CN114834074A - Die cutting process and production line for double-sided adhesive tape composite product - Google Patents
Die cutting process and production line for double-sided adhesive tape composite product Download PDFInfo
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- CN114834074A CN114834074A CN202210262114.8A CN202210262114A CN114834074A CN 114834074 A CN114834074 A CN 114834074A CN 202210262114 A CN202210262114 A CN 202210262114A CN 114834074 A CN114834074 A CN 114834074A
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- film
- double
- adhesive tape
- sided adhesive
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- 239000002390 adhesive tape Substances 0.000 title claims abstract description 144
- 239000002131 composite material Substances 0.000 title claims abstract description 96
- 238000005520 cutting process Methods 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000011265 semifinished product Substances 0.000 claims abstract description 112
- 239000000047 product Substances 0.000 claims abstract description 91
- 238000013329 compounding Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000010030 laminating Methods 0.000 claims description 77
- 238000004804 winding Methods 0.000 claims description 31
- 239000000853 adhesive Substances 0.000 claims description 27
- 230000001070 adhesive effect Effects 0.000 claims description 27
- 239000002313 adhesive film Substances 0.000 claims description 21
- 239000011148 porous material Substances 0.000 claims description 5
- 239000011799 hole material Substances 0.000 abstract description 65
- 238000000034 method Methods 0.000 description 9
- 239000012528 membrane Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 210000004877 mucosa Anatomy 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000013067 intermediate product Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adhesive Tapes (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a die cutting process for a double-sided adhesive tape composite product and also discloses a double-sided adhesive tape composite product production line capable of realizing the die cutting process for the double-sided adhesive tape composite product. The die cutting process of the double-sided adhesive tape composite product comprises the following steps: sequentially compounding the first film, the second film and the double-sided adhesive tape to form a third semi-finished product; die-cutting the third semi-finished product to form a first structure on the double-sided adhesive tape; collecting the second film and the rim charge of the double-sided adhesive tape; attaching the first release surface to one surface of the fifth semi-finished product, which is exposed out of the first structure, and removing the rim charge after die cutting the first release surface to form a second structure; attaching a first low-viscosity film to one side of the second structure, and removing the first film; and attaching the surface exposed out of the first structure to the second release surface to form a first composite product. The die cutting process of the double-sided adhesive tape composite product can more easily separate the edge material of the double-sided adhesive tape and the hole material of the double-sided adhesive tape, improve the yield of the double-sided adhesive tape product after die cutting, and is convenient for tearing when the double-sided adhesive tape is used by a client.
Description
Technical Field
The invention relates to the field of die cutting, in particular to a die cutting process and a production line of a double-sided adhesive tape composite product.
Background
In the related art, in the process of die-cutting the double-sided adhesive tape composite product, the first release surface is usually die-cut first, so as to form hole material and rim charge of the first release surface, then the double-sided adhesive tape is pasted on the die-cut first release surface, then, die cutting the sixth release surface and the double-sided adhesive tape after the sixth release surface is covered on the double-sided adhesive tape, so that a hole material and an edge material of the double-sided adhesive tape are formed on the double-sided adhesive tape, the hole material of the double-sided adhesive tape corresponds to the hole material of the first release surface and is smaller than the hole material of the first release surface in size, when discharging waste, the rim charge of the first separating surface, the rim charge of the double-sided adhesive tape and the rim charge of the sixth separating surface, and separating the first release surface hole material, the double-sided adhesive tape hole material and the sixth release surface hole material, then discharging the sixth release surface hole material, attaching the second release surface to the surface exposed out of the double-sided adhesive tape hole material, and finally forming the double-sided adhesive tape composite product with the first release surface hole material and the second release surface on two sides.
However, in the processing process, when the double-sided adhesive tape is cut, a knife mark falls on the hole material of the first release surface, so that the adhesive material of the double-sided adhesive tape falls into the knife mark of the first release surface, which causes inconvenience in tearing the double-sided adhesive tape when the client is used; meanwhile, the hole material and the rim charge of the double faced adhesive tape are very easy to be pulled and deformed during waste discharge, so that the yield of the double faced adhesive tape composite product is reduced.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the die cutting process for the double-sided adhesive tape composite product provided by the invention can be used for separating the edge material of the double-sided adhesive tape and the hole material of the double-sided adhesive tape more easily, improving the yield of the double-sided adhesive tape product after die cutting and facilitating the tearing of a client when the double-sided adhesive tape is used.
The die cutting process of the double-sided adhesive tape composite product according to the embodiment of the first aspect of the invention comprises the following steps: sequentially compounding the first film, the second film and the double-sided adhesive tape to form a third semi-finished product; at least one of the first film and the second film is a low-viscosity film so that the first film and the second film can be bonded with each other, a through hole is formed in the second film, and the double-sided adhesive tape is bonded with the first film through the through hole; die-cutting the double-sided adhesive tape in the third semi-finished product to form a fourth semi-finished product, so that the double-sided adhesive tape is provided with a first structure, and the first structure is positioned in the area of the double-sided adhesive tape corresponding to the through hole; collecting the second film to take off the rim charge of the double-sided adhesive tape to form a fifth semi-finished product; attaching the first release surface to one surface of the fifth semi-finished product, which is exposed out of the first structure, and removing the rim charge of the first release surface after die cutting the first release surface to form a sixth semi-finished product, so that the first release surface forms a second structure; the second structure corresponds to the first structure and is larger than the first structure in size; attaching the first low-viscosity film to one surface of the sixth semi-finished product, which is covered with the second structure, and removing the first film to form a seventh semi-finished product; and attaching the surface of the seventh semi-finished product, which is exposed out of the first structure, to the second release surface to form a first composite product.
The die cutting process of the double-sided adhesive tape composite product disclosed by the embodiment of the invention at least has the following beneficial effects: through compounding the second membrane of taking the through-hole and double faced adhesive tape in proper order on first membrane, can make partly direct subsides of double faced adhesive tape cover on the second membrane, the another part of double faced adhesive tape covers on first membrane through the through-hole subsides, and at this moment, the cross cutting double faced adhesive tape forms the first structure that corresponds the through-hole, also is the hole material of double faced adhesive tape, relatively, also is formed with the rim charge of double faced adhesive tape. At this time, when the rim charge of the double-sided adhesive is taken away through the second film, at least one of the first film and the second film is a low-viscosity film, the rim charge of the double-sided adhesive can be adhered to the second film, or the hole charge of the double-sided adhesive can be adhered to the first film, so that the rim charge of the double-sided adhesive and the hole charge of the double-sided adhesive can be easily separated to form a fifth semi-finished product, the pulling deformation is reduced, and the yield of the double-sided adhesive product after die cutting is improved; and then, attaching the first release surface to one surface of the fifth semi-finished product, which is exposed out of the first structure, die-cutting the first release surface to form a second structure corresponding to the first structure, discharging the rim charge of the first release film to form a sixth semi-finished product, then attaching the first low-viscosity film to one surface of the sixth semi-finished product, which is exposed out of the second structure, removing the first film, and attaching the second release surface, so that a composite product of the first release surface and the second release surface, which are respectively covered on two sides of the hole material of the double-sided adhesive is formed.
According to some embodiments of the invention, the method for forming a third semi-finished product by sequentially laminating a first film, a second film and a double-sided adhesive tape comprises the following steps: die cutting the second film so that the second film is formed with a through hole; compounding one surface of the second film subjected to die cutting with the first film; and compounding the other side of the second film subjected to die cutting with a double-sided adhesive tape.
According to some embodiments of the invention, die cutting the second film such that the second film is provided with the through-holes comprises the steps of: after compounding the second film and the second low-adhesive film, die-cutting the second film to form a first semi-finished product; and collecting the second low-viscosity film to take away the pore material of the second film, so as to form the second film with through holes.
According to some embodiments of the present invention, the step of laminating the other side of the die-cut second film with the double-sided adhesive tape comprises the steps of: stripping one release surface of the double-sided adhesive tape with the release surface to form a third semi-finished double-sided adhesive tape; compounding one surface of the die-cut second film, which is far away from the first film, with one surface of the third double-sided adhesive tape semi-finished product, which is exposed out of the double-sided adhesive tape to form a second semi-finished product; and stripping the other release surface of the second semi-finished product to form a third semi-finished product.
According to some embodiments of the invention, further comprising the steps of: compounding the side, exposed out of the double-sided adhesive tape, of the double-sided adhesive tape with the original factory film with the third release surface to form a first double-sided adhesive tape semi-finished product; stripping the original factory film of the first double-sided adhesive semi-finished product to form a second double-sided adhesive semi-finished product; and compounding the surface of the second double-sided adhesive semi-finished product, which is exposed out of the double-sided adhesive, with the fourth release surface to form the double-sided adhesive with the release surface.
According to some embodiments of the invention, further comprising the steps of: and removing the first low-viscosity film in the first composite product to form a fourth composite product.
According to some embodiments of the invention, wherein removing the first low-profile film from the first composite comprises: attaching the surface of the first composite product, which is covered with the second release surface, to a third low-adhesive film; removing the first low-viscosity film to form a second composite product; die cutting the second composite product to form a third composite product, so that a third structure is formed on the second release surface; the third structure corresponds to the first structure and is larger than the first structure in size; and collecting the third low-adhesive film to take off the rim charge of the second release surface to form a fourth composite product.
According to some embodiments of the invention, further comprising the steps of: and compounding one surface of the fourth composite product, which is covered with the third structure, with the fifth release surface to form a finished product.
According to some embodiments of the present invention, the first release surface and the second release surface are both made of release films, and the fifth release surface is made of release paper.
