CN114813194B - Double-roller adjustable alfalfa modulation test device and method - Google Patents

Double-roller adjustable alfalfa modulation test device and method Download PDF

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CN114813194B
CN114813194B CN202210562716.5A CN202210562716A CN114813194B CN 114813194 B CN114813194 B CN 114813194B CN 202210562716 A CN202210562716 A CN 202210562716A CN 114813194 B CN114813194 B CN 114813194B
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bearing
uct
screw
screw hole
belt
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CN114813194A (en
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王德成
金峤
尤泳
惠云婷
郇晓龙
王海翼
王得伟
张宇卓
赵彦瑞
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China Agricultural University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/004Testing the effects of speed or acceleration
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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    • G01M99/008Subject matter not provided for in other groups of this subclass by doing functionality tests

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Abstract

The invention belongs to the technical field of pasture machinery, and particularly relates to a double-roller adjustable alfalfa modulation test device and method. The device comprises a rack, an upper flattening roller, a second screw hole uct bearing, a second belt transmission system, a second planet plate, a second uct bearing, a second lead screw elevator, a second pressure sensor, a second pressure measuring bar, a second hydraulic cylinder, a lower flattening roller, a first hydraulic cylinder, a first planet plate, a first pressure measuring bar, a first pressure sensor, a first lead screw elevator, a first uct bearing, a data acquisition controller, a frequency converter, a frequency conversion motor, a first coupler, a torque sensor, a second coupler, a chain transmission system, a first belt transmission system and a first screw hole uct bearing; the device can change the angle and the distance between the upper and lower flattening rollers, change the rotating speed of the flattening rollers, realize the separation of the upper and lower flattening rollers when foreign matters possibly meet in the real operation process, and measure the pressing force, the rotating speed and the torque between the rollers in the alfalfa modulation process in real time.

Description

一种对辊可调式苜蓿草调制试验装置及方法A kind of roller adjustable alfalfa preparation test device and method

技术领域technical field

本发明属于牧草机械技术领域,特别涉及一种对辊可调式苜蓿草调制试验装置及方法。The invention belongs to the technical field of forage machinery, and in particular relates to a roller-adjustable alfalfa preparation test device and method.

背景技术Background technique

调制处理能够有效提高苜蓿田间脱水速率,减少苜蓿摊晒过程中由于茎叶干燥速率不同步而造成的叶片脱落问题,提高苜蓿品质。压扁辊转速、间隙和上下压扁辊角度等工作参数,压扁辊半径、辊纹形状等结构参数,以及喂入量、苜蓿长度等物料参数对调制效果和设备能耗有着重要影响。通过设计苜蓿调制试验装置开展调制试验研究,能够避免复杂的田间作业环境带来的不确定性,有效地分析上述参数对调制质量及能耗的影响,对设计、优化调制机构,提高苜蓿调制质量有着重要意义。Modulation treatment can effectively increase the dehydration rate of alfalfa in the field, reduce the problem of leaf shedding caused by the asynchronous drying rate of stems and leaves during the alfalfa tedding process, and improve the quality of alfalfa. Working parameters such as speed, gap, and angle of the upper and lower crushing rollers, structural parameters such as the radius of the crushing roller and the shape of the roll pattern, and material parameters such as feeding amount and alfalfa length have important influences on the modulation effect and equipment energy consumption. By designing the alfalfa brewing test device to carry out the brewing test research, the uncertainty brought about by the complex field operation environment can be avoided, the influence of the above parameters on the brewing quality and energy consumption can be effectively analyzed, and the design and optimization of the brewing mechanism can be used to improve the quality of alfalfa brewing. has important meaning.

发明内容Contents of the invention

本发明为了克服现有试验装置的不足,提供一种能够改变上下压扁辊间角度、间距,改变压扁辊转速,模拟真实作业过程中可能遇到异物时实现上下压扁辊分离,并能实时测量苜蓿调制过程中的辊间压紧力、转速、扭矩的对辊可调式苜蓿草调制试验装置及方法。In order to overcome the deficiencies of the existing test devices, the present invention provides a device that can change the angle and distance between the upper and lower crushing rollers, change the speed of the crushing rollers, and realize the separation of the upper and lower crushing rollers when foreign objects may be encountered in the simulated real operation process, and can The invention relates to an adjustable alfalfa brewing test device and method for real-time measurement of the pressing force, rotating speed and torque between the rollers during the brewing process of alfalfa.

为了达到上述目的,本发明提供了如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种对辊可调式苜蓿草调制试验装置,所述装置包括机架1、上压扁辊2、第二带螺孔uct轴承3、第二皮带传动系统4、第二行星板5、第二uct轴承6、第二丝杠升降机7、第二压力传感器8、第二测压杠9、第二液压缸10、下压扁辊11、第一液压缸12、第一行星板13、第一测压杠14、第一压力传感器15、第一丝杠升降机16、第一uct轴承17、数据采集控制器18、变频器19、变频电机20、第一联轴器21、扭矩传感器22、第二联轴器23、链传动系统24、第一皮带传动系统25和第一带螺孔uct轴承26;An alfalfa brewing test device with adjustable pair of rollers, the device includes a frame 1, an upper flattening roller 2, a second UCT bearing with screw holes 3, a second belt transmission system 4, a second planetary plate 5, a second uct bearing 6, second lead screw lifter 7, second pressure sensor 8, second pressure measuring bar 9, second hydraulic cylinder 10, lower flattening roller 11, first hydraulic cylinder 12, first planetary plate 13, first Pressure measuring bar 14, first pressure sensor 15, first screw lifter 16, first uct bearing 17, data acquisition controller 18, frequency converter 19, frequency conversion motor 20, first coupling 21, torque sensor 22, the first Two shaft couplings 23, a chain drive system 24, a first belt drive system 25 and a first uct bearing 26 with screw holes;

所述机架1的左右两侧分别固接有上横向梁和下横向梁,左右两侧的下横向梁的下部分别固接有竖向梁;The left and right sides of the frame 1 are respectively fixed with an upper transverse beam and a lower transverse beam, and the lower parts of the lower transverse beams on the left and right sides are respectively fixed with a vertical beam;

