CN114806078A - Low-expansion-coefficient halogen-free resin composition, laminated plate and printed circuit board - Google Patents

Low-expansion-coefficient halogen-free resin composition, laminated plate and printed circuit board Download PDF

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CN114806078A
CN114806078A CN202110060714.1A CN202110060714A CN114806078A CN 114806078 A CN114806078 A CN 114806078A CN 202110060714 A CN202110060714 A CN 202110060714A CN 114806078 A CN114806078 A CN 114806078A
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halogen
weight
resin composition
parts
expansion coefficient
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CN114806078B (en
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于达元
陈凯杨
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ITEQ Corp
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    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
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    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32LAYERED PRODUCTS
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    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/036Multilayers with layers of different types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/02Coating on the layer surface on fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
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    • C08J2363/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
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    • C08J2379/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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Abstract

The application discloses a halogen-free resin composition with low expansion coefficient, a laminated plate and a printed circuit board. The halogen-free resin composition comprises: (a)30 to 40 parts by weight of an o-cresol novolac epoxy resin, (b)50 to 70 parts by weight of a bismaleimide resin, (c)75 to 105 parts by weight of a cyanate ester hardener, (d)30 to 45 parts by weight of a bisphenol a-type DOPO hardener, (e)10 to 20 parts by weight of a non-DOPO phosphorus-containing flame retardant, and (f)2 to 12 parts by weight of a DOPO flame retardant. The halogen-free resin composition can provide an epoxy resin composition with low expansion coefficient, low dielectric loss and high rigidity through specific components and proportions, and provides better toughness and heat resistance.

Description

Low-expansion-coefficient halogen-free resin composition, laminated plate and printed circuit board
Technical Field
The present invention relates to a resin composition, and a laminate and a printed circuit board using the same, and more particularly, to a halogen-free resin composition with low expansion coefficient, low dielectric loss and high rigidity, a laminate and a printed circuit board.
Background
Under the continuous heat in the communication electronics market, high-frequency and high-speed transmission has become a necessary option, and the circuit board for carrying components, power supply and signal transmission has become a key in the development of the field, while the prior art printed circuit board made of epoxy resin and phenolic resin material has not been able to satisfy the advanced application of high frequency.
In the printed circuit board technology, a thermosetting resin composition mainly comprising epoxy resin and a hardener is heated and combined with a reinforcing material (such as glass fiber cloth) to form a prepreg (preprg), and then the prepreg is laminated with an upper copper foil and a lower copper foil at high temperature and high pressure to form a copper foil laminated plate (or called a copper foil substrate). The general thermosetting resin composition uses phenolic novolac resin hardener having hydroxyl (-OH) group, which can open the ring of epoxy group to form hydroxyl group after combining with epoxy resin, and the hydroxyl group can increase the dielectric constant and dielectric loss value, and is easy to react with H 2 O bonds, resulting in increased hygroscopicity.
The prior art epoxy resin composition uses fire retardant (especially bromine fire retardant) containing halogen component, such as tetrabromocyclohexane, hexabromocyclodecane and 2,4, 6-tri (tribromophenoxy) -1,3, 5-triazabenzene, etc., the fire retardant containing halogen component has the advantages of good fire resistance and less addition, however, halogen product is easy to pollute environment when being manufactured and used, even being recycled or discarded, besides, halogen-containing electronic equipment waste can generate corrosive, toxic gas and smoke when being burned, and carcinogenic substances such as dioxin, dibenzofuran, etc. can be detected in the products after being burned. Therefore, halogen-free flame-retardant printed circuit boards have become the focus of development in the art.
In addition to the development of halogen-free flame retardant printed circuit boards, the characteristics of copper foil substrates such as heat resistance, flame retardancy, low dielectric loss, low moisture absorption, high crosslinking density, high glass transition temperature, high adhesion, and proper thermal expansion are important issues for the development and manufacture of printed circuit boards, and therefore, the selection of materials for epoxy resin, hardener, and reinforcing material is a major factor.
Disclosure of Invention
The present application provides a halogen-free resin composition with low expansion coefficient, low dielectric loss and high rigidity, a laminate and a printed circuit board, which are directed to overcome the disadvantages of the prior art.