The double-sided adhesive tape composite product production line comprises a first laminating machine, a second laminating machine, a first die cutting machine, a third laminating machine, a second die cutting machine, a fourth laminating machine and a fifth laminating machine which are sequentially arranged along the production line, wherein the first laminating machine is used for laminating a second film with a through hole on a first film, the second laminating machine is used for laminating a double-sided adhesive tape on the other surface of the second film to form a third semi-finished product, the first die cutting machine is used for die cutting the double-sided adhesive tape in the third semi-finished product to form a fourth semi-finished product and enabling the double-sided adhesive tape to form a first structure, the first structure is positioned in an area of the double-sided adhesive tape corresponding to the through hole, a first winding machine is arranged on one side of the first die cutting machine and used for winding a second film in the fourth semi-finished product and an edge material of the double-sided adhesive tape to form a fifth semi-finished product, the third laminating machine is used for laminating a first release surface on the fifth semi-finished product, the second die cutting machine is used for die cutting the first release surface to form a second structure, the second structure corresponds to the first structure and is larger than the first structure in size, a second winding machine is arranged on one side of the second die cutting machine and used for winding the rim charge of the first release surface to form a sixth semi-finished product, the fourth laminating machine is used for laminating the first low-viscosity film on the surface, covered with the second structure, of the sixth semi-finished product, a third winding machine is arranged on one side of the fourth laminating machine and used for winding the first film to form a seventh semi-finished product, and the fifth laminating machine is used for laminating the surface, exposed out of the first structure, of the seventh semi-finished product on the second release surface to form a first composite product.
The double-sided adhesive tape composite product production line provided by the embodiment of the invention at least has the following beneficial effects: through the sequentially arranged first laminating machine, second laminating machine, first die cutting machine, third laminating machine, second die cutting machine, fourth laminating machine, fifth laminating machine, first winding machine, second winding machine and third winding machine, the processing process from the first film, the second film and the double-faced adhesive tape to the first composite product is realized, the first film with the tool marks is discharged, and the problem that the client is difficult to tear when the client uses the first composite product is solved; and the defective products of pulling deformation caused by the separation process of the double-sided adhesive hole material and the rim charge in the processing process are also reduced.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The invention is further described with reference to the following figures and examples, in which:
FIG. 1 is a flow chart illustrating the processing from a third semi-finished product to a first composite product according to an embodiment of the present invention;
FIG. 2 is a flow chart of forming a third semi-finished product in an embodiment of the present invention;
FIG. 3 is a flow chart of an embodiment of the present invention for die cutting a second film to form a second film with through holes;
FIG. 4 is a flow chart illustrating the lamination of the other side of the die cut second film with double sided adhesive in accordance with an embodiment of the present invention;
FIG. 5 is a flow chart illustrating a process for forming a double-sided adhesive tape with a release surface according to an embodiment of the present invention;
FIG. 6 is a flow chart of the removal of the first low-profile mucosa from the first composite article according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a first semi-finished product according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a second semi-finished product in an embodiment of the present invention;
FIG. 9 is a schematic structural view of a third semi-finished product according to an embodiment of the present invention;
FIG. 10 is a schematic structural view of a fourth intermediate product according to an embodiment of the present invention;
FIG. 11 is a schematic structural diagram of a fifth semi-finished product in an embodiment of the present invention;
FIG. 12 is a schematic structural view of a sixth intermediate product according to an embodiment of the present invention;
FIG. 13 is a schematic structural view of a seventh semi-finished product in accordance with an embodiment of the present invention;
FIG. 14 is a schematic structural view of a first composite article according to an embodiment of the present invention;
FIG. 15 is a schematic structural view of a second composite article according to an embodiment of the present invention;
FIG. 16 is a schematic structural view of a third composite article according to an embodiment of the present invention;
FIG. 17 is a schematic structural view of a fourth composite article according to an embodiment of the present invention;
FIG. 18 is a schematic structural diagram of a finished product in an embodiment of the present invention;
FIG. 19 is a through-hole shape of a second film in an embodiment of the present invention;
FIG. 20 is a top view of a first structure in an embodiment of the invention;
FIG. 21 is a top view of a second structure in an embodiment of the present invention;
fig. 22 shows a double-sided adhesive tape composite product production line according to an embodiment of the present invention.
Reference numerals:
100. a first film; 200. a second film; 210. a through hole; 220. a pore material of the second membrane; 230. a rim charge of the second film; 300. double-sided adhesive tape; 310. a first structure; 320. the edge material of the double-sided adhesive tape; 410. a second structure; 500. a first low mucosa; 600. a second release surface; 610. a third structure; 700. a second, low mucosa; 900. a fourth release surface; 1000. a third, low mucosa; 1100. a fifth release surface; 1200. a first laminating machine; 1300. a second laminating machine; 1400. a first die cutting machine; 1500. a third laminator; 1600. a second die cutting machine; 1700. a fourth laminating machine; 1800. a fifth laminating machine; 1900. a first winder; 2000. a second winder; 2100. a third winder; 2200. a fourth winder; 2300. a third die cutting machine; 2400. a sixth laminating machine; 2500. a fifth winder; 2600. a sixth winder; 2700. a seventh winder; 2800. a seventh laminating machine; 2900. a fourth die cutting machine; 3000. an eighth laminating machine; 3100. an eighth winder; 3200. and a ninth winder.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality is one or more, the meaning of a plurality is two or more, and the above, below, exceeding, etc. are understood as excluding the present numbers, and the above, below, within, etc. are understood as including the present numbers. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
In the description of the present invention, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
A die-cutting process of a double-sided tape composite product and a production line thereof according to an embodiment of the present invention will be described with reference to fig. 1 to 22.
As shown in fig. 1 to 21, the die cutting process for a double-sided adhesive tape composite product according to the embodiment of the first aspect of the present invention includes the following steps:
s100: sequentially compounding the first film 100, the second film 200 and the double-sided adhesive tape 300 to form a third semi-finished product; at least one of the first film 100 and the second film 200 is a low-adhesive film so that the first film 100 and the second film 200 can be adhered to each other, a through hole 210 is formed on the second film 200, and the double-sided tape 300 is adhered to the first film 100 through the through hole 210;
s200: die-cutting the double-sided adhesive tape 300 in the third semi-finished product to form a fourth semi-finished product, so that the double-sided adhesive tape 300 is formed with a first structure 310, and the first structure 310 is located in the area of the double-sided adhesive tape 300 corresponding to the through hole 210;
s300: the second film 200 is collected to take away the rim charge of the double-sided adhesive tape 300, so as to form a fifth semi-finished product;
referring to fig. 1, 9 to 11, 19 and 20, by sequentially laminating the second film 200 with the through hole 210 and the double-sided tape 300 on the first film 100, a portion of the double-sided tape 300 can be directly attached to the second film 200, and another portion of the double-sided tape 300 is attached to the first film 100 through the through hole 210, at this time, the die-cut double-sided tape 300 forms a first structure 310 corresponding to the through hole 210, that is, a hole material of the double-sided tape 300, and oppositely, an edge material of the double-sided tape 300 is also formed. At this time, when the rim charge of the double-sided tape 300 is taken away through the second film 200, at least one of the first film 100 and the second film 200 is a low-adhesive film, the rim charge of the double-sided tape 300 can be adhered to the second film 200, or the hole charge of the double-sided tape 300 can be adhered to the first film 100, so that the rim charge of the double-sided tape 300 and the hole charge of the double-sided tape 300 can be easily separated to form a fifth semi-finished product, the pulling deformation is reduced, and the yield of the double-sided tape 300 product after die cutting is improved.
At least one of the first film 100 and the second film 200 is a low-viscosity film, and the other film may be a release film, a raw film, a composite film, a low-viscosity film, or the like, which can be used to attach the double-sided tape 300.
It should be understood that when die-cutting the third semi-finished double-sided adhesive tape 300, the first structure 310 is located in the area of the double-sided adhesive tape 300 corresponding to the through hole 210, and one is that die-cutting can be performed along the edge of the through hole 210 of the second film 200, so that the first structure 310 and the through hole 210 completely correspond, and the size of the first structure 310 is the same as that of the through hole 210; alternatively, the double-sided adhesive tape 300 may be die-cut inside the area corresponding to the through hole 210, so that the size of the first structure 310 is smaller than that of the through hole 210. The size of the first structure 310 in the embodiment of the present application is smaller than that of the through-hole 210.
S400: attaching the first release surface to one surface of the fifth semi-finished product, which is exposed out of the first structure 310, and removing the rim charge of the first release surface after die cutting the first release surface to form a sixth semi-finished product, so that the first release surface forms a second structure 410; wherein the second structure 410 corresponds to the first structure 310 and is larger than the first structure 310;
s500: attaching the first low-adhesive film 500 to the surface of the sixth semi-finished product, which is covered with the second structure 410, and removing the first film 100 to form a seventh semi-finished product;
s600: and attaching the surface of the seventh semi-finished product, which is exposed out of the first structure 310, to the second release surface 600 to form a first composite product.
Referring to fig. 1, 11 to 14 and 21, a first release surface is attached to one side of the fifth semi-finished product exposing the first structure 310, a first release surface is die-cut to form a second structure 410 corresponding to the first structure 310, a rim charge of the first release film is discharged to form a sixth semi-finished product, then a first low-adhesive film 500 is attached to one side of the sixth semi-finished product exposing the second structure 410, the first film 100 is removed and then attached to the second release surface 600, so that a first composite product formed by the first release surface rim charge and the second release surface 600 respectively covering two sides of the rim charge of the double-sided tape 300 is formed, since a knife mark generated by die-cutting the double-sided tape 300 is dropped on the first film 100, the first film 100 is discharged during the production process, and no knife mark is generated on the first release surface rim charge and the second release surface 600, thereby facilitating the tearing when the double-sided tape 300 is used by a client.
Specifically, since the first release surface is die-cut to form the second structure 410, the second structure 410 is larger than the first structure 310, and thus a knife mark at the time of die-cutting may fall on the first film 100, thereby preventing a knife mark on the second structure 410 from being generated, which may cause an overflow of glue.
The first low-adhesive film 500 plays a role of a transfer film, and is used for conveniently removing the first film 100 in the coiled material after bearing the second structure 410 and the first structure 310, so that the surface of the seventh semi-finished product, which is exposed out of the first structure 310, is conveniently attached to the second release surface 600, and finally the first composite product is formed.
Referring to fig. 2, step S100 further includes the following steps:
s110: die cutting the second film 200 such that the second film 200 is formed with the through-hole 210;
s120: compounding one side of the die-cut second film 200 with the first film 100;
s130: and compounding the other side of the die-cut second film 200 with the double-sided adhesive tape 300.
It can be understood that the second film 200 is die-cut to generate the through hole 210, the die-cut second film 200 is attached to the first film 100, since at least one of the second film 200 and the first film 100 is a low-viscosity film, the first film 100 and the second film 200 can be adhered to each other, and then the double-sided tape 300 is laminated on the other side of the second film 200, so that a part of the double-sided tape 300 is attached to the second film 200, and another part of the double-sided tape 300 can be attached to the first film 100 through the through hole 210, and finally the third semi-finished product is formed.
It should be understood that the materials in the present application are all rolls of material, and thus the first film 100, the second film 200 with the through holes 210, and the double-sided adhesive tape 300 are combined in this order, and if the double-sided adhesive tape 300 of the roll of material and the second film 200 with the through holes 210 of the roll of material are combined first, the double-sided adhesive tape 300 is easily adhered to the double-sided adhesive tape 300 of the next layer through the through holes 210; however, regardless of the specification of the roll, it is conceivable to attach the double-sided tape 300 and the second film 200 having the through-holes 210, and then attach the other surface of the second film 200 to the first film 100.
Referring to fig. 3 and 7, step S110 further includes the following steps:
s111: after the second film 200 and the second low-adhesive film 700 are compounded, die-cutting the second film 200 to form a first semi-finished product;
s112: the second low adhesive film 700 is collected to take away the pore material of the second film 200, forming the second film 200 with the through-hole 210.
It is understood that the second film 200 is die-cut after the second film 200 is attached to the second low-adhesive film 700 so as to take the pore material of the second film 200 through the second low-adhesive film 700, and finally the second film 200 with the through-hole 210 is obtained.
Referring to fig. 4, 8 and 9, the step S130 further includes the following steps:
s131: peeling off one release surface of the double-sided adhesive tape 300 with the release surface to form a third semi-finished double-sided adhesive tape 300;
s132: compounding one surface of the die-cut second film 200, which is far away from the first film 100, with one surface of the third double-sided adhesive tape 300 semi-finished product, which is exposed out of the double-sided adhesive tape 300, so as to form a second semi-finished product;
s133: and stripping the other release surface of the second semi-finished product to form a third semi-finished product.
It can be understood that one side of the double-sided adhesive tape 300 with the release surface is peeled off, and then the double-sided adhesive tape is attached to the inner side of the second film 200 with the through hole 210, which is away from the first film 100, to form a second semi-finished product, and then the other side of the second semi-finished product is peeled off to form a third semi-finished product.
Referring to fig. 5, the following steps are also included:
s1311: compounding the side, exposed out of the double-sided adhesive tape 300, of the double-sided adhesive tape 300 with the original factory membrane with the third release surface to form a first double-sided adhesive tape 300 semi-finished product;
s1312: stripping the original factory film of the first double-sided adhesive 300 semi-finished product to form a second double-sided adhesive 300 semi-finished product;
s1313: and compounding the surface of the second semi-finished product of the double-sided adhesive 300 exposed out of the double-sided adhesive 300 with the fourth release surface 900 to form the double-sided adhesive 300 with the release surface.
It can be understood that, the release force of the original factory film of the double-sided adhesive tape 300 with the single-sided original factory film is generally large, and if the double-sided adhesive tape 300 with the original factory film is directly attached to the side of the second film 200 away from the first film 100, the double-sided adhesive tape 300 is not conveniently separated from the double-sided adhesive tape 300 when the original factory film is peeled off, so that the double-sided adhesive tape 300 with the original factory film is firstly processed separately to form the double-sided adhesive tape 300 with the release surface, and the release surface on both sides of the double-sided adhesive tape 300 has a smaller release force, so as to facilitate peeling when the double-sided adhesive tape 300 composite product is processed. The method comprises the following steps: the double-sided adhesive tape 300 with the original factory film is firstly compounded with the third release surface, then the original factory film is peeled off, and the fourth release surface 900 is attached to the surface of the double-sided adhesive tape 300, which is far away from the third release surface, so that the double-sided adhesive tape 300 with the double-sided release surface is formed.
Referring to fig. 6, 14-17, the following steps are also included:
s700: the first low-adhesive film 500 in the first composite article is removed to form a fourth composite article.
It will be appreciated that the first composite product is removed from the first low adhesive film 500 to form a composite product having the first structure 310 covered on both sides with the second structure 410 and the second release film, i.e., a fourth composite product.
Referring to fig. 6, 14 to 17, step S700 further includes the following steps:
s710: attaching the side of the first composite article, which is covered with the second release surface 600, to a third low-viscosity film 1000;
s720: removing the first low-adhesive film 500 to form a second composite product;
s730: die cutting the second composite article to form a third composite article such that the second release surface 600 is formed with a third structure 610; wherein the third structure 610 corresponds to the first structure 310 and is larger than the first structure 310;
s740: the third low tack film 1000 is collected to carry away scrap from the second release surface 600 to form a fourth composite article.
It is understood that the first composite product is first coated with the second release surface 600 and then is attached to the third low-tack film 1000, so as to remove the first low-tack film 500, after the first low-tack film 500 is removed, the second release surface 600 of the second composite product is die-cut using the third low-tack film 1000 as a base to form the third structure 610, and then the third low-tack film 1000 is rolled to remove the rim charge of the second release surface 600, so as to form the fourth composite product. The third structure 610 corresponds to the first structure 310 and is larger than the first structure 310.
It should be understood that the third structure 610 in this embodiment is larger in size than not only the first structure 310, but also the second structure 410, so that the second structure 410 is peeled off from the third structure 610 together with the first structure 310 in use; likewise, the third structure 610 may be sized smaller than the second structure 410 but larger than the first structure 310 to facilitate peeling the third structure 610 together with the first structure 310 from the second structure 410.
Specifically, the third structure 610 in this embodiment is a web material that is cut off the edge of the second release surface 600.
Referring to fig. 18, the following steps are also included:
s800: and compounding one surface of the fourth composite product, which is covered on the third structure 610, with the fifth release surface 1100 to form a finished product.
It is understood that the fourth composite product is laminated on one side of the third structure 610 and the fifth release surface 1100, and finally a finished product is formed. It should be understood that in the present embodiment, the second structure 410 is slightly larger than the first structure 310, the third structure 610 is a roll material larger than the second structure 410, in order to prevent the first structure 310 from overflowing at the edge of the second structure 410, a separating paper, that is, a so-called fifth release surface 1100, is usually used for separating and compounding, and finally a finished product is formed, and meanwhile, the fifth release surface 1100 also serves as an outer layer of the fourth composite product to play a role in protection.
It can be understood that the first release surface and the second release surface 600 are both made of release films, and the fifth release surface 1100 is made of release paper. Although the price of the release paper is low, dust is easily generated in the cutting process, and if the dust falls into the double-sided adhesive tape 300, the quality of the double-sided adhesive tape 300 is easily affected, and the first release surface and the second release surface 600 in the present application have a die cutting process, so the first release surface and the second release surface 600 are made of release film materials, and both sides of the first structure 310 in the last fourth composite product are already covered with release films, so the fifth release surface 1100 can be made of low-price release paper.
It should be understood that, in the case that the quality requirement of the composite product of the double-sided tape 300 is not high, the first, second, third, fourth and fifth release surfaces 600, 900 and 1100 may be made of release film or release paper.
A double-sided adhesive tape composite product production line according to an embodiment of the present invention is described below with reference to fig. 22.
It can be understood that the double-sided adhesive tape composite product production line comprises a first laminating machine 1200, a second laminating machine 1300, a first die-cutting machine 1400, a third laminating machine 1500, a second die-cutting machine 1600, a fourth laminating machine 1700 and a fifth laminating machine 1800 which are sequentially arranged along the production line, wherein the first laminating machine 1200 is used for laminating the second film 200 with the through hole 210 on the first film 100, the second laminating machine 1300 is used for laminating the double-sided adhesive tape 300 on the other side of the second film 200 to form a third semi-finished product, the first laminating machine 1400 is used for die-cutting the double-sided adhesive tape 300 in the third semi-finished product to form a fourth semi-finished product and enabling the double-sided adhesive tape 300 to form a first structure 310, the first structure 310 is positioned in the area of the double-sided adhesive tape 300 corresponding to the through hole 210, the first winding machine 1900 is arranged on one side of the first die-cutting machine 1400, the first winding machine 1900 is used for winding the second film 200 in the fourth semi-finished product and the rim charge of the double-sided adhesive tape 300 to form a fifth semi-finished product, the third laminating machine 1500 is used for laminating the first release surface on the fifth semi-finished product, the second die cutting machine 1600 is used for die cutting the first release surface to form a second structure 410, the second structure 410 corresponds to the first structure 310 and is larger than the first structure 310 in size, one side of the second die cutting machine 1600 is provided with a second winding machine 2000, the second winding machine 2000 is used for winding the rim charge of the first release surface to form a sixth semi-finished product, the fourth laminating machine 1700 is used for laminating the first low-viscosity film 500 on the surface of the sixth semi-finished product covered with the second structure 410, one side of the fourth laminating machine 1700 is provided with a third winding machine 2100, the third winding machine 2100 is used for winding the first film 100 to form a seventh semi-finished product, and the fifth laminating machine 1800 is used for laminating the surface of the seventh semi-finished product exposed out of the first structure 310 on the second release surface 600 to form the first composite product. Therefore, the processing process from the first film 100, the second film 200 and the double-sided adhesive tape 300 to the first composite product is realized through the mechanisms, the first film 100 with the knife mark is discharged, and the problem that the first composite product is difficult to tear when a client uses the first composite product is solved; and the defective products caused by pulling deformation in the separation process of the 300 hole materials and the rim charge of the double faced adhesive tape in the processing process are also reduced.
It should be understood that a fourth winder 2200 is further provided at the front end of the first laminator 1200 along the production line direction, and the fourth winder 2200 is used for winding the original film carried by the first film 100.
It should be understood that a third die cutting machine 2300 is further disposed between the first laminating machine 1200 and the second laminating machine 1300, a sixth laminating machine 2400 and a fifth winding machine 2500 are disposed on one side of the third die cutting machine 2300, the sixth laminating machine 2400 is used for compounding the second film 200 and the second low adhesive film 700, after the compounded second film 200 is die-cut by the third die cutting machine 2300, the hole material of the second film 200 and the second low adhesive film 700 are taken away together by the fifth winding machine 2500, and the second film 200 with the through hole 210 is finally formed.
It should be understood that a sixth rolling machine 2600 and a seventh rolling machine 2700 are further disposed on one side of the second laminating machine 1300, the sixth rolling machine 2600 is configured to take away the third release surface of the double-sided adhesive 300 with the release surface, and after the double-sided adhesive 300 with the fourth release surface 900 is attached to one side of the second film 200, which is away from the first film 100, by the second laminating machine 1300 to form a second semi-finished product, the seventh rolling machine 2700 is configured to take away the fourth release surface 900 in the second semi-finished product to form a third semi-finished product.
It should be understood that a seventh laminating machine 2800, a fourth die cutting machine 2900 and an eighth laminating machine 3000 are further provided at the rear end of the fifth laminating machine 1800 along the production line, the seventh laminating machine 2800 is used for laminating one side of the first composite product coated with the second release surface 600 on the third low-viscosity film 1000, an eighth winding machine 3100 is further provided at one side of the seventh laminating machine 2800, and the eighth winding machine 3100 is used for winding the first low-viscosity film 500, so as to form the second composite product; a fourth die cutter 2900 is used to die cut the second composite article to form a third composite article such that the second release surface 600 is formed with a third structure 610, wherein the third structure 610 corresponds to the first structure 310 and is larger than the first structure 310 in size; a ninth winder 3200 is arranged on one side of the fourth die cutting machine 2900, and the ninth winder 3200 is used for winding away the third low-viscosity film 1000 to take away the rim charge of the second release surface 600 to form a fourth composite product; the eighth laminator 3000 is used for laminating the fourth composite product on the surface of the third structure 610 and the fifth release surface 1100 to form a finished product.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention. Furthermore, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.
Claims (10)
1. The die cutting process of the double-sided adhesive tape composite product is characterized by comprising the following steps of:
sequentially compounding the first film, the second film and the double-sided adhesive tape to form a third semi-finished product; at least one of the first film and the second film is a low-viscosity film so that the first film and the second film can be bonded with each other, a through hole is formed in the second film, and the double-sided adhesive tape is bonded with the first film through the through hole;
die-cutting the double-sided adhesive tape in the third semi-finished product to form a fourth semi-finished product, so that the double-sided adhesive tape is provided with a first structure, and the first structure is positioned in the area of the double-sided adhesive tape corresponding to the through hole;
collecting the second film to take off the rim charge of the double-sided adhesive tape to form a fifth semi-finished product;
attaching the first release surface to one surface of the fifth semi-finished product, which is exposed out of the first structure, and removing the rim charge of the first release surface after die cutting the first release surface to form a sixth semi-finished product, so that the first release surface forms a second structure; the second structure corresponds to the first structure and is larger than the first structure in size;
attaching the first low-viscosity film to one surface of the sixth semi-finished product, which is covered with the second structure, and removing the first film to form a seventh semi-finished product;
and attaching the surface of the seventh semi-finished product, which is exposed out of the first structure, to the second release surface to form a first composite product.
2. The die-cutting process of the double-sided adhesive tape composite product according to claim 1, wherein the first film, the second film and the double-sided adhesive tape are sequentially compounded to form a third semi-finished product, comprising the following steps:
die cutting the second film so that the second film is formed with a through hole;
compounding one surface of the second film subjected to die cutting with the first film;
and compounding the other side of the second film subjected to die cutting with a double-sided adhesive tape.
3. The die cutting process of a double sided tape composite product according to claim 2, wherein the die cutting of the second film such that the second film has the through hole comprises the steps of:
after the second film and the second low-adhesive film are compounded, die-cutting the second film to form a first semi-finished product;
and collecting the second low-viscosity film to take away the pore material of the second film, so as to form the second film with through holes.
4. The die-cutting process of the double-sided adhesive tape composite product according to claim 2, wherein the other side of the die-cut second film is compounded with the double-sided adhesive tape, comprising the steps of:
stripping one release surface of the double-sided adhesive tape with the release surface to form a third semi-finished double-sided adhesive tape;
compounding one surface of the die-cut second film, which is far away from the first film, with one surface of the third double-sided adhesive tape semi-finished product, which is exposed out of the double-sided adhesive tape to form a second semi-finished product;
and stripping the other release surface of the second semi-finished product to form a third semi-finished product.
5. The die cutting process for double sided tape composite products according to claim 4, further comprising the steps of:
compounding the side, exposed out of the double-sided adhesive tape, of the double-sided adhesive tape with the original factory film with the third release surface to form a first double-sided adhesive tape semi-finished product;
stripping the original factory film of the first double-sided adhesive semi-finished product to form a second double-sided adhesive semi-finished product;
and compounding the surface of the second double-sided adhesive semi-finished product, which is exposed out of the double-sided adhesive, with the fourth release surface to form the double-sided adhesive with the release surface.
6. The die cutting process for double sided tape composite products according to claim 1, further comprising the steps of:
and removing the first low-viscosity film in the first composite product to form a fourth composite product.
7. The die cutting process for double sided adhesive tape composite products according to claim 6, wherein the removing of the first low adhesive film in the first composite product comprises the steps of:
attaching the surface of the first composite product, which is covered with the second release surface, to a third low-adhesive film;
removing the first low-viscosity film to form a second composite product;
die cutting the second composite article to form a third composite article such that the second relief surface forms a third structure; the third structure corresponds to the first structure and is larger than the first structure in size;
and collecting the third low-adhesive film to take off the rim charge of the second release surface to form a fourth composite product.
8. The die cutting process for double sided tape composite products according to claim 7, further comprising the steps of:
and compounding one surface of the fourth composite product, which is covered with the third structure, with the fifth release surface to form a finished product.
9. The die cutting process for double sided adhesive tape composite products according to any one of claims 1 to 8, wherein the first release surface and the second release surface are both made of release film, and the fifth release surface is made of release paper.
10. The double-faced adhesive tape composite product production line is characterized by comprising a first laminating machine, a second laminating machine, a first die cutting machine, a third laminating machine, a second die cutting machine, a fourth laminating machine and a fifth laminating machine which are sequentially arranged along the production line, wherein the first laminating machine is used for laminating a second film with a through hole on a first film, the second laminating machine is used for laminating a double-faced adhesive tape on the other side of the second film to form a third semi-finished product, the first die cutting machine is used for die cutting the double-faced adhesive tape in the third semi-finished product to form a fourth semi-finished product and enabling the double-faced adhesive tape to form a first structure, the first structure is positioned in an area of the double-faced adhesive tape corresponding to the through hole, a first winding machine is arranged on one side of the first die cutting machine and is used for winding the second film in the fourth semi-finished product and an edge material of the double-faced adhesive tape to form a fifth semi-finished product, the third laminating machine is used for laminating a first release surface on the fifth semi-finished product, the second die cutting machine is used for die cutting the first release surface to form a second structure, the second structure corresponds to the first structure and is larger than the first structure in size, a second winding machine is arranged on one side of the second die cutting machine and used for winding the rim charge of the first release surface to form a sixth semi-finished product, the fourth laminating machine is used for laminating the first low-viscosity film on the surface, covered with the second structure, of the sixth semi-finished product, a third winding machine is arranged on one side of the fourth laminating machine and used for winding the first film to form a seventh semi-finished product, and the fifth laminating machine is used for laminating the surface, exposed out of the first structure, of the seventh semi-finished product on the second release surface to form a first composite product.
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CN113355029A (en) * | 2020-03-06 | 2021-09-07 | 昊佰电子科技(上海)有限公司 | Viscous bearing release film |
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