CN114806289A - Primer-free water-based exterior wall latex paint and preparation method thereof - Google Patents

Primer-free water-based exterior wall latex paint and preparation method thereof Download PDF

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Publication number
CN114806289A
CN114806289A CN202210092800.5A CN202210092800A CN114806289A CN 114806289 A CN114806289 A CN 114806289A CN 202210092800 A CN202210092800 A CN 202210092800A CN 114806289 A CN114806289 A CN 114806289A
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China
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water
exterior wall
primer
latex paint
wall latex
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CN202210092800.5A
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Inventor
戴家兵
周业宝
李维虎
赵曦
张亚辉
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Lanzhou Ketian Waterborne Polymer Material Co ltd
Hefei Ketian Waterborne Technology Co ltd
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Lanzhou Ketian Waterborne Polymer Material Co ltd
Hefei Ketian Waterborne Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D125/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
    • C09D125/02Homopolymers or copolymers of hydrocarbons
    • C09D125/04Homopolymers or copolymers of styrene
    • C09D125/08Copolymers of styrene
    • C09D125/14Copolymers of styrene with unsaturated esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/10Homopolymers or copolymers of methacrylic acid esters
    • C09D133/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • C09D5/022Emulsions, e.g. oil in water
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • C09D5/024Emulsion paints including aerosols characterised by the additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K

Abstract

The invention belongs to the field of building materials, and particularly relates to primer-free water-based exterior wall latex paint and a preparation method thereof. The primer-free water-based exterior wall latex paint comprises components such as polymer emulsion, silicate, cellulose, bentonite, a water-based auxiliary agent, a filler, a water-based color paste and water, and a product with outstanding high salt-efflorescence resistance is obtained by crosslinking an acrylic acid polymer, the silicate and active micro powder. This is a property that ordinary exterior wall coatings cannot have. In addition, the construction requirement under extreme conditions can be met, unnecessary construction process procedures are simplified, and economic, environment-friendly and sustainable development is really realized.

