CN114815291A - Display panel, display device and manufacturing method of display panel - Google Patents

Display panel, display device and manufacturing method of display panel Download PDF

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Publication number
CN114815291A
CN114815291A CN202210261692.XA CN202210261692A CN114815291A CN 114815291 A CN114815291 A CN 114815291A CN 202210261692 A CN202210261692 A CN 202210261692A CN 114815291 A CN114815291 A CN 114815291A
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Prior art keywords
layer
microlens
display panel
units
micro
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CN202210261692.XA
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Chinese (zh)
Inventor
宋梦亚
郭康
李多辉
张栋梁
陈宏�
侯东飞
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BOE Technology Group Co Ltd
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BOE Technology Group Co Ltd
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Priority to CN202210261692.XA priority Critical patent/CN114815291A/en
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B30/00Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images
    • G02B30/20Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes
    • G02B30/26Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type
    • G02B30/27Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type involving lenticular arrays
    • G02B30/29Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type involving lenticular arrays characterised by the geometry of the lenticular array, e.g. slanted arrays, irregular arrays or arrays of varying shape or size
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00Simple or compound lenses
    • G02B3/0006Arrays
    • G02B3/0012Arrays characterised by the manufacturing method
    • G02B3/0031Replication or moulding, e.g. hot embossing, UV-casting, injection moulding
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133526Lenses, e.g. microlenses or Fresnel lenses

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Geometry (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

The embodiment of the application provides a display panel, a display device and a manufacturing method of the display panel, wherein the display panel comprises a substrate, a plurality of pixel units and a micro-lens layer, wherein the pixel units are distributed on one side of the substrate in a matrix manner; the micro-lens layer is located on one side, far away from the substrate base plate, of the pixel units, the micro-lens layer comprises the micro-lens units which are correspondingly arranged with the pixel units, and the adjacent micro-lens units are in butt joint along the long edge direction of the display panel and/or the adjacent micro-lens units are in butt joint along the short edge direction perpendicular to the long edge direction. The display panel, the display device and the manufacturing method of the display panel can improve the transmittance of the display panel, reduce the probability of optical crosstalk in the display panel and improve the display effect of the display panel.

Description

Display panel, display device and manufacturing method of display panel
Technical Field
The present disclosure relates to the field of display technologies, and in particular, to a display panel, a display device, and a method for manufacturing the display panel.
Background
This section provides background information related to the present application and is not necessarily prior art.
In the related art, in order to implement a naked-eye 3D function, an optical field display technology, and the like in a display panel, a microlens substrate is often disposed on an array substrate of the display panel to refract light in the array substrate, thereby implementing a 3D effect. In the manufacturing process of the microlens substrate, a light shielding layer is often disposed between a plurality of lens units of the microlens substrate, for example, a BM (Black Matrix) layer is disposed between the plurality of lens units, so as to reduce the probability of optical crosstalk between pixel units of different colors. However, in the related art, the microlens substrate is often manufactured by a thermal reflow method, so after the BM layer is prepared, the edge portion of the BM layer is melted and flows to both sides by a high temperature process in the thermal reflow method, which affects the transmittance of the display panel, and thus the display effect of the display panel.
Disclosure of Invention
An object of the embodiments of the present application is to provide a display panel, a display device, and a method for manufacturing the display panel, so as to improve transmittance of the display panel, reduce probability of optical crosstalk generated in the display panel, and improve display effect of the display panel. The specific technical scheme is as follows:
embodiments of a first aspect of the present application provide a display panel, including:
a substrate base plate;
the pixel units are distributed on one side of the substrate in a matrix manner;
the micro-lens layer is positioned on one side, far away from the substrate base plate, of the pixel units, the micro-lens layer comprises a plurality of micro-lens units which are arranged corresponding to the pixel units, adjacent micro-lens units are abutted along the long side direction of the display panel, and/or adjacent micro-lens units are abutted along the short side direction perpendicular to the long side direction.
In some embodiments, the microlens unit includes cylindrical lenses, axes of the cylindrical lenses are parallel to the short side direction, and a plurality of the cylindrical lenses are arranged in at least one row along the long side direction.
In some embodiments, the microlens unit further includes ball lenses, a plurality of the ball lenses are arranged in a plurality of rows along the long side direction, and a plurality of the ball lenses are arranged in a plurality of columns along the short side direction.
In some embodiments, the display panel further comprises a microlens base layer, a planarization layer, and a protective layer; the micro-lens base layer is positioned on one side of the micro-lens layer close to the substrate base plate; the flat layer is positioned on one side, far away from the substrate base plate, of the micro lens base layer and covers the micro lens layer; the protective layer is located on one side, far away from the micro-lens basal layer, of the flat layer and covers the flat layer.
In some embodiments, the microlens layer has a thickness of 5 to 30 μm, and the planarization layer has a thickness of 5 to 30 μm.
In some embodiments, the refractive index of the microlens layer is greater than the refractive index of the planarization layer.
In some embodiments, the pixel unit includes a transistor located on one side of the substrate base plate, and a light emitting unit located on one side of the transistor away from the substrate base plate and corresponding to the transistor, and the light emitting unit is corresponding to the microlens unit.
In some embodiments, the transistor includes an active layer, a first gate insulating layer, a first metal layer, a second gate insulating layer and a second metal layer, which are sequentially disposed on one side of the substrate, wherein the first metal layer includes a gate, the second metal layer includes a source and a drain, and the source and the drain are connected to the active layer via; the light-emitting unit comprises an anode layer, an organic light-emitting layer and a cathode layer which are sequentially arranged along the direction far away from the substrate, and the anode layer through hole is connected with the source electrode or the drain electrode.
An embodiment of a second aspect of the present application provides a method for manufacturing a display panel, including:
providing a substrate base plate;
forming a plurality of pixel units on one side of the substrate;
and forming a microlens layer on one side of the pixel units far away from the substrate, wherein the microlens layer comprises a plurality of microlens units which are arranged corresponding to the pixel units, and the adjacent microlens units are abutted along the long edge direction of the display panel and/or the adjacent microlens units are abutted along the short edge direction of the display panel.
In some embodiments, the step of forming a microlens layer on a side of the plurality of pixel units away from the substrate includes:
providing a transfer template;
carrying out primary nano-imprinting on one side of the transfer printing template to form a plurality of first micro-lens units distributed at intervals;
carrying out second nanoimprint on one side of the transfer printing template to form a plurality of second micro lens units, wherein the adjacent first micro lens units and the adjacent second micro lens units are in butt joint along the long side direction of the display panel, and/or the adjacent first micro lens units and the adjacent second micro lens units are in butt joint along the short side direction of the display panel;
and transferring the first microlens units and the second microlens units to one sides of the pixel units far away from the substrate to form the microlens layer.
In some embodiments, after performing the first nanoimprinting on one side of the transfer template to form the plurality of first microlens units distributed at intervals, the method further includes: carrying out ultraviolet UV curing molding on the transfer printing template and the first micro-lens unit; heating the transfer printing template and the first micro-lens unit to enable the transfer printing template and the first micro-lens unit to be in an impressionable deformation state;
after the second nanoimprinting is performed on the transfer template side to form the plurality of second microlens units, the method further includes: and carrying out UV curing molding on the transfer printing template, the first micro lens unit and the second micro lens unit.
Embodiments of a third aspect of the present application provide a display device comprising a display panel as described in any one of the above.
The embodiment of the application has the following beneficial effects:
in the display panel, the display device and the manufacturing method of the display panel provided by the embodiment of the application, the display panel comprises a substrate, a plurality of pixel units and a micro-lens layer. The pixel units are distributed on one side of the substrate in a matrix manner. The micro-lens layer comprises a plurality of micro-lens units which are arranged corresponding to the pixel units, and the adjacent micro-lens units are abutted along the long side direction and the short side direction of the display panel, so that no gap exists between the adjacent micro-lens units. Therefore, after light rays at the junction of the adjacent pixel units enter the micro lens layer, the light rays cannot be emitted through gaps among the micro lens units, and the light rays are emitted after being refracted and reflected by the micro lens units above, so that the probability of interference among the light rays of the adjacent pixel units can be reduced, the probability of optical crosstalk generated in the display panel is reduced, and the display effect of the display panel is improved. In addition, in the display panel provided by the embodiment of the application, the plurality of microlens units and the plurality of pixel units are arranged in a one-to-one correspondence manner, so that light rays in each pixel unit can be emitted through the microlens unit corresponding to the microlens unit, and the microlens layer has high light transmittance, so that the light transmittance of the display panel is improved, and the display effect of the display panel is further improved.
Of course, not all advantages described above need to be achieved at the same time in the practice of any one product or method of the present application. The foregoing description is only an overview of the technical solutions of the present application, and the present application can be implemented according to the content of the description in order to make the technical means of the present application more clearly understood, and the following detailed description of the present application is given in order to make the above and other objects, features, and advantages of the present application more clearly understandable.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other embodiments can be obtained by using the drawings without creative efforts.
FIG. 1 is a block diagram of a display panel according to some embodiments of the present disclosure;
FIG. 2 is a cross-sectional view taken along the line A-A in FIG. 1;
FIG. 3 is an enlarged view of area B of FIG. 2;
FIG. 4 is another enlarged view of area B of FIG. 2;
FIG. 5 is a schematic view of another embodiment of a display panel;
FIG. 6 is a flow chart of a process for fabricating a display panel according to some embodiments of the present disclosure;
FIG. 7 is a flow chart of a process for forming a microlens layer according to some embodiments of the present disclosure;
FIG. 8 is a flow chart of another process for forming a microlens layer according to some embodiments of the present application;
FIG. 9 is a flow chart of a method for fabricating a display panel according to some embodiments of the present disclosure.
Reference numerals: 100-display panel, 110-packaging layer, 120-liquid crystal unit, 130-first electrode layer, 140-second electrode layer, 150-interlayer insulating layer, 1-substrate, 2-pixel unit, 20-transistor, 21-active layer, 22-first gate insulating layer, 23-first metal layer, 231-gate, 24-second gate insulating layer, 25-interlayer dielectric layer, 26-second metal layer, 261-source electrode, 262-drain electrode, 27-passivation layer, 3-light-emitting unit, 31-anode layer, 32-organic light-emitting layer, 33-cathode layer, 34-pixel defining layer, 35-spacer layer, 4-microlens base layer, 41-first alignment mark, 5-microlens layer, 51-microlens unit, 511-first microlens unit, 512-second microlens unit, 6-planarization layer, 7-protective layer, 8-transfer template, 81-second alignment mark, 9-filter layer, 91-filter unit.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are merely used to more clearly illustrate the technical solutions of the present application, and therefore are only examples, and the protection scope of the present application is not limited thereby.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "including" and "having," and any variations thereof, in the description and claims of this application and the description of the above figures are intended to cover non-exclusive inclusions.
In the description of the embodiments of the present application, the technical terms "first", "second", and the like are used only for distinguishing different objects, and are not to be construed as indicating or implying relative importance or implicitly indicating the number, specific order, or primary-secondary relationship of the technical features indicated. In the description of the embodiments of the present application, "a plurality" means two or more unless specifically defined otherwise.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
In the description of the embodiments of the present application, the term "and/or" is only one kind of association relationship describing an associated object, and means that three relationships may exist, for example, a and/or B, and may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.
In the description of the embodiments of the present application, the term "plurality" refers to two or more (including two), and similarly, "plural sets" refers to two or more (including two), and "plural pieces" refers to two or more (including two).
In the description of the embodiments of the present application, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations and positional relationships that are based on the orientations and positional relationships shown in the drawings, and are used only for convenience in describing the embodiments of the present application and for simplicity in description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the embodiments of the present application.
In the description of the embodiments of the present application, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are used in a broad sense, and for example, may be fixedly connected, detachably connected, or integrated; mechanical connection or electrical connection is also possible; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the embodiments of the present application can be understood by those of ordinary skill in the art according to specific situations.
It is noted that in the drawings, the sizes of layers and regions may be exaggerated for clarity of illustration. Also, it will be understood that when an element or layer is referred to as being "on" another element or layer, it can be directly on the other element or layer or intervening layers may also be present. In addition, it will be understood that when an element or layer is referred to as being "under" another element or layer, it can be directly under the other element or intervening layers or elements may also be present. In addition, it will also be understood that when a layer or element is referred to as being "between" two layers or elements, it can be the only layer between the two layers or elements, or more than one intermediate layer or element may also be present. Like reference numerals refer to like elements throughout.
In order to improve the display performance of the display device, embodiments of the present application provide a display panel, a display device, and a method for manufacturing the display panel, and the display panel, the method for manufacturing the display panel, and the display device provided in the embodiments of the present application will be described in detail with reference to the accompanying drawings. The DisplAy panel may be an LCD (Liquid CrystAl DisplAy), an electroluminescent DisplAy, or a photoluminescent DisplAy. In the case where the display panel is an electroluminescent display panel, the electroluminescent display panel may be an OLED (OrgAnic Light-Emitting Diode) or a QLED (QuAntum Dot electroluminescent display panel). In case the display panel is a photoluminescent display panel, the photoluminescent display panel may be a quantum dot photoluminescent display panel.
An embodiment of the first aspect of the present application provides a display panel 100, as shown in fig. 1 and fig. 2, the display panel 100 includes a substrate 1, a plurality of pixel units 2, and a microlens layer 5, where the plurality of pixel units 2 are distributed in a matrix on one side of the substrate 1; the microlens layer 5 is located on a side of the plurality of pixel units 2 away from the substrate 1, the microlens layer 5 includes a plurality of microlens units 51 corresponding to the plurality of pixel units 2, and adjacent microlens units 51 are abutted along a long side direction of the display panel 100, and/or adjacent microlens units 51 are abutted along a short side direction perpendicular to the long side direction.
In the embodiment of the present application, as shown in fig. 2, a plurality of pixel units 2 are distributed on one side of a substrate 1 in a matrix. The microlens layer 5 includes a plurality of microlens units 51. Further, since the adjacent microlens units 51 are in contact with each other in the longitudinal direction and the short direction of the display panel 100, there is no gap between the adjacent microlens units 51 in the longitudinal direction and the short direction, that is, the plurality of microlens units 51 are in close contact with each other in the longitudinal direction and the short direction. Therefore, after the light at the boundary of the adjacent pixel units 2 enters the microlens layer 5, the light is not emitted through the gap between the microlens units 51, and the light is emitted after being refracted and reflected by the upper microlens unit 51, so that the probability of interference between the light of the adjacent pixel units 2 can be reduced, the probability of optical crosstalk generated in the display panel 100 is reduced, and the display effect of the display panel 100 is improved. In addition, in the display panel 100 provided in the embodiment of the present application, the positions of the plurality of microlens units 51 and the positions of the plurality of pixel units 2 are arranged in a one-to-one correspondence manner, so that the light in each pixel unit 2 can be emitted through the corresponding microlens unit 51, and the microlens layer 5 has a higher light transmittance, thereby improving the light transmittance of the display panel 100 and further improving the display effect of the display panel 100.
Further, the pixel units 2 include a plurality of red pixel units, a plurality of blue pixel units, and a plurality of green pixel units distributed in an array. Therefore, the microlens units 51 are closely attached to each other, so that the probability of optical crosstalk between adjacent pixel units 2 of different colors can be reduced, and the display effect of the display panel 100 can be improved.
Further, the substrate 1 may be a rigid substrate, such as a glass substrate or the like. The substrate 1 may also be a flexible substrate, such as a polyimide substrate, and the like, which is not limited in the present application. The method for forming the microlens layer 5 on the substrate 1 includes, but is not limited to, a photolithography thermal reflow method, a transfer method, and the like.
In some embodiments, the microlens unit 51 includes cylindrical lenses, axes of the cylindrical lenses are parallel to the short side direction, and a plurality of the cylindrical lenses are arranged in at least one row along the long side direction.
In the embodiment of the present application, as shown in fig. 7 and 8, the axial direction of the lenticular lens is parallel to the short side direction of the display panel 100. Each of the microlens units 51 may include one lenticular lens, and the lenticular lenses of the plurality of microlens units 51 may be arranged in at least one row along the long side direction of the display panel 100. Wherein, the row number of the plurality of cylindrical lenses can be determined according to the length of the cylindrical lenses along the axial direction. Specifically, the length of the lenticular lens in the axial direction may be substantially equal to the width of the display panel 100, and thus, the lenticular lenses in the plurality of lenticular units 51 may be arranged in a row in the long side direction of the display panel 100.
In the embodiment of the present application, the plurality of pixel units 2 may include a plurality of rows of pixel units 2 extending along the width direction of the display panel 100, and each cylindrical lens is disposed corresponding to at least one row of pixel units 2. Because the cylindrical lens array has the advantages of mature manufacturing process, convenience in large-size processing and the like, in the embodiment of the application, the microlens unit 51 comprises the cylindrical lens, the realization of large-size of the microlens unit 51 and the microlens layer 5 is facilitated, the microlens layer 5 can meet the processing requirement of the large-size display panel 100, and the process difficulty and the production cost of the microlens layer 5 and the display panel 100 are reduced.
In some embodiments, the microlens unit 51 further includes ball lenses, a plurality of the ball lenses are arranged in a plurality of rows along a long side direction of the display panel 100, and a plurality of the ball lenses are arranged in a plurality of columns along a short side direction of the display panel 100.
In the embodiment of the present application, the plurality of ball lenses are distributed in an array and are arranged in one-to-one correspondence with the plurality of pixel units 2 distributed in the array. Each microlens unit 51 may include a ball lens, and the plurality of ball lenses in the plurality of microlens units 51 may be arranged in a plurality of rows along the long side direction of the display panel 100 and in a plurality of columns along the short side direction of the display panel 100.
In the embodiment of the present application, the plurality of pixel units 2 are distributed on one side of the substrate 1 in a matrix, and each ball lens is arranged in one-to-one correspondence with the plurality of pixel units 2 distributed in the matrix. The ball lens can make the fine degree of light beam and the accuracy of following pixel element 2 outgoing higher, in the embodiment of this application, including ball lens in microlens unit 51, can make 3D display effect and the light field display effect that forms through microlens layer 5 clear more nature for display panel 100 has better display effect.
In some embodiments, as shown in fig. 5 and 6, the display panel 100 further includes a microlens substrate layer 4, a planarization layer 6, and a protective layer 7. The micro-lens base layer 4 is positioned on one side of the micro-lens layer 5 close to the substrate base plate 1; the flat layer 6 is positioned on one side of the microlens base layer 4 away from the substrate base plate 1 and covers the microlens layer 5; the protection layer 7 is located on the side of the planarization layer 6 away from the microlens substrate layer 4, and covers the planarization layer 6.
In the embodiment of the present application, as shown in fig. 5, the microlens base layer 4 is located between the microlens layer 5 and the substrate base plate 1, and is used for providing support for the microlens layer 5. The microlens base layer 4 may be integrated on one side of the substrate 1 by means of bonding or the like, or may be formed on one side of the substrate 1 by means of deposition or the like, and may be provided according to actual requirements, which is not limited in this application. The planarization layer 6 is located on the upper side of the microlens layer 5, and fills the gap between the microlens units 51, thereby improving the flatness of the microlens layer 5. The protection layer 7 is located on the upper side of the planarization layer 6, and is used for protecting other layer structures below the protection layer 7 and reducing the influence of other layer structures in the display panel 100 on the microlens layer 5, the planarization layer 6, and the like.
Further, as shown in fig. 6, the first alignment mark 41 is disposed on the microlens substrate layer 4, and when the microlens layer 5 is transferred to the pixel unit 2, the first alignment mark 41 enables the plurality of pixel units 2 and the microlens unit 51 to better correspond to each other, thereby improving the accuracy of transferring the microlens layer 5.
In some embodiments, the refractive index of the microlens layer 5 is greater than the refractive index of the planarization layer 6.
In the embodiment of the present application, the refractive index of the microlens layer 5 may be the refractive index of the lens structure such as a cylindrical lens and a ball lens included in the microlens unit 51. The refractive index of the planarization layer 6 may be the refractive index of the material used for the planarization layer 6. Furthermore, the refractive index of the microlens layer 5 can be 1.5 to 1.8, and the refractive index of the flat layer 6 can be 1.3 to 1.6. Further, the difference in refractive index between the microlens layer 5 and the planarization layer 6 may be greater than 0.1. For example, when the refractive index of the planarization layer 6 is 1.4, the refractive index of the microlens layer 5 may be 1.5 or 1.55, which may be set according to actual requirements, but the present application is not limited thereto. The refractive index of the microlens layer 5 is greater than that of the flat layer 6, the light beams emitted from the adjacent pixel units 2 can enter the corresponding microlens units 51, the probability of total reflection when the light beams pass through the flat layer 6 is reduced, the light beams can be emitted through the flat layer 6 more, the light loss is reduced, the transmittance is improved, and the display effect of the display panel 100 is further improved.
In some embodiments, as shown in FIG. 5, the microlens layer 5 has a thickness H of 5 μm to 30 μm, and the planarization layer 6 has a thickness H of 5 μm to 30 μm.
In the embodiment of the present application, the thickness h of the microlens layer 5 is 5 μm to 30 μm, i.e., the height of the lens structure in the microlens unit 51 is 5 μm to 30 μm. Further, the thickness H of the planarization layer 6 may be greater than the thickness of the microlens layer 5. For example, when the thickness H of the microlens layer 5 is 10 μm, the thickness H of the planarization layer 6 may be 15 μm or 20 μm. In the embodiment of the present application, the thickness H of the microlens layer 5 and the thickness H of the planarization layer 6 are greater than or equal to 5 μm, so that the microlens layer 5 has a sufficient thickness to convert the light of the pixel unit 2, and a stereoscopic effect is achieved. In addition, the thickness H of the microlens layer 5 and the thickness H of the planarization layer 6 are less than or equal to 30 μm, so that the overall thickness of the display panel 100 can be reduced on the premise that the planarization layer 6 and the microlens layer 5 meet the display requirements, and the display panel 100 is thinner.
Further, the aperture L of the lens structure in the microlens unit 51 may be 10 μm to 300 μm.
In some embodiments, as shown in fig. 2, the pixel unit 2 includes a transistor 20 located on one side of the substrate 1, and a light emitting unit 3 located on one side of the transistor 20 away from the substrate 1 and corresponding to the transistor 20, wherein the light emitting unit 3 is corresponding to the microlens unit 51.
In the embodiment of the present application, when the display panel 100 is an OLED display panel, as shown in fig. 2, each pixel unit 2 may include a transistor 20 and a light emitting unit 3, and the transistor 20 and the light emitting unit 3 are disposed correspondingly to provide a driving voltage for the light emitting unit 3. The plurality of pixel units 2 include a plurality of light emitting units 3, and the plurality of light emitting units 3 correspond to the plurality of pixel units 2, and the plurality of light emitting units 3 include a plurality of red light emitting units 3, a plurality of green light emitting units 3, and a plurality of blue light emitting units 3.
Further, as shown in fig. 2, the display panel 100 further includes a filter layer 9 on the plurality of light emitting units 3, and the filter layer 9 is located on the upper side of the light emitting units 3. As shown in fig. 2, the filter layer 9 may include a plurality of filter units 91, the plurality of filter units 91 may include a plurality of red filter units, a plurality of green filter units, and a plurality of blue filter units, and the plurality of filter units 91 correspond to the plurality of light emitting units 3 in color and position one to one. In addition, as shown in fig. 2, the plurality of filter units 91 are disposed in one-to-one correspondence with the plurality of microlens units 51, and there is no gap between the adjacent microlens units 51, so that after light rays at the boundary of the adjacent filter units 91 enter the microlens layer 5, the light rays do not exit through the gap between the microlens units 51, and the light rays exit after being refracted and reflected by the upper microlens unit 51, and thus the probability of interference between the light rays of the adjacent filter units 91 can be reduced, thereby reducing the probability of optical crosstalk occurring in the display panel 100, and improving the display effect of the display panel 100.
In some embodiments, as shown in fig. 3, the transistor 20 includes an active layer 21, a first gate insulating layer 22, a first metal layer 23, a second gate insulating layer 24, and a second metal layer 26, which are sequentially disposed on one side of the substrate base plate 1, the first metal layer 23 includes a gate 231, the second metal layer 26 includes a source electrode 261 and a drain electrode 262, and the source electrode 261 and the drain electrode 262 are connected to the active layer 21 through a via hole; the light emitting unit 3 includes an anode layer 31, an organic light emitting layer 32, and a cathode layer 33 sequentially arranged in a direction away from the substrate 1, and the anode layer 31 is connected to the source electrode 261 or the drain electrode 262 through a via hole.
In the embodiment of the present application, the display panel 100 may have a top gate structure, and the display panel 100 may also have a bottom gate structure or a dual gate structure. As shown in fig. 3 and 4, taking the display panel 100 as a bottom gate structure as an example, the first metal layer 23 is a gate metal layer including the gate electrode 231, the second metal layer 26 is a source drain metal layer including the source electrode 261 and the drain electrode 262, and the source electrode 261 and the drain electrode 262 are connected to the active layer 21 through a via structure. The material of the first gate insulating layer 22 and the second gate insulating layer 24 may include an inorganic insulating material such as silicon oxide, silicon nitride, and silicon oxynitride, or may include an organic insulating material such as polyimide, polyththalimide, polyththalamide, acrylic resin, benzocyclobutene, or phenol resin.
In the embodiment of the present application, as shown in fig. 3, the transistor 20 may further include a passivation layer 27 on the second metal layer 26 and an interlayer dielectric layer 25 under the second metal layer 26. The passivation layer 27 serves to protect other layer structures below the passivation layer 27 and to retard the corrosion rate of the first metal layer 23 and the second metal layer 26. In addition, as shown in fig. 3 and 4, the display panel 100 may further include an encapsulation layer 110. The encapsulation layer 110 may be a thin film encapsulation layer. Further, the encapsulation layer 110 may include a first inorganic encapsulation layer, an organic encapsulation layer, and a second inorganic encapsulation layer sequentially disposed in a direction away from the light emitting unit 3, and the encapsulation effect of the display panel 100 is improved by arranging a multi-layer encapsulation.
Further, when the display panel 100 is an electroluminescent display panel, as shown in fig. 3, the display panel 100 may further include a pixel defining layer 34, a spacer layer 35 and an encapsulation layer 110, which are located on a side of the transistor 20 away from the substrate 1 and sequentially distributed along a direction away from the substrate 1. The light emitting unit 3 includes an anode layer 31, an organic light emitting layer 32, and a cathode layer 33 sequentially distributed in a direction away from the substrate 1. The encapsulation layer 110 encapsulates the light emitting units 3 and the transistors 20 to encapsulate the light emitting units 3 and the transistors 20, thereby reducing the probability of water vapor entering the light emitting units 3 and the transistors 20. The organic light emitting layer 32 may be formed by evaporation, and the organic light emitting layer 32 may include a hole transport layer and an electron transport layer, which are stacked.
Further, the cathode layers 33 of the plurality of light emitting cells 3 or the cathode layers 33 of some of the light emitting cells 3 may be connected to have an equal potential.
In some embodiments, as shown in fig. 4, when the display panel 100 is a liquid crystal display panel, each pixel unit 2 includes a transistor 20 and a liquid crystal unit 120 corresponding to the transistor 20, and the transistor 20 is used for driving liquid crystal molecules in the liquid crystal unit 120 to generate an oriented deflection. The plurality of liquid crystal cells 120 included in the plurality of pixel units 2 are arranged in one-to-one correspondence with the plurality of microlens units 51. As shown in fig. 4, the transistor 20 includes an active layer 21, a first gate insulating layer 22, a first metal layer 23, a second gate insulating layer 24, an interlayer dielectric layer 25, and a second metal layer 26, which are sequentially disposed on one side of the substrate base plate 1, the first metal layer 23 includes a gate electrode 231, the second metal layer 26 includes a source electrode 261 and a drain electrode 262, and the source electrode 261 and the drain electrode 262 are connected to the active layer 21 through vias. As shown in fig. 4, the display panel 100 may further include a first electrode layer 130, a second electrode layer 140, an interlayer insulating layer 150, and an encapsulation layer 110 located on a side of the transistor 20 away from the substrate 1 and sequentially distributed along a direction away from the substrate 1. The first electrode layer 130 may be a pixel electrode layer, and the second electrode layer 140 may be a common electrode layer. The first electrode layer 130 is connected via a via to the source 261 or drain 262 of the second metal layer 26 in the transistor 20.
Embodiments of the second aspect of the present application provide a manufacturing method of a display panel 100, as shown in fig. 9, the manufacturing method includes the following steps.
Step S901, providing a substrate;
step S902, forming a plurality of pixel units on one side of a substrate;
step S903, forming a microlens layer on a side of the plurality of pixel units away from the substrate, where the microlens layer includes a plurality of microlens units corresponding to the plurality of pixel units, and adjacent microlens units are abutted along a long side direction of the display panel, and/or adjacent microlens units are abutted along a short side direction of the display panel.
In the display panel 100 manufactured by the manufacturing method of the display panel 100 according to the embodiment of the present application, the plurality of pixel units 2 are distributed on one side of the substrate 1 in a matrix manner. The microlens layer 5 includes a plurality of microlens units 51 provided corresponding to the plurality of pixel units 2, and the adjacent microlens units 51 are in contact with each other in the longitudinal direction and the short side direction of the display panel 100, so that there is no gap between the adjacent microlens units 51. Therefore, after the light at the boundary of the adjacent pixel units 2 enters the microlens layer 5, the light is not emitted through the gap between the microlens units 51, and the light is emitted after being refracted and reflected by the upper microlens unit 51, so that the probability of interference between the light of the adjacent pixel units 2 can be reduced, the probability of optical crosstalk generated in the display panel 100 is reduced, and the display effect of the display panel 100 is improved. In addition, in the display panel 100 provided in the embodiment of the present application, the plurality of microlens units 51 and the plurality of pixel units 2 are arranged in a one-to-one correspondence manner, so that light in each pixel unit 2 can be emitted through the corresponding microlens unit 51, and the microlens layer 5 has a higher light transmittance, thereby improving the light transmittance of the display panel 100 and further improving the display effect of the display panel 100.
In some embodiments, as shown in fig. 7 and 8, the step of forming the microlens layer 5 on the side of the plurality of pixel units 2 away from the substrate base plate 1 includes:
step one, providing a transfer template 8;
step two, performing primary nano-imprinting on one side of the transfer printing template 8 to form a plurality of first micro-lens units 511 distributed at intervals;
performing second nanoimprint on one side of the transfer template 8 to form a plurality of second microlens units 512, wherein the adjacent first microlens units 511 and second microlens units 512 are abutted along the long side direction of the display panel 100, and/or the adjacent first microlens units 511 and second microlens units 512 are abutted along the short side direction of the display panel 100;
step four, transferring the plurality of first microlens units 511 and the plurality of second microlens units 512 to the side of the plurality of pixel units 2 away from the base substrate 1 to form the microlens layer 5.
In the embodiment of the present application, as shown in fig. 7 and 8, a second alignment mark 81 is disposed on the transfer template 8 for performing alignment during nanoimprinting, so as to improve the alignment accuracy of the first microlens unit 511 and the second microlens unit 512 during the nanoimprinting process, and improve the display effect of the microlens layer 5. The microlens substrate layer 4 may be provided with a first alignment mark 41 for aligning the first microlens unit 511 and the second microlens unit 512 during the transfer process, so as to improve the accuracy during the transfer process. The first microlens unit 511 and the second microlens unit 512 together constitute a plurality of microlens units 51 in the microlens layer 5. The first and second microlens units 511 and 512 may be equal in structure and size. Further, the aperture L of the first microlens unit 511 and the gap between the first microlens unit 511 may be equal. Therefore, when the second microlens unit 512 is formed in the gap between the first microlens units 511 by the second nanoimprinting, the second microlens unit 512 can completely fill the gap between the first microlens units 511, and the first microlens unit 511 and the second microlens unit 512 can be closely attached to each other. The plurality of first microlens units 511 and the plurality of second microlens units 512 which are in close contact are transferred to the side of the pixel unit 2 away from the base substrate 1, thereby forming the microlens layer 5. The microlens layer 5 is formed by means of transfer printing and the like, that is, the microlens layer 5 is prepared by nanoimprint through the transfer printing template 8, so that the manufacturing process of the display panel 100 can be reduced, the process flow is simplified, and the manufacturing cost of the display panel 100 is reduced.
In some embodiments, as shown in fig. 7, 8 and 9, after the second step, the manufacturing method further includes: ultraviolet UV curing molding is performed on the transfer template 8 and the first microlens unit 511; the transfer template 8 and the first microlens unit 511 are heated to bring the transfer template 8 and the first microlens unit 511 into an imprintable deformed state. After the third step, the manufacturing method further comprises: the transfer template 8, the first microlens unit 511, and the second microlens unit 512 are UV-cured.
In the embodiment of the present application, as shown in fig. 7 and 8, according to the first step, a transfer template 8 is provided, a second alignment mark 81 is formed on the transfer template 8, and alignment is performed by the second alignment mark 81, so as to improve the alignment accuracy between the microlens unit 51 and the transfer template 8. According to the second step, a plurality of first microlens units 511 arranged at intervals are formed on the transfer template 8 through the first nanoimprint lithography, and then the transfer template 8 and the first microlens units 511 are subjected to ultraviolet UV curing molding, so that the stability of the first microlens units 511 is improved. The transfer template 8 and the first microlens unit 511 are then heated to place the transfer template 8 and the first microlens unit 511 in an imprintable deformed state for the second nanoimprinting.
According to the third step, after the second nanoimprinting is performed on one side of the transfer template 8, and the plurality of second microlens units 512 are formed in the gaps between the adjacent first microlens units 511, the transfer template 8, the first microlens units 511, and the second microlens units 512 are subjected to UV curing molding, so that the stability of the first microlens units 511 and the second microlens units 512 is improved.
As shown in fig. 9, according to the fourth step, the first microlens unit 511 and the second microlens unit 512 are formed on the transfer template 8, and then before step S903, the first microlens unit 511 and the second microlens unit 512 are transferred to the substrate 1 side, the first alignment mark 41 is provided on the microlens base layer 4 on the substrate 1 side, and the first alignment mark 41 is used for aligning the microlens unit 51 and the microlens base layer 4 during the transfer process, so that the alignment accuracy of the microlens unit 51 and the microlens base layer 4 is improved, and the microlens layer 5 is formed.
An embodiment of the third aspect of the present application provides a display device including the display panel 100 described in any one of the above.
The display device provided in the embodiment of the present application includes the display panel 100 in any one of the embodiments described above. The display device includes, but is not limited to, a display, a picture screen, an advertisement screen, etc. Since the display device includes the display panel 100, the display device has all the advantages of the display panel 100.
Finally, it should be noted that: the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present disclosure, and the present disclosure should be construed as being covered by the claims and the specification. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. The present application is not intended to be limited to the particular embodiments disclosed herein but is to cover all embodiments that may fall within the scope of the appended claims.

Claims (12)

1. A display panel, comprising:
a substrate base plate;
the pixel units are distributed on one side of the substrate in a matrix manner;
the micro-lens layer is positioned on one side, far away from the substrate base plate, of the pixel units, the micro-lens layer comprises a plurality of micro-lens units which are arranged corresponding to the pixel units, adjacent micro-lens units are abutted along the long side direction of the display panel, and/or adjacent micro-lens units are abutted along the short side direction perpendicular to the long side direction.
2. The display panel according to claim 1, wherein the microlens unit includes a cylindrical lens having an axis parallel to the short side direction, and a plurality of cylindrical lenses are arranged in at least one row in the long side direction.
3. The display panel according to claim 1, wherein the microlens unit further includes ball lenses, a plurality of the ball lenses are arranged in a plurality of rows in the long side direction, and a plurality of the ball lenses are arranged in a plurality of columns in the short side direction.
4. The display panel according to claim 1, characterized in that the display panel further comprises:
the micro-lens base layer is positioned on one side, close to the substrate base plate, of the micro-lens layer;
the flat layer is positioned on one side of the micro-lens basal layer, which is far away from the substrate base plate, and covers the micro-lens layer;
the protective layer is positioned on one side, far away from the micro-lens basal layer, of the flat layer and covers the flat layer.
5. The display panel according to claim 4, wherein the thickness of the microlens layer is 5 to 30 μm, and the thickness of the planarization layer is 5 to 30 μm.
6. The display panel of claim 4, wherein the refractive index of the microlens layer is greater than the refractive index of the planarization layer.
7. The display panel according to claim 1, wherein the pixel unit includes a transistor on a side of the substrate base plate, and a light emitting unit on a side of the transistor remote from the substrate base plate and disposed corresponding to the transistor, the light emitting unit being disposed corresponding to the microlens unit.
8. The display panel according to claim 7, wherein the transistor comprises an active layer, a first gate insulating layer, a first metal layer, a second gate insulating layer and a second metal layer which are arranged in sequence on one side of the substrate base plate, wherein the first metal layer comprises a gate, the second metal layer comprises a source and a drain, and the source and the drain are connected with the active layer via;
the light-emitting unit comprises an anode layer, an organic light-emitting layer and a cathode layer which are sequentially arranged along the direction far away from the substrate, and the anode layer through hole is connected with the source electrode or the drain electrode.
9. A method for manufacturing a display panel is characterized by comprising the following steps:
providing a substrate base plate;
forming a plurality of pixel units on one side of the substrate;
and forming a microlens layer on one side of the pixel units far away from the substrate, wherein the microlens layer comprises a plurality of microlens units which are arranged corresponding to the pixel units, and the adjacent microlens units are abutted along the long edge direction of the display panel and/or the adjacent microlens units are abutted along the short edge direction of the display panel.
10. The method according to claim 9, wherein the step of forming a microlens layer on a side of the pixel units away from the substrate comprises:
providing a transfer template;
carrying out primary nano-imprinting on one side of the transfer printing template to form a plurality of first micro-lens units distributed at intervals;
carrying out second nanoimprint on one side of the transfer printing template to form a plurality of second micro lens units, wherein the adjacent first micro lens units and the second micro lens units are abutted along the long side direction of the display panel, and/or the adjacent first micro lens units and the second micro lens units are abutted along the short side direction of the display panel;
and transferring the first microlens units and the second microlens units to one sides of the pixel units far away from the substrate to form the microlens layer.
11. The method according to claim 10, wherein after the first nanoimprinting is performed on one side of the transfer template to form the plurality of first microlens units distributed at intervals, the method further comprises:
carrying out ultraviolet UV curing molding on the transfer printing template and the first micro-lens unit;
heating the transfer printing template and the first micro-lens unit to enable the transfer printing template and the first micro-lens unit to be in an impressionable deformation state;
after the second nanoimprinting is performed on the transfer template side to form the plurality of second microlens units, the method further includes:
and carrying out UV curing molding on the transfer printing template, the first micro lens unit and the second micro lens unit.
12. A display device characterized by comprising the display panel according to any one of claims 1 to 8.
CN202210261692.XA 2022-03-16 2022-03-16 Display panel, display device and manufacturing method of display panel Pending CN114815291A (en)

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