CN114808211A

CN114808211A - High-toughness ring spinning production device and process thereof

Info

Publication number: CN114808211A
Application number: CN202210388139.2A
Authority: CN
Inventors: 陈井泉; 黄俊呢
Original assignee: Hangzhou Changzhi Textile Co ltd
Current assignee: Hangzhou Changzhi Textile Co ltd
Priority date: 2022-04-14
Filing date: 2022-04-14
Publication date: 2022-07-29
Anticipated expiration: 2042-04-14
Also published as: CN114808211B

Abstract

The invention discloses a high-tenacity ring spinning production device and a process thereof, and the device comprises a rear roller, a middle roller, a front roller, an output roller, core yarns, cladding yarns and a dust removal assembly, wherein thick strips of the core yarns and two strands of thick strips of the cladding yarns which are arranged at intervals in parallel on two sides of the thick strips of the core yarns are sequentially led into the rear roller and the middle roller to form fiber strips, the front roller and the output roller are arranged below the side of the middle roller, and the dust removal assembly is sleeved on the outer sides of the rear roller, the middle roller, the front roller and the output roller. Has the advantages that: the invention shortens the process flow, improves the production efficiency, reduces the production cost, and leads the spinning sliver to have good dryness, less hairiness, higher strength and rich colors.

Description

High-toughness ring spinning production device and process thereof

Technical Field

The invention relates to the technical field of spinning, in particular to a high-tenacity ring spinning production device and a process thereof.

Background

As the living standard of people is continuously improved, the requirements on the garment materials are higher and higher, and innovative yarn structures are required to be adapted. The yarn spun by the common ring spinning frame has a single structure and poor quality, and cannot meet the requirements of people on high quality and diversity. Therefore, the yarn with the characteristics of compactness, siro and satin color spinning is developed. The yarn produced by the method has unique structure and performance, such as good yarn levelness, less hairiness, higher strength and rich color.

The traditional ring spinning method is that the fiber in the prepared yarn is wound and connected inside and outside the ring spinning frame by twisting with the traditional method, the yarn structure is compact, but because of the twisting triangular space, hairiness on the yarn is rubbed and falls off to form flying, which pollutes the environment and is harmful to human health.

An effective solution to the problems in the related art has not been proposed yet.

Disclosure of Invention

Aiming at the problems in the related art, the invention provides a high-toughness ring spinning production device and a process thereof, which are used for overcoming the technical problems in the prior related art.

Therefore, the invention adopts the following specific technical scheme:

the utility model provides a high tenacity ring spinning apparatus for producing, includes back roller, well roller, preceding roller, delivery roller, core yarn, cladding yarn and dust removal subassembly, the slub of core yarn and its both sides interval parallel arrangement's two strands the cladding yarn slub is leading-in proper order the back roller with become behind the well roller for the palpus strip, well roller side below is equipped with preceding roller the delivery roller, back roller well roller preceding roller the outside cover of four delivery rollers is equipped with the dust removal subassembly.

Preferably, the dust removing assembly comprises a frame, a plurality of operation grooves are formed in the inner wall of the frame, a driving assembly is arranged in each operation groove, a plurality of support plates corresponding to the operation grooves are arranged on the inner wall of the frame and below the operation grooves, a collecting assembly is arranged at the top of each support plate and comprises a first positioning shaft, a second positioning shaft, a third positioning shaft and a fourth positioning shaft which are arranged at the top of each support plate, a rotating plate, a movable plate, a swinging page and a half gear are respectively sleeved on the first positioning shaft, the second positioning shaft, the third positioning shaft and the fourth positioning shaft, a pushing rod is respectively arranged on two sides of the top of the rotating plate, the other end of the pushing rod is sleeved on the movable plate, a plurality of meshing teeth and pull rods are further arranged on the outer surface of the movable plate, and the meshing teeth are meshed with the half gear, the semi-gear is provided with a fixing rod, the other end of the fixing rod is provided with a dust absorption block, a storage battery is arranged inside the dust absorption block, the outer surface of the dust absorption block is provided with a plurality of adsorption plates, the other end of the pull rod is connected with a swing page, a rotating shaft is arranged on the swing page, a sleeve is sleeved on the rotating shaft, a plurality of rotating blades are evenly arranged on the sleeve, and a movable swing assembly is arranged on the rotating blades.

