CN114813548A - Railway locomotive adhesion traction simulation test device and test method - Google Patents
Railway locomotive adhesion traction simulation test device and test method Download PDFInfo
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Abstract
本发明涉及一种铁路机车粘着牵引力模拟试验装置及试验方法,其包括:牵引动力机构,其与车轮连接;轨道,其托举于所述车轮的下方,当所述牵引动力机构驱动所述车轮转动时,所述车轮驱动所述轨道沿所述车轮的切线方向移动;测力机构,其与所述轨道连接,所述测力机构用于测试所述车轮与所述轨道间的摩擦力;以及压力机构,其安装于所述车轮的上方,所述压力机构用于对所述车轮施加压力。通过牵引机构牵引车轮在轨道上转动,再通过测力机构测得车轮与所述轨道间的摩擦力,来测试车轮在轨道上的运动状态由滚动转为滑动过程中的摩擦力变化,从而得出增摩材料的摩擦系数。
The invention relates to a simulation test device and a test method for the adhesion and traction force of a railway locomotive, comprising: a traction power mechanism, which is connected with a wheel; a rail, which is held under the wheel, and when the traction power mechanism drives the wheel When rotating, the wheel drives the track to move along the tangential direction of the wheel; a force measuring mechanism is connected to the track, and the force measuring mechanism is used to test the friction force between the wheel and the track; and a pressure mechanism, which is installed above the wheel, and the pressure mechanism is used for applying pressure to the wheel. The traction mechanism pulls the wheel to rotate on the track, and then the friction force between the wheel and the track is measured by the force measuring mechanism to test the change of the friction force during the movement state of the wheel on the track from rolling to sliding, so as to obtain Calculate the coefficient of friction of the friction-increasing material.
Description
技术领域technical field
本发明涉及铁路运输领域,特别涉及一种铁路机车粘着牵引力模拟试验装置及试验方法。The invention relates to the field of railway transportation, in particular to a simulation test device and a test method for the adhesion and traction force of a railway locomotive.
背景技术Background technique
随着铁路运输的大力发展,铁路机车的牵引动力已由原来的蒸汽机车发展到内燃机车、电力机车、大功率电力机车。在蒸汽机车时代,一台机车的功率大约1500-2000马力,而现代大功率的和谐机车的功率已经达到7200kw,输出动力增加了4倍。但受机车自重的限制,机车轮对与铁路轨道之间的粘着系数难以提高,机车的牵引力仍然只有40-50吨,这就使新型机车大功率的牵引动力无法有效输出,机车牵引力难以提高,它也就成为了铁路实现“多拉快跑”的瓶颈问题。With the vigorous development of railway transportation, the traction power of railway locomotives has developed from the original steam locomotive to diesel locomotives, electric locomotives, and high-power electric locomotives. In the era of steam locomotives, the power of a locomotive was about 1500-2000 horsepower, while the power of modern high-power Harmony locomotives has reached 7200kw, and the output power has increased by 4 times. However, due to the limitation of the locomotive's own weight, it is difficult to improve the adhesion coefficient between the locomotive wheelset and the railway track, and the traction force of the locomotive is still only 40-50 tons. It has also become a bottleneck problem for the railway to achieve "Dora and fast running".
对于机车轮轨间摩擦系数的问题,国内进行了多年研究,研发出了系列的轮轨增摩材料(铁路机车传统的增摩材料为河砂,由于国家颁布了禁止开采河砂的禁令,所以,现在已全部改用岩石粉碎砂替代,但其摩擦系数不够)。但是,如何对新型增摩材料的摩擦系数进行分析、测试及检定,又成为解决该问题的另一个难题。Regarding the friction coefficient between locomotive wheels and rails, domestic research has been carried out for many years, and a series of wheel-rail friction materials have been developed (the traditional friction-increasing material for railway locomotives is river sand. Since the country has promulgated a ban on the exploitation of river sand, so , now it has been replaced by rock crushed sand, but its friction coefficient is not enough). However, how to analyze, test and verify the friction coefficient of the new friction-increasing material has become another difficult problem to solve this problem.