Description

Primer-free water-based exterior wall latex paint and preparation method thereof
Technical Field
The invention belongs to the technical field of exterior wall materials, and particularly relates to primer-free water-based exterior wall latex paint and a preparation method thereof.
Background
The main function of the exterior wall coating is to decorate and protect the surface of a building, so that the appearance of the building is neat and beautiful, thereby achieving the effects of beautifying the urban environment and protecting the exterior wall of the building, and prolonging the service life of the exterior wall coating.
The construction of the common exterior wall coating mainly comprises the following processes: firstly, insulating the outer wall with the vertical surface of the main body of the outer wall, roughly leveling mortar, plastering mortar for 2 times, leveling putty for 2 times, smoothing putty for 1 time, coating water-based special primer for the outer wall for 1 time, and coating water-based emulsion paint for the outer wall for 2 times. The drying time in the construction process is longer, and particularly in the environment with low air temperature and high humidity, the drying time is longer, so that the construction period is increased. In order to complete the project progress on time, the project construction site can not be constructed according to the requirements of the exterior wall latex paint construction process specifications, so that the risks that the product quality is influenced due to incomplete drying of a base layer, insufficient maintenance time, high salt-containing alkalinity of the base layer and the like exist, the situations that a paint film is faded, whitened and alkalized, bloomed and cracked are caused, and the project quality and the overall appearance effect are seriously influenced.
Disclosure of Invention
In order to overcome the defects that the prior water-based exterior wall latex paint needs to be coated with more than two layers and needs primer priming special for a water-based exterior wall, the invention aims to provide the primer-free water-based exterior wall latex paint.
In order to realize the purpose, the invention adopts the following technical scheme: the primer-free water-based exterior wall latex paint is prepared from the following raw materials in parts by weight:
Figure BDA0003489836300000011
Figure BDA0003489836300000021
the paint is further improved as a primer-free water-based exterior wall latex paint:
preferably, the polymerization emulsion is one or the combination of two or more of styrene-acrylate copolymer emulsion, methyl methacrylate-butyl acrylate polymer emulsion and vinyl acetate-vinyl versatate polymer emulsion, the solid content of the polymerization emulsion is 45-52 wt%, and the glass transition temperature is 20-40 ℃.
Preferably, the silicate is potassium silicate or silica sol; or the cellulose is one or the combination of two or more of hydroxyethyl cellulose and hydrophobically modified hydroxyethyl cellulose.
Preferably, the pH regulator is one or a combination of two or more of methyl propanol organosilicon pH regulators.
Preferably, the aqueous cosolvent is medical-grade propylene glycol or ethylene glycol phenyl ether with the content of more than or equal to 99 percent; or the aqueous dispersant is an ammonium polycarboxylate dispersant; or the water-based wetting agent is selected from one or a combination of two or more of an organic silicon modified wetting agent and an acrylic acid modified wetting agent; or the water-based defoaming agent is one or a combination of two or more of organic silicon, mineral oil and polyether modified defoaming agent.
Preferably, the pigment is one or a combination of two or more of titanium dioxide, iron oxide red, iron oxide yellow and iron oxide black.
Preferably, the filler is one or a combination of two or more of heavy calcium carbonate, light calcium carbonate, barium sulfate, talcum powder, calcined kaolin and mica powder.
Preferably, the thickener is an associative polyurethane-based thickener or a hydrophobically modified alkali soluble emulsion thickener.
Preferably, the antiseptic preservative is 2.5 wt% of kaempferia preservative or BIT20 benzisothiazolinone.
The invention also aims to provide a preparation method of any one primer-free water-based exterior wall latex paint, which comprises the following steps:
s1, adding water into the reactor according to the weight ratio, starting the reactor, regulating the rotation speed to be 300r/min, slowly adding cellulose, after the cellulose is fully wetted, slowly adding a pH regulator, a water-based cosolvent, a water-based film-forming assistant, a water-based dispersant, a water-based wetting agent and a water-based defoaming agent into the reactor in sequence, increasing the rotation speed to be 800r/min, stirring for 10-15 minutes, and uniformly dispersing;
s2, adding a filler and a pigment, increasing the rotating speed to 1000-1200r/min, dispersing at a high speed for 25-35min, and filtering to obtain a slurry mixture semi-finished product;
s3, reducing the rotating speed to 400-700r/min, slowly adding the polymerized emulsion and the silicate into the slurry mixture semi-finished product, stirring for 10-15min, adding the thickening agent and the sterilizing preservative, stirring uniformly, and filtering to obtain the primer-free water-based external wall emulsion paint.
Compared with the prior art, the invention has the beneficial effects that:
1) the invention solves the defects of complicated latex paint construction process, alkali resistance and blooming resistance of the outer wall and the like in the prior art, and the simplified construction flow is as follows: firstly, the outer wall is insulated from the vertical surface of the main body of the outer wall, secondly, mortar is roughly leveled, thirdly, mortar is plastered, thirdly, putty is leveled, thirdly, putty is smoothed, fourthly, 1 time, and finally, the water-based outer wall latex paint is applied for 2 times. The water-based exterior wall latex paint can simplify the construction process, save the construction time, improve the working efficiency and meet the quality requirement of exterior wall latex paint.
The water-based exterior wall latex paint disclosed by the invention has high anti-whiskering performance, has a bottomless function and technology, a cement putty layer of a base layer does not need to be maintained additionally, a water-based exterior wall special primer does not need to be brushed on the surface of fresh cement, and the water-based exterior wall latex paint can be directly used without surface alkali resistance treatment, so that the environmental protection requirement standards of GB/T9755-2014 finish superior products, JG/T210-2018 exterior wall I film forming type and GB18582-2020 exterior wall paint are met, and compared with common exterior wall paint or common alkali resistance primer, the construction process of exterior wall paint is optimized and resources are saved.
2) The raw material design in the water-based exterior wall latex paint is based on the following principle:
