frame 2, an infrared heating assembly 3, a lower mold lifting frame 4, a lifting mechanism 7 and a safety door (not shown in the figure) which are arranged on the frame 1, wherein the safety door is provided with an observation window;
as shown in fig. 2 and 9, the two sets of lifting mechanisms 7 are provided, the two sets of lifting mechanisms 7 are respectively arranged at the upper part and the lower part of the frame 1, the upper die lifting frame 2 is arranged on the lifting mechanism 7 at the upper part, the lower die lifting frame 4 is arranged on the lifting mechanism 7 at the lower part, the upper die 8 is arranged on the upper die lifting frame 2, and the lower die 9 is arranged on the lower die lifting frame 4;
the lifting mechanism 7 comprises lifting racks 71, gear placing boxes 72 and driving units, the lifting racks 71 are provided with two pairs and are vertically arranged on two sides of the rack 1 and fixed with the two pairs of lifting racks 71, each pair of lifting racks 71 is provided with the gear placing box 72, each gear placing box 72 is internally provided with a pair of meshed gears 73 and is respectively meshed with the adjacent lifting racks 71, the driving units are arranged on the rack 1 and drive the gears 73 to rotate, the gear placing boxes 72 of the upper lifting mechanism 7 are fixed on the upper die lifting frame 2, and the gear placing boxes 72 of the lower lifting mechanism 7 are fixed on the lower die lifting frame 4.
The infrared heating assembly 3 is arranged between the upper die lifting frame 2 and the lower die lifting frame 4, as shown in fig. 3-4, the infrared heating assembly 3 comprises a translation frame 31, an infrared lamp tube 32, a sliding mechanism 33 and a support frame 34, the infrared lamp tube 32 is arranged on the translation frame 31, the support frame 34 is fixedly connected with the rack 1, the translation frame 31 is in sliding connection with the support frame 34, and the sliding mechanism 33 drives the translation frame 31 to slide on the support frame 34;
the sliding mechanism 33 includes a translation rack 331, a rotation gear 332 and a sliding driving mechanism 333, the translation rack 331 has two and is respectively disposed on two sides of the translation frame 31 and is fixedly connected with the same, the sliding driving mechanism 333 is fixedly disposed on the rack 1 and drives the rotation gear 332 to engage with the translation rack 331, the sliding driving mechanism 333 includes a dual-axis motor 3331, a rotation axis 3332, a reversing mechanism 3333 and a driving axis 3334, two output ends of the dual-axis motor 3331 are respectively connected with the rotation axis 3332, each rotation axis 3332 is connected with the driving axis 3334 through the reversing mechanism 3333, and the rotation gear 332 is sleeved on the driving axis 3334.
The reversing mechanism 3333 converts the horizontal rotation of the rotating shaft 3332 into the vertical rotation of the driving shaft 3334, so as to drive the rotating gear 332 to rotate, and the rotating gear 332 is engaged with the translation rack 331, so as to drive the translation frame 31 to move on the supporting frame 34.
As shown in fig. 5-7, the welding equipment further includes a support structure 5, the support structure 5 is disposed below the lower mold crane 4, the support structure 5 includes a support column 51, a first slide block 52 and a driving cylinder 53, the driving cylinder 53 is fixedly connected to the lower mold crane 4 through a cylinder fixing frame 55, an output end of the driving cylinder 53 is connected to the first slide block 52, a first slide rail 54 matched with the first slide block 52 is disposed at the bottom of the lower mold crane 4, and the support column 51 is disposed below the first slide rail 54 and is fixedly connected to the rack 1.
Specifically, when the supporting structure 5 works, the output end of the driving cylinder 53 is controlled to drive the first slide block 52 to move on the first slide rail 54, and when the first slide block 52 is moved to be in contact with the supporting column 51 and the supporting column 51 can act on the lower die lifting frame 4, the auxiliary supporting function is achieved in the die closing process; after the die assembly is finished, the output end of the driving air cylinder 53 is controlled to drive the first slide block 52 to be separated from the support column 51, the support column 51 cannot play a supporting role, the support column 51 can penetrate through the lower die lifting frame 4, and the lower die lifting frame 4 can descend.
