CN107932918A - A kind of Intelligent infrared bonding machine - Google Patents
A kind of Intelligent infrared bonding machine Download PDFInfo
- Publication number
- CN107932918A CN107932918A CN201711476411.8A CN201711476411A CN107932918A CN 107932918 A CN107932918 A CN 107932918A CN 201711476411 A CN201711476411 A CN 201711476411A CN 107932918 A CN107932918 A CN 107932918A
- Authority
- CN
- China
- Prior art keywords
- slide unit
- hot
- die
- rack
- gear shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 4
- 238000003466 welding Methods 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 5
- 238000000465 moulding Methods 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1403—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the type of electromagnetic or particle radiation
- B29C65/1412—Infrared [IR] radiation
Landscapes
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A kind of Intelligent infrared bonding machine of the present invention, including be arranged in rack：Upper slide unit, lower slide unit, hot-die slide unit；Vertical slide is both provided with the rack of upper and lower slide unit both sides；Upper and lower slide unit coordinates the slide by the sliding block of its both sides；It is provided with the rack parallel to slide at the same time in rack；The gear shaft for coordinating rack is respectively provided with upper slide unit and lower slide unit；The gear shaft is driven by servomotor；The hot-die slide unit is provided between upper slide unit and the height of lower slide unit；The hot-die slide unit is fixedly arranged in rack；The hot-die slide unit is moved between upper slide unit and lower slide unit by a horizontal rail；It is Embedded on the hot-die slide unit that two-sided while heating infrared heating device is set；The bottom of hot-die slide unit is equipped with the driving member that driving hot-die slide unit is retreated along horizontal rail；The upper and lower both sides of hot-die mould slide unit are equipped with the fluorescent tube radiator fan for infrared heating device cooling.
Description
Technical field
The present invention relates to infrared welding machine field, more particularly to a kind of Intelligent infrared bonding machine.
Background technology
Infrared welding is that plastics part is stopped to heat using contactless heating means.Two parts lists to be welded
Face can quickly be agglomerated under the shining upon of infrared ray, is bonded in together after pressing cools down, and can obtain high weld strength.
Infrared bonding picks with its distinctive advantage and is increasingly liked by market.Its strong point is that it is connect using non-
The heating means of touch stop to heat to plastics part.Two piece surfaces to be welded can quickly coagulate under the shining upon of infrared ray
It is poly-, it is bonded in together after pressing cools down, and high weld strength can be obtained.Two components after infrared welding, it
Between bond strength more than using other welding procedures intensity will height.Weld seam between component can arrive at 100% it is airtight
Property, because leaking out or the scene of leakage body without having.The component of IR welding welding slag will not occurs or fly in commissure
Side.It is unable to optionally to be completed herein not as good as the designing scheme completed using other welding procedures.Therefore, infrared wire bonding
Connect that technical ability is special to be shared in complex-curved part and large scale structure plastic part.
The content of the invention
One aspect of the present invention is to provide a kind of Intelligent infrared bonding machine, including is arranged in rack
's：Upper slide unit, lower slide unit, hot-die slide unit；Vertical slide is both provided with the rack of upper and lower slide unit both sides；Upper and lower slide unit is equal
Coordinate the slide by the sliding block of its both sides；It is provided with the rack parallel to slide at the same time in rack；Upper slide unit is with
The gear shaft for coordinating rack is respectively provided with slide unit；The gear shaft is driven by servomotor；In upper slide unit and the height of lower slide unit
Between be provided with the hot-die slide unit；The hot-die slide unit is fixedly arranged in rack；The hot-die slide unit passes through a horizontal rail
It is moved between upper slide unit and lower slide unit；It is Embedded on the hot-die slide unit that two-sided while heating infrared heating dress is set
Put；The bottom of hot-die slide unit is equipped with the driving member that driving hot-die slide unit is retreated along horizontal rail；The hot-die mould slide unit upper and lower two
Side is equipped with the fluorescent tube radiator fan for infrared heating device cooling.
Preferably, the top surface of the upper slide unit is equipped with upper table surface driving motor；Upper table surface driving motor drives to
The gear shaft of slide unit；Rack engaged transmission of the both ends of gear shaft respectively at both sides；Automatic locked mode is additionally provided with the upper slide unit
Structure；The side of the upper slide unit is additionally provided with electrically automatically to inserting structure.