因此,有必要提出一种铁路机车粘着牵引力模拟试验装置及试验方法,以解决上述问题。Therefore, it is necessary to propose a railway locomotive adhesion traction simulation test device and test method to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明实施例提供一种铁路机车粘着牵引力模拟试验装置及试验方法,以解决相关技术中对新型增摩材料的摩擦系数进行分析、测试及检定难以实现的问题。Embodiments of the present invention provide a railway locomotive adhesion traction simulation test device and test method, so as to solve the problem in the related art that it is difficult to analyze, test and verify the friction coefficient of the new friction-increasing material.
第一方面,提供了一种铁路机车粘着牵引力模拟试验装置,其包括:牵引动力机构,其与车轮连接;轨道,其托举于所述车轮的下方,当所述牵引动力机构驱动所述车轮转动时,所述车轮驱动所述轨道沿所述车轮的切线方向移动;测力机构,其与所述轨道连接,所述测力机构用于测试所述车轮与所述轨道间的摩擦力;以及压力机构,其安装于所述车轮的上方,所述压力机构用于对所述车轮施加压力。In a first aspect, a railway locomotive adhesion traction simulation test device is provided, which includes: a traction power mechanism, which is connected to the wheels; a track, which is held under the wheels, and when the traction power mechanism drives the wheels When rotating, the wheel drives the track to move along the tangential direction of the wheel; a force measuring mechanism is connected to the track, and the force measuring mechanism is used to test the friction force between the wheel and the track; and a pressure mechanism, which is installed above the wheel, and the pressure mechanism is used for applying pressure to the wheel.
一些实施例中,所述测力机构包括:第一油缸,其连接有第一压力表;活塞,其安装于所述第一油缸的内部,所述活塞通过活塞杆与所述轨道连接,所述轨道可通过所述活塞杆驱动所述活塞移动。In some embodiments, the force measuring mechanism includes: a first oil cylinder connected with a first pressure gauge; a piston installed inside the first oil cylinder, the piston is connected with the rail through a piston rod, so The track can drive the piston to move through the piston rod.
一些实施例中,所述第一油缸的两端分别设有第一出口和第一进口,所述第一出口和第一进口通过第一管道连接,所述第一管道上安装所述第一压力表。In some embodiments, both ends of the first oil cylinder are respectively provided with a first outlet and a first inlet, the first outlet and the first inlet are connected by a first pipeline, and the first pipeline is installed on the first pipeline. pressure gauge.
一些实施例中,所述第一管道上安装有第一溢流阀。In some embodiments, a first overflow valve is installed on the first pipeline.
一些实施例中,所述第一油缸的两端分别设有第二出口和第二进口,所述第二出口和第二进口通过第二管道连接,所述第二管道上安装有第二压力表和第二溢流阀;所述第一溢流阀和所述第二溢流阀均为单向溢流阀,且两者方向相反。In some embodiments, both ends of the first oil cylinder are respectively provided with a second outlet and a second inlet, the second outlet and the second inlet are connected by a second pipeline, and a second pressure is installed on the second pipeline. table and a second relief valve; the first relief valve and the second relief valve are both one-way relief valves, and their directions are opposite.
一些实施例中,所述压力机构包括:第二油缸,其连接有第三压力表;压簧,其与所述第二油缸的输出端连接,所述第二油缸用于驱动所述压簧压紧所述车轮。In some embodiments, the pressure mechanism includes: a second oil cylinder connected to a third pressure gauge; a compression spring connected to the output end of the second oil cylinder, the second oil cylinder being used to drive the compression spring Tighten the wheel.
一些实施例中,所述压簧远离所述第二油缸的一端安装有底座,所述底座上安装有轮轴,所述车轮安装于所述轮轴。In some embodiments, a base is mounted on one end of the compression spring away from the second oil cylinder, an axle is mounted on the base, and the wheel is mounted on the axle.
一些实施例中,所述牵引动力机构包括:第三油缸,其连接有第四压力表;曲柄机构,其连接所述第三油缸与所述车轮,所述第三油缸通过所述曲柄机构驱动所述车轮转动。In some embodiments, the traction power mechanism includes: a third oil cylinder connected with a fourth pressure gauge; a crank mechanism connected with the third oil cylinder and the wheel, and the third oil cylinder is driven by the crank mechanism The wheel turns.
