CN114851018A

CN114851018A - Special ceramic polishing system

Info

Publication number: CN114851018A
Application number: CN202210612668.6A
Authority: CN
Inventors: 李家燕; 彭圆; 钟柳红
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-05-31
Filing date: 2022-05-31
Publication date: 2022-08-05

Abstract

The invention relates to the technical field of ceramic polishing, in particular to a special ceramic product polishing system which comprises a gun body, wherein a large gun handle is fixedly connected to the lower end of the gun body, a small gun handle is fixedly arranged at one end, far away from the large gun handle, of the lower end of the gun body, a first trigger is movably arranged on the large gun handle, a motor is fixedly connected to one end, close to the large gun handle, of the gun body, the first trigger is electrically connected with the motor, a driving shaft is rotatably arranged in the middle of the gun body, a polishing wheel is fixedly arranged at the output end of the driving shaft, a dust hood is fixedly arranged at one end, close to the small gun handle, of the gun body, a hairbrush ring is fixedly connected to one end, far away from the gun body, of the dust hood, a collecting box is fixedly connected to one end, close to the small gun handle, of the lower end of the gun body, and a collecting pipe is fixedly connected to the outer side of the collecting box. According to the invention, the first gear and the second gear are matched with the rotating rod, so that the suction fan rotates under the action of the driving shaft, the purpose of sucking dust and powder is further achieved, and the cost is reduced.

Description

Special ceramic polishing system

Technical Field

The invention relates to the technical field of ceramic polishing, in particular to a special ceramic polishing system.

Background

During polishing, a polishing wheel rotating at a high speed (the peripheral speed is more than 20 m/s) presses a workpiece, so that the abrasive material rolls and cuts the surface of the workpiece in a micro-scale manner, a bright processed surface is obtained, and the surface roughness can reach Ra0.63-0.01 microns generally; when a non-greasy matte polish is used, the shiny surface can be matted to improve appearance; when the bearing steel balls are produced in large scale, a roller polishing method is often adopted.

When the ceramic product is produced, fine burrs can be generated when the ceramic surface is fired, in order to improve the quality and the precision of the ceramic product, the ceramic surface needs to be polished, and in the prior art, when the surface of a ceramic workpiece is polished by using a polishing machine, the polishing mechanism has mechanical micro removal: removing surface unevenness by micro-cutting action of the front end of the grinding material;

however, the existing hand-held polishing machine generates a large amount of dust and powder during polishing, although workers can bring a mask during polishing, the workers can inevitably suck some dust and powder, and the dust and powder are harmful to human body experience in the long-term past.

Therefore, a special ceramic product polishing system is provided.

Disclosure of Invention

The invention aims to provide a special ceramic polishing system, which enables a suction fan to rotate under the action of a driving shaft by mutually matching a gear I, a gear II and a rotating rod so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

a special ceramic article polishing system comprising:

the gun comprises a gun body, wherein the lower end of the gun body is fixedly connected with a large gun handle, one end of the lower end of the gun body, which is far away from the large gun handle, is fixedly provided with a small gun handle, and the large gun handles are respectively and movably provided with a first trigger;

the motor is fixedly connected to one end, close to the large gun handle, of the gun body, and the trigger I is electrically connected with the motor;

the polishing machine comprises a gun body, a driving shaft, a polishing wheel and a motor, wherein the driving shaft is rotatably arranged in the middle of the gun body;

further comprising:

and one end of the gun body close to the small gun handle is fixedly connected with the dust removal device.

Preferably, dust collector includes that fixed mounting is close to the dust excluding hood of small rifle handle one end at the rifle body, the dust excluding hood is kept away from rifle body one end fixed connection and is had the brush ring, dust excluding hood surface lower extreme fixedly connected with drive collection device.

Preferably, the drive collection device includes that fixed connection is close to the collection box of small gun handle one end at rifle body lower extreme, it is equipped with the gate to collect the box lower extreme, collect box outside fixedly connected with collecting pipe, and the collecting pipe other end and dust excluding hood fixed connection, fixed mounting has the protection box in the collection box, protection box internally mounted has the drive to turn to the structure, the drive turns to the structure and passes the protection box and rotate and install the suction fan, the suction fan turns to structure and actuating shaft through the drive and is connected.

Preferably, the drive turns to the structure and establishes the epaxial gear one of drive including the cover, it installs the dwang to rotate on the box inner wall to collect, fixed mounting has gear two on the dwang, gear one and gear two pass through the chain and connect, aspiration fan and dwang fixed connection.