In order to solve the above technical problems, one of the technical solutions adopted in the present application is to provide a halogen-free resin composition with low expansion coefficient, low dielectric loss and high rigidity, which comprises:
(a)30 to 40 parts by weight of an o-cresol formaldehyde epoxy resin;
(b)50 to 70 parts by weight of a bismaleimide resin;
(c)75 to 105 parts by weight of a cyanate ester hardener;
(d)30 to 45 parts by weight of bisphenol a DOPO hardener;
(e)10 to 20 parts by weight of a non-DOPO phosphorus-containing flame retardant; and
(f)2 to 12 parts by weight of a DOPO flame retardant;
wherein the DOPO flame retardant is selected from the group consisting of the following chemical formulas (I) and (II):
Figure BDA0002902237290000021
wherein R is 1 Is C (R) 4 ) 2 ;R 2 And R 3 Each of which isIndependently hydrogen, C1-C15 alkyl, C6-C12 aryl, C7-C15 aralkyl, or C7-C15 alkaryl; or R 2 And R 3 Can form a saturated or unsaturated cyclic ring substituted or unsubstituted with C1-C6 alkyl; each R 4 Independently hydrogen, C1-C6 alkyl, C6-C12 aryl, or C3-C12 cycloalkyl; and each m is independently selected from a positive integer from 1 to 4;
Figure BDA0002902237290000031
wherein A is a direct bond, C6-C12 aryl, C3-C12 cycloalkyl, or C3-C12 cycloalkenyl, and the cycloalkyl or cycloalkenyl can be optionally substituted with C1-C6 alkyl;
wherein R is 1 、R 2 、R 3 And R 4 Independently hydrogen, C1-C15 alkyl, C6-C12 aryl, C7-C15 aralkyl, or C7-C15 alkaryl; or R 1 And R 2 Or R 3 And R 4 Can form a saturated or unsaturated cyclic ring substituted or unsubstituted with C1-C6 alkyl; each m is independently selected from a positive integer of 1 to 4, each R 5 And R 6 Independently hydrogen or C1-C6 alkyl; each n is independently selected from a positive integer from 0 to 5.
Further, the bismaleimide is selected from the group consisting of bis (4-maleimidophenyl) methane, 2-bis (4- (4-maleimidophenoxy) -phenyl) propane, bis (3, 5-dimethyl-4-maleimidophenyl) methane, bis (3-ethyl-5-methyl-4-maleimidophenyl) methane and bis (3, 5-diethyl-4-maleimidophenyl) methane.
Still further, the cyanate ester hardener includes 45 to 55 parts by weight of a phenolic cyanate ester hardener and 30 to 50 parts by weight of a bisphenol a cyanate ester hardener.
Still further, the bisphenol a DOPO hardener has the following structure:
Figure BDA0002902237290000041
still further, the non-DOPO flame retardant is selected from the group consisting of resorcinol bisxylylphosphate, melamine polyphosphate, tris (2-carboxyethyl) phosphine, trimethylphosphate, tris (isopropylchloride) phosphate, dimethyl-methyl phosphate, bisphenol biphenyl phosphate, ammonium polyphosphate, hydroquinone-bis- (biphenyl phosphate), bisphenol a-bis- (biphenyl phosphate), and phosphazene compound.
Further, the low expansion coefficient halogen-free resin composition further comprises: a hardening accelerator selected from the group consisting of phosphorus-based hardening accelerators, amine-based hardening accelerators, imidazole-based hardening accelerators, guanidine-based hardening accelerators, metal-based hardening accelerators and peroxide-based hardening accelerators.
Still further, the hardening accelerator includes: 1 part by weight of a metal-based curing accelerator, 1 part by weight of 2-ethyl-4-methylimidazole, and 1 part by weight of a peroxide-based curing accelerator.
Further, the low expansion coefficient halogen-free resin composition further comprises: an inorganic filler selected from the group consisting of silica, alumina, aluminum hydroxide, magnesium oxide, magnesium hydroxide, calcium carbonate, aluminum nitride, boron nitride, aluminum silicon carbide, titanium dioxide, zinc oxide, zirconium oxide, barium sulfate, magnesium carbonate, barium carbonate, mica, talc, and graphene.
In order to solve the above technical problem, another technical solution adopted by the present application is to provide a laminate, including: the resin substrate comprises a plurality of semi-solidified films, and each semi-solidified film is prepared by coating glass fiber cloth with the halogen-free resin composition with low expansion coefficient, low dielectric loss and high rigidity; and a metal foil layer disposed on at least one surface of the resin substrate.
In order to solve the above technical problem, another technical solution adopted by the present application is to provide a printed circuit board, which includes a laminate as in the present application.
The halogen-free resin composition with the low expansion coefficient, the laminated plate and the printed circuit board have the advantages that the halogen-free resin composition with the low expansion coefficient, the laminated plate and the printed circuit board can be provided through specific components and proportions, meanwhile, the toughness and the heat resistance of the plate are improved, and the cost is reduced. Moreover, the composition can be made into a semi-cured film or a resin film, so as to achieve the purpose of being applied to a copper foil substrate and a printed circuit board, and the product derived from the composition can be utilized to fully meet the requirements of the current market in terms of industrial applicability.