Preferably, the driving assembly comprises a spring arranged on one side inside the operation groove, a traction rope is connected to the other side of the spring, the other end of the traction rope is wound on a winding wheel, the winding wheel is connected with a motor, a plurality of linkage ropes are arranged in the middle of the traction rope, and the other end of the linkage ropes is connected and fixed with the rotating plate.

Preferably, a plurality of guide shells matched with the traction rope are arranged in the running groove, and positioning rollers matched with the linkage rope are arranged at the top of the supporting plate.

Preferably, activity swing subassembly is including being located mount pad on the swivel leaf, the mount pad surface is equipped with the recess, middle part swing joint has the activity page or leaf in the recess, the symmetry is equipped with two fixing bases on the both sides inner wall of recess, the cover is equipped with the stripper plate on the fixing base, the tip of stripper plate with the side extrusion of activity page or leaf is in the same place, just be located on the inner wall of recess the below of fixing base is equipped with the activity groove, the interior middle part in activity groove is equipped with the guide arm, the cover is equipped with movable block and reset spring on the guide arm, the movable block surface is equipped with the slider, be equipped with on the activity inslot wall with slider matched with spout, the tip swing joint of movable block has the tow bar, the other end swing joint of tow bar is in the middle part of stripper plate.

Preferably, an ion generator is arranged on the movable page, a storage battery pack is arranged in the sleeve, and the ion generator is electrically connected with the storage battery pack.

According to another aspect of the invention, a high-tenacity ring spinning process is provided, which is used for a high-tenacity ring spinning production device, and comprises the following steps;

leading the core yarn thick sliver and two strands of cladding yarn thick slivers which are arranged in parallel at intervals on two sides of the core yarn thick sliver into a rear roller and a middle roller in sequence, and forming a strand after the core yarn thick slivers and the two strands of cladding yarn thick slivers are subjected to the drafting action of the rear roller and the middle roller;

the core yarn strand and two strands of cladding yarn strands are introduced into an output roller together and combined, then the twisting process is started, the two strands of cladding yarn strands are orderly wrapped on the surface of the core yarn strand, centripetal stress is applied to the core yarn, and polymerization force is given to a yarn body to bear external stress, so that the core yarn in a untwisted fluffy state is prevented from being broken, and the core-spun yarn with low wrapping tightness is formed;

synchronous dust removal subassembly removes dust, it is rotatory that the motor drives the rolling wheel, and then the rolling haulage rope, the other end pulling rotor plate anticlockwise rotation of haulage rope, thereby the rotor plate anticlockwise rotation drives two catch bars rotatoryly, the other end pulling fly leaf of catch bar is rotatory, the fly leaf rotation can drive swing page or leaf rotation through the pull rod, in the time of the rotatory swing of swing page or leaf, a plurality of swivel leaf is rotatory, the swivel leaf also can exert the electric charge to the debris that the air current was through ion generator when accelerating the air current flow, the air current area debris can flow near the dust absorption piece, and simultaneously, the interlock tooth of fly leaf side can with the semi-gear meshing, thereby it is rotatory to drive the dust absorption piece, thereby increase the contact of adsorption plate and debris, debris that have the electric charge can adsorb on the adsorption plate that has the xenogenesis electric charge.

The invention has the beneficial effects that:

the invention shortens the process flow, improves the production efficiency, reduces the production cost, and leads the spun yarn to have good dryness, less hairiness, higher strength and rich colors.