Preferably, the internal portion of rifle is equipped with the holding vessel, rifle body surface upper end fixedly connected with feed liquor pipe, and feed liquor pipe and holding vessel fixed connection, the internal miniature pump that is equipped with of rifle, and miniature pump and holding vessel pipe connection, fixedly connected with drain pipe on the miniature pump, the drain pipe passes rifle body and dust excluding hood fixed connection, the inside nozzle that mutually supports with the drain pipe that is equipped with of dust excluding hood, the drain pipe is equipped with the solenoid valve with the dust excluding hood junction, big rifle is last fixed mounting and is pressed the button one, press the button one and solenoid valve electric connection, little rifle is last fixed mounting and is pressed the button two, press the button two and miniature pump electric connection.

Preferably, the dust hood is a transparent dust hood.

Preferably, a reduction gearbox is fixedly installed at the joint of the dust hood and the driving shaft, a cleaning brush matched with the inner wall of the dust hood is fixedly connected to the low-speed output end of the reduction gearbox, and the radial cross-sectional shapes of the driving shaft and the output end of the reduction gearbox are concentric circles.

Preferably, movable mounting has trigger two on the small gun handle, trigger two and motor electric connection, and trigger one presses the motor with trigger two simultaneously and just can work.

Preferably, a precise filter screen is arranged at the joint of the protection box and the suction fan.

Preferably, the driving shaft penetrates through the reduction gearbox and the polishing wheel and is fixedly connected with a universal connecting block together.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the special ceramic polishing system, the first gear, the second gear and the rotating rod are matched with each other, so that the suction fan rotates under the action of the driving shaft, the purpose of sucking dust and powder is achieved, and the cost is reduced.

2. According to the special ceramic product polishing system, due to the arrangement of the brush plate, most of dust and powder cannot be scattered out and absorbed by the driving and collecting device, the probability that a human body absorbs the dust and the powder is further reduced, and the safety is improved.

3. According to the special ceramic product polishing system, due to the arrangement of the precise filter screen, dust and powder cannot enter the protection box when the suction fan rotates, the problem that the dust and powder enter the protection box to influence the normal operation of equipment is avoided, and the stability is improved.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is an overall cross-sectional view of the present invention;

FIG. 3 is an enlarged view taken at A of FIG. 2 in accordance with the present invention;

FIG. 4 is an enlarged view taken at B of FIG. 2 in accordance with the present invention;

fig. 5 is an enlarged view of the invention at C in fig. 3.

In the figure: 1. a gun body; 2. a motor; 3. a drive shaft; 4. a big gun handle; 5. a small gun handle; 6. a first trigger; 7. a polishing wheel; 8. a dust hood; 9. a brush ring; 10. a collection box; 11. a collection pipe; 12. an air suction fan; 13. a first gear; 14. rotating the rod; 15. a second gear; 16. a protection box; 17. a universal connecting block; 18. a storage tank; 19. a liquid inlet pipe; 20. a micro water pump; 21. a liquid outlet pipe; 22. a nozzle; 23. an electromagnetic valve; 24. a first button; 25. a second button; 26. a reduction gearbox; 27. a cleaning brush; 28. a second trigger; 29. and (5) precise filtering.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 5, the present invention provides a special ceramic polishing system, which has the following technical scheme:

a special ceramic article polishing system comprising:

the gun comprises a gun body 1, wherein the lower end of the gun body 1 is fixedly connected with a large gun handle 4, a small gun handle 5 is fixedly arranged at one end of the lower end of the gun body 1, which is far away from the large gun handle 4, and a first trigger 6 is movably arranged on each large gun handle 4;

the motor 2 is fixedly connected with one end of the gun body 1 close to the big gun handle 4, and the trigger I6 is electrically connected with the motor 2;

the middle of the gun body 1 is rotatably provided with a driving shaft 3, the input end of the driving shaft 3 is fixedly connected with the motor 2, and the output end of the driving shaft 3 is fixedly provided with a polishing wheel 7;

further comprising:

the dust removal device is fixedly connected with one end of the gun body 1 close to the small gun handle 5.

During the use, the workman takes up rifle body 1, holds big gun handle 4 on the one hand, holds little gun handle 5 on the other hand, and the pottery that needs the polishing is aimed at to throwing aureola 7, presses trigger 6, and motor 2 rotates, drives through drive shaft 3 and throws aureola 7 high-speed rotations and polish the pottery, and produced dust of polishing, powder are given by dust collector and are absorbed, collect, through setting up dust collector, have reduced and have produced dust when the polishing, the powder is absorbed by the human body, has promoted the security.

As an implementation mode of the invention, the dust removing device comprises a dust removing cover 8 fixedly arranged at one end of the gun body 1 close to the small gun handle 5, one end of the dust removing cover 8 far away from the gun body 1 is fixedly connected with a brush ring 9, and the lower end of the outer surface of the dust removing cover 8 is fixedly connected with a driving and collecting device.

During the use, the workman is when the polishing, brush ring 9 contacts pottery earlier, because the brush is soft material, can not scrape colored pottery, can not cause the hindrance when polishing wheel 7 removes, most dust that splashes when brush ring 9 is the polishing, the powder is given blockking, at this moment, drive collection device is the dust again, the powder absorbs, through setting up brush ring 9, make most dust, the powder can't fly away, rethread drive collection device absorbs, the human body has further been reduced and has been absorbed the dust, the probability of powder, the security has been improved.

As an embodiment of the invention, the driving and collecting device comprises a collecting box 10 fixedly connected to the lower end of a gun body 1 and close to one end of a small gun handle 5, a gate is arranged at the lower end of the collecting box 10, a collecting pipe 11 is fixedly connected to the outer side of the collecting box 10, the other end of the collecting pipe 11 is fixedly connected with a dust hood 8, a protecting box 16 is fixedly installed in the collecting box 10, a driving and steering structure is installed in the protecting box 16, the driving and steering structure penetrates through the protecting box 16 to be rotatably installed with an air suction fan 12, and the air suction fan 12 is connected with a driving shaft 3 through the driving and steering structure.

During the use, drive shaft 3 turns to the structure through the drive and drives 12 counter-rotation of suction fan and produce suction, dust in the dust excluding hood 8, the powder passes through collecting pipe 11 and absorbs in collecting box 10, it reaches the certain degree to be the dust when collecting box 10 inside, open the gate, the dust in collecting box 10 is cleared up, the dust, the powder is absorbed behind collecting box 10, block outside by protection box 16, prevent that the drive from turning to the structure adhesion dust, turn to the structure through setting up the drive, make need not to add the power supply in addition just can the dust, the powder absorbs in collecting box 10 from the dust excluding hood 8, the cost is reduced.

As an embodiment of the invention, the driving and steering structure comprises a first gear 13 sleeved on the driving shaft 3, a rotating rod 14 is rotatably installed on the inner wall of the collecting box 10, a second gear 15 is fixedly installed on the rotating rod 14, the first gear 13 and the second gear 15 are connected through a chain, and the suction fan 12 is fixedly connected with the rotating rod 14.

During the use, motor 2 rotates, drive shaft 3 and rotate, and then drive gear one 13 and rotate, through chain drive, make two 15 rotations of gear, two 15 drive dwang 14 of gear rotate, suction fan 12 and dwang 14 fixed connection again, and then drive suction fan 12 and rotate, through collecting pipe 11 dust, the powder absorbs and gets into collection box 10, through setting up gear one 13, two 15 and dwang 14 mutually support of gear, make suction fan 12 rotatory under drive shaft 3's effect, reach the suction dust, the purpose of powder, and the cost is reduced.

As an implementation mode of the invention, a storage tank 18 is arranged inside a gun body 1, a liquid inlet pipe 19 is fixedly connected to the upper end of the surface of the gun body 1, the liquid inlet pipe 19 is fixedly connected with the storage tank 18, a micro water pump 20 is arranged inside the gun body 1, the micro water pump 20 is connected with the storage tank 18 through a pipeline, a liquid outlet pipe 21 is fixedly connected to the micro water pump 20, the liquid outlet pipe 21 penetrates through the gun body 1 and is fixedly connected with a dust hood 8, a nozzle 22 matched with the liquid outlet pipe 21 is arranged inside the dust hood 8, an electromagnetic valve 23 is arranged at the joint of the liquid outlet pipe 21 and the dust hood 8, a first button 24 is fixedly arranged on a big gun handle 4, the first button 24 is electrically connected with the electromagnetic valve 23, a second button 25 is fixedly arranged on a small gun handle 5, and the second button 25 is electrically connected with the micro water pump 20.

Before polishing, pour into holding vessel 18 from feed liquor pipe 19 with the polishing solution in, during polishing, when needing to spray the polishing solution, press button two 25, make miniature pump 20 start, draw polishing solution into drain pipe 21, press button one 24 again, solenoid valve 23 is opened, the polishing solution passes through nozzle 22 blowout from drain pipe 21, when not needing to spray the polishing solution, loosen button one 24, solenoid valve 23 closes, the polishing solution stops the blowout, loosen button two 25, miniature pump 20 stops, through setting up miniature pump 20 and holding vessel 18, make the workman can spray the polishing solution in the polishing, need not to remove polishing wheel 7 and spout the polishing solution again, efficiency has been promoted.

In one embodiment of the present invention, the dust cover 8 is a transparent dust cover.

During the use, be transparent dust excluding hood 8 through setting up dust excluding hood 8 for the workman can see the general condition of polishing position clearly, and the workman of also being convenient for looks for the polishing position, has avoided round trip movement polishing wheel 7, has further promoted efficiency nature.

As an embodiment of the invention, a reduction box 26 is fixedly arranged at the joint of the dust hood 8 and the driving shaft 3, a cleaning brush 27 matched with the inner wall of the dust hood 8 is fixedly connected to the low-speed output end of the reduction box 26, and the radial cross-sectional shapes of the driving shaft 3 and the output end of the reduction box 26 are concentric circles.

During the use, motor 2 during operation, drive shaft 3 rotates, through the speed reduction of reducing gear box 26, the output of reducing gear box 26 can rotate at a speed reduction, and then drive fixed connection and rotate at the cleaning brush 27 on the output, through setting up reducing gear box 26 and the cooperation of cleaning brush 27, make under the very fast condition of 2 rotational speeds of motor, cleaning brush 27 can be rotatory with a comparatively normal speed, in the polishing, after adding the polishing solution, the dust that flies apart can the adhesion on dust excluding hood 8, lead to the workman not to see the condition of ceramic polishing clearly, through setting up cleaning brush 27, make the adhesion obtain the clearance on dust excluding hood 8, and then the workman can see the 8 inside conditions of dust excluding hood clearly, and the efficiency is improved.

As an embodiment of the invention, the small gun handle 5 is movably provided with a second trigger 28, the second trigger 28 is electrically connected with the motor 2, and the first trigger 6 and the second trigger 28 can be operated only by pressing down the motor 2 at the same time.

During the use, the workman probably has the condition of one-hand operation when the polishing, has touched the trigger by mistake, just can work through setting up trigger 6 and trigger two 28 and pressing motor 2 simultaneously, has avoided workman's one-hand operation in violation of rules and regulations, trigger mistake to touch, leads to the dangerous condition of aureola 7 fish tail workman, and then has promoted the security.

In one embodiment of the present invention, a precision filter 29 is disposed at the connection between the protection box 16 and the suction fan 12.

During the use, when aspiration fan 12 rotates, absorptive dust, powder fly apart in collecting box 10, though there is protection box 16, but aspiration fan 12 has the clearance when rotating, through setting up accurate filter screen 29 for when aspiration fan 12 rotates, inside dust, powder can not get into protection box 16, have avoided dust, powder to get into the inside normal operation that leads to of protection box 16, and then have improved stability.

In one embodiment of the present invention, the drive shaft 3 is fixedly connected with the universal connecting block 17 through the reduction box 26 and the polishing wheel 7.

During the use, the workman is when polishing, and normal condition is perpendicular and polishing face polishing, and when polishing the relative polishing wheel 7 slope of face, through setting up universal connection block 17, when polishing the relative ceramic polishing face that polishing wheel 7 slopes some, universal connection block 17 can give certain inclination, lets the workman hold the rifle body 1 perpendicularly relative to polishing the face, and polishing wheel 7 inclines some relatively, is similar to electric shaver's rotatory tool bit for the more relaxed polishing of workman.

The working principle is as follows: when the polishing machine is used, firstly, a worker takes up the gun body 1, holds the large gun handle 4 with one hand and holds the small gun handle 5 with the other hand, the polishing wheel 7 is aligned with ceramic to be polished, simultaneously presses the first trigger 6 and the second trigger 28, the motor 2 rotates, the driving shaft 3 rotates to drive the polishing wheel 7 to rotate, during polishing, the brush ring 9 blocks most of dust and powder splashed during polishing, the suction fan 12 rotates to suck the dust and the powder in the dust hood 8 into the collecting box 10 through the collecting pipe 11, when polishing liquid needs to be sprayed, the second button 25 is pressed to start the micro-water pump 20, the polishing liquid is sucked into the liquid outlet pipe 21, the first button 24 is pressed, the electromagnetic valve 23 is opened, the polishing liquid is sprayed out from the liquid outlet pipe 21 through the nozzle 22, when the polishing liquid does not need to be sprayed, the first button 24 is released, the electromagnetic valve 23 is closed, the polishing liquid stops being sprayed out, and the second button 25 is pressed, the second button 25 pops up, the miniature water pump 20 stops, after polishing liquid is added, scattered dust can be adhered to the dust hood 8, the dust adhered to the dust hood 8 is cleaned through the cleaning brush 27, after polishing is finished, the first trigger 6 and the second trigger 28 are loosened, the gate is opened, and dust and powder collected in the collection box 10 are treated.