For a better understanding of the nature and technical content of the present application, reference should be made to the following detailed description of the present application, which is provided for purposes of illustration and description only and is not intended to be limiting.
Detailed Description
The following description is provided by way of specific examples to describe embodiments of the halogen-free resin composition with low expansion coefficient, laminates and printed circuit boards disclosed herein, and those skilled in the art can understand the advantages and effects of the present disclosure from the disclosure of the present disclosure. The present application is capable of other and different embodiments and its several details are capable of modifications and variations in various respects, all without departing from the present application. The following embodiments will further explain the related art of the present application in detail, but the disclosure is not intended to limit the scope of the present application. In addition, the term "or" as used herein should be taken to include any one or combination of more of the associated listed items as the case may be.
The term "alkyl" as used herein includes saturated monovalent hydrocarbon radicals having straight or branched chain moieties. Examples of alkyl groups include, but are not limited to, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tertiary butyl, pentyl, and hexyl.
The term "alkenyl" as used herein includes alkyl moieties having at least one carbon-carbon double bond, wherein alkyl is as defined above. Examples of alkenyl groups include, but are not limited to, ethenyl and propenyl.
The term "aryl" as used herein includes organic groups derived from aromatic hydrocarbons by removal of one hydrogen, such as phenyl, naphthyl, indenyl, and fluorenyl. "aryl" encompasses fused ring groups in which at least one ring is aromatic.
The term "aralkyl" as used herein is an "aryl-alkyl-" group. Non-limiting examples of aralkyl groups are benzyl (C6H5CH2-) and methylbenzyl (CH3C6H4CH 2-).
The term "alkaryl" as used herein is an "alkyl-aryl-" group. Non-limiting examples of alkaryl groups are methylphenyl-, dimethylphenyl-, ethylphenyl-, propylphenyl-, isopropylphenyl-, butylphenyl-, isobutylphenyl-, and tert-butylphenyl-.
As used herein, the term "cycloalkyl" includes non-aromatic saturated cyclic alkyl moieties, wherein alkyl is as defined above. Examples of cycloalkyl groups include, but are not limited to, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, and cycloheptyl.
Unless otherwise indicated, all of the above hydrocarbon-derived groups can have from about 1 to about 20 carbon atoms (e.g., C1-C20 alkyl, C6-C20 aryl, C7-C20 alkaryl, C7-C20 aralkyl) or from 1 to about 12 carbon atoms (e.g., C1-C12 alkyl, C6-C12 aryl, C7-C12 alkaryl, C7-C12 aralkyl), or from 1 to about 8 carbon atoms, or from 1 to about 6 carbon atoms.
The present application provides a halogen-free resin composition with low expansion coefficient, low dielectric loss and high rigidity, a laminate and a printed circuit board, which are directed to overcome the disadvantages of the prior art.
In order to solve the above technical problems, one of the technical solutions adopted in the present application is to provide a halogen-free resin composition with low expansion coefficient, low dielectric loss and high rigidity, which comprises:
(a)30 to 40 parts by weight of an o-cresol formaldehyde epoxy resin;
(b)50 to 70 parts by weight of a bismaleimide resin;
(c)75 to 105 parts by weight of a cyanate ester hardener;
(d)30 to 45 parts by weight of bisphenol a DOPO hardener;
(e)10 to 20 parts by weight of a non-DOPO phosphorus-containing flame retardant; and
(f)2 to 12 parts by weight of a DOPO flame retardant.
The molecular structure of the o-cresol formaldehyde epoxy resin is that an epoxy group is connected on each benzene ring, compared with bisphenol A epoxy resin in the prior art, the epoxy value of the o-cresol formaldehyde epoxy resin is up to more than 0.5eq/100g, 2.5 times of cross-linking points can be provided when the resin is cured, a three-dimensional structure with high cross-linking density is easily formed, and the o-cresol formaldehyde epoxy resin has better thermal stability, mechanical strength, electrical insulation performance, water resistance, chemical resistance and higher glass transition temperature (Tg), is applied to electronic components, and can still maintain good electrical insulation performance in high-temperature and humid environments. Preferably, the o-cresol novolac epoxy resin may be commercially available NPCN-701, NPCN-702, NPCN-703 or NPCN-704 (all trade names) manufactured by Nanasia plastics industries, Ltd; CNE202 manufactured by vinpocetine artificial resin factory; n-665, N-670, N-673, N-680, N-690 and N-695 manufactured by Dainippon ink chemical industries, Ltd; YDCN-701, YDCN-702, YDCN-703, YDCN-704, YDCN-701P, YDCN-702P, YDCN-703P, YDCN-704-P, YDCN-701S, YDCN-702S, YDCN-703S manufactured by eastern chemical Co.Ltd of Japan; SQCN700-1, SQCN700-2, SQCN700-3, SQCN700-4, SQCN700-4.5, SQCN702, SQCN703, SQCN700-1, SQCN704L, SQCN704ML, SQCN707, SQCN704H manufactured by Shandong Shengquan chemical industry.