第二方面,提供了一种上述的任一项所述的铁路机车粘着牵引力模拟试验装置的试验方法,其包括以下步骤:通过所述压力机构向所述车轮施压;通过所述牵引动力机构推动所述车轮转动,所述车轮驱动所述轨道沿所述车轮的切线方向移动;通过所述测力机构测试所述车轮与所述轨道间的摩擦力。In a second aspect, there is provided a test method for the adhesion traction simulation test device of a railway locomotive according to any one of the above, which includes the steps of: applying pressure to the wheel through the pressure mechanism; using the traction power mechanism The wheel is pushed to rotate, and the wheel drives the track to move along the tangential direction of the wheel; the friction force between the wheel and the track is tested by the force measuring mechanism.
一些实施例中,所述通过所述测力机构测试所述车轮与所述轨道间的摩擦力包括:通过所述轨道驱动所述活塞移动,使所述第一油缸内的液压油压力增加,所述液压油经所述第一溢流阀或所述第二溢流阀流向另一侧;调整所述第一溢流阀或所述第二溢流阀的压力,使所述活塞通过所述活塞杆施加于所述轨道的阻力改变;读出所述第一压力表或所述第二压力表的数值,计算摩擦力。In some embodiments, the testing of the friction force between the wheel and the track by the force measuring mechanism includes: driving the piston to move through the track, so as to increase the hydraulic oil pressure in the first oil cylinder, The hydraulic oil flows to the other side through the first relief valve or the second relief valve; adjust the pressure of the first relief valve or the second relief valve so that the piston passes through the The resistance applied by the piston rod to the track is changed; the value of the first pressure gauge or the second pressure gauge is read out, and the friction force is calculated.
本发明提供的技术方案带来的有益效果包括:The beneficial effects brought by the technical solution provided by the present invention include:
本发明实施例提供了一种铁路机车粘着牵引力模拟试验装置及试验方法,通过牵引机构牵引车轮在轨道上转动,再通过测力机构测得车轮与所述轨道间的摩擦力,来测试车轮在轨道上的运动状态由滚动转为滑动过程中的摩擦力变化,从而得出增摩材料的摩擦系数。The embodiment of the present invention provides a simulation test device and test method for the adhesion and traction force of a railway locomotive. The traction mechanism is used to pull the wheel to rotate on the track, and then the friction force between the wheel and the track is measured by the force measuring mechanism, so as to test the friction force between the wheel and the track. The motion state on the track is changed from rolling to sliding, and the friction coefficient of the friction-increasing material is obtained.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本发明实施例提供的一种铁路机车粘着牵引力模拟试验装置的整体结构示意图;1 is a schematic diagram of the overall structure of a railway locomotive adhesion traction simulation test device provided by an embodiment of the present invention;
图2为本发明实施例提供的一种铁路机车粘着牵引力模拟试验装置的压力机构的结构示意图;2 is a schematic structural diagram of a pressure mechanism of a railway locomotive adhesion traction simulation test device provided by an embodiment of the present invention;
图3为本发明实施例提供的一种铁路机车粘着牵引力模拟试验装置的牵引动力机构的结构示意图;3 is a schematic structural diagram of a traction power mechanism of a railway locomotive adhesion traction simulation test device provided by an embodiment of the present invention;
图4为本发明实施例提供的一种铁路机车粘着牵引力模拟试验装置的测力机构的结构示意图;4 is a schematic structural diagram of a force measuring mechanism of a railway locomotive adhesion traction simulation test device provided by an embodiment of the present invention;
图5为牵引力与速度函数关系曲线示意图。Figure 5 is a schematic diagram of the relationship between the traction force and the speed function.