第一uct轴承17和第二uct轴承6与所述机架1左右两侧的两个竖向梁连接,第一uct轴承17和第二uct轴承6的丝杠旋钮分别指向第一丝杠升降机16和第二丝杠升降机7且与机架竖向梁平行,所述下压扁辊11以转动副形式安装在第一uct轴承17和第二uct轴承6之间,通过调节第一uct轴承17和第二uct轴承6上的丝杠使轴承在导槽中滑动,实现下压扁辊11沿水平方向朝向或者远离第一丝杠升降机16和第二丝杠升降机7移动;The first uct bearing 17 and the second uct bearing 6 are connected to the two vertical beams on the left and right sides of the frame 1, and the screw knobs of the first uct bearing 17 and the second uct bearing 6 point to the first screw lift respectively 16 and the second lead screw elevator 7 and parallel to the vertical beam of the frame, the lower crushing roller 11 is installed between the first uct bearing 17 and the second uct bearing 6 in the form of a rotating pair, by adjusting the first uct bearing 17 and the lead screw on the second uct bearing 6 make the bearing slide in the guide groove, and realize that the lower crushing roller 11 moves toward or away from the first lead screw lifter 16 and the second lead screw lifter 7 in the horizontal direction;

所述上压扁辊2通过轴承以转动副形式安装在第一行星板13和第二行星板5之间;The upper crushing roller 2 is installed between the first planetary plate 13 and the second planetary plate 5 in the form of a rotating pair through bearings;

所述第一行星板13开有第一行星板第一螺孔13-1,所述第一行星板第一螺孔13-1与固定在机架1左侧的上横向梁的第一带螺孔uct轴承26的螺孔26-1对齐,形成转动副;所述第二行星板5设有第二行星板第一螺孔,所述第二行星板第一螺孔与固定在机架1右侧的上横向梁的第二带螺孔uct轴承3的螺孔对齐,形成转动副;The first planetary plate 13 is provided with a first screw hole 13-1 of the first planetary plate, and the first screw hole 13-1 of the first planetary plate is connected with the first belt of the upper transverse beam fixed on the left side of the frame 1. The screw hole 26-1 of the screw hole uct bearing 26 is aligned to form a rotating pair; the second planetary plate 5 is provided with the first screw hole of the second planetary plate, and the first screw hole of the second planetary plate is fixed on the frame 1 The screw holes of the second UCT bearing 3 with screw holes on the upper transverse beam on the right are aligned to form a rotating pair;

所述第一液压缸12的一端固连在机架1的上横向梁上,另一端通过螺栓与第一行星板13固连;所述第二液压缸10的一端固连在机架1的上横向梁上,另一端通过螺栓与第二行星板5固连;One end of the first hydraulic cylinder 12 is fixedly connected on the upper transverse beam of the frame 1, and the other end is fixedly connected with the first planetary plate 13 by bolts; On the upper transverse beam, the other end is fixedly connected with the second planetary plate 5 by bolts;

通过调节第一带螺孔uct轴承26和第二带螺孔uct轴承3上的丝杠以及改变第一液压缸12和第二液压缸10的伸长量,能够改变第一行星板13和第二行星板5的高度,进而实现压扁辊间距调节;By adjusting the leading screw on the first band screw hole uct bearing 26 and the second band screw hole uct bearing 3 and changing the elongation of the first hydraulic cylinder 12 and the second hydraulic cylinder 10, the first planetary plate 13 and the second hydraulic cylinder 10 can be changed. The height of the two planetary plates 5, and then realize the adjustment of the distance between the flattening rollers;

链传动系统24包括第一链轮24-1、链条24-2、张紧轮24-3、第二链轮24-4和第三链轮24-5,其中第一链轮24-1固定连接在下压扁辊11的轴上;张紧轮24-3固定安装在机架1左侧的上横向梁处,通过弹簧起到张紧作用;第二链轮24-4固定安装在第一带螺孔uct轴承26上,第一带螺孔uct轴承26的丝杠旋钮向下固定安装在机架的上横向梁上,通过调节第一带螺孔uct轴承26的丝杆旋钮,第二链轮24-4能够在竖直方向上移动;第三链轮24-5固定安装在机架1左侧的上横向梁处;链条24-2绕过第一链轮24-1、张紧轮24-3、第二链轮24-4及第三链轮24-5,其中,第一链轮24-1、张紧轮24-3及第三链轮24-5沿第一方向转动,第二链轮24-4沿与第一方向相反的第二方向转动,起到传动和改变上下压扁辊转速方向的作用,使上下压扁辊能够相向转动;The chain drive system 24 includes a first sprocket 24-1, a chain 24-2, a tensioning pulley 24-3, a second sprocket 24-4 and a third sprocket 24-5, wherein the first sprocket 24-1 is fixed Connected to the shaft of the lower crushing roller 11; the tensioning wheel 24-3 is fixedly installed on the upper transverse beam on the left side of the frame 1, and plays a tensioning role through the spring; the second sprocket 24-4 is fixedly installed on the first On the uct bearing 26 with the screw hole, the screw knob of the first uct bearing with the screw hole 26 is fixedly installed downward on the upper transverse beam of the frame, by adjusting the screw knob of the uct bearing 26 with the first screw hole, the second The sprocket 24-4 can move vertically; the third sprocket 24-5 is fixedly mounted on the upper transverse beam on the left side of the frame 1; the chain 24-2 goes around the first sprocket 24-1, tensioned Wheel 24-3, second sprocket 24-4, and third sprocket 24-5, wherein the first sprocket 24-1, tensioning pulley 24-3, and third sprocket 24-5 rotate in a first direction , the second sprocket 24-4 rotates in the second direction opposite to the first direction, and plays the role of transmission and changing the rotation speed direction of the upper and lower crushing rollers, so that the upper and lower crushing rollers can rotate in opposite directions;

所述变频电机20通过导线与变频器19相连,能够无级调节变频电机20的转速,所述变频电机20的动力输出端通过第一联轴器21与扭矩传感器22连接,扭矩传感器22的另一端通过第二联轴器23与第一链轮24-1连接,为链传动系统24提供动力,扭矩传感器22通过导线与数据采集控制器18连接,能够实时记录扭矩参数;The variable frequency motor 20 is connected to the frequency converter 19 through wires, and the speed of the variable frequency motor 20 can be adjusted steplessly. The power output end of the variable frequency motor 20 is connected to the torque sensor 22 through the first shaft coupling 21, and the other torque sensor 22 One end is connected with the first sprocket 24-1 through the second shaft coupling 23 to provide power for the chain transmission system 24, and the torque sensor 22 is connected with the data acquisition controller 18 through a wire, and can record torque parameters in real time;

所述第一皮带传动系统25包括第一皮带轮25-1、第一皮带25-2和第二皮带轮25-3,其中第一皮带轮25-1与第二链轮24-4同轴固定安装在第一带螺孔uct轴承26上,第二皮带轮25-3固定连接在上压扁辊2的轴上,第一皮带轮25-1和第二皮带轮25-3间通过第一皮带25-2连接,通过改变第一链轮24-1和第二皮带轮25-3的尺寸实现上下压扁辊同速或差速旋转;The first belt transmission system 25 includes a first pulley 25-1, a first belt 25-2 and a second pulley 25-3, wherein the first pulley 25-1 and the second sprocket 24-4 are coaxially fixed on the On the first uct bearing 26 with screw holes, the second pulley 25-3 is fixedly connected to the shaft of the upper crushing roller 2, and the first pulley 25-1 and the second pulley 25-3 are connected by the first belt 25-2 , by changing the size of the first sprocket 24-1 and the second pulley 25-3 to realize the same speed or differential rotation of the upper and lower crushing rollers;

所述第二皮带传动系统4包括第三皮带轮4-1、第二皮带4-2和第四皮带轮4-3,其中,第三皮带轮4-1固定安装在第二带螺孔uct轴承3上,第四皮带轮4-3固定连接在上压扁辊2的轴上,第三皮带轮4-1和第四皮带轮4-3间通过第二皮带4-2连接;The second belt drive system 4 includes a third pulley 4-1, a second belt 4-2 and a fourth pulley 4-3, wherein the third pulley 4-1 is fixedly mounted on the second uct bearing 3 with screw holes , the fourth pulley 4-3 is fixedly connected on the shaft of the upper crushing roller 2, and the third pulley 4-1 and the fourth pulley 4-3 are connected through the second belt 4-2;

所述第一行星板13和第二行星板5分别固接有第一测压杠14和第二测压杠9,所述机架1左右两侧下方横向梁上固定有第一丝杠升降机16和第二丝杠升降机7,所述第一丝杠升降机16和第二丝杠升降机7上分别安装第一压力传感器15和第二压力传感器8,所述第一压力传感器15和第二压力传感器8通过导线与数据采集控制器18连接。The first planetary plate 13 and the second planetary plate 5 are fixedly connected with the first pressure measuring bar 14 and the second pressure measuring bar 9 respectively, and the first lead screw lifter is fixed on the lower transverse beams on the left and right sides of the frame 1 16 and the second screw lift 7, the first pressure sensor 15 and the second pressure sensor 8 are respectively installed on the first screw lift 16 and the second screw lift 7, the first pressure sensor 15 and the second pressure sensor The sensor 8 is connected with the data acquisition controller 18 through wires.

一种利用如所述的对辊可调式苜蓿草调制试验装置进行苜蓿草调制试验的方法,所述方法包括如下步骤:A kind of method that utilizes as described roller adjustable alfalfa preparation test device to carry out alfalfa preparation test, described method comprises the steps:

1)根据试验要求确定链轮及皮带轮尺寸并进行安装,调节第一带螺孔uct轴承26和第二带螺孔uct轴承3上的丝杠以及改变第一液压缸12和第二液压缸10伸长量,确定上压扁辊2和下压扁辊11之间的间距,调整后保证第一测压杠14与第一压力传感器15以及第二测压杠9与第二压力传感器8在垂直方向上保持一致;1) Determine and install the size of the sprocket and pulley according to the test requirements, adjust the lead screws on the first uct bearing 26 with screw holes and the second uct bearing 3 with screw holes and change the first hydraulic cylinder 12 and the second hydraulic cylinder 10 The amount of elongation is to determine the distance between the upper crushing roller 2 and the lower crushing roller 11, after adjustment, ensure that the first pressure measuring bar 14 and the first pressure sensor 15 and the second pressure measuring bar 9 and the second pressure sensor 8 are in the be consistent vertically;

调节第一uct轴承17和第二uct轴承4上的丝杠,改变下压扁辊11在水平方向上的位置,调整上压扁辊2和下压扁辊11之间的角度;Adjust the leading screw on the first uct bearing 17 and the second uct bearing 4, change the position of the lower crushing roller 11 in the horizontal direction, and adjust the angle between the upper crushing roller 2 and the lower crushing roller 11;

2)打开变频电机20,通过调节变频器19使上压扁辊2和下压扁辊11达到预定转速;2) Turn on the frequency conversion motor 20, and make the upper crushing roller 2 and the lower crushing roller 11 reach a predetermined speed by adjusting the frequency converter 19;

3)开启数据采集控制器18,调节第一丝杠升降机16和第二丝杠升降机7的丝杠高度,使第一压力传感器15和第二压力传感器8分别与第一测压杠14和第二测压杠9相互挤压,使数据采集控制器18收集到的压力数值超过某一预设数值X,待数值稳定后,喂入苜蓿;3) Open the data acquisition controller 18, adjust the leading screw height of the first leading screw elevator 16 and the second leading screw elevator 7, so that the first pressure sensor 15 and the second pressure sensor 8 are respectively connected to the first pressure measuring rod 14 and the second pressure measuring rod 14. The two pressure measuring bars 9 squeeze each other, so that the pressure value collected by the data acquisition controller 18 exceeds a certain preset value X, and after the value is stable, feed the alfalfa;

4)当喂入量过大或有异物存在而使第一压力传感器15和第二压力传感器8收集到的数值小于另一预设值Y时,数据采集控制器18通过控制第一液压缸12和第二液压缸10收缩,使第一侧行星板13和第二行星板5围绕第一带螺孔uct轴承26和第二带螺孔uct轴承3逆时针旋转,抬起上压扁辊2,实现上压扁辊2和下压扁辊11分离;待异物通过后,通过使第一液压缸12和第二液压缸10达到最初伸长量实现上压扁辊2复位。4) When the feeding amount is too large or there is foreign matter and the values collected by the first pressure sensor 15 and the second pressure sensor 8 are smaller than another preset value Y, the data acquisition controller 18 controls the first hydraulic cylinder 12 And the second hydraulic cylinder 10 contracts, so that the first side planetary plate 13 and the second planetary plate 5 rotate counterclockwise around the first uct bearing 26 with screw holes and the second uct bearing 3 with screw holes, and lift the upper crushing roller 2 , realize the separation of the upper crushing roller 2 and the lower crushing roller 11; after the foreign matter passes through, realize the reset of the upper crushing roller 2 by making the first hydraulic cylinder 12 and the second hydraulic cylinder 10 reach the initial elongation.

步骤3)中,当需要调节辊间间距或角度,进行二次试验前,需要降下第一丝杠升降机16和第二丝杠升降机7的丝杠高度,防止第一压力传感器15和第二压力传感器8损坏。In step 3), when it is necessary to adjust the distance or angle between the rollers, before performing the second test, it is necessary to lower the lead screw heights of the first lead screw lifter 16 and the second lead screw lifter 7 to prevent the first pressure sensor 15 and the second pressure sensor Sensor 8 is damaged.

与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:

本发明能够改变上下压扁辊间角度、间距,改变压扁辊转速,模拟真实作业过程中可能遇到异物时实现上下压扁辊分离,并能实时测量苜蓿调制过程中的辊间压紧力、转速、扭矩。The invention can change the angle and distance between the upper and lower flattening rollers, change the rotation speed of the flattening rollers, realize the separation of the upper and lower flattening rollers when foreign matter may be encountered in the simulated real operation process, and can measure the pressing force between the rollers in the process of alfalfa preparation in real time , speed, torque.

附图说明Description of drawings

图1为本发明对辊可调式苜蓿草调制试验装置的结构示意图;Fig. 1 is the structural representation of roller adjustable alfalfa modulation test device of the present invention;

图2为本发明对辊可调式苜蓿草调制试验装置的右视图;Fig. 2 is the right side view of the roll-adjustable alfalfa modulation test device of the present invention;

图3为本发明对辊可调式苜蓿草调制试验装置的左视图;Fig. 3 is the left side view of roller adjustable alfalfa modulation test device of the present invention;

图4为行星板的示意图;Fig. 4 is the schematic diagram of planet plate;

图5为带螺孔uct轴承的示意图。Figure 5 is a schematic diagram of a uct bearing with a screw hole.

其中的附图标记为:The reference signs therein are:

1、机架 2、上压扁辊1. Rack 2. Upper flattening roller

3、第二带螺孔uct轴承 4、第二皮带传动系统3. The second UCT bearing with screw hole 4. The second belt drive system

4-1、第三皮带轮 4-2、第二皮带4-1, the third pulley 4-2, the second belt

4-3、第四皮带轮 5、第二行星板4-3. The fourth pulley 5. The second planetary plate

6、第二uct轴承 7、第二丝杠升降机6. The second uct bearing 7. The second screw lift

8、第二压力传感器 9、第二测压杠8. The second pressure sensor 9. The second pressure measuring bar

10、第二液压缸 11、下压扁辊10. Second hydraulic cylinder 11. Lower flattening roller

12、第一液压缸 13、第一行星板12. The first hydraulic cylinder 13. The first planetary plate

13-1、第一行星板第一螺孔 13-2、行星板中心轴孔13-1. The first screw hole of the first planetary plate 13-2. The central shaft hole of the planetary plate

13-3、第一行星板第二螺孔 14、第一测压杠13-3. The second screw hole of the first planetary plate 14. The first pressure measuring bar

15、第一压力传感器 16、第一丝杠升降机15. The first pressure sensor 16. The first screw lifter

17、第一uct轴承17. The first uct bearing

18、数据采集控制器 19、变频器18. Data acquisition controller 19. Inverter

20、变频电机 21、第一联轴器20. Frequency conversion motor 21. First shaft coupling

22、扭矩传感器 23、第二联轴器22. Torque sensor 23. Second shaft coupling

24、链传动系统 24-1、第一链轮24. Chain drive system 24-1. The first sprocket

24-2、链条 24-3、张紧轮24-2, chain 24-3, tensioner

24-4、第二链轮 24-5、第三链轮24-4, second sprocket 24-5, third sprocket

25、第一皮带传动系统 25-1、第一皮带轮25. The first belt drive system 25-1. The first pulley

25-2、第一皮带 25-3、第二皮带轮25-2, the first belt 25-3, the second pulley

26、第一带螺孔uct轴承 26-1、螺孔26. The first uct bearing with screw hole 26-1. Screw hole

具体实施方式detailed description

下面结合附图对本发明的具体实施方式作进一步说明。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

如图1~图3所示,所述对辊可调式苜蓿草调制试验装置包括机架1、上压扁辊2、第二带螺孔uct轴承3、第二皮带传动系统4、第二行星板5、第二uct轴承6、第二丝杠升降机7、第二压力传感器8、第二测压杠9、第二液压缸10、下压扁辊11、第一液压缸12、第一行星板13、第一测压杠14、第一压力传感器15、第一丝杠升降机16、第一uct轴承17、数据采集控制器18、变频器19、变频电机20、第一联轴器21、扭矩传感器22、第二联轴器23、链传动系统24、第一皮带传动系统25和第一带螺孔uct轴承26。As shown in Figures 1 to 3, the roller adjustable alfalfa preparation test device includes a frame 1, an upper flattening roller 2, a second uct bearing with screw holes 3, a second belt transmission system 4, a second planetary Plate 5, second uct bearing 6, second screw lifter 7, second pressure sensor 8, second pressure measuring bar 9, second hydraulic cylinder 10, lower flattening roller 11, first hydraulic cylinder 12, first planet Plate 13, first pressure measuring bar 14, first pressure sensor 15, first screw lifter 16, first uct bearing 17, data acquisition controller 18, frequency converter 19, frequency conversion motor 20, first coupling 21, Torque sensor 22 , second shaft coupling 23 , chain drive system 24 , first belt drive system 25 and first uct bearing with screw hole 26 .

所述机架1的左右两侧分别固接有上横向梁和下横向梁,左右两侧的下横向梁的下部分别固接有竖向梁。An upper transverse beam and a lower transverse beam are fixedly connected to the left and right sides of the frame 1 respectively, and vertical beams are fixedly connected to the lower parts of the lower transverse beams on the left and right sides respectively.