Through the design of the driving assembly, a plurality of adsorption assemblies can be dragged simultaneously, the adsorption assemblies drive the swinging page to swing in a rotating manner, so that sundries such as lint and the like floating in the frame are guided to the positions close to the two dust absorption blocks, the dust absorption blocks swinging synchronously can conveniently absorb sundries with charges, and the swinging page and the dust absorption blocks change synchronously, so that the adsorption plate can be in contact with the sundries rapidly and the contact is more comprehensive and thorough;

three, through the design of activity swing piece, when making the rotating vane rotatory, can drive a plurality of activity page or leaf synchronous revolution, can be on the mount pad rocking of minizone when the activity page or leaf is rotatory, two stripper plates can be extruded to the activity page or leaf side when rocking, the stripper plate pressurized takes place rotatoryly, it can drive the movable block through the tow bar to rotate and move on the guide arm, can extrude reset spring when the movable block removes, the reverse elasticity of reset spring release can promote the activity page or leaf and rock, and then make the activity page or leaf also can use the rotating vane to carry out the swing of minizone between as along with the removal of rotating vane, and then also exert electric charge to the dust granule through ion generator when accelerating the multi-direction flow of air current.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of a high tenacity ring spun yarn production apparatus according to an embodiment of the present invention;

FIG. 2 is a schematic diagram showing a partial structure of a dust removing assembly in the high tenacity ring spinning production device according to the embodiment of the invention;

FIG. 3 is a schematic diagram of a partial structure of a dust removal assembly in the high tenacity ring spinning production device according to the embodiment of the invention;

FIG. 4 is a schematic diagram showing the internal structure of a dust absorption block of a high tenacity ring spinning production device according to an embodiment of the present invention;

FIG. 5 is an enlarged schematic view of the structure of point A of a high tenacity ring spun yarn production device according to an embodiment of the present invention;

FIG. 6 is a schematic view of the internal structure of a mounting seat of a high tenacity ring spun yarn production device according to an embodiment of the present invention;

FIG. 7 is a flow chart of steps of a high tenacity ring spun yarn production device and process thereof according to an embodiment of the present invention.

In the figure:

1. a back roller; 2. a middle roller; 3. a front roller; 4. an output roller; 5. a core yarn; 6. covering yarns; 7. a dust removal assembly; 8. an operation tank; 9. a spring; 10. a hauling rope; 11. a winding wheel; 12. a motor; 13. a guide housing; 14. a linkage rope; 15. a support plate; 16. positioning the roller; 17. positioning a third shaft; 18. positioning a shaft IV; 19. a rotating plate; 20. a push rod; 21. a movable plate; 22. engaging teeth; 23. a pull rod; 24. swinging the page; 25. a half gear; 26. fixing the rod; 27. a dust absorption block; 28. a storage battery; 29. an adsorption plate; 30. a rotating shaft; 31. a sleeve; 32. rotating the leaf; 33. a mounting seat; 34. a groove; 35. a live page; 36. a fixed seat; 37. a movable groove; 38. a guide bar; 39. a movable block; 40. a slider; 41. a chute; 42. a tow bar; 43. a pressing plate; 44. positioning the first shaft; 45. and a second positioning shaft.

Detailed Description

For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.

According to the embodiment of the invention, a high-tenacity ring spinning production device and a process thereof are provided.

The first embodiment;

as shown in fig. 1 to 6, the high-tenacity ring spun yarn production device according to the embodiment of the present invention includes a back roller 1, a middle roller 2, a front roller 3, a delivery roller 4, a core yarn 5, a covering yarn 6, and a dust removal assembly 7, wherein a thick sliver of the core yarn 5 and two thick slivers of the covering yarn 6 arranged in parallel at intervals on two sides of the thick sliver are sequentially introduced into the back roller 1 and the middle roller 2 to form a sliver, the front roller 3 and the delivery roller 4 are arranged below the side of the middle roller 2, and the dust removal assembly 7 is sleeved outside four of the back roller 1, the middle roller 2, the front roller 3, and the delivery roller 4.