图中标号:Labels in the figure:
1、牵引动力机构;11、第三油缸;12、第四压力表;13、曲柄机构;14、第四管道;15、第二油泵;16、第二控制阀;1. Traction power mechanism; 11. Third oil cylinder; 12. Fourth pressure gauge; 13. Crank mechanism; 14. Fourth pipeline; 15. Second oil pump; 16. Second control valve;
2、车轮;3、轨道;2. Wheels; 3. Tracks;
4、测力机构;41、第一油缸;411、第一出口;412、第一进口;413、第一管道;414、第二出口;415、第二进口;416、第二管道;42、活塞;43、活塞杆;44、第一压力表;45、第一溢流阀;46、第二压力表;47、第二溢流阀;4. Force measuring mechanism; 41. The first oil cylinder; 411, The first outlet; 412, The first inlet; 413, The first pipeline; 414, The second outlet; 415, The second inlet; 416, The second pipeline; 42, Piston; 43, piston rod; 44, first pressure gauge; 45, first relief valve; 46, second pressure gauge; 47, second relief valve;
5、压力机构;51、第二油缸;52、第三压力表;53、第一控制阀;54、第一油泵;55、压簧;56、底座;57、轮轴;58、滑块。5. Pressure mechanism; 51, Second oil cylinder; 52, Third pressure gauge; 53, First control valve; 54, First oil pump; 55, Compression spring; 56, Base; 57, Wheel axle;
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
铁路作为我国的主要运输方式之一,承担了我国大部分的客、货运输。作为主要的运输产能,对其的要求就是在保证安全的前提下,实现“多拉快跑”。As one of the main modes of transportation in my country, railways undertake most of the passenger and cargo transportation in our country. As the main transportation capacity, the requirement for it is to achieve "running and running" on the premise of ensuring safety.
近二十年来,客运列车已实现了“快跑”的目标——高速列车。而对于“多拉”来说,除了用多台机车牵引万吨列车的方案外,技术上仍受阻于机车牵引力的发挥。In the past two decades, passenger trains have achieved the goal of "fast running" - high-speed trains. For "Dora", in addition to the plan of using multiple locomotives to pull 10,000-ton trains, it is still technically hindered by the locomotive traction.
从物理学原理上看,不管“多拉”、还是“快跑”,都是要消耗很大功率的。“和谐号”高速列车已实现了“快跑”,而“和谐号”货运机车功率虽已达到了7200Kw,但其牵引的货物列车仍然为4000T,(与功率2000Kw的老旧机车牵引效果相差无几),不仅如此,还经常出现雨天、上坡拉不动的现象。为此,研究机车牵引力就成了一个当务之急的课题。如果能将使货物列车由4000T提高到5000T,甚至更大吨位,将大大提高铁路的运输效率。From the point of view of physical principles, no matter "dora" or "running", it consumes a lot of power. The "Harmony" high-speed train has achieved "fast running", and although the power of the "Harmony" freight locomotive has reached 7200Kw, the freight train towed by it is still 4000T, which is almost the same as the traction effect of the old locomotive with a power of 2000Kw. ), not only that, but there are often rainy days and the phenomenon of not being able to pull uphill. Therefore, the study of locomotive traction has become an urgent task. If the freight train can be increased from 4000T to 5000T, or even larger tonnage, it will greatly improve the transportation efficiency of the railway.
为实现铁路运输的正常牵引,铁路机车需要调整为一个理想的牵引动力曲线——即当速度低时需要大的牵引力,速度高时牵引力下降。当机车功率全部发挥时,机车牵引力与速度的函数应当是一个完美的双曲线——力×速度=常数,即:In order to achieve normal traction in railway transportation, railway locomotives need to be adjusted to an ideal traction power curve—that is, when the speed is low, a large traction force is required, and when the speed is high, the traction force decreases. When the locomotive power is fully exerted, the function of locomotive traction and speed should be a perfect hyperbola - force × speed = constant, namely:
C=F×VC=F×V
其中,F表示牵引力,V表示机车速度。Among them, F represents the traction force, and V represents the locomotive speed.
参见图4所示,这条曲线的实现需要通过一整套控制系统来实现。从这条曲线看出,当V趋于0时,理论上,牵引力F应为无穷大。但最大牵引力又受机车的粘着牵引力影响,就是说机车车轮与钢轨之间的摩擦力f限制了机车牵引力的提高。Referring to Fig. 4, the realization of this curve needs to be realized by a whole set of control system. It can be seen from this curve that when V tends to 0, theoretically, the traction force F should be infinite. However, the maximum traction force is also affected by the adhesive traction force of the locomotive, that is to say, the friction force f between the wheels of the locomotive and the rail limits the improvement of the traction force of the locomotive.
而摩擦力的计算公式为:The formula for calculating friction is:
f=P×μf=P×μ
其中,f表示机车受到的摩擦力,P表示正压力,是车轮压在钢轨上的重量,μ表示摩擦系数。Among them, f represents the friction force on the locomotive, P represents the positive pressure, which is the weight of the wheel pressed on the rail, and μ represents the friction coefficient.