Preferably, the bottom surface of the lower slide unit is equipped with following table driving motor；Following table driving motor drives to downslide
The gear shaft of platform；Rack engaged transmission of the both ends of gear shaft respectively at both sides；Locked mode cylinder is additionally provided with the upper slide unit；Lock
Mould cylinder promotes lock tongue to coordinate with the locked groove in lower die；The side of the lower slide unit also is provided with electrically automatically to inserting structure.
Preferably, the bottom of the hot-die slide unit is equipped with hot-die mobile motor；Hot-die mobile motor passes through a rooted tooth wheel
Axis be driven, gear shaft with one parallel to horizontal rail rack engaged transmission；Automatic locked mode is additionally provided with hot-die slide unit
Mechanism.
Preferably, one layer of metal plate cover board of exterior covering of the rack；A touch-screen is additionally provided with shell outside；Machine
The work front of frame is equipped with safety door, and the work back side of rack sets electronic box.
The beneficial effects of the invention are as follows：A kind of Intelligent infrared bonding machine is provided, its stable transmission, control accuracy is high, leads to
High-quality Product jointing can be reached by crossing intelligence system control, and transfer motion power, based on servo power, it is responded more
Add in time, transmission efficiency and precision are all more superior than conventional equipment.And it is additionally arranged the confession that circuit breaking protective system is capable of providing after power-off
Electricity, and circuit breaking protective system can be amounted to equipment and be worked 20 minutes with momentary charge in charging 5 seconds.
Brief description of the drawings
Fig. 1 is the external structure on front side of a kind of Intelligent infrared bonding machine of the present invention；
Fig. 2 is the external structure on rear side of Intelligent infrared bonding machine；
Fig. 3 is the cut-away view of Intelligent infrared bonding machine；
Fig. 4 is another visual angle figure of internal structure of Intelligent infrared bonding machine；
Fig. 5 is the structure chart of hot-die slide unit；
Fig. 6 is the structure chart of upper slide unit；
Fig. 7 is the structure chart of lower slide unit；
The mark of each component is as follows in attached drawing：1st, rack；2nd, upper slide unit；3rd, lower slide unit；4th, hot-die slide unit；5th, mould switching dress
Put；6th, fluorescent tube radiator fan；7th, stent；8th, metal plate cover board；9th, touch screen；10th, safety door；11st, electronic box；12nd, horizontal rail；
13rd, hot-die mobile motor；14th, automatic clamping mechanism；15th, upper table surface driving motor；16th, following table driving motor；17th, locked mode gas
Cylinder；18th, automatic mould-locking structure.
Embodiment
Presently preferred embodiments of the present invention is described in detail below in conjunction with the accompanying drawings, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
Attached drawing 1 to 7 is referred to, the embodiment of the present invention includes：
A kind of Intelligent infrared bonding machine, including be arranged in rack 1：Upper slide unit 2, lower slide unit 3, hot-die slide unit 4.Rack 1
One layer of metal plate cover board 8 of exterior covering, a touch screen 9 is additionally provided with the outside of rack 1, the work front of rack 1 is equipped with safety
Door 10, the work back side of rack 1 set electronic box.Vertical slide, upper and lower cunning are both provided with the rack 1 of upper and lower slide unit both sides
Platform coordinates slide by the sliding block of its both sides.It is provided with the rack parallel to slide at the same time in rack 1, upper slide unit is with
The gear shaft for coordinating rack is respectively provided with slide unit, gear shaft is driven by servomotor, and upper and lower slide unit coordinates with rack respectively, can
Moved toward one another with realizing, achieve the purpose that molding.Mould switching device 5 is additionally provided with the side of lower slide unit 3, in the platform of lower slide unit
Face is equipped with matching hole, and the mould switching device of ball or roller for main body is coordinated in matching hole.In upper slide unit 2 and lower slide unit 3
Height between be provided with hot-die slide unit 4.Hot-die slide unit 4 by a horizontal rail 12 be moved to upper slide unit 2 and lower slide unit 3 it
Between, it is Embedded on hot-die slide unit that two-sided while heating infrared heating device is set, at least provided with arranged side by side on hot-die slide unit 4
Two infrared heating devices, be provided with automatic clamping mechanism in hot-die slide unit both sides and two infrared heating devices
14.4 upper and lower both sides of hot-die slide unit are equipped with the fluorescent tube radiator fan 6 for infrared heating device cooling, hot-die slide unit 4
Two fluorescent tube radiator fans are supported by stent 7 in the horizontal rail 12 of both sides, two are equipped with the rack of the downside of hot-die slide unit 4
A fluorescent tube radiator fan.The bottom of hot-die slide unit 4 is equipped with the driving member that driving hot-die slide unit is retreated along horizontal rail, hot-die slide unit
4 bottoms are equipped with hot-die mobile motor 13, hot-die mobile motor 13 by a gear spindle drive, gear shaft with one parallel to
The rack engaged transmission of horizontal rail.Hot-die slide unit 4 moves horizontally under power drive, is moved between upper and lower slide unit, passes through
Infrared facility on hot-die slide unit 4 to the workpiece of its upper and lower both sides heat at the same time, after workpiece heat to molten condition,
Upper and lower slide unit moves toward one another, and workpiece is molded and realizes welding by upper and lower mould.
The top surface of upper slide unit 2 is equipped with upper table surface driving motor 15, and upper table surface driving motor 15 drives to the tooth of upper slide unit
Wheel shaft.The both ends of gear shaft are additionally provided with automatic mould-locking structure 18, upper cunning in upper slide unit 2 respectively at the rack engaged transmission of both sides
The side of platform 2 is additionally provided with electrically automatically to inserting structure.The bottom surface of lower slide unit 3 is equipped with following table driving motor 16, following table driving
Motor 16 drives to the gear shaft of lower slide unit 3.The both ends of gear shaft are also set in upper slide unit respectively at the rack engaged transmission of both sides
There are locked mode cylinder 17 and safety lock 19, locked mode cylinder promotes lock tongue to coordinate with the locked groove in lower die, and the side of lower slide unit 3 also is provided with
Electrically automatically to inserting structure.Power and the transmission needed for molding, upper cunning are provided by the upper slide unit 2 and lower slide unit 3 that move toward one another
It is used to fix upper mold on platform 2, lower die is fixed in lower slide unit 3, upper and lower slide unit moves toward one another, and drives upper die and lower die molding welding.
A set of intelligent circuit breaking protective system is have also been devised on this Intelligent infrared bonding machine, when the common power supply of equipment loses suddenly
After power supply, intelligent circuit breaking protective system can start stand-by power supply, and under the energy supply of stand-by power supply, mould and heating structure can answer
Position, avoids making mould, workpiece and the heating structure hovering being under the condition of high temperature because of power-off suddenly, it is produced to operator
Member or equipment or the irreversible injury of workpiece.This intelligence circuit breaking protective system be able to can be amounted to momentary charge in charging 5 seconds
Equipment works 20 minutes.
The foregoing is merely the embodiment of the present invention, is not intended to limit the scope of the invention, every to utilize this hair
The equivalent structure or equivalent flow shift that bright description is made, is directly or indirectly used in other relevant technology necks
Domain, is included within the scope of the present invention.
Claims (5)
- A kind of 1. Intelligent infrared bonding machine, it is characterised in that：Including being arranged in rack：Upper slide unit, lower slide unit, hot-die are slided Platform；Vertical slide is both provided with the rack of upper and lower slide unit both sides；Upper and lower slide unit is coordinated by the sliding block of its both sides The slide；It is provided with the rack parallel to slide at the same time in rack；It is respectively provided with upper slide unit and lower slide unit and coordinates rack Gear shaft；The gear shaft is driven by servomotor；The hot-die slide unit is provided between upper slide unit and the height of lower slide unit； The hot-die slide unit is fixedly arranged in rack；The hot-die slide unit by a horizontal rail be moved to upper slide unit and lower slide unit it Between；It is Embedded on the hot-die slide unit that two-sided while heating infrared heating device is set；The bottom of hot-die slide unit is equipped with The driving member that driving hot-die slide unit is retreated along horizontal rail；The upper and lower both sides of hot-die mould slide unit are equipped with to be added for infrared ray The fluorescent tube radiator fan of thermal cooling.
- A kind of 2. Intelligent infrared bonding machine according to claim 1, it is characterised in that：Set on the top surface of the upper slide unit There is upper table surface to drive motor；Upper table surface driving motor drives to the gear shaft of upper slide unit；The both ends of gear shaft are respectively at both sides Rack engaged transmission；Automatic mould-locking structure is additionally provided with the upper slide unit；The side of the upper slide unit is additionally provided with electrically automatic right Inserting structure.
- A kind of 3. Intelligent infrared bonding machine according to claim 1 or 2, it is characterised in that：The bottom surface of the lower slide unit Motor is driven equipped with following table；Following table driving motor drives to the gear shaft of lower slide unit；The both ends of gear shaft are respectively at both sides Rack engaged transmission；Locked mode cylinder is additionally provided with the upper slide unit；Locked mode cylinder promotes lock tongue to coordinate with the locked groove in lower die； The side of the lower slide unit also is provided with electrically automatically to inserting structure.
- A kind of 4. Intelligent infrared bonding machine according to claim 3, it is characterised in that：The bottom of the hot-die slide unit is set There is hot-die mobile motor；Hot-die mobile motor by a gear spindle drive, gear shaft with one parallel to horizontal rail Rack engaged transmission；Automatic clamping mechanism is additionally provided with hot-die slide unit.
- A kind of 5. Intelligent infrared bonding machine according to claim 4, it is characterised in that：The exterior covering one of the rack Layer metal plate cover board；A touch-screen is additionally provided with shell outside；The work front of rack is equipped with safety door, the work back side of rack Electronic box is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711476411.8A CN107932918A (en) | 2017-12-29 | 2017-12-29 | A kind of Intelligent infrared bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711476411.8A CN107932918A (en) | 2017-12-29 | 2017-12-29 | A kind of Intelligent infrared bonding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107932918A true CN107932918A (en) | 2018-04-20 |
Family
ID=61937891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711476411.8A Pending CN107932918A (en) | 2017-12-29 | 2017-12-29 | A kind of Intelligent infrared bonding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107932918A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039179A (en) * | 2019-04-26 | 2019-07-23 | 苏州凯尔博精密机械有限公司 | A kind of IR Intelligent welding machine |
| CN110303684A (en) * | 2019-07-22 | 2019-10-08 | 东莞市富佳机械设备有限公司 | Infrared ray heat sealing machine |
| CN112858371A (en) * | 2021-02-02 | 2021-05-28 | 桂林理工大学 | Indoor building thermal environment experimental box |
| CN114851576A (en) * | 2022-04-25 | 2022-08-05 | 南通超达装备股份有限公司 | Intelligent infrared heating welding equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2888772A1 (en) * | 2005-07-21 | 2007-01-26 | Atia Concept Sarl | Infra red radiation welding device for assembling two pieces, has infrared radiation source at preset distance from welding surfaces of pieces while heating surfaces, and masks provided between source and corresponding pieces |
| CN207984013U (en) * | 2017-12-29 | 2018-10-19 | 苏州凯尔博精密机械有限公司 | A kind of Intelligent infrared bonding machine |
-
2017
- 2017-12-29 CN CN201711476411.8A patent/CN107932918A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2888772A1 (en) * | 2005-07-21 | 2007-01-26 | Atia Concept Sarl | Infra red radiation welding device for assembling two pieces, has infrared radiation source at preset distance from welding surfaces of pieces while heating surfaces, and masks provided between source and corresponding pieces |
| CN207984013U (en) * | 2017-12-29 | 2018-10-19 | 苏州凯尔博精密机械有限公司 | A kind of Intelligent infrared bonding machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039179A (en) * | 2019-04-26 | 2019-07-23 | 苏州凯尔博精密机械有限公司 | A kind of IR Intelligent welding machine |
| CN110303684A (en) * | 2019-07-22 | 2019-10-08 | 东莞市富佳机械设备有限公司 | Infrared ray heat sealing machine |
| CN110303684B (en) * | 2019-07-22 | 2023-12-26 | 东莞市富佳机械设备有限公司 | Infrared welding machine |
| CN112858371A (en) * | 2021-02-02 | 2021-05-28 | 桂林理工大学 | Indoor building thermal environment experimental box |
| CN112858371B (en) * | 2021-02-02 | 2022-06-03 | 桂林理工大学 | Indoor building thermal environment experimental box |
| CN114851576A (en) * | 2022-04-25 | 2022-08-05 | 南通超达装备股份有限公司 | Intelligent infrared heating welding equipment |
| CN114851576B (en) * | 2022-04-25 | 2024-02-09 | 南通超达装备股份有限公司 | Intelligent infrared thermal welding equipment |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| CB02 | Change of applicant information |
Address after: 215000, located in the Fumin Industrial Park (Kaierbo Industrial Park) on the north side of Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Applicant after: Suzhou Kaierbo Technology Co.,Ltd. Address before: 215000, located in the Fumin Industrial Park (Kaierbo Industrial Park) on the north side of Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Applicant before: SUZHOU KEBER PRECISION MACHINERY Co.,Ltd. |
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| CB02 | Change of applicant information |