As shown in fig. 5, 6 and 8, the welding equipment further comprises an auxiliary die unloading mechanism 6, the auxiliary die unloading mechanism 6 comprises a connecting plate 61, balls 62 and guide posts 63, the connecting plate 61 is placed in the placing groove of the lower die lifting frame 4, the connecting plate 61 is provided with a plurality of ball mounting seats 64, the balls 62 are embedded in each ball mounting seat 64, the guide posts 63 are arranged at two ends below the connecting plate 61, an auxiliary heightening structure is arranged below each guide post 63, the auxiliary heightening structure comprises an auxiliary cylinder 65, a second sliding block 66 and a second sliding rail 67, the second sliding rail 67 is slidably connected with the second sliding block 66, one end of the second sliding block 66 is connected with the output end of the auxiliary cylinder 65, the auxiliary cylinder 65 is fixed on the frame 1, when the second sliding block 66 is in contact with the guide posts 63, the guide posts 63 are heightened, so that the connecting plate 61 is heightened, the balls 62 are exposed out of the placing groove and are in contact with the die on the lower die lifting frame, the unloading is convenient to carry out after the die assembly operation, and the friction between the die and the lower die lifting frame 4 is reduced.
As shown in fig. 2, 10 and 11, the welding equipment further includes a mold locking structure 22, the mold locking structure 22 is installed on the upper mold crane 2 through the mold locking mounting plate 21, the mold locking structure 22 includes a fixing plate 221, an insert cylinder 222, an insert 223, a stopping cylinder 224 and a lock seat 226, the fixing plate 221 is fixedly installed on the mold locking mounting plate 21, the lower end of the lock seat 226 sequentially penetrates through the fixing plate 221 and the mold locking mounting plate 21 and then is fixed on the upper mold 8, the insert cylinder 222 is fixedly disposed on the mold locking mounting plate 21, and the output end is connected with the insert 223, the upper portion of the lock seat 226 is provided with a lock groove 2261, the insert cylinder 222 drives the insert 223 to be clamped with the lock groove 2261, two sides of the insert 223 are provided with a pair of stoppers 225, the pair of stoppers 225 are fixedly installed on the fixing plate 221, and the stopping cylinder 224 is fixedly disposed on the stoppers 225 and limits the insert 223.
Locking process of the mold locking mechanism 22: the control is inserted a cylinder 222 and is inserted a cylinder 222 drive and insert piece 223 and locked groove 2261 joint, then stretches out through the output of control stopping cylinder 224 and carries on spacingly to inserting piece 223 again, avoids because of inserting a cylinder 222 not hard up to lead to inserting piece 223 to retreat and lock seat 226 separation, plays the guard action for lock seat 226 is more firm with inserting piece 223 joint department, goes up mould 8 and is difficult for breaking away from.
Releasing process of the clamping mechanism 22: the output end of the control retaining cylinder 224 retracts, the output end of the control insert block cylinder 222 drives the insert block 223 to leave the lock groove 2261 of the lock seat 226, the lock seat 226 is separated, and the lock seat 226 is separated from the upper die lifting frame 2.
In addition, the welding equipment of the present invention further includes a PLC control system for controlling the actions of the slide mechanism 33, the lifting mechanism 7, the support structure 5, the auxiliary mold unloading mechanism 6, the mold locking mechanism 22, and the like.
The operation process of the invention is as follows: place on lower mould crane 4 and wait to process the mould, wait to process the mould and include mould 8 and lower mould 9, will go up mould crane 2 through elevating system 7 and move down, will go up mould 8 and install fixedly through clamping mechanism 22 and last mould crane 2, lower mould 9 passes through the hasp and is fixed with the installation of lower mould crane 4, then closes emergency exit (not shown in the figure), begins the operation, can watch the operation condition of the inside through the observation window in the operation process, has improved factor of safety.
The lifting mechanism 7 is controlled to move the upper die lifting frame 2 upwards, the lower die lifting frame 4 moves upwards to stop the upper die 8 and the lower die 9 from heating positions, the sliding mechanism 33 drives the translation frame 31 to translate, the infrared lamp tube 32 reaches an operation position between the upper die 8 and the lower die 9, the infrared lamp tube 32 is controlled to work, the upper die 8 and the lower die 9 are heated, after heating is finished, the sliding mechanism 33 drives the translation frame 31 to move out of the position between the upper die 8 and the lower die 9, the lifting mechanism 7 drives the upper die lifting frame 2 to move downwards, the lower die lifting frame 4 moves upwards, and die assembly is started.
In the die closing process, the lower die lifting frame 4 is supported in an auxiliary supporting manner through the supporting structure 5, so that better die closing is facilitated, and the concrete performance is as follows: the driving air cylinder 53 drives the first sliding block 52 to slide on the first sliding rail, so that the first sliding block 52 is in contact with the supporting column 51, and the supporting column 51 can support the lower die lifting frame 4, thereby facilitating the assembly of the lower die 9 and the upper die 8 on the lower die lifting frame 4.
After the die assembly is finished, the driving air cylinder 53 drives the first sliding block 52 to slide on the first sliding rail, so that the first sliding block 52 is separated from the supporting column 51, and the lower die lifting frame 4 is convenient to descend.
After the mold on the lower mold lifting frame 4 is cooled for a period of time, the safety door is opened, the loosening action of the mold locking mechanism 22 is started, the lock seat 226 is separated from the upper mold lifting frame 2, the lock catch between the upper mold lifting frame 4 and the lower mold 8 is loosened, the mold synthesized in this way can be moved away from the lower mold lifting frame 4, the auxiliary mold unloading mechanism 6 is started, the output end of the auxiliary cylinder 65 drives the second slide block 66 to slide on the second slide rail 67, when the guide post 63 is contacted with the second slide block 66, the connecting plate 61 can rise, and meanwhile, the ball 62 is exposed out of the placing groove and then contacted with the mold on the lower mold lifting frame 4, so that the friction between the mold and the lower mold lifting frame 4 is reduced, and the mold unloading is convenient; when changing in addition and treating the mold processing, because of the smoothness on 62 surfaces of ball for treat the mold processing and lower mould crane 4's friction reduction, avoided the wearing and tearing of mould.
The above disclosure is only one preferred embodiment of the present invention, and certainly should not be construed as limiting the scope of the invention, which is defined by the claims and their equivalents.
Claims (10)
1. An intelligent infrared heating welding device is characterized by comprising a rack (1), and an upper die lifting frame (2), an infrared heating assembly (3), a lower die lifting frame (4) and a lifting mechanism (7) which are arranged on the rack (1);
the lifting mechanisms (7) are divided into two groups, the two groups of lifting mechanisms (7) are respectively arranged at the upper part and the lower part of the rack (1), the upper die lifting frame (2) is arranged on the lifting mechanism (7) at the upper part, the lower die lifting frame (4) is arranged on the lifting mechanism (7) at the lower part, the upper die is arranged on the upper die lifting frame (2), and the lower die is arranged on the lower die lifting frame (4);
infrared heating element (3) set up go up mould crane (2) with between lower mould crane (4), infrared heating element (3) are including translation frame (31), infrared fluorescent tube (32), slide mechanism (33) and support frame (34), infrared fluorescent tube (32) set up on translation frame (31), support frame (34) with frame (1) fixed connection, translation frame (31) with support frame (34) sliding connection, slide mechanism (33) drive translation frame (31) are in slide on support frame (34).
2. The intelligent infrared heating welding equipment as claimed in claim 1, wherein the welding equipment further comprises a support structure (5), the support structure (5) is arranged below the lower die lifting frame (4), the support structure (5) comprises a support column (51), a first slider (52) and a driving cylinder (53), the driving cylinder (53) is fixedly connected with the lower die lifting frame (4) through a cylinder fixing frame (55), the output end of the driving cylinder (53) is connected with the first slider (52), a first slide rail (54) matched with the first slider (52) is arranged at the bottom of the lower die lifting frame (4), and the support column (51) is arranged below the first slide rail (54) and is fixedly connected with the rack (1).
3. The intelligent infrared heating welding equipment as claimed in claim 1, further comprising an auxiliary die unloading mechanism (6), wherein the auxiliary die unloading mechanism (6) comprises a connecting plate (61), balls (62) and guide columns (63), the connecting plate (61) is placed in a placing groove of the lower die lifting frame (4), a plurality of ball mounting seats (64) are arranged on the connecting plate (61), the balls (62) are embedded in each ball mounting seat (64), the guide columns (63) are arranged at two ends of the lower portion of the connecting plate (61), and an auxiliary heightening structure is arranged below each guide column (63).
4. The intelligent infrared heating welding device as claimed in claim 3, wherein the auxiliary heightening structure comprises an auxiliary cylinder (65), a second sliding block (66) and a second sliding rail (67), the second sliding rail (67) is slidably connected with the second sliding block (66), one end of the second sliding block (66) is connected with an output end of the auxiliary cylinder (65), the auxiliary cylinder (65) is fixed on the rack (1), and when the second sliding block (66) is in contact with the guide column (63), the ball (62) is exposed out of the placing groove and then is in contact with the lower die lifting frame (4).
5. An intelligent infrared heating welding device as claimed in claim 1, characterized in that the lifting mechanism (7) comprises two pairs of lifting racks (71), gear placing boxes (72) and a driving unit, the lifting racks (71) are vertically arranged on two sides of the rack (1) and fixed with the rack, the gear placing boxes (72) are arranged on each pair of lifting racks (71), a pair of meshed gears (73) are arranged in each gear placing box (72) and respectively meshed with the adjacent lifting racks (71), and the driving unit is arranged on the rack (1) and drives the gears (73) to rotate.
6. An intelligent infrared heating welding device as defined in claim 5, wherein the gear housing box (72) of the upper lifting mechanism (7) is fixed to the upper die crane (2), and the gear housing box (72) of the lower lifting mechanism (7) is fixed to the lower die crane (4).
7. The intelligent infrared heating welding device as recited in claim 1, characterized in that the sliding mechanism (33) comprises a translation rack (331), a rotation gear (332) and a sliding driving mechanism (333), wherein the translation rack (331) has two racks which are respectively arranged on two sides of the translation rack (31) and fixedly connected with the translation rack, and the sliding driving mechanism (333) is fixedly arranged on the rack (1) and drives the rotation gear (332) to be meshed with the translation rack (331).
8. The intelligent infrared heating welding device as recited in claim 7, characterized in that the sliding driving mechanism (333) comprises a dual-shaft motor (3331), a rotating shaft (3332), a reversing mechanism (3333) and a driving shaft (3334), the two output ends of the dual-shaft motor (3331) are respectively connected with the rotating shaft (3332), each rotating shaft (3332) is connected with the driving shaft (3334) through the reversing mechanism (3333), and the rotating gear (332) is sleeved on the driving shaft (3334).
9. The intelligent infrared heating welding device as claimed in claim 1, further comprising a mold locking structure (22), wherein the mold locking structure (22) is mounted on the upper mold lifting frame (2) through a mold locking mounting plate (21), the mold locking structure (22) comprises a fixing plate (221), an insert cylinder (222), an insert (223), a stop cylinder (224) and a lock seat (226), the fixing plate (221) is fixedly mounted on the mold locking mounting plate (21), the lower end of the lock seat (226) sequentially passes through the fixing plate (221) and the mold locking mounting plate (21) and then is fixed on the upper mold (8), the insert cylinder (222) is fixedly arranged on the mold locking mounting plate (21), and the output end is connected with the insert (223), the upper portion of the lock seat (226) is provided with a lock groove (2261), insert piece cylinder (222) drive insert piece (223) with locked groove (2261) joint, the both sides of inserting piece (223) are equipped with a pair of stopper (225), and is a pair of stopper (225) fixed mounting be in on fixed plate (221), stopping cylinder (224) are fixed to be set up on stopper (225) and to insert piece (223) carry on spacingly.
10. An intelligent infrared heating welding device as defined in claim 1, characterized in that a safety door is arranged on the rack (1), and an observation window is arranged on the safety door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210452968.2A CN114851576B (en) | 2022-04-25 | 2022-04-25 | Intelligent infrared thermal welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210452968.2A CN114851576B (en) | 2022-04-25 | 2022-04-25 | Intelligent infrared thermal welding equipment |
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| CN114851576A true CN114851576A (en) | 2022-08-05 |
| CN114851576B CN114851576B (en) | 2024-02-09 |
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| CN202210452968.2A Active CN114851576B (en) | 2022-04-25 | 2022-04-25 | Intelligent infrared thermal welding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722748A (en) * | 2013-12-31 | 2014-04-16 | 苏州凯尔博精密机械有限公司 | Lap welding machine for infrared hollow plates |
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| CN113276427A (en) * | 2021-06-10 | 2021-08-20 | 上海一鸣过滤技术有限公司 | Non-contact infrared double-side heating mechanism and filter element interface hot melt welding machine |
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| CN114851576B (en) | 2024-02-09 |
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