The bismaleimide resin of the present application is not particularly limited, and is mainly a compound having two maleimide groups in the molecule, and a prepolymer of a bismaleimide compound or a prepolymer of a bismaleimide compound and an amine compound may be used. Preferably, the bismaleimide is selected from the group consisting of bis (4-maleimidophenyl) methane, 2-bis (4- (4-maleimidophenoxy) -phenyl) propane, bis (3, 5-dimethyl-4-maleimidophenyl) methane, bis (3-ethyl-5-methyl-4-maleimidophenyl) methane and bis (3, 5-diethyl-4-maleimidophenyl) methane.
The hardener of the present application can increase the reactive functionality in the resin structure, increasing the glass transition temperature. 45 to 55 parts by weight of a phenolic cyanate ester hardener, 30 to 50 parts by weight of a bisphenol a cyanate ester hardener, and 30 to 45 parts by weight of a bisphenol a DOPO hardener. The phenolic cyanate hardener has the heat resistance and the flame retardance of phenolic resin and the dielectric property of cyanate. Preferably, the phenolic cyanate ester hardener comprises commercially available Yangzhou StartType CE-05CS, the bisphenol A cyanate ester hardener comprises commercially available Lonza model ULL-950S, and the bisphenol A DOPO type hardener comprises commercially available Olin model XQ-83006.
Bisphenol a DOPO type hardeners, for example, may have the following structure:
Figure BDA0002902237290000071
non-DOPO phosphorus containing flame retardants, as defined herein, means that they do not contain 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivatives. In detail, the P-O-C bond in the DOPO structure is easily hydrolyzed into P-OH, which increases the Dielectric Constant and Dielectric loss of the material, so that the non-DOPO flame retardant can avoid increasing Dk and DF of the material, wherein Dk is the Dielectric Constant (ε r) and DF is the Dielectric loss.
In more detail, the non-DOPO flame retardant is selected from resorcinol dixylylphosphates (RDXP (e.g. PX-200)), melamine polyphosphates (melamine polyphosphates), tris (2-carboxyethyl) phosphine (TCEP), trimethy lphosphates (TMP), tris (isopropylchloride) phosphates, dimethyl methyl phosphate (DMMP), bisphenol diphenyl phosphate (biphenol diphenyl phosphate), ammonium polyphosphate (ammonium polyphosphate), hydroquinone-bis- (biphenylphosphate) (hydroquinone bis- (biphenylphosphate)), bisphenol A-bis- (biphenylphosphate) (biphenol A bis- (biphenylphosphate)), and Phosphazene compounds (commercially available products such as SPB-100, SPH-100, SPV-100). Preferably, 20 to 30 parts by weight of resorcinol dixylylphosphate is used in combination with 5 to 15 parts by weight of the phosphazene compound (e.g., SPB-100). Preferably, the non-DOPO flame retardant of the present application is resorcinol dixylyl phosphate (e.g., PX-200) in an amount of 10 to 20 parts by weight, which provides excellent halogen-free flame retardant effect.
In another aspect, the DOPO flame retardant of the present application is selected from the group consisting of the following formulas (I) and (II):
Figure BDA0002902237290000081
wherein R is 1 Is C (R) 4 ) 2 ;R 2 And R 3 Each independently hydrogen, C1-C15 alkyl, C6-C12 aryl, C7-C15 aralkyl, or C7-C15 alkaryl; or R 2 And R 3 Can form a saturated or unsaturated cyclic ring substituted or unsubstituted with C1-C6 alkyl; each R 4 Independently hydrogen, C1-C6 alkyl, C6-C12 aryl, or C3-C12 cycloalkyl; and each m is independently selected from a positive integer from 1 to 4;
Figure BDA0002902237290000091
wherein A is a direct bond, C6-C12 aryl, C3-C12 cycloalkyl, or C3-C12 cycloalkenyl, and the cycloalkyl or cycloalkenyl can be optionally substituted with C1-C6 alkyl;
wherein R is 1 、R 2 、R 3 And R 4 Independently hydrogen, C1-C15 alkyl, C6-C12 aryl, C7-C15 aralkyl, or C7-C15 alkaryl; or R 1 And R 2 Or R 3 And R 4 Can form a saturated or unsaturated cyclic ring substituted or unsubstituted with C1-C6 alkyl; each m is independently selected from a positive integer of 1 to 4, each R 5 And R 6 Independently hydrogen or C1-C6 alkyl; each n is independently selected from a positive integer from 0 to 5.