为了保障安全,铁路标准规定机车的单轴重量为23T,即六轴货物列车总重为138T,当轮轨摩擦系数为0.3时,机车牵引力约等于138×0.3=41T。而正常情况下,轮轨间的摩擦系数大约为0.3左右。当牵引正常4000T列车时,启动牵引力约为48T左右,所以,火车司机在启动重载货物列车时会通过控制阀,向轮轨之间施行撒砂。通过撒沙增砂摩擦系数,以提高机车的牵引力。当列车运行在雨天的上坡道时,同理,也需要向轮轨间撒沙,否则,列车会停在坡道上爬不上去。In order to ensure safety, the railway standard stipulates that the single-axle weight of the locomotive is 23T, that is, the total weight of the six-axle freight train is 138T. When the wheel-rail friction coefficient is 0.3, the traction force of the locomotive is approximately equal to 138×0.3=41T. Under normal circumstances, the friction coefficient between the wheel and rail is about 0.3. When pulling a normal 4000T train, the starting traction force is about 48T. Therefore, the train driver will pass the control valve to sprinkle sand between the wheels and rails when starting the heavy-duty freight train. The friction coefficient of sand is increased by spreading sand to improve the traction force of the locomotive. When the train is running on the ramp in rainy days, it is also necessary to sprinkle sand between the wheels and rails, otherwise, the train will stop on the ramp and cannot climb up.
撒砂的目的就是为了防止车轮在钢轨上打滑,那么,就应该在车轮即将打滑之前进行撒砂。提前撒砂浪费砂子,撒晚了不起作用。目前,撒砂操作是靠司机凭经验判断,人工控制撒砂。The purpose of sanding is to prevent the wheels from slipping on the rail, so sanding should be carried out just before the wheels are about to slip. It is a waste of sand to sprinkle sand in advance, and it will not work if it is sprinkled late. At present, the sand-spraying operation relies on the driver's experience to judge and manually control the sand-spraying.
实现自动并不复杂,加装传感器,在轮子转动任意相关函数的环节上测量有Δt的变化时,即进行自动撒砂。It is not complicated to realize automatic, adding a sensor and measuring the change of Δt in the link of any relevant function of the wheel rotation, that is, automatic sanding.
传统的撒砂规定,是撒“河砂”,河沙经过长久冲刷后,基本成分为二氧化硅,并混以粘土,所以每个机务段对购进的河砂进行筛砂、烘干,再向机车上砂。但是“禁采河砂”是国家的重大决策,“河砂”没有了,取而代之的是“粉碎沙”、“海沙”。这些砂子中硅酸盐、碳酸盐的成分较多,强度低。在撒砂后,呈低摩擦系数状态,所以,铁路运输急迫地需要——迅速研发一种“高摩擦系数的增摩材料”。我们已研发了一些增摩擦材料和“撒沙方式”,比如“片式”、“擦式”。The traditional sand-spraying regulation is to spread "river sand". After a long period of scouring, the basic component of the river sand is silica and mixed with clay. Sand the locomotive again. However, "forbidding mining of river sand" is a major decision of the state. "River sand" is gone, replaced by "crushed sand" and "sea sand". These sands contain many silicates and carbonates and have low strength. After sanding, it is in a state of low friction coefficient, so railway transportation urgently needs to quickly develop a "high friction coefficient friction material". We have developed some friction-increasing materials and "sand spreading methods", such as "chip" and "wipe".
解决上述问题,就需要做大量的实验。必须在一个近似机车轮轨间“摩擦”的条件下进行反复测试、力求找出一种材料及新的方法,使轮轨间的最大摩擦系数>0.3乃至0.4,这样,就可以让铁路实现“多拉”。To solve the above problems, it is necessary to do a lot of experiments. It is necessary to carry out repeated tests under a condition similar to the "friction" between the wheel and rail of a locomotive, and strive to find a material and a new method, so that the maximum friction coefficient between the wheel and rail is > 0.3 or even 0.4, so that the railway can realize the "friction" Dora".
相关技术中,尚无用于此类问题的滚动、滑动极限值测试试验设备,因此,本方案中一种铁路机车粘着牵引力模拟试验装置及试验方法的特点如下:In the related art, there is no rolling and sliding limit value test equipment for such problems. Therefore, the characteristics of a railway locomotive adhesion traction simulation test device and test method in this scheme are as follows:
1、该试验设备应工作在轮轨正压力为每轴23T(每轴两个车轮2),每个车轮2工作在11.5T的工况条件下,只有这样,才能模拟机车轮子将砂砾碾压成粉末的变态工作过程;1. The test equipment should work under the condition that the wheel-rail positive pressure is 23T per axle (two
2、该试验设备应能测试车轮2与轨道3间,运动状态由滚动变为滑动瞬态的变化值;2. The test equipment should be able to test the change value between the
3、这个牵引力测试应反映车轮2与轨道3间,由滚动转为滑动过程的瞬间,测得其连续的变化值,因此,测力设备不能只测试出一个定值,还需要测试出运动过程中牵引力数值的连续变化曲线。3. This traction force test should reflect the moment when the
要实现上述功能要求的试验台,理论上需要一个庞大的模拟试验台,它甚至需要包括一台完整的机车和车辆(列车),这种测试几乎难以完成。经过长时间的研究、设计与试验,我们终于设计、研发出了一台由小功率装置替代超大功率的牵引和测试机构,为本发明实施例提供的一种铁路机车粘着牵引力模拟试验装置及试验方法,其能解决相关技术中对新型增摩材料的摩擦系数进行分析、测试及检定难以实现的问题。To realize the test bench required by the above functions, a huge simulation test bench is theoretically required, and it even needs to include a complete locomotive and vehicle (train), which is almost difficult to complete. After a long period of research, design and testing, we finally designed and developed a traction and testing mechanism that replaces ultra-high power with a low-power device, which is a railway locomotive adhesion traction simulation test device and test provided by the embodiment of the present invention. The method can solve the problem that it is difficult to analyze, test and verify the friction coefficient of the new friction-increasing material in the related art.
参见图1所示,为本发明实施例提供的一种铁路机车粘着牵引力模拟试验装置,其可以包括:牵引动力机构1,其与车轮2连接;轨道3,其托举于所述车轮2的下方,当所述牵引动力机构1驱动所述车轮2转动时,所述车轮2驱动所述轨道3沿所述车轮2的切线方向移动;测力机构4,其与所述轨道3连接,所述测力机构4用于测试所述车轮2与所述轨道3间的摩擦力;以及压力机构5,其安装于所述车轮2的上方,所述压力机构5用于对所述车轮2施加压力,本实施例中,采用模拟钢轨,以五组轴承和承载轴托举在车轮2下方,牵引动力机构1用于驱动车轮2转动,当车轮2旋转时,轨道3做纵向移动,以模拟机车在轨道3上行驶的状态,由于摩擦力=摩擦系数×车轮对钢轨的正压力,因此,采用压力机构5模拟机车车轮对钢轨的正压力,而在轮轨间喷洒不同的摩擦材料,就可以改变轮轨间的摩擦力。选择最好的增摩材料,就可以提高轮轨的摩擦系数,而这个系数的提高就意味着机车牵引力的提高,使铁路货运列车可以向着重载方向不断的提高。假设当前铁路机车轮轨间的摩擦系数为0.3,如果能提高到0.4,就意味着机车牵引力可以提高20%以上,就意味着可以多拉20%的货物,其经济效益十分重大。Referring to FIG. 1 , a railway locomotive adhesion traction simulation test device provided in an embodiment of the present invention may include: a traction power mechanism 1 connected to a
参见图1和图4所示,在一些实施例中,所述测力机构4可以包括:第一油缸41,其连接有第一压力表44;活塞42,其安装于所述第一油缸41的内部,所述活塞42通过活塞杆43与所述轨道3连接,所述轨道3可通过所述活塞杆43驱动所述活塞42移动,本实施例中,轨道3与车轮2之间具有摩擦力,并且轨道3可以在摩擦力的驱动下移动,从而带动活塞42在第一油缸41内移动,活塞42的移动使得第一油缸41内一侧的液压油的压强变大,并且可以通过第一压力表44读出压强的数值,从而计算出轨道3受到的摩擦力,也就可以得出此种摩擦材料的摩擦系数。Referring to FIG. 1 and FIG. 4 , in some embodiments, the
参见图1和图4所示,进一步的,因为我们只需要测试车轮2在轨道3间的运动状态由滚动到滑动的临界点,所以,这个运动距离不需要太长,我们设计为400mm。但是,在400mm范围内,测力设备也过于庞大。为此,我们设计了一个液压测力的双向油缸,该油缸设计内径为φ180,在油缸活塞的两侧均设计了进出油孔,用液压溢流阀将双边的油连接起来,其结构原理如下。Referring to Figure 1 and Figure 4, further, because we only need to test the critical point of the motion state of
参见图1和图4所示,在一些实施例中,所述第一油缸41的两端可以分别设有第一出口411和第一进口412,所述第一出口411和第一进口412通过第一管道413连接,所述第一管道413上安装所述第一压力表44,本实施例中,牵引动力机构1可以牵引车轮2顺时针转动或逆时针转动,当车轮2逆时针转动时,轨道3向右移动,带动活塞42向右移动,活塞42右侧的液压油压力上升,并通过依次通过第一出口411、第一管道413和第一进口412泄往活塞42左侧,当车轮2顺时针转动时,轨道3向左移动,带动活塞42向左移动,活塞42左侧的液压油压力上升,并依次通过第一进口412、第一管道413和第一出口411泄往活塞42右侧,在泄压的过程中,液压油的压强可以通过第一压力表44读出,活塞42的压力计算公式为:F=P1×S,其中,S为活塞42的受力面积,从而可以得出轨道3受到的摩擦力。其中,当轨道3运动时,是通过销钉带动活塞杆43左右移动,销钉起到万向节的作用。Referring to FIG. 1 and FIG. 4 , in some embodiments, both ends of the
参见图1和图4所示,进一步的,所述第一管道413上可以安装有第一溢流阀45,本实施例中,调整第一溢流阀45的压力,就可以调整活塞42通过活塞杆43施加于轨道3的阻力,从而模拟出车轮2的运动状态由滚动变为滑动瞬态的变化,进而测试出车轮2与轨道3间,车轮2的运动状态由滚动变为滑动瞬态时牵引力的变化值,以及运动过程中牵引力数值的连续变化曲线。Referring to FIG. 1 and FIG. 4 , further, a
参见图1和图4所示,优选的,所述第一油缸41的两端分别可以设有第二出口414和第二进口415,所述第二出口414和第二进口415通过第二管道416连接,所述第二管道416上可以安装有第二压力表46和第二溢流阀47;所述第一溢流阀45和所述第二溢流阀47均为单向溢流阀,且两者方向相反,本实施例中,当车轮2逆时针转动时,轨道3向右移动,带动活塞42向右移动,活塞42右侧的液压油压力上升,并通过依次经过第一出口411、第一压力表44、第一溢流阀45和第一进口412泄往活塞42左侧,活塞42的压强可以通过第一压力表44读出,调整第一溢流阀45的压力,就可以调整活塞42通过活塞杆43施加于轨道3的阻力;当车轮2顺时针转动时,轨道3向左移动,带动活塞42向左移动,活塞42左侧的液压油压力上升,并依次经过第二出口414、第二压力表46、第二溢流阀47和第二进口415泄往活塞42右侧,活塞42的压强可以通过第二压力表46读出,调整第二溢流阀47的压力,就可以调整活塞42通过活塞杆43施加于轨道3的阻力,第一溢流阀45和第二溢流阀47独立工作,在测试时调整压力更加方便,且单向阀可以防止液压油回流。Referring to FIGS. 1 and 4 , preferably, both ends of the
参见图1和图2所示,在一些可选的实施例中,所述压力机构5可以包括:第二油缸51,其连接有第三压力表52;压簧55,其与所述第二油缸51的输出端连接,所述第二油缸51用于驱动所述压簧55压紧所述车轮2,本实施例中,为模拟机车23T轴重的正压力,本方案采用加载油缸,对车轮2施以11.5T的压力,而这个压力可通过一组压簧55加重力施加于车轮2上,形成正压力,压簧55可以起到缓冲的作用,且第二油缸51通过管道与第一油泵54连接,管道上还安装有第一控制阀53,可以由第三压力表52直接读出正压力,以便于在已知正压力和摩擦力的情况下,计算摩擦系数。在其他实施例中,也可以通过其他方式向车轮2施加压力,例如加载重力块等。1 and 2, in some optional embodiments, the
参见图1和图2所示,优选的,所述压簧55远离所述第二油缸51的一端可以安装有底座56,所述底座56上安装有轮轴57,所述车轮2安装于所述轮轴57,本实施例中,第二油缸51的输出端安装压簧55,压簧55的下端安装滑块58,滑块58的底部安装底座56,底座56上设置轮轴57,通过将车轮2的中央安装于轮轴57上,第二油缸51通过压簧55将压力转递给车轮2,使得受力结构更加稳定,避免车轮2在受压过程或者牵引过程中位置改变。Referring to FIG. 1 and FIG. 2 , preferably, a