Claims

1. A special ceramic article polishing system comprising:

the gun comprises a gun body (1), wherein a large gun handle (4) is fixedly connected to the lower end of the gun body (1), a small gun handle (5) is fixedly installed at one end, far away from the large gun handle (4), of the lower end of the gun body (1), and a first trigger (6) is movably installed on each large gun handle (4);

the motor (2) is fixedly connected to one end, close to the large gun handle (4), of the gun body (1), and the trigger I (6) is electrically connected with the motor (2);

the polishing gun comprises a driving shaft (3), wherein the driving shaft (3) is rotatably arranged in the middle of a gun body (1), the input end of the driving shaft (3) is fixedly connected with a motor (2), and the output end of the driving shaft (3) is fixedly provided with a polishing wheel (7);

it is characterized by also comprising:

and one end of the gun body (1) close to the small gun handle (5) is fixedly connected with the dust removal device.

2. A special ceramic polishing system as claimed in claim 1, wherein: dust collector includes dust excluding hood (8) that fixed mounting is close to little stock (5) one end at the rifle body (1), dust excluding hood (8) are kept away from rifle body (1) one end fixed connection and are had brush ring (9), dust excluding hood (8) surface lower extreme fixedly connected with drive collection device.

3. A special ceramic polishing system as claimed in claim 2, wherein: drive collection device includes that fixed connection is close to collection box (10) of little stock (5) one end at rifle body (1) lower extreme, it is equipped with the gate to collect box (10) lower extreme, collect box (10) outside fixedly connected with collecting pipe (11), and collecting pipe (11) other end and dust excluding hood (8) fixed connection, it has protection box (16) to collect box (10) internal fixed mounting, protection box (16) internally mounted has the drive to turn to the structure, the drive turns to the structure and passes protection box (16) and rotates and install aspiration fan (12), aspiration fan (12) turn to the structure through the drive and are connected with drive shaft (3).

4. A special ceramic polishing system as claimed in claim 1, wherein: the drive turns to the structure and establishes gear one (13) on drive shaft (3) including the cover, it installs dwang (14) to rotate on box (10) inner wall to collect, fixed mounting has gear two (15) on dwang (14), gear one (13) and gear two (15) pass through the chain and are connected, aspiration fan (12) and dwang (14) fixed connection.

5. A special ceramic polishing system as claimed in claim 1, wherein: the improved multifunctional gun is characterized in that a storage tank (18) is arranged in the gun body (1), a liquid inlet pipe (19) is fixedly connected to the upper end of the surface of the gun body (1), the liquid inlet pipe (19) is fixedly connected with the storage tank (18), a miniature water pump (20) is arranged in the gun body (1), the miniature water pump (20) is connected with the storage tank (18) through a pipeline, a liquid outlet pipe (21) is fixedly connected onto the miniature water pump (20), the liquid outlet pipe (21) penetrates through the gun body (1) and is fixedly connected with a dust hood (8), a nozzle (22) matched with the liquid outlet pipe (21) is arranged in the dust hood (8), an electromagnetic valve (23) is arranged at the joint of the liquid outlet pipe (21) and the dust hood (8), a first button (24) is fixedly arranged on the large gun handle (4), the first button (24) is electrically connected with the electromagnetic valve (23), a second button (25) is fixedly arranged on the small gun handle (5), the second button (25) is electrically connected with the micro water pump (20).

6. A special ceramic polishing system as claimed in claim 2, wherein: the dust hood (8) is a transparent dust hood.

7. A special ceramic polishing system as claimed in claim 5, wherein: a reduction gearbox (26) is fixedly mounted at the joint of the dust hood (8) and the driving shaft (3), a cleaning brush (27) matched with the inner wall of the dust hood (8) is fixedly connected to the low-speed output end of the reduction gearbox (26), and the radial cross-sectional shapes of the output ends of the driving shaft (3) and the reduction gearbox (26) are concentric circles.

8. A special ceramic polishing system as claimed in claim 1, wherein: the utility model discloses a trigger (2) is just can work, but the last movable mounting of small gun handle (5) has trigger two (28), trigger two (28) and motor (2) electric connection, and trigger one (6) and trigger two (28) press motor (2) simultaneously.

9. A special ceramic polishing system as claimed in claim 3, wherein: and a precise filter screen (29) is arranged at the joint of the protection box (16) and the suction fan (12).

10. A special ceramic polishing system as claimed in claim 1, wherein: the driving shaft (3) penetrates through the reduction gearbox (26) and the polishing wheel (7) and is fixedly connected with a universal connecting block (17) together.