the styrene-acrylic acid polymerized emulsion has the advantages of excellent alkali resistance, water whitening resistance, no formaldehyde, no APEO (alkylphenol ethoxylates), environmental protection, safety, strong penetration and sealing property, alkali resistance, saltpetering resistance, good wrapping property on powder and contribution to color development of color-mixing products. The pure acrylic emulsion (methyl methacrylate-butyl acrylate polymer emulsion) is a copolymer emulsion prepared from a plurality of acrylic esters, and has the advantages of excellent water whitening resistance, water resistance, alkali resistance, good hardness, good adhesion with a substrate, especially aging resistance, color and gloss retention, and no APEO. The vinyl acetate-vinyl versatate emulsion (vinyl acetate-vinyl versatate polymer) has excellent water resistance, alkali resistance, washing resistance, ultraviolet light resistance, chalking resistance and color retention.
The silicate material generates a 'longitudinal permeation' curing chemical reaction on the porous cement substrate, and the silicate, the high polymer emulsion and the active micro powder generate a 'transverse film forming' cross-linking curing chemical reaction and are combined with the mineral substrate in a silicification or mineralization mode. The product formed by combining the polymerized emulsion with the silicate material takes silicate as a core and is polymerized and coated with the silicate in a high molecular mode, so that the molecular chain structure of the polymerized emulsion monomer is combined with the silicate and the molecular chain of the emulsion with a shell part through chemical bonds, a higher anchoring effect is achieved, and the interaction of organic and inorganic components achieves the purposes of stronger product performance applicability and outstanding functionality.
The cellulose can provide excellent rheological property and excellent viscosity stability of the emulsion paint, and has good in-tank state and construction performance;
in the filler, mica powder is a silicate with a non-metallic mineral lamellar structure, and mainly contains 49 wt% of silicon dioxide and 30 wt% of aluminum oxide. The mica powder has the characteristics of good elasticity, toughness, insulativity, high temperature resistance, acid and alkali resistance, corrosion resistance, strong adhesive force and the like. The talc powder mainly contains hydrous magnesium silicate, usually has a rhombic sheet structure, a leaf-shaped and radial geometry, and mainly contains 60 wt% of silicon dioxide and 30 wt% of magnesium oxide. Has good lubrication, anti-sticking, fire resistance, acid and alkali resistance and strong adsorption capacity. The calcined kaolin is a mixture of inorganic and nonmetal materials, and has the advantages of high whiteness, strong covering power, high chemical stability, high mechanical strength, insulativity, flame retardance, weather resistance and enhanced adsorbability. The heavy calcium carbonate is a powdery inorganic filler, has better covering capacity, high strength, good heat insulation, difficult chemical reaction and economy.
Pigment titanium dioxide: rutile has good light stability, high whiteness, large covering power, strong tinting strength and easy dispersion.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to embodiments, and all other embodiments obtained by a person of ordinary skill in the art without any creative effort based on the embodiments of the present invention belong to the protection scope of the present invention.
The manufacturers in the following examples are abbreviations, where ashland is the abbreviation of ashland (china) investment limited, angus is the abbreviation of dow chemical company (imported product), basf is the abbreviation of basf corporation, dow is the abbreviation of dow chemical company, eastman is the abbreviation of eastman chemical company, dragon and python are the abbreviation of tetrachoria bobo ltd, xin is the abbreviation of xinhao county, xin county, non-metallic materials limited, ge is the abbreviation of amho mak sharpening limited, constant source supermarket, han xi china gaolina limited, wangao is the abbreviation of mao majon mica powder factory, badhoff is the abbreviation of dada sandzone, rodhamus is the abbreviation of U.S. hamames, au is the abbreviation of alomenhamen mains, au is the abbreviation of shanghai mao majon chemical company, and the abbreviation is the scientific and scientific names of suzhou.
The raw materials of the following table 1, examples 1 to 7, were weighed to prepare samples corresponding to the respective examples 1 to 7, according to their respective raw material compositions, and the preparation steps were as follows:
TABLE 1 EXAMPLES 1-7 raw materials composition, manufacturer and model number of the exterior wall latex paints prepared
Figure BDA0003489836300000051
Figure BDA0003489836300000061
The exterior wall latex paints prepared in examples 1-7 were subjected to the salt-overtime resistance, alkali resistance, artificial weather aging resistance and water permeability performance tests, respectively, and the structures are shown in the following table 2:
TABLE 2 results of performance testing of exterior wall latex paints according to examples 1-7
Figure BDA0003489836300000062
From the test results in the table 2, it can be seen that the styrene-acrylic emulsion is adopted in the examples 1 and 4, and the silica sol is not added as a control of other examples, the water-based exterior wall latex paint cases 1 and 4 can only meet the standard requirement of the GB/T9755-2014 finish paint, and does not have the standard requirement that the saltpetering resistance of the JGT210-2018 primer is more than 120h, the water-based exterior wall alkali-resistant sealing primer needs to be pretreated in the traditional construction matching process to meet the corresponding saltpetering resistance, and the saltpetering resistance can be mainly provided by the water-based alkali-resistant sealing primer. According to the invention
The exterior wall latex paint prepared by the technical scheme of the application (refer to examples 2, 3, 5, 6 and 7) realizes the bottomless performance, the water permeability is lower than that of the samples in examples 1 and 4, the exterior wall latex paint can meet the standard requirement of GB/T9755-2014 finish paint and the standard of JGT210-2018 primer paint, the salt-overtaking alkali resistance of the exterior wall latex paint is outstanding, the salt-overtaking alkali resistance of a fresh cement base layer just after construction and drying can be more than 240 hours, and the salt-overtaking alkali resistance of the exterior wall latex paint is excellent and meets the requirement of the salt-overtaking alkali resistance standard of the JGT210-2018 primer paint. The artificial weather aging resistance and the water permeability are excellent, and the requirements of the primer-free water-based exterior wall latex paint are met. Therefore, in the composite use technology of the silicate and the acrylic resin, the silicate and the substance containing silicate cement in the base layer are hydrated to form mineralized combination, and the use of the polymerized emulsion increases the sealing effect of the base layer.
It should be understood by those skilled in the art that the foregoing is only illustrative of several embodiments of the invention, and not of all embodiments. It should be noted that many variations and modifications are possible to those skilled in the art, and all variations and modifications that do not depart from the gist of the invention are intended to be within the scope of the invention as defined in the appended claims.

Claims (10)

1. The primer-free water-based exterior wall latex paint is characterized by comprising the following raw materials in parts by weight:
Figure FDA0003489836290000011
2. the primer-free waterborne exterior wall latex paint of claim 1, wherein the polymeric emulsion is one or a combination of two or more of styrene-acrylate copolymer emulsion, methyl methacrylate-butyl acrylate polymer emulsion and vinyl acetate-vinyl versatate polymer emulsion, the polymeric emulsion has a solid content of 45-52 wt% and a glass transition temperature of 20-40 ℃.
3. The primer-free waterborne exterior wall latex paint of claim 1, wherein said silicate is potassium silicate or silica sol; or the cellulose is one or the combination of two or more of hydroxyethyl cellulose and hydrophobically modified hydroxyethyl cellulose.
4. The primer-free waterborne exterior wall latex paint of claim 1, wherein the pH regulator is one or a combination of two or more of methyl propanol silicone pH regulators.
5. The primer-free water-based exterior wall latex paint of claim 1, wherein the water-based cosolvent is medical-grade propylene glycol or ethylene glycol phenyl ether with the content of more than or equal to 99 percent; or the aqueous dispersant is an ammonium polycarboxylate dispersant; or the water-based wetting agent is selected from one or a combination of two or more of an organic silicon modified wetting agent and an acrylic acid modified wetting agent; or the water-based defoaming agent is one or a combination of two or more of organic silicon, mineral oil and polyether modified defoaming agent.
6. The primer-free waterborne exterior wall latex paint of claim 1, wherein the pigment is one or a combination of two or more of titanium dioxide, red iron oxide, yellow iron oxide and black iron oxide.
7. The primer-free waterborne exterior wall latex paint of claim 1, wherein the filler is one or a combination of two or more of ground calcium carbonate, light calcium carbonate, barium sulfate, talc, calcined kaolin and mica powder.
8. The primer-free aqueous exterior wall latex paint of claim 1, wherein said thickener is an associative polyurethane-based thickener or a hydrophobically modified alkali soluble emulsion thickener.
9. The primer-free waterborne exterior wall latex paint of claim 1, wherein said germicidal preservative is 2.5 wt% kathon-based preservative or BIT20 benzisothiazolinone.
10. A method for preparing the primer-free water-based exterior wall latex paint of any one of claims 1-9, which comprises the following steps:
s1, adding water into the reactor according to the weight ratio, starting the reactor, regulating the rotation speed to be 300r/min, slowly adding cellulose, after the cellulose is fully wetted, slowly adding a pH regulator, a water-based cosolvent, a water-based film-forming assistant, a water-based dispersant, a water-based wetting agent and a water-based defoaming agent into the reactor in sequence, increasing the rotation speed to be 800r/min, stirring for 10-15 minutes, and uniformly dispersing;
s2, adding a filler and a pigment, increasing the rotating speed to 1000-1200r/min, dispersing at a high speed for 25-35min, and filtering to obtain a slurry mixture semi-finished product;
s3, reducing the rotating speed to 400-700r/min, slowly adding the polymerized emulsion and the silicate into the slurry mixture semi-finished product, stirring for 10-15min, adding the thickening agent and the sterilizing preservative, stirring uniformly, and filtering to obtain the primer-free water-based external wall emulsion paint.
CN202210092800.5A 2022-01-26 2022-01-26 Primer-free water-based exterior wall latex paint and preparation method thereof Pending CN114806289A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116355464A (en) * 2023-02-22 2023-06-30 卡本科技集团股份有限公司 Self-cleaning texture paint free of primer and finish coat and preparation method thereof
CN116376376A (en) * 2023-04-28 2023-07-04 中华制漆(深圳)有限公司 Putty-free texture coating and application method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109401468A (en) * 2018-09-14 2019-03-01 合肥科天环保节能科技有限公司 A kind of washability aqueous inorganic ordor removing interiro wall latex paint and preparation method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109401468A (en) * 2018-09-14 2019-03-01 合肥科天环保节能科技有限公司 A kind of washability aqueous inorganic ordor removing interiro wall latex paint and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116355464A (en) * 2023-02-22 2023-06-30 卡本科技集团股份有限公司 Self-cleaning texture paint free of primer and finish coat and preparation method thereof
CN116376376A (en) * 2023-04-28 2023-07-04 中华制漆(深圳)有限公司 Putty-free texture coating and application method thereof

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Application publication date: 20220729