参见图1和图3所示,在一些可选的实施例中,所述牵引动力机构1可以包括:第三油缸11,其连接有第四压力表12;曲柄机构13,其连接所述第三油缸11与所述车轮2,所述第三油缸11通过所述曲柄机构13驱动所述车轮2转动,本实施例中,采用第三油缸11推动(拉动)车轮2的曲柄机构13是车轮2产生单轮5000N·M的最大力矩,当曲柄半径为0.5米时,需要10T的拉力或推力,而对于缸径为φ80的油缸来说,油压只需20MPa,这样就可以轻松解决车轮2的牵引力的问题,其中,第三油缸11通过第四管道14与第二油泵15连接,第四管道14上还安装有第二控制阀16。在其他实施例中,车轮2也可以由其他方式驱动。Referring to FIG. 1 and FIG. 3 , in some optional embodiments, the traction power mechanism 1 may include: a
参见图1所示,为本发明实施例提供的一种上述的任一项所述的铁路机车粘着牵引力模拟试验装置的试验方法,其可以包括以下步骤:通过所述压力机构5向所述车轮2施压;通过所述牵引动力机构1推动所述车轮2转动,所述车轮2驱动所述轨道3沿所述车轮2的切线方向移动;通过所述测力机构4测试所述车轮2与所述轨道3间的摩擦力。本实施例中,具体操作步骤为:开启第一油泵54,当第一油泵54向第二油缸51加压时,第二油缸51通过弹簧系统向车轮2和轨道3施压,操纵第二控制阀16,通过第三油缸11向车轮2的偏心轴施力,并推动车轮2转动;车轮2驱动轨道3移动,轨道3带动活塞42移动,使第一油缸41一侧的液压升高,流向另一侧。其中,为使各受力件稳定,在测力时,各油缸均工作在拉力状态条件下。Referring to FIG. 1 , a test method of the above-mentioned railway locomotive adhesion traction simulation test device according to any one of the above-mentioned embodiments of the present invention may include the following steps: passing the
参见图1和图4所示,所述通过所述测力机构4测试所述车轮2与所述轨道3间的摩擦力可以包括:通过所述轨道3驱动所述活塞42移动,使所述第一油缸41内的液压油压力增加,所述液压油经所述第一溢流阀45或所述第二溢流阀47流向另一侧;调整所述第一溢流阀45或所述第二溢流阀47的压力,使所述活塞42通过所述活塞杆43施加于所述轨道3的阻力改变;读出所述第一压力表44或所述第二压力表46的数值,计算摩擦力。本实施例中,不仅可以测试车轮2与轨道3间,运动状态由滚动变为滑动瞬态的变化值,也可以测得其连续的变化值。Referring to FIG. 1 and FIG. 4 , the testing of the friction force between the
本发明实施例提供的一种铁路机车粘着牵引力模拟试验装置及试验方法的原理为:The principle of a railway locomotive adhesion traction simulation test device and test method provided by the embodiment of the present invention is as follows:
通过小功率液压系统的组合利用,并通过双向测力被动油缸,来测试铁路机车的车轮2与轨道3间运动状态从“滚动向滑动”的变化,从而测得摩擦材料的摩擦系数。本发明能能用现有的机车,牵引更大载荷的货运列车,进而增加铁路的运输能力,对铁路运输、对国民经济的发展具有重大意义。Through the combined utilization of low-power hydraulic system and the bidirectional force measuring passive oil cylinder, the change of the motion state between the
在本发明的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
需要说明的是,在本发明中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in the present invention, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and are not necessarily required or implied Any such actual relationship or sequence exists between these entities or operations. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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