第一uct轴承17和第二uct轴承6与所述机架1左右两侧的两个竖向梁连接,第一uct轴承17和第二uct轴承6的丝杠旋钮分别指向第一丝杠升降机16和第二丝杠升降机7且与机架竖向梁平行,所述下压扁辊11以转动副形式安装在第一uct轴承17和第二uct轴承6之间,通过调节第一uct轴承17和第二uct轴承6上的丝杠使轴承在导槽中滑动,可实现下压扁辊11沿水平方向朝向或者远离第一丝杠升降机16和第二丝杠升降机7移动。The first uct bearing 17 and the second uct bearing 6 are connected to the two vertical beams on the left and right sides of the frame 1, and the screw knobs of the first uct bearing 17 and the second uct bearing 6 point to the first screw lift respectively 16 and the second lead screw elevator 7 and parallel to the vertical beam of the frame, the lower crushing roller 11 is installed between the first uct bearing 17 and the second uct bearing 6 in the form of a rotating pair, by adjusting the first uct bearing 17 and the lead screw on the second uct bearing 6 make the bearing slide in the guide groove, so that the lower crushing roller 11 can move toward or away from the first lead screw lifter 16 and the second lead screw lifter 7 in the horizontal direction.

所述上压扁辊2通过轴承以转动副形式安装在第一行星板13和第二行星板5之间。The upper crushing roller 2 is installed between the first planetary plate 13 and the second planetary plate 5 in the form of a rotating pair through bearings.

如图4所示,所述第一行星板13开有第一行星板第一螺孔13-1,所述第一行星板第一螺孔13-1与固定在机架1左侧的上横向梁的第一带螺孔uct轴承26的螺孔26-1对齐,形成转动副。类似的,所述第二行星板5设有第二行星板第一螺孔,所述第二行星板第一螺孔与固定在机架1右侧的上横向梁的第二带螺孔uct轴承3的螺孔对齐,形成转动副。As shown in Figure 4, the first planetary plate 13 is provided with a first screw hole 13-1 of the first planetary plate, and the first screw hole 13-1 of the first planetary plate is fixed on the upper side of the left side of the frame 1. The screw holes 26-1 of the first UCT bearing 26 with screw holes of the transverse beam are aligned to form a rotating pair. Similarly, the second planetary plate 5 is provided with the first screw hole of the second planetary plate, and the first screw hole of the second planetary plate is connected with the second threaded hole uct of the upper transverse beam fixed on the right side of the frame 1. The screw holes of the bearing 3 are aligned to form a revolving pair.

所述第一液压缸12的一端固连在机架1的上横向梁上,另一端通过螺栓与第一行星板13固连;所述第二液压缸10的一端固连在机架1的上横向梁上,另一端通过螺栓与第二行星板5固连。One end of the first hydraulic cylinder 12 is fixedly connected on the upper transverse beam of the frame 1, and the other end is fixedly connected with the first planetary plate 13 by bolts; On the upper transverse beam, the other end is fixedly connected with the second planetary plate 5 by bolts.

通过调节第一带螺孔uct轴承26和第二带螺孔uct轴承3上的丝杠以及改变第一液压缸12和第二液压缸10的伸长量,能够改变第一行星板13和第二行星板5的高度,进而实现压扁辊间距调节。By adjusting the leading screw on the first band screw hole uct bearing 26 and the second band screw hole uct bearing 3 and changing the elongation of the first hydraulic cylinder 12 and the second hydraulic cylinder 10, the first planetary plate 13 and the second hydraulic cylinder 10 can be changed. The height of the two planetary plates 5, and then realize the adjustment of the distance between the crushing rollers.

如图2和图3所示,链传动系统24包括第一链轮24-1、链条24-2、张紧轮24-3、第二链轮24-4和第三链轮24-5,其中第一链轮24-1固定连接在下压扁辊11的轴上;张紧轮24-3固定安装在机架1左侧的上横向梁处,通过弹簧起到张紧作用;第二链轮24-4固定安装在第一带螺孔uct轴承26上,第一带螺孔uct轴承26的丝杠旋钮向下固定安装在机架的上横向梁上,通过调节第一带螺孔uct轴承26的丝杆旋钮,第二链轮24-4能够在竖直方向上移动;第三链轮24-5固定安装在机架1左侧的上横向梁处;链条24-2绕过第一链轮24-1、张紧轮24-3、第二链轮24-4及第三链轮24-5,其中,第一链轮24-1、张紧轮24-3及第三链轮24-5沿第一方向转动,第二链轮24-4沿与第一方向相反的第二方向转动,起到传动和改变上下压扁辊转速方向的作用,使上下压扁辊能够相向转动。As shown in Figures 2 and 3, the chain transmission system 24 includes a first sprocket 24-1, a chain 24-2, a tensioning pulley 24-3, a second sprocket 24-4 and a third sprocket 24-5, Wherein the first sprocket 24-1 is fixedly connected on the shaft of the lower crushing roller 11; the tensioning wheel 24-3 is fixedly installed on the upper transverse beam on the left side of the frame 1, and plays a tensioning role through the spring; the second chain The wheel 24-4 is fixedly installed on the first uct bearing 26 with screw holes, and the screw knob of the first uct bearing 26 with screw holes is fixedly installed downward on the upper transverse beam of the frame. By adjusting the first uct bearing with screw holes The screw knob of the bearing 26, the second sprocket 24-4 can move in the vertical direction; the third sprocket 24-5 is fixedly installed at the upper transverse beam place on the left side of the frame 1; the chain 24-2 walks around the first A sprocket 24-1, tension pulley 24-3, second sprocket 24-4 and third sprocket 24-5, wherein the first sprocket 24-1, tension pulley 24-3 and the third chain The wheel 24-5 rotates in the first direction, and the second sprocket 24-4 rotates in the second direction opposite to the first direction, which plays the role of transmission and changing the rotation speed direction of the upper and lower crushing rollers, so that the upper and lower crushing rollers can face each other turn.

所述变频电机20通过导线与变频器19相连,可无级调节变频电机20的转速,所述变频电机20的动力输出端通过第一联轴器21与扭矩传感器22连接,扭矩传感器22的另一端通过第二联轴器23与第一链轮24-1连接,为链传动系统24提供动力,扭矩传感器22通过导线与数据采集控制器18连接,能够实时记录扭矩参数。The variable frequency motor 20 is connected to the frequency converter 19 through wires, and the speed of the variable frequency motor 20 can be adjusted steplessly. One end is connected to the first sprocket 24-1 through the second coupling 23 to provide power for the chain transmission system 24, and the torque sensor 22 is connected to the data acquisition controller 18 through wires, and can record torque parameters in real time.

如图3所示,所述第一皮带传动系统25包括第一皮带轮25-1、第一皮带25-2和第二皮带轮25-3,其中第一皮带轮25-1与第二链轮24-4同轴固定安装在第一带螺孔uct轴承26上,第二皮带轮25-3固定连接在上压扁辊2的轴上,第一皮带轮25-1和第二皮带轮25-3间通过第一皮带25-2连接,通过改变第一链轮24-1和第二皮带轮25-3的尺寸可实现上下压扁辊同速或差速旋转。As shown in Figure 3, the first belt drive system 25 includes a first pulley 25-1, a first belt 25-2 and a second pulley 25-3, wherein the first pulley 25-1 and the second sprocket 24- 4 The coaxial is fixedly installed on the first uct bearing 26 with screw holes, the second pulley 25-3 is fixedly connected on the shaft of the upper crushing roller 2, and the first pulley 25-1 and the second pulley 25-3 pass through the first A belt 25-2 is connected, and by changing the size of the first sprocket 24-1 and the second pulley 25-3, the upper and lower crushing rollers can be rotated at the same speed or at a different speed.

如图2所示,所述第二皮带传动系统4包括第三皮带轮4-1、第二皮带4-2和第四皮带轮4-3,其中,第三皮带轮4-1固定安装在第二带螺孔uct轴承3上,第四皮带轮4-3固定连接在上压扁辊2的轴上,第三皮带轮4-1和第四皮带轮4-3间通过第二皮带4-2连接。As shown in Figure 2, the second belt drive system 4 includes a third pulley 4-1, a second belt 4-2 and a fourth pulley 4-3, wherein the third pulley 4-1 is fixedly mounted on the second belt On the screw hole uct bearing 3, the fourth pulley 4-3 is fixedly connected on the shaft of the upper crushing roller 2, and the third pulley 4-1 and the fourth pulley 4-3 are connected through the second belt 4-2.

根据图4所示,所述第一行星板13和第二行星板5分别固接有第一测压杠14和第二测压杠9,所述机架1左右两侧下方横向梁上固定有第一丝杠升降机16和第二丝杠升降机7,所述第一丝杠升降机16和第二丝杠升降机7上分别安装第一压力传感器15和第二压力传感器8,所述第一压力传感器15和第二压力传感器8通过导线与数据采集控制器18连接。As shown in Figure 4, the first planetary plate 13 and the second planetary plate 5 are fixedly connected with the first pressure measuring bar 14 and the second pressure measuring bar 9 respectively, and the lower transverse beams on the left and right sides of the frame 1 are fixed A first leading screw lift 16 and a second leading screw lift 7 are arranged, and a first pressure sensor 15 and a second pressure sensor 8 are respectively installed on the first leading screw lift 16 and the second leading screw lift 7, and the first pressure sensor 15 and the second pressure sensor 8 are respectively installed. The sensor 15 and the second pressure sensor 8 are connected with the data acquisition controller 18 through wires.

本发明的工作过程为:Working process of the present invention is:

工作时,首先通过调整第一带螺孔uct轴承26和第二带螺孔uct轴承3的高度、第一液压缸12和第二液压缸10的伸长量确定上下辊间距,开启变频电机20提供动力,通过调节第一丝杠升降机16和第二丝杠升降机7的丝杠高度使第一测压杠14、第二测压杠9与第一压力传感器15和第二压力传感器8相互挤压,待第一压力传感器15和第二压力传感器8的数值稳定后,进行苜蓿调制试验。During work, at first determine the upper and lower roller spacing by adjusting the height of the first UCT bearing 26 with screw holes and the second UCT bearing 3 with screw holes, the elongation of the first hydraulic cylinder 12 and the second hydraulic cylinder 10, and turn on the frequency conversion motor 20 Provide power, make the first load cell 14, the second load cell 9 and the first pressure sensor 15 and the second pressure sensor 8 squeeze each other by adjusting the screw height of the first screw lifter 16 and the second screw lifter 7 After the numerical values of the first pressure sensor 15 and the second pressure sensor 8 are stable, the alfalfa modulation test is carried out.

调制过程中,通过数据采集控制器18实时收集辊间压紧力变化情况。所述数据采集控制器18还通过导线与第一液压缸12和第二液压缸10相连,当第一压力传感器15和第二压力传感器8采集压力小于给定阈值时,数据采集控制器18控制第一液压缸12和第二液压缸10收缩将上压扁辊2抬起,实现上下压扁辊分离以躲避异物,待异物通过后,第一液压缸12和第二液压缸10伸长到预设位置,实现上压扁辊2复位。During the modulation process, the change of the pressing force between the rollers is collected in real time through the data acquisition controller 18 . The data acquisition controller 18 is also connected with the first hydraulic cylinder 12 and the second hydraulic cylinder 10 by wires, and when the pressure collected by the first pressure sensor 15 and the second pressure sensor 8 is less than a given threshold, the data acquisition controller 18 controls The first hydraulic cylinder 12 and the second hydraulic cylinder 10 contract to lift the upper crushing roller 2 to realize the separation of the upper and lower crushing rollers to avoid foreign matter. After the foreign matter passes through, the first hydraulic cylinder 12 and the second hydraulic cylinder 10 extend to The preset position realizes the reset of the upper flattening roller 2.

一种利用对辊可调式苜蓿草调制试验装置进行苜蓿草调制试验的方法,包括如下步骤:A kind of method that utilizes roller adjustable alfalfa preparation test device to carry out alfalfa preparation test, comprises the steps:

1、根据试验要求确定链轮及皮带轮尺寸并进行安装,调节第一带螺孔uct轴承26和第二带螺孔uct轴承3上的丝杠以及改变第一液压缸12和第二液压缸10伸长量,确定上压扁辊2和下压扁辊11之间的间距,调整后保证第一测压杠14与第一压力传感器15以及第二测压杠9与第二压力传感器8在垂直方向上保持一致。1. Determine and install the size of the sprocket and pulley according to the test requirements, adjust the screw on the first uct bearing 26 with screw holes and the second uct bearing 3 with screw holes, and change the first hydraulic cylinder 12 and the second hydraulic cylinder 10 The amount of elongation is to determine the distance between the upper crushing roller 2 and the lower crushing roller 11, after adjustment, ensure that the first pressure measuring bar 14 and the first pressure sensor 15 and the second pressure measuring bar 9 and the second pressure sensor 8 are in the Be consistent vertically.

调节第一uct轴承17和第二uct轴承4上的丝杠,改变下压扁辊11在水平方向上的位置,调整上压扁辊2和下压扁辊11之间的角度。Adjust the lead screw on the first uct bearing 17 and the second uct bearing 4, change the position of the lower crushing roller 11 in the horizontal direction, and adjust the angle between the upper crushing roller 2 and the lower crushing roller 11.

2、打开变频电机20,通过调节变频器19使上压扁辊2和下压扁辊11达到预定转速。2. Turn on the frequency conversion motor 20, and adjust the frequency converter 19 to make the upper crushing roller 2 and the lower crushing roller 11 reach a predetermined speed.

3、开启数据采集控制器18,调节第一丝杠升降机16和第二丝杠升降机7的丝杠高度,使第一压力传感器15和第二压力传感器8分别与第一测压杠14和第二测压杠9相互挤压,使数据采集控制器18收集到的压力数值超过某一预设数值X,待数值稳定后,喂入苜蓿。3. Open the data acquisition controller 18, adjust the lead screw height of the first screw lifter 16 and the second screw lifter 7, so that the first pressure sensor 15 and the second pressure sensor 8 are respectively connected to the first pressure measuring rod 14 and the second pressure sensor The two pressure measuring bars 9 squeeze each other, so that the pressure value collected by the data acquisition controller 18 exceeds a certain preset value X, and the alfalfa is fed after the value stabilizes.

苜蓿喂入后,数据采集控制器18收集到的压力数值将减小到数值X2,苜蓿受力F=X-X2,需要说明X2并不是一定值,由于受苜蓿非线性特征的影响,苜蓿受到的力也将是变化的。同时,预设值X不应过小,在数据采集过程中不应出现数值为0的情况。当需要调节辊间间距或角度,进行二次试验前,需要降下第一丝杠升降机16和第二丝杠升降机7的丝杠高度,防止第一压力传感器15和第二压力传感器8损坏。After the alfalfa is fed, the pressure value collected by the data acquisition controller 18 will be reduced to the value X 2 , and the force on the alfalfa is F=XX 2 . It needs to be explained that X 2 is not a certain value. The force received will also vary. At the same time, the preset value X should not be too small, and the value should not be 0 during the data collection process. When it is necessary to adjust the distance or angle between the rollers, before carrying out the second test, it is necessary to lower the screw heights of the first screw lifter 16 and the second screw lifter 7 to prevent the first pressure sensor 15 and the second pressure sensor 8 from being damaged.

4、当喂入量过大或有异物存在而使第一压力传感器15和第二压力传感器8收集到的数值小于另一预设值Y时,数据采集控制器18通过控制第一液压缸12和第二液压缸10收缩,使第一侧行星板13和第二行星板5围绕第一带螺孔uct轴承26和第二带螺孔uct轴承3逆时针旋转,抬起上压扁辊2,实现上压扁辊2和下压扁辊11分离;待异物通过后,通过使第一液压缸12和第二液压缸10达到最初伸长量实现上压扁辊2复位。4. When the feeding amount is too large or there is foreign matter, so that the values collected by the first pressure sensor 15 and the second pressure sensor 8 are less than another preset value Y, the data acquisition controller 18 controls the first hydraulic cylinder 12 And the second hydraulic cylinder 10 contracts, so that the first side planetary plate 13 and the second planetary plate 5 rotate counterclockwise around the first uct bearing 26 with screw holes and the second uct bearing 3 with screw holes, and lift the upper crushing roller 2 , realize the separation of the upper crushing roller 2 and the lower crushing roller 11; after the foreign matter passes through, realize the reset of the upper crushing roller 2 by making the first hydraulic cylinder 12 and the second hydraulic cylinder 10 reach the initial elongation.

Claims (3)

1. The utility model provides an alfalfa modulation test device with adjustable pair roller which characterized in that: the device comprises a rack (1), an upper flattening roller (2), a second bearing (3) with a screw hole uct, a second belt transmission system (4), a second planet plate (5), a second uct bearing (6), a second lead screw elevator (7), a second pressure sensor (8), a second pressure measuring bar (9), a second hydraulic cylinder (10), a lower flattening roller (11), a first hydraulic cylinder (12), a first planet plate (13), a first pressure measuring bar (14), a first pressure sensor (15), a first lead screw elevator (16), a first uct bearing (17), a data acquisition controller (18), a frequency converter (19), a frequency conversion motor (20), a first coupler (21), a torque sensor (22), a second coupler (23), a chain transmission system (24), a first belt transmission system (25) and a first bearing uct bearing (26);
the left side and the right side of the rack (1) are respectively fixedly connected with an upper transverse beam and a lower transverse beam, and the lower parts of the lower transverse beams on the left side and the right side are respectively fixedly connected with a vertical beam;
a first uct bearing (17) and a second uct bearing (6) are connected with two vertical beams on the left side and the right side of the rack (1), screw knobs of the first uct bearing (17) and the second uct bearing (6) are respectively directed to a first screw elevator (16) and a second screw elevator (7) and are parallel to the vertical beams of the rack, the lower flattening roller (11) is installed between the first uct bearing (17) and the second uct bearing (6) in a rotating pair mode, and the bearings slide in the guide grooves by adjusting screw rods on the first uct bearing (17) and the second uct bearing (6), so that the lower flattening roller (11) moves towards or away from the first screw elevator (16) and the second screw elevator (7) in the horizontal direction;
the upper flattening roller (2) is arranged between the first planetary plate (13) and the second planetary plate (5) in a rotating pair mode through a bearing;
the first planet plate (13) is provided with a first planet plate first screw hole (13-1), and the first planet plate first screw hole (13-1) is aligned with a screw hole (26-1) of a first belt screw hole uct bearing (26) of an upper transverse beam fixed on the left side of the rack (1) to form a revolute pair; the second planet plate (5) is provided with a first screw hole of the second planet plate, and the first screw hole of the second planet plate is aligned with a screw hole of a second bearing (3) with a screw hole uct and fixed on an upper transverse beam on the right side of the rack (1) to form a revolute pair;
one end of the first hydraulic cylinder (12) is fixedly connected to an upper transverse beam of the rack (1), and the other end of the first hydraulic cylinder is fixedly connected with the first planet plate (13) through a bolt; one end of the second hydraulic cylinder (10) is fixedly connected to an upper transverse beam of the rack (1), and the other end of the second hydraulic cylinder is fixedly connected with the second planet plate (5) through a bolt;
the heights of the first planetary plate (13) and the second planetary plate (5) can be changed by adjusting screw rods on a first screw hole uct bearing (26) and a second screw hole uct bearing (3) and changing the elongation of a first hydraulic cylinder (12) and a second hydraulic cylinder (10), so that the adjustment of the distance between the flattening rollers is realized;
the chain transmission system (24) comprises a first chain wheel (24-1), a chain (24-2), a tension wheel (24-3), a second chain wheel (24-4) and a third chain wheel (24-5), wherein the first chain wheel (24-1) is fixedly connected to the shaft of the lower pinch roll (11); the tensioning wheel (24-3) is fixedly arranged at the upper transverse beam on the left side of the rack (1) and plays a tensioning role through a spring; the second chain wheel (24-4) is fixedly arranged on a first belt screw hole uct bearing (26), a screw rod knob of the first belt screw hole uct bearing (26) is downwards fixedly arranged on an upper transverse beam of the rack, and the second chain wheel (24-4) can move in the vertical direction by adjusting the screw rod knob of the first belt screw hole uct bearing (26); the third chain wheel (24-5) is fixedly arranged at the upper transverse beam on the left side of the rack (1); the chain (24-2) rounds a first chain wheel (24-1), a tension wheel (24-3), a second chain wheel (24-4) and a third chain wheel (24-5), wherein the first chain wheel (24-1), the tension wheel (24-3) and the third chain wheel (24-5) rotate along a first direction, the second chain wheel (24-4) rotates along a second direction opposite to the first direction, the functions of driving and changing the rotating speed direction of the upper and lower crushing rollers are achieved, and the upper and lower crushing rollers can rotate oppositely;
the variable frequency motor (20) is connected with the frequency converter (19) through a lead, the rotating speed of the variable frequency motor (20) can be adjusted in a stepless mode, the power output end of the variable frequency motor (20) is connected with the torque sensor (22) through the first coupler (21), the other end of the torque sensor (22) is connected with the first chain wheel (24-1) through the second coupler (23) to provide power for the chain transmission system (24), and the torque sensor (22) is connected with the data acquisition controller (18) through a lead and can record torque parameters in real time;
the first belt transmission system (25) comprises a first belt pulley (25-1), a first belt (25-2) and a second belt pulley (25-3), wherein the first belt pulley (25-1) and a second chain wheel (24-4) are coaxially and fixedly installed on a first belt screw hole uct bearing (26), the second belt pulley (25-3) is fixedly connected to the shaft of the upper flattening roller (2), the first belt pulley (25-1) and the second belt pulley (25-3) are connected through the first belt (25-2), and the upper flattening roller and the lower flattening roller rotate at the same speed or at different speeds by changing the sizes of the first belt pulley (24-1) and the second belt pulley (25-3);
the second belt transmission system (4) comprises a third belt pulley (4-1), a second belt (4-2) and a fourth belt pulley (4-3), wherein the third belt pulley (4-1) is fixedly installed on a second belt screw hole uct bearing (3), the fourth belt pulley (4-3) is fixedly connected to a shaft of the upper flattening roller (2), and the third belt pulley (4-1) is connected with the fourth belt pulley (4-3) through the second belt (4-2);
first planet board (13) and second planet board (5) rigid coupling respectively have first pressure bar (14) and second pressure bar (9), be fixed with first lead screw lift (16) and second lead screw lift (7) on the horizontal roof beam of both sides below about frame (1), install first pressure sensor (15) and second pressure sensor (8) on first lead screw lift (16) and second lead screw lift (7) respectively, first pressure sensor (15) and second pressure sensor (8) are connected with data acquisition controller (18) through the wire.
2. A method for performing a alfalfa modulation test using the roll-adjustable alfalfa modulation test apparatus of claim 1, characterized in that: the method comprises the following steps:
1) Determining the sizes of a chain wheel and a belt pulley according to test requirements and installing the chain wheel and the belt pulley, adjusting lead screws on a first belt screw hole uct bearing (26) and a second belt screw hole uct bearing (3) and changing the elongation of a first hydraulic cylinder (12) and a second hydraulic cylinder (10), determining the distance between an upper flattening roller (2) and a lower flattening roller (11), and ensuring that a first pressure measuring bar (14) and a first pressure sensor (15) and a second pressure measuring bar (9) and a second pressure sensor (8) are kept consistent in the vertical direction after adjustment;
adjusting lead screws on a first uct bearing (17) and a second uct bearing (4), changing the position of the lower flattening roller (11) in the horizontal direction, and adjusting the angle between the upper flattening roller (2) and the lower flattening roller (11);
2) Turning on a variable frequency motor (20), and adjusting a frequency converter (19) to enable an upper flattening roller (2) and a lower flattening roller (11) to reach a preset rotating speed;
3) Starting a data acquisition controller (18), adjusting the screw heights of a first screw lifter (16) and a second screw lifter (7), enabling a first pressure sensor (15) and a second pressure sensor (8) to respectively extrude a first pressure measuring bar (14) and a second pressure measuring bar (9) mutually, enabling the pressure value collected by the data acquisition controller (18) to exceed a certain preset value X, and feeding alfalfa after the value is stable;
4) When the feeding amount is too large or foreign matters exist, the numerical values collected by the first pressure sensor (15) and the second pressure sensor (8) are smaller than another preset value Y, the data acquisition controller (18) controls the first hydraulic cylinder (12) and the second hydraulic cylinder (10) to contract, so that the first side planet plate (13) and the second planet plate (5) rotate anticlockwise around the first screw hole uct bearing (26) and the second screw hole uct bearing (3), the upper flattening roller (2) is lifted, and the upper flattening roller (2) and the lower flattening roller (11) are separated; after the foreign matters pass through, the upper flattening roller (2) is reset by enabling the first hydraulic cylinder (12) and the second hydraulic cylinder (10) to reach the initial elongation.
3. The method of claim 2, wherein: in the step 3), when the distance or the angle between the rollers needs to be adjusted, the lead screw heights of the first lead screw lifter (16) and the second lead screw lifter (7) need to be lowered before the secondary test is carried out, and the first pressure sensor (15) and the second pressure sensor (8) are prevented from being damaged.
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