Specifically, the DOPO flame retardant may be selected from the group consisting of 6H-ibenz [ c, e ] [1,2] oxaphosphinobenzene, 6,6'- (1, 2-ethanediyl) bis-, 6,6' -dioxide, 6H-dibenzene [ c, e ] [1,2] oxaphosphinobenzene, 6,6'- (1, 4-butanediyl) bis-, 6,6' -dioxide, or 6H-dibenzene [ c, e ] [1,2] oxaphosphinobenzene, 6,6'- (p-xylylene) bis-, 6,6' -dioxide.
In addition, the resin composition of the present application further comprises: the curing accelerator which can cause the cyanate ester to undergo a ring-opening reaction is selected from the group consisting of phosphorus-based curing accelerators, amine-based curing accelerators, imidazole-based curing accelerators, guanidine-based curing accelerators, metal-based curing accelerators and peroxide-based curing accelerators. Preferably, the metal-based curing accelerator is mixed with the peroxide-based curing accelerator.
More specifically, examples of the metallic hardening accelerator include organometallic complexes or organometallic salts of metals such as cobalt, copper, zinc, iron, nickel, manganese, and tin. Specific examples of the organic metal complex include organic cobalt complexes such as cobalt (II) acetylacetonate and cobalt (III) acetylacetonate, organic copper complexes such as copper (II) acetylacetonate, organic zinc complexes such as zinc (II) acetylacetonate, organic iron complexes such as iron (III) acetylacetonate, organic nickel complexes such as nickel (II) acetylacetonate, and organic manganese complexes such as manganese (II) acetylacetonate. Examples of the organic metal salt include zinc octylate, tin octylate, zinc naphthenate, cobalt naphthenate, tin stearate, and zinc stearate. Preferably, the metal-based hardening accelerator is cobalt (III) acetylacetonate (Co (acac) 3).
Examples of the peroxide-based curing accelerator include cyclohexanone peroxide, tert-butyl peroxybenzoate, methyl ethyl ketone peroxide, dicumyl peroxide, tert-butyl cumyl peroxide, di-tert-butyl peroxide, dicumyl peroxide, cumyl hydroperoxide, and tert-butyl hydroperoxide. Preferably, the peroxide-based hardening accelerator is dicumyl peroxide (DCP) commercially available from Arkema.
The imidazole-based hardening accelerator may be selected from the group consisting of 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 2-phenyl-4, 5-dihydroxymethylimidazole and 2-phenyl-4-methyl-5-hydroxymethylimidazole.
More preferably, the hardening accelerator of the present application may be 1 part by weight of a metal-based hardening accelerator, 1 part by weight of 2-ethyl-4-methylimidazole and 1 part by weight of a peroxide-based hardening accelerator based on 100 parts by weight of the epoxy resin.
In addition, the resin composition of the present application further comprises: the inorganic filler can increase the thermal conductivity of the halogen-free low-dielectric epoxy resin composition and improve the thermal expansion and mechanical strength of the halogen-free low-dielectric epoxy resin composition, and preferably, the inorganic filler is uniformly distributed in the halogen-free low-dielectric epoxy resin composition. Preferably, the inorganic filler may be previously surface-treated with a silane coupling agent. Preferably, the inorganic filler may be spherical, flaky, granular, columnar, plate-like, needle-like or irregular. Preferably, the inorganic filler is selected from the group consisting of silica (e.g., fused, non-fused, porous or hollow silica), alumina, aluminum hydroxide, magnesium oxide, magnesium hydroxide, calcium carbonate, aluminum nitride, boron nitride, aluminum silicon carbide, titanium dioxide, zinc oxide, zirconium oxide, barium sulfate, magnesium carbonate, barium carbonate, mica, talc, and graphene. Preferably, the inorganic filler may be added in an amount of 200 to 200 parts by weight based on 100 parts by weight of the epoxy resin. Preferably, NQ-1035I, available from Nomoray, is used to effectively increase thermal conductivity, mechanical strength, and reduce thermal expansion.
In addition, the halogen-free low dielectric constant epoxy resin composition further comprises a suitable amount of solvent, such as ketones, esters, ethers, alcohols, and the like, and more specifically, the solvent is selected from the group consