CN114819013A - Tray type management system and method for liquefied gas steel cylinder - Google Patents
Tray type management system and method for liquefied gas steel cylinder Download PDFInfo
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- CN114819013A CN114819013A CN202210462606.1A CN202210462606A CN114819013A CN 114819013 A CN114819013 A CN 114819013A CN 202210462606 A CN202210462606 A CN 202210462606A CN 114819013 A CN114819013 A CN 114819013A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 56
- 239000010959 steel Substances 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000007726 management method Methods 0.000 claims description 81
- 238000004891 communication Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000010586 diagram Methods 0.000 description 2
- 230000002354 daily effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
Abstract
The invention discloses a tray type management system and a method for liquefied gas steel cylinders, wherein the tray type management system for the liquefied gas steel cylinders comprises a tray management platform for the liquefied gas steel cylinders, an automatic gas cylinder recognition device and an automatic tray recognition device; the liquefied gas steel cylinder tray management platform is used for storing basic information of a gas cylinder and a tray, receiving gas cylinder information collected by the gas cylinder automatic reading device and tray information collected by the tray automatic reading device in real time, and binding the tray and the gas cylinder; the automatic gas cylinder identification device is used for automatically scanning and identifying the two-dimensional code label on the gas cylinder when the gas cylinder passes through, and automatically uploading an identification result to the liquefied gas steel cylinder tray management platform. The invention provides a tray type management system and method for liquefied gas steel cylinders, aiming at the problem that the liquefied gas steel cylinders are difficult to scan in batches when being delivered out of a warehouse, and solving the problem that the liquefied gas steel cylinders are delivered out of the warehouse in batches on site.
Description
Technical Field
The invention relates to a tray type management system and method for liquefied gas steel cylinders, and belongs to the field of liquefied gas steel cylinder management.
Background
At present, large-scale enterprises at home and abroad adopt assembly lines to automatically fill liquefied gas steel cylinders. The filled liquefied gas steel cylinders are placed on an empty tray (enter the support), and the tray enters the inventory area to be uniformly allocated, stored and transported by enterprises.
Due to the fact that the number of the liquefied gas steel cylinders is large, in the delivery link, if a mode of bottle-by-bottle manual scanning is adopted, operation pressure of field personnel is high, and management cost is high. At present, no effective technical means can realize batch recognition of the air cylinders out of a warehouse, the circulation information of the air cylinders cannot be tracked, the loss of the enterprise air cylinder assets is easily caused, and a great problem is brought to the daily management of an enterprise.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a tray type management system and method for liquefied gas steel cylinders, and solves the problem that the liquefied gas steel cylinders are difficult to scan in batch when being taken out of a warehouse.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the invention provides a tray type management system for liquefied gas steel cylinders, which comprises a liquefied gas steel cylinder tray management platform, an automatic gas cylinder recognition device and an automatic tray recognition device, wherein the liquefied gas steel cylinder tray management platform is provided with a plurality of trays;
the liquefied gas steel cylinder tray management platform is used for storing basic information of a gas cylinder and a tray, receiving gas cylinder information collected by the gas cylinder automatic reading device and tray information collected by the tray automatic reading device in real time, and binding the tray and the gas cylinder;
the automatic gas cylinder identification device is used for automatically scanning and identifying a two-dimensional code label on a gas cylinder when the gas cylinder passes through the automatic gas cylinder identification device and automatically uploading an identification result to the liquefied gas cylinder tray management platform;
the automatic tray recognition device is used for automatically scanning and recognizing the two-dimensional code label on the tray when the tray is placed at a fixed position, and automatically uploading a recognition result to the liquefied gas cylinder tray management platform.
Further, liquefied gas steel cylinder tray management platform includes basic information management module, communication module and gas cylinder and goes into to ask the module.
Further, the basic information management module comprises a gas cylinder management module and a tray management module;
the gas cylinder management module is used for registering gas cylinder file information with the two-dimensional code installed;
the tray management module is used for registering the tray information of the two-dimensional code.
Further, the gas cylinder file information comprises a gas cylinder two-dimensional code number, a gas cylinder delivery number, a manufacturing year and month, a manufacturing manufacturer, specifications and an overdue scrapped state.
Further, the tray information mainly comprises a tray two-dimensional code number, specification and theoretical gas cylinder number.
Furthermore, the communication module is used for receiving data information uploaded by the on-site automatic gas cylinder reading device and the automatic tray reading device in real time.
Further, the gas cylinder support module is used for binding and associating the tray and the gas cylinder according to a liquefied gas steel cylinder tray type management method.
The invention also provides a management method of the tray type management system for the liquefied gas steel cylinder, which comprises the following steps:
step S1, scanning a two-dimensional code of the gas cylinder through the gas cylinder automatic identification device, uploading gas cylinder information to a liquefied gas steel cylinder tray management platform, recording the number Q of the gas cylinder, and marking the gas cylinder in a scanned non-support state;
s2, enabling the scanned gas cylinders which are not in support to be brought into a queue by a liquefied gas cylinder tray management platform, wherein the queue adopts a first-in first-out sequence, the number of the gas cylinders which exist in the queue is set to be m, and the number of the gas cylinders which exist in the queue is recorded to be Q1-Qm;
step S3, scanning the two-dimensional code of the tray through an automatic tray recognition device, and judging whether the tray is a valid tray; if the tray is an invalid tray, the processing is not performed, and the step S1 is returned; if the tray is a valid tray, go to step S4;
step S4, the liquefied gas steel cylinder tray management platform acquires tray information according to the scanned tray two-dimensional code, wherein the serial number of the tray is marked as T, the number of theoretical gas cylinders is marked as N, and the number of current gas cylinders of the tray is marked as N; if the tray is a new tray, n is initialized to 0;
step S5, the liquefied gas steel cylinder tray pipe arrangement platform compares the current number N of gas cylinders on the tray, the number m of gas cylinders already existing in the queue and the theoretical number N of gas cylinders, and the comparison formula is as follows:
n+m≥N，
if the current number N of the gas cylinders on the tray, the number m of the gas cylinders already existing in the queue and the theoretical number N of the gas cylinders meet the comparison formula, the operation goes to step S6;
if the current number N of the gas cylinders on the tray, the number m of the gas cylinders already existing in the queue and the theoretical number N of the gas cylinders do not meet the comparison formula, the step S5.1 is carried out;
step 5.1, the current number n of the gas cylinders on the tray in the tray T is equal to n + m, the tray is an effective tray at present, and the tray can be continuously placed in the tray;
s5.2, after the existing gas cylinders in the queue continue to be supported, recording that n gas cylinders are arranged in the tray T, and the serial numbers of the gas cylinders are Q respectively 1 ～Q n Returning to the step S5 to compare the current number N of the gas cylinders on the tray, the number m of the gas cylinders existing in the queue and the theoretical number N of the gas cylinders;
step S5.3, numbering the original number in the queue as Q 1 ～Q m The state of the gas cylinder is changed into the gas cylinder which is put into the support, and the gas cylinder is taken out of the queue;
step S6, the tray management platform of the liquefied gas steel cylinder changes the tray T into a full tray, the current tray is an invalid tray, and the tray T is not allowed to enter the tray continuously;
step S7, N air bottles are arranged in the tray T at the moment, the theoretical number of the air bottles is reached, and the serial numbers of the air bottles are Q 1 ～Q N ；
Step S8, the liquefied gas steel cylinder tray management platform numbers Q 1 ～Q (N-n) The state of the gas cylinder is changed into the gas cylinder which is supported, and the gas cylinder is moved out of the queue.
Further, the determination conditions of the valid tray in step S3 are: the tray automatic identification device scans whether the tray is scanned and the current tray is not full.
By adopting the technical scheme, the gas cylinder is placed in the support by the aid of the two-dimensional code gas cylinder and the two-dimensional code tray through the gas cylinder automatic identification device and the tray automatic identification device, the gas cylinder and the tray are bound and associated by the liquefied gas steel cylinder tray management platform, and circulation information of each gas cylinder can be tracked in a batch scanning mode subsequently, so that field operation pressure is greatly reduced, tracking management of each gas cylinder is realized, the implementation mode is simple, and the cost performance is high.
Drawings
FIG. 1 is a schematic block diagram of a liquefied gas cylinder pallet management system of the present invention;
FIG. 2 is a schematic diagram of the pallet management system for liquefied gas cylinders according to the present invention;
FIG. 3 is a flow chart of a management method of the tray management system for liquefied gas steel bottles of the present invention;
wherein, 1, the automatic recognition device of gas cylinder, 2, tray two-dimensional code label, 3, tray, 4, the automatic recognition device of tray, 5, gas cylinder two-dimensional code label, 6, gas cylinder.
Detailed Description
In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
Example one
As shown in fig. 1 and 2, the present embodiment provides a tray type management system for liquefied gas steel cylinders, which includes a liquefied gas steel cylinder tray management platform, an automatic gas cylinder recognition device, and an automatic tray recognition device; the gas cylinder is provided with a two-dimensional code label, and the two-dimensional code label is the unique identity of the gas cylinder; the tray is provided with a two-dimensional code label, and the two-dimensional code label is the only identity of the tray.
The liquefied gas steel cylinder tray management platform is used for storing basic information of a gas cylinder and a tray, receiving gas cylinder information collected by the gas cylinder automatic reading device and tray information collected by the tray automatic reading device in real time, and binding the tray and the gas cylinder;
the automatic gas cylinder identification device is arranged on a gas cylinder production line and used for automatically scanning and identifying a two-dimensional code label on a gas cylinder when the gas cylinder passes through the automatic gas cylinder identification device and automatically uploading an identification result to a liquefied gas steel cylinder tray management platform;
the automatic tray recognition device is installed beside the tray and used for automatically scanning and recognizing the two-dimensional code label on the tray when the tray is placed at a fixed position, and the recognition result is automatically uploaded to the liquefied gas steel cylinder tray management platform.
As shown in fig. 1, the liquefied gas steel cylinder tray management platform includes a basic information management module, a communication module, and a gas cylinder support entering module.
As shown in fig. 1, the basic information management module includes a gas cylinder management module and a tray management module;
the gas cylinder management module is used for registering gas cylinder file information with the two-dimensional code installed, and the gas cylinder file information comprises a gas cylinder two-dimensional code number, a gas cylinder factory number, a manufacturing year and month, a manufacturing manufacturer, specifications and an overdue scrapped state;
the tray management module is used for registering tray information of the two-dimensional code installed, and the tray information mainly comprises a tray two-dimensional code number, specifications and theoretical gas cylinder number.
As shown in fig. 1, the communication module is used for receiving data information uploaded by the on-site automatic gas cylinder reading device and the automatic pallet reading device in real time. As a preferred solution of this embodiment, the communication module may adopt a wired communication mode, such as MODBUS, TCP/IP, etc., and may also adopt a wireless mode (webService) for data interaction. As a preferred scheme of this embodiment, if the communication module reads the overdue scrapped state of the gas cylinder, it can send a message to the reading device to push the gas cylinder out of the assembly line, so as to prevent the unqualified gas cylinder from flowing into the storage and transportation link.
As shown in fig. 1, the gas cylinder support module is used for binding and associating a tray and a gas cylinder according to a tray type management method for a liquefied gas steel cylinder. The information in the support module comprises a gas cylinder tray two-dimensional code, a tray state (whether the tray is full of support), a two-dimensional code number, a gas cylinder state, a gas cylinder specification, support time and the like. As a preferred scheme of this embodiment, when scanning tray two-dimensional code information for the first time every day, will empty the state and the quantity information of tray, avoid influencing the gas cylinder and go into the support.
As shown in fig. 2, in this embodiment, on the assembly line of the automatic filling (or warehousing and transportation) of the gas cylinder, the automatic recognition device of the gas cylinder is additionally installed to scan and recognize each gas cylinder passing through in sequence, and simultaneously, the automatic recognition device of the tray is installed at a proper position, so as to automatically scan and recognize the current tray in use, and the information is converged to the tray management platform of the liquefied gas steel cylinder in real time.
The liquefied gas steel cylinder tray management platform stores the information of the gas cylinders which are identified and read but not put into the tray into a queue, and the gas cylinders in the queue are put into the tray in sequence according to the information of the current tray in use, so that the automatic binding of the tray and the gas cylinders is realized. When the tray is in a full-support state, the operation of gas cylinder support entering is not carried out any more, and the next support sequence is entered.
In a follow-up tracing link, all gas cylinder data in the tray can be acquired only by scanning the two-dimensional code of the tray, and batch scanning and recording functions are realized.
Example two
As shown in fig. 3, the present embodiment provides a management method of a tray-type management system for liquefied gas cylinders, which includes:
step S1, scanning a two-dimensional code of the gas cylinder through the gas cylinder automatic identification device, uploading gas cylinder information to a liquefied gas steel cylinder tray management platform, recording the number Q of the gas cylinder, and marking the gas cylinder in a scanned non-support state;
s2, enabling the scanned gas cylinders which are not in support to be brought into a queue by a liquefied gas cylinder tray management platform, wherein the queue adopts a first-in first-out sequence, the number of the gas cylinders which exist in the queue is set to be m, and the number of the gas cylinders which exist in the queue is recorded to be Q1-Qm;
step S3, scanning the two-dimensional code of the tray through the automatic tray identification device, and judging whether the tray is an effective tray, wherein the judgment condition of the effective tray is as follows: whether the tray is scanned by the automatic tray identification device and the current tray is not full; if the tray is an invalid tray, the processing is not performed, and the step S1 is returned; if the tray is a valid tray, go to step S4;
step S4, the liquefied gas steel cylinder tray management platform acquires tray information according to the scanned tray two-dimensional code, wherein the serial number of the tray is marked as T, the number of theoretical gas cylinders is marked as N, and the number of current gas cylinders of the tray is marked as N; if the tray is a new tray, initializing n to be 0;
step S5, the liquefied gas steel cylinder tray pipe arrangement platform compares the current number N of gas cylinders on the tray, the number m of gas cylinders already existing in the queue and the theoretical number N of gas cylinders, and the comparison formula is as follows:
n+m≥N，
if the current number N of the gas cylinders on the tray, the number m of the gas cylinders already existing in the queue and the theoretical number N of the gas cylinders meet the comparison formula, the operation goes to step S6;
if the current number N of the gas cylinders on the tray, the number m of the gas cylinders already existing in the queue and the theoretical number N of the gas cylinders do not meet the comparison formula, the step S5.1 is carried out;
step S5.1, the current number n of the gas cylinders on the tray in the tray T is equal to n + m, and m gas cylinders in the queue enter the tray, the current number is an effective tray, and the gas cylinders can continue to enter the tray;
s5.2, after the existing gas cylinders in the queue continue to be supported, recording that n gas cylinders are arranged in the tray T, and the serial numbers of the gas cylinders are Q respectively 1 ～Q n Returning to the step S5 to compare the current number N of the gas cylinders on the tray, the number m of the gas cylinders existing in the queue and the theoretical number N of the gas cylinders;
step S5.3, numbering the original number in the queue as Q 1 ～Q m The state of the gas cylinder is changed into the gas cylinder which is put into the support, and the gas cylinder is taken out of the queue;
step S6, the tray management platform of the liquefied gas steel cylinder changes the tray T into a full tray, the current tray is an invalid tray, and the tray T is not allowed to enter the tray continuously;
step S7, N air bottles are arranged in the tray T at the moment, the theoretical number of the air bottles is reached, and the serial numbers of the air bottles are Q 1 ～Q N ；
Step S8, the liquefied gas steel cylinder tray management platform numbers Q 1 ～Q (N-n) The state of the gas cylinder is changed into the gas cylinder which is supported, and the gas cylinder is moved out of the queue.
So far, the operation of putting into the palm of this tray is ended, can acquire the gas cylinder information that the tray has bound through the tray two-dimensional code. The tray entering operation of the next tray can be continued.
The above embodiments are described in further detail to solve the technical problems, technical solutions and advantages of the present invention, and it should be understood that the above embodiments are only examples of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a liquefied gas steel cylinder tray formula management system which characterized in that: the device comprises a liquefied gas steel cylinder tray management platform, an automatic gas cylinder recognition device and an automatic tray recognition device;
the liquefied gas steel cylinder tray management platform is used for storing basic information of a gas cylinder and a tray, receiving gas cylinder information acquired by the gas cylinder automatic identification and reading device and tray information acquired by the tray automatic identification and reading device in real time, and binding the tray and the gas cylinder;
the automatic gas cylinder identification device is used for automatically scanning and identifying a two-dimensional code label on a gas cylinder when the gas cylinder passes through the automatic gas cylinder identification device and automatically uploading an identification result to the liquefied gas cylinder tray management platform;
the automatic tray recognition device is used for automatically scanning and recognizing the two-dimensional code label on the tray when the tray is placed at a fixed position, and automatically uploading a recognition result to the liquefied gas cylinder tray management platform.
2. A liquefied gas cylinder pallet management system as claimed in claim 1, wherein: the liquefied gas steel cylinder tray management platform comprises a basic information management module, a communication module and a gas cylinder support entering module.
3. A liquefied gas cylinder pallet management system as claimed in claim 2, wherein: the basic information management module comprises a gas cylinder management module and a tray management module;
the gas cylinder management module is used for registering gas cylinder file information with the two-dimensional code installed;
the tray management module is used for registering the tray information of the two-dimensional code.
4. A liquefied gas cylinder pallet management system as claimed in claim 3, wherein: the gas cylinder file information comprises a gas cylinder two-dimensional code number, a gas cylinder delivery number, a manufacturing year and month, a manufacturing manufacturer, specifications and an overdue scrapped state.
5. A liquefied gas cylinder pallet management system as claimed in claim 3, wherein: the tray information mainly comprises a tray two-dimensional code number, specifications and theoretical gas cylinder number.
6. A liquefied gas cylinder pallet management system as claimed in claim 2, wherein: the communication module is used for receiving data information uploaded by the on-site automatic gas cylinder reading device and the automatic tray reading device in real time.
7. A liquefied gas cylinder pallet management system as claimed in claim 2, wherein: the gas cylinder support-entering module is used for binding and associating the tray and the gas cylinder according to a liquefied gas steel cylinder tray type management method.
8. A management method of a tray type management system for liquefied gas steel cylinders according to any one of claims 1 to 7, characterized by comprising the following steps:
step S1, scanning a two-dimensional code of the gas cylinder through the gas cylinder automatic identification device, uploading gas cylinder information to a liquefied gas steel cylinder tray management platform, recording the number Q of the gas cylinder, and marking the gas cylinder in a scanned non-support state;
s2, enabling the scanned gas cylinders which are not in support to be brought into a queue by a liquefied gas cylinder tray management platform, wherein the queue adopts a first-in first-out sequence, the number of the gas cylinders which exist in the queue is set to be m, and the number of the gas cylinders which exist in the queue is recorded to be Q1-Qm;
step S3, scanning the two-dimensional code of the tray through the automatic tray recognition device, and judging whether the tray is a valid tray; if the tray is an invalid tray, the processing is not performed, and the step S1 is returned; if the tray is a valid tray, the process goes to step S4;
step S4, the liquefied gas steel cylinder tray management platform acquires tray information according to the scanned tray two-dimensional code, wherein the serial number of the tray is marked as T, the number of theoretical gas cylinders is marked as N, and the number of current gas cylinders of the tray is marked as N; if the tray is a new tray, n is initialized to 0;
step S5, the liquefied gas steel cylinder tray pipe arrangement platform compares the current number N of gas cylinders on the tray, the number m of gas cylinders already existing in the queue and the theoretical number N of gas cylinders, and the comparison formula is as follows:
n+m≥N，
if the current number N of the gas cylinders on the tray, the number m of the gas cylinders already existing in the queue and the theoretical number N of the gas cylinders meet the comparison formula, the operation goes to step S6;
if the current number N of the gas cylinders on the tray, the number m of the gas cylinders already existing in the queue and the theoretical number N of the gas cylinders do not meet the comparison formula, the step S5.1 is carried out;
step 5.1, the current number n of the gas cylinders on the tray in the tray T is equal to n + m, the tray is an effective tray at present, and the tray can be continuously placed in the tray;
s5.2, after the existing gas cylinders in the queue continue to be supported, recording that n gas cylinders are arranged in the tray T, and the serial numbers of the gas cylinders are Q respectively 1 ～Q n Returning to the step S5 to compare the current number N of the gas cylinders on the tray, the number m of the gas cylinders existing in the queue and the theoretical number N of the gas cylinders;
step S5.3, numbering the original number in the queue as Q 1 ～Q m The state of the gas cylinder is changed into the gas cylinder which is put into the support, and the gas cylinder is taken out of the queue;
step S6, the tray management platform of the liquefied gas steel cylinder changes the tray T into a full tray, the current tray is an invalid tray, and the tray T is not allowed to enter the tray continuously;
step S7, N air bottles are arranged in the tray T at the moment, the theoretical number of the air bottles is reached, and the serial numbers of the air bottles are Q 1 ～Q N ；
Step S8, the liquefied gas steel cylinder tray management platform numbers Q 1 ～Q (N-n) The state of the gas cylinder is changed into the gas cylinder which is supported, and the gas cylinder is moved out of the queue.
9. The method according to claim 8, wherein the determination conditions of the valid tray in step S3 are: the tray automatic identification device scans whether the tray is scanned and the current tray is not full.
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| CN202210462606.1A CN114819013A (en) | 2022-04-28 | 2022-04-28 | Tray type management system and method for liquefied gas steel cylinder |
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| CN202210462606.1A CN114819013A (en) | 2022-04-28 | 2022-04-28 | Tray type management system and method for liquefied gas steel cylinder |
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| CN112884436A (en) * | 2021-02-19 | 2021-06-01 | 中国第一汽车股份有限公司 | Real-time management system and management method for workpiece offline and inventory |
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