CN114831938B - 一种包载阿托伐他汀钙的聚合物胶束、制剂及制备方法 - Google Patents

一种包载阿托伐他汀钙的聚合物胶束、制剂及制备方法 Download PDF

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CN114831938B
CN114831938B CN202210570494.1A CN202210570494A CN114831938B CN 114831938 B CN114831938 B CN 114831938B CN 202210570494 A CN202210570494 A CN 202210570494A CN 114831938 B CN114831938 B CN 114831938B
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Abstract

本发明属于药物制剂技术领域,具体涉及一种包载阿托伐他汀钙的聚合物胶束、制剂及制备方法。所述胶束包含阿托伐他汀钙、氨基酸‑磷脂酰胆碱共聚物,其中氨基酸为L‑茶氨酸,磷脂酰胆碱为DDPC,本发明提供了一种载药能力更强、更稳定的胶束型阿托伐他汀钙制剂中间体,另外通过优化制备工艺,提高了该胶束的包封率和稳定性。

Description

一种包载阿托伐他汀钙的聚合物胶束、制剂及制备方法
技术领域
本发明属于药物制剂技术领域,具体涉及一种包载阿托伐他汀钙的聚合物胶束、制剂及制备方法。
背景技术
高血脂症是一种全身性疾病,指血中甘油三酯、胆固醇和低密度脂蛋白的水平过高或高密度脂蛋白胆固醇过低,血脂异常者往往伴有多种心血管危险因素。
阿托伐他汀钙为他汀类血脂调节药,其本身无活性,口服吸收后的水解产物可以在体内竞争性地抑制胆固醇中的限速酶羟甲戊二酰辅酶A还原酶,使胆固醇的合成减少,也使低密度脂蛋白受体合成增加,使血胆固醇和低密度脂蛋白胆固醇水平降低,中度降低血清甘油三酯水平和增高血高密度脂蛋白水平,其主要作用部位在肝脏,蛋白结合率为98%,大部分以代谢物的形式经胆汁排出。
阿托伐他汀钙水溶性差,亲脂性高,对潮湿、光、热和低pH等均敏感,特别在pH较低的环境下容易降解为内酯化合物,导致阿托伐他汀钙在制剂研制过程中存在稳定性差的问题。
聚合物胶束作为一种自组装结构的胶体,可以成为药物递送系统。聚合物胶束技术将疏水药剂包藏在两端亲水共聚物在水中形成的胶束核壳内,亲水性外壳能够保护药剂在肠胃中被破坏,提高药剂的靶向性。(许娟.两亲性嵌段共聚物的合成及其胶束载药性能研究[J].长春中医药大学学报,2016(1):03-05.)
宋影影报道了采用溶剂挥发法制备了阿托伐他汀钙-mPEG-PLA聚合物胶束。(宋影影.阿托伐他汀钙-mPEG-PLA聚合物胶束的研究[D].延边大学,2015.)但是其制备的阿托伐他汀钙-mPEG-PLA聚合物胶束载药量较低,仅有12%-13%,递送药物的效率低。
侯甜报道了一种载阿托伐他汀钙mPEG-b-PLGA胶束,刘蕾报道了mPEG-b-PLGA、F127载阿托伐他汀钙聚合物混合胶束,虽然提高了胶束的载药量达到22%左右,但是载药能力仍然有限,且阿托伐他汀钙的稳定性难以保证。(侯甜,徐慧平,宋仕永.载阿托伐他汀钙mPEG-b-PLGA胶束的制备研究[J].河南大学学报(医学版),2018,37(02):95-100.;刘蕾,徐慧萍,卜永强,宋仕永.载阿托伐他汀钙的普朗尼克/mPEG-b-PLGA混合胶束[J].河南大学学报(医学版),2015,34(03):166-170+174.)
在以往的研究中,利用聚合物胶束作为药物载体安全传送药物成分的效果并不是很理想。高分子聚合物胶束的载药量低,且其合成和药物负载步骤繁琐,致使大规模生产受到限制。因此,本领域迫切需要研究开发新型的、载药能力更强、生物兼容性更高的胶束载药系统包载阿托伐他汀钙,该现状亟待解决。
发明内容
克服了现有技术的不足,本发明提供了一种载药能力更强、更稳定的胶束型阿托伐他汀钙制剂中间体。
阿托伐他汀钙属于BCS II型药物,具有高渗透性,但也有低溶解度,生物利用度较低等缺点。为了解决这一问题,发明人致力于寻找一种适合承载阿托伐他汀钙的载药系统,以此来传输递送阿托伐他汀钙。
胶束是以分子聚合物为材料制备而成的新型载药系统,经过大量筛选,最终发现以氨基酸-磷脂酰胆碱共聚物作为载药系统非常合适,具体的,是以氨基酸作为亲水端外壳,磷脂酰胆碱作为疏水端内核,通过自组装的方式形成壳-核结构,将阿托伐他汀钙包载于内核中,形成包载阿托伐他汀钙的聚合物胶束体系,进一步的,该胶束体系可以与药学上能够接受的辅料制成制剂。
由于不同氨基酸在水中的溶解度有差别,如赖氨酸、精氨酸、脯氨酸的溶解度较大,酪氨酸、半胱氨酸、组氨酸的溶解度很小等,发明人最终以L-茶氨酸这种亲水性氨基酸作为该胶束系统中的“外核”部分,能够形成亲水头端则因极性而延伸向外部,对胶束内部的疏水基团起到保护作用。
在磷脂酰胆碱中,合成磷脂二棕榈酰磷脂酰胆碱(DDPC)的载药效果脱颖而出。图1所示,DDPC中的三甲胺离子基团一端可以作为亲水基团与L-茶氨酸进行结合,形成L-茶氨酸-DDPC AB嵌段共聚物,DDPC中的长烃基链可以作为疏水结构作为内核部分包裹承载亲脂性的阿托伐他汀钙,由于DDPC的长烃基链成树杈结构,能够形成一个开口的容纳腔室,进而有利于包裹更多的药物,提高载药量。
其中,氨基酸-磷脂酰胆碱共聚物中L-茶氨酸和DDPC的比例也值得探讨,发明人通过单因素试验对其比例进行了研究,发现L-茶氨酸和DDPC的重量比为2-10:1的范围内,共聚物胶束的包封率高,载药量高,粒径大小均一,分布集中。
进一步的,基于满足递送尽量多药物的原则,发明人对阿托伐他汀钙和氨基酸-磷脂酰胆碱共聚物胶束系统的比例进行探究,在阿托伐他汀钙与共聚物的重量比为1:2-8范围内,胶束系统的载药量高。
另外,对L-茶氨酸-DDPC共聚物胶束系统以及包载阿托伐他汀钙的L-茶氨酸-DDPC共聚物胶束的制备方法进行探索。
L-茶氨酸-DDPC共聚物胶束的制备:将L-茶氨酸和DDPC按质量比混合均匀,加入有机溶剂,于20-25℃震荡2-5h,得到混合溶液,透析,得到粗产物,粗产物利用二氯甲烷萃取1-3次,洗涤,微滤,得到L-茶氨酸-DDPC共聚物胶束;
包载阿托伐他汀钙的L-茶氨酸-DDPC共聚物胶束的制备:将处方量的阿托伐他汀钙和L-茶氨酸-DDPC共聚物溶解于甲醇-异丙醇混合溶剂中,并调节pH为7.5-8.5,缓慢滴入水中高转数剪切,加入冻干保护剂,30-40℃条件下旋转减压蒸发,除去有机溶剂,形成载药聚合物胶束,0.45um微滤,冻干,即得阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束。
进一步的,冻干步骤为:将微滤后的胶束溶液置于西林瓶中,于-20℃的冰箱中进行预冻,将完全预冻后的样品放入-50℃冷冻干燥器内进行冻干10h即得冻干品。
其中,所述有机溶剂为甲醇、乙醇、丙酮、二甲基亚砜、四氢呋喃、三氯甲烷、正己烷、异丙醇、正丁醇中的一种或多种,优选为乙醇和异丙醇混合溶剂。
其中,所述冻干保护剂为泊洛沙姆和酒石酸钠的混合物,重量比为2-5:1。发明人探究了聚合物胶束样品在冻干前后的包封率变化、粒径及粒径分布情况的变化。使用本发明冻干保护剂,胶束溶液的粒径与胶束冻干之前比较粒径变小,且重分散均匀,包封率与之前比较没有明显变化,说明胶束在冻干的过程中没有被破坏,在冻干粉中还是以完好的形式存在,没有漏药的现象。而利用乳糖、甘露醇等冻干保护剂冻干前后的包封率变化较大,出现渗漏现象。
与现有技术相比,本发明的技术效果在于:
(1)通过优选胶束载体材料,尤其是以L-茶氨酸-DDPC共聚物胶束作为载体材料,有利于包裹更多的药物,提高载药量,进而提高递送药物的效率。
(2)通过优化L-茶氨酸和DDPC的比例以及药物和载体的比例,使共聚物胶束的包封率高,载药量高,粒径大小均一,分布集中。
(3)本发明探索优化制备工艺,将阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束做冻干处理,更适于储存和进一步的制剂制备,通过调节pH、优选冻干保护剂,在冷冻干燥过程中起到稳定剂作用,防止聚合物胶束发生聚集,使聚合物胶束更稳定,再分散性均匀。
附图说明
图1阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束示意图
图2实施例1L-茶氨酸-DDPC共聚物胶束粒径分布图
图3实施例4阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束粒径分布图
图4对比实施例1L-茶氨酸-DDPC共聚物胶束粒径分布图
图5对比实施例2阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束粒径分布图
图6各组阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束载药量和包封率
图7各组阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束再分散性考察
图8本发明阿托伐他汀钙片与市售阿托伐他汀钙片稳定性分析
具体实施方式
为了使本发明的目的、技术方案更加清楚明白,以下结合实施例,对本发明做进一步的说明,但是本发明的保护范围并不限于这些实施例,实施例仅用于解释本发明。本领域技术人员应该理解的是,凡是不背离本发明构思的改变或等同替代均包括在本发明的保护范围之内。
实施例1 L-茶氨酸-DDPC共聚物胶束的制备
将5g的L-茶氨酸和1g的DDPC按混合均匀,加入100ml的乙醇和异丙醇混合溶剂中(其中乙醇40ml,异丙醇60ml),于20-25℃震荡2-5h,得到混合溶液,透析,得到粗产物,粗产物利用二氯甲烷萃取1-3次,洗涤,微滤,得到L-茶氨酸-DDPC共聚物胶束。
实施例2 L-茶氨酸-DDPC共聚物胶束的制备
将2g的L-茶氨酸和1g的DDPC按混合均匀,加入50ml的乙醇和异丙醇混合溶剂中(其中乙醇20ml,异丙醇30ml),于20-25℃震荡2-5h,得到混合溶液,透析,得到粗产物,粗产物利用二氯甲烷萃取1-3次,洗涤,微滤,得到L-茶氨酸-DDPC共聚物胶束。
实施例3 L-茶氨酸-DDPC共聚物胶束的制备
将10g的L-茶氨酸和1g的DDPC按混合均匀,加入150ml的乙醇和异丙醇混合溶剂中(其中乙醇70ml,异丙醇80ml),于20-25℃震荡2-5h,得到混合溶液,透析,得到粗产物,粗产物利用二氯甲烷萃取1-3次,洗涤,微滤,得到L-茶氨酸-DDPC共聚物胶束。
实施例4包载阿托伐他汀钙的L-茶氨酸-DDPC共聚物胶束的制备
将1g的阿托伐他汀钙和5g实施例1的L-茶氨酸-DDPC共聚物溶解于甲醇-异丙醇混合溶剂中,并调节pH为8.0,缓慢滴入水中6000r/min高转数剪切15min,加入0.1g的泊洛沙姆和0.04g的酒石酸钠作为冻干保护剂,35℃条件下旋转减压蒸发,除去有机溶剂,形成载药聚合物胶束,0.45um微滤,冻干,即得阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束。
实施例5包载阿托伐他汀钙的L-茶氨酸-DDPC共聚物胶束的制备
将1g的阿托伐他汀钙和2g实施例1的L-茶氨酸-DDPC共聚物溶解于甲醇-异丙醇混合溶剂中,并调节pH为7.5,缓慢滴入水中4000r/min高转数剪切20min,加入0.1g的泊洛沙姆和0.05g的酒石酸钠作为冻干保护剂,30℃条件下旋转减压蒸发,除去有机溶剂,形成载药聚合物胶束,0.45um微滤,冻干,即得阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束。
实施例6包载阿托伐他汀钙的L-茶氨酸-DDPC共聚物胶束的制备
将1g的阿托伐他汀钙和8g实施例1的L-茶氨酸-DDPC共聚物溶解于甲醇-异丙醇混合溶剂中,并调节pH为8.5,缓慢滴入水中8000r/min高转数剪切25min,加入0.1g的泊洛沙姆和0.02g的酒石酸钠作为冻干保护剂,40℃条件下旋转减压蒸发,除去有机溶剂,形成载药聚合物胶束,0.45um微滤,冻干,即得阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束。
对比实施例1空白胶束的制备
将8g DDPC混合均匀,加入50ml的乙醇和异丙醇混合溶剂中(其中乙醇30ml,异丙醇20ml),于20-25℃震荡2-5h,得到混合溶液,透析,得到粗产物,粗产物利用二氯甲烷萃取1-3次,洗涤,微滤,得到DDPC胶束。
对比实施例2阿托伐他汀钙-DDPC胶束的制备
将1g的阿托伐他汀钙和6g对比实施例1的DDPC空白胶束溶解于甲醇-异丙醇混合溶剂中,并调节pH为8.0,缓慢滴入水中6000r/min高转数剪切15min,加入0.1g的泊洛沙姆和0.04g的酒石酸钠作为冻干保护剂,35℃条件下旋转减压蒸发,除去有机溶剂,形成载药聚合物胶束,0.45um微滤,冻干,即得阿托伐他汀钙-DDPC共聚物胶束。
实施例7阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束载药量和包封率探究
A:L-茶氨酸:DDPC=4:1
B:L-茶氨酸:DDPC=1:1
C:L-茶氨酸:DDPC=12:1
D:伐他汀钙:实施例1空白胶束=1:5
E:托伐他汀钙:实施例1空白胶束=1:10
F:托伐他汀钙:实施例1空白胶束=1:1
以上均为重量份比。
其他步骤如同实施例4。
测定上述组别胶束的载药量和包封率。结果如图6。
实施例8阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束再分散性考察
在探究过程中,发明人发现在冻干保护剂以及pH对阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束再分散性有较大影响。再分散性可以用纳米粒介质的浊度变化表示,浊度与介质中纳米粒的量呈线性关系,说明能再分散,直线回归方程的相关系数越接近1,表示再分散性越好。
A:实施例4所得阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束
B:冻干保护剂为泊洛沙姆0.1g+乳糖0.03g
C:冻干保护剂为泊洛沙姆0.05g+酒石酸钠0.1g
D:冻干保护剂为乳糖0.15g
E:pH=6.5
F:pH=9.0
其他步骤如同实施例4。
测试各组阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束冻干粉的浓度与浊度的变化关系,探究再分散性(图7)。
实施例9稳定性考察
利用实施例4所制备的阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束进一步制成片剂,与市售阿托伐他汀钙片比较有关物质含量,考察稳定性。
加速试验:按市售包装,温度40±2℃,相对湿度75%±5%条件下放置6个月,在试验期间的第1个月、2个月、3个月、6个月末分别取样,测有关物质含量。
依照中国药典2020版二部阿托伐他汀钙有关物质项下方法测定。
图8可知,本发明片剂有关物质含量低于市售片剂,稳定性更高。

Claims (7)

1.一种包载阿托伐他汀钙的聚合物胶束,其特征在于,包含阿托伐他汀钙、L-茶氨酸-DDPC共聚物胶束,所述的聚合物胶束制备工艺为:
(1)L-茶氨酸-DDPC共聚物胶束的制备:将L-茶氨酸和DDPC按质量比混合均匀,加入有机溶剂,于20-25°C震荡2-5h,得到混合溶液,透析,得到粗产物,粗产物利用二氯甲烷萃取1-3次,洗涤,微滤,得到L-茶氨酸-DDPC共聚物胶束;
(2)包载阿托伐他汀钙的L-茶氨酸-DDPC两嵌段共聚物胶束的制备:将处方量的阿托伐他汀钙和L-茶氨酸-DDPC共聚物溶解于甲醇-异丙醇混合溶剂中,并调节pH为7.5-8.5,缓慢滴入水中高转数剪切,加入冻干保护剂,30-40°C条件下旋转减压蒸发,除去有机溶剂,形成载药聚合物胶束,0.45um微滤,冻干,即得阿托伐他汀钙-L-茶氨酸-DDPC共聚物胶束;
所述冻干保护剂为泊洛沙姆和酒石酸钠的混合物;所述泊洛沙姆和酒石酸钠的重量比为2-5:1。
2.根据权利要求1所述的胶束,其特征在于,所述阿托伐他汀钙与共聚物的重量比为1:2-8。
3.根据权利要求1所述的胶束,其特征在于,所述L-茶氨酸和DDPC的重量比为2-10:1。
4.根据权利要求1所述的胶束,其特征在于,所述两嵌段共聚物是以L-茶氨酸作为亲水端外壳,DDPC作为疏水端内核,通过自组装的方式形成壳-核结构,所述阿托伐他汀钙包载于内核中。
5.根据权利要求1所述的胶束,其特征在于,所述有机溶剂为甲醇、乙醇、丙酮、二甲基亚砜、四氢呋喃、三氯甲烷、正己烷、异丙醇、正丁醇中的一种或多种。
6.根据权利要求1所述的胶束,其特征在于,所述有机溶剂为为乙醇和异丙醇混合溶剂。
7.根据权利要求1所述的包载阿托伐他汀钙的聚合物胶束,其特征在于,可以与药学上能够接受的辅料制成制剂。
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