Example two;

as shown in fig. 1-6, the dust removing assembly 7 includes a frame, a plurality of operation slots 8 are disposed on an inner wall of the frame, a driving assembly is disposed inside the operation slots 8, a plurality of support plates 15 corresponding to the operation slots 8 are disposed on the inner wall of the frame and below the operation slots 8, a collecting assembly is disposed on a top of each support plate 15, the collecting assembly includes a first positioning shaft 44, a second positioning shaft 45, a third positioning shaft 17, and a fourth positioning shaft 18, which are disposed on a top of each support plate 15, a first positioning shaft 44, a second positioning shaft 45, a third positioning shaft 17, and a fourth positioning shaft 18 are respectively sleeved on the first positioning shaft 44, the second positioning shaft 45, the third positioning shaft 17, and the fourth positioning shaft 18, a rotating plate 19, a movable plate 21, a swinging leaf 24, and a half gear 25 are respectively disposed on two sides of a top of the rotating plate 19, a push rod 20 is respectively disposed on two sides of a top of the rotating plate 19, another end of the push rod 20 is sleeved on the movable plate 21, a plurality of engaging teeth 22 and a pull rod 23 are further disposed on an outer surface of the movable plate 21, interlock tooth 22 with the meshing of semi-gear 25 mutually, be equipped with dead lever 26 on the semi-gear 25, the other end of dead lever 26 is equipped with dust absorption piece 27, the inside battery 28 that is equipped with of dust absorption piece 27, dust absorption piece 27 surface is equipped with a plurality of adsorption plate 29, the other end and the swing page or leaf 24 of pull rod 23 are connected, be equipped with pivot 30 on the swing page or leaf 24, the cover is equipped with sleeve 31 on the pivot 30, evenly be equipped with a plurality of rotating vane 32 on the sleeve 31, be equipped with movable swing subassembly on the rotating vane 32.

Example three;

as shown in fig. 1-6, the driving assembly includes a spring 9 disposed on one side inside the moving slot 8, a pulling rope 10 connected to the other side of the spring 9, a winding wheel 11 on which the other end of the pulling rope 10 is wound, the winding wheel 11 connected to a motor 12, a plurality of linkage ropes 14 disposed in the middle of the pulling rope 10, a rotating plate 19 connected to the other ends of the linkage ropes 14, a plurality of guide cases 13 fitted to the pulling rope 10 disposed inside the moving slot 8, a positioning roller 16 fitted to the linkage ropes 14 disposed on the top of the support plate 15, a mounting seat 33 disposed on the rotating blade 32, a groove 34 disposed on the outer surface of the mounting seat 33, a movable leaf 35 movably connected to the middle portion of the groove 34, and two fixing seats 36 symmetrically disposed on the inner walls of the two sides of the groove 34, the cover is equipped with stripper plate 43 on the fixing base 36, the tip of stripper plate 43 with the side extrusion of activity page or leaf 35 is in the same place, just be located on the inner wall of recess 34 the below of fixing base 36 is equipped with movable groove 37, the interior middle part of movable groove 37 is equipped with guide arm 38, the cover is equipped with movable block 39 and reset spring on the guide arm 38, the surface of movable block 39 is equipped with slider 40, be equipped with on the inner wall of movable groove 37 with slider 40 matched with spout 41, the tip swing joint of movable block 39 has tow bar 42, the other end swing joint of tow bar 42 is in the middle part of stripper plate 43, be equipped with ion generator on the activity page or leaf 35, sleeve 31 is inside to establish storage battery, ion generator with storage battery electric connection.

Example four;

as shown in fig. 1 to 7, according to an embodiment of the present invention, there is also provided a high tenacity ring spun yarn process for a high tenacity ring spun yarn production apparatus, including the steps of;

step S101, a core yarn 5 strand and two strands of cladding yarns 6 are introduced into an output roller 4 together and combined, then the twisting process is started, the two strands of cladding yarns 6 are wrapped on the surface of the core yarn 5 strand in order, centripetal stress is applied to the core yarn 5, polymerization force is given to a yarn body to bear external stress, the core yarn 5 in a untwisted fluffy state is prevented from breaking, and therefore the core-spun yarn with low wrapping tightness is formed;

step S103, the synchronous dust removing component 7 removes dust, the motor 12 drives the winding wheel 11 to rotate, then the traction rope 10 is wound, the other end of the traction rope 10 pulls the rotating plate 19 to rotate anticlockwise, the rotating plate 19 rotates anticlockwise to drive the two pushing rods 20 to rotate, the other end of the pushing rod 20 pulls the movable plate 21 to rotate, the movable plate 21 rotates to drive the swinging page 24 to rotate through the pull rod 23, and when the swinging page 24 rotates and swings, the rotating blades 32 rotate, the rotating blades 32 accelerate the airflow and apply charges to the sundries in the airflow through the ion generator, the airflow carries the sundries to flow to the vicinity of the dust absorption block 27, simultaneously, the meshing teeth 22 on the side edge of the movable plate 21 are meshed with the half gear 25, thereby driving the dust absorption block 27 to rotate, and increasing the contact between the absorption plate 29 and the impurities, and the impurities with electric charges can be absorbed on the absorption plate 29 with different electric charges.

In summary, according to the above technical solution of the present invention, through the design of the driving assembly, a plurality of adsorbing assemblies can be dragged at the same time, and the adsorbing assemblies drive the swinging leaf 24 to swing rotationally, so as to guide the impurities, such as lint, etc., floating in the frame to the vicinity of the two dust-absorbing blocks 27, so as to facilitate the adsorbing of the impurities with charges by the dust-absorbing blocks 27 swinging synchronously, and the swinging leaf 24 and the dust-absorbing blocks 27 move synchronously, so that the adsorbing plate 29 can be in contact with the impurities rapidly, and the adsorbing contact is more comprehensive and thorough.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The utility model provides a high tenacity ring spinning apparatus for producing, its characterized in that, includes back roller (1), well roller (2), preceding roller (3), delivery roller (4), core yarn (5), cladding yarn (6) and dust removal subassembly (7), the slub of core yarn (5) and two strands rather than both sides interval parallel arrangement cladding yarn (6) slub is leading-in proper order back roller (1) with become behind well roller (2) for the palpus strip, well roller (2) side below is equipped with preceding roller (3) delivery roller (4), back roller (1) well roller (2) preceding roller (3) the outside cover of delivery roller (4) four is equipped with dust removal subassembly (7).

2. A high tenacity ring spun yarn production device according to claim 1, wherein the dust removing assembly (7) comprises a frame, a plurality of operation grooves (8) are formed in the inner wall of the frame, a driving assembly is arranged in each operation groove (8), a plurality of supporting plates (15) corresponding to the operation grooves are arranged on the inner wall of the frame and below the operation grooves (8), a collecting assembly is arranged at the top of each supporting plate (15), the collecting assembly comprises a first positioning shaft (44), a second positioning shaft (45), a third positioning shaft (17) and a fourth positioning shaft (18) which are arranged at the top of the supporting plate (15), and a rotating plate (19), a movable plate (21) and a swinging leaf (24) are respectively sleeved on each of the first positioning shaft (44), the second positioning shaft (45), the third positioning shaft (17) and the fourth positioning shaft (18), The dust collector comprises a half gear (25), two sides of the top of the rotating plate (19) are respectively provided with a push rod (20), the other end of the push rod (20) is sleeved on the movable plate (21), the outer surface of the movable plate (21) is also provided with a plurality of meshing teeth (22) and a pull rod (23), the meshing teeth (22) are meshed with the half gear (25), the half gear (25) is provided with a fixed rod (26), the other end of the fixed rod (26) is provided with a dust absorption block (27), a storage battery (28) is arranged inside the dust absorption block (27), the outer surface of the dust absorption block (27) is provided with a plurality of adsorption plates (29), the other end of the pull rod (23) is connected with a swinging leaf (24), the swinging leaf (24) is provided with a rotating shaft (30), the rotating shaft (30) is sleeved with a sleeve (31), and the sleeve (31) is uniformly provided with a plurality of rotating leaves (32), the rotating blade (32) is provided with a movable swinging component.

3. A high tenacity ring spun yarn production device according to claim 2, wherein the driving assembly comprises a spring (9) arranged on one side inside the running groove (8), a traction rope (10) is connected to the other side of the spring (9), the other end of the traction rope (10) is wound on a winding wheel (11), the winding wheel (11) is connected with a motor (12), a plurality of linkage ropes (14) are arranged in the middle of the traction rope (10), and the other end of the linkage ropes (14) is fixedly connected with the rotating plate (19).

4. A high tenacity ring spun yarn manufacturing device according to claim 3, wherein said running grooves (8) are internally provided with a plurality of guiding shells (13) cooperating with said pulling cords (10), and the top of said supporting plate (15) is provided with positioning rollers (16) cooperating with said linking cords (14).

5. A high-tenacity ring spun yarn production device according to claim 4, wherein the movable swinging assembly comprises a mounting seat (33) located on the rotating blade (32), a groove (34) is formed in the outer surface of the mounting seat (33), a movable leaf (35) is movably connected to the middle of the inside of the groove (34), two fixed seats (36) are symmetrically arranged on the inner walls of two sides of the groove (34), a squeezing plate (43) is sleeved on each fixed seat (36), the end portion of the squeezing plate (43) is squeezed together with the side edge of the movable leaf (35), a movable groove (37) is arranged on the inner wall of the groove (34) and located below the fixed seat (36), a guide rod (38) is arranged in the middle of the inner portion of the movable groove (37), a movable block (39) and a return spring are sleeved on the guide rod (38), a sliding block (40) is arranged on the outer surface of the movable block (39), the inner wall of the movable groove (37) is provided with a sliding groove (41) matched with the sliding block (40), the end part of the movable block (39) is movably connected with a drag rod (42), and the other end of the drag rod (42) is movably connected with the middle part of the extrusion plate (43).

6. A high tenacity ring spun yarn production device according to claim 5, wherein said movable sheet (35) is provided with an ion generator, said sleeve (31) is internally provided with a storage battery, and said ion generator is electrically connected with said storage battery.

7. A high tenacity ring spun yarn process for use in the high tenacity ring spun yarn production apparatus of claim 6, comprising the steps of;

the thick strip of the core yarn (5) and the thick strips of two coating yarns (6) which are arranged in parallel at intervals on the two sides of the thick strip are sequentially led into a back roller (1) and a middle roller (2) and become a strand after being subjected to the drafting action of the back roller (1) and the middle roller (2);

the core yarn (5) strand and two cladding yarn strands (6) are introduced into the output roller (4) together and combined, then the twisting process is started, the two cladding yarn strands (6) are wrapped on the surface of the core yarn (5) strand in order, centripetal stress is applied to the core yarn (5), the polymerization force is given to the yarn body to bear external stress, the core yarn (5) in a non-twisted fluffy state is prevented from being broken, and therefore the core-spun yarn with low wrapping tightness is formed;

the synchronous dust removal assembly (7) removes dust, the motor (12) drives the winding wheel (11) to rotate and further winds the traction rope (10), the other end of the traction rope (10) pulls the rotating plate (19) to rotate anticlockwise, the rotating plate (19) rotates anticlockwise so as to drive the two push rods (20) to rotate, the other end of each push rod (20) pulls the movable plate (21) to rotate, the movable plate (21) rotates to drive the swinging page (24) to rotate through the pull rod (23), the swinging page (24) rotates and swings while the plurality of rotating blades (32) rotate, the rotating blades (32) accelerate airflow to flow and can also apply charges to sundries on the airflow through an ion generator, the airflow can flow to the position near the dust absorption block (27) with the sundries, meanwhile, the meshing teeth (22) on the side edge of the movable plate (21) can be meshed with the half gear (25) so as to drive the dust absorption block (27) to rotate, thereby increasing the contact between the adsorption plate (29) and the foreign matters, and the foreign matters with charges can be adsorbed on the adsorption plate (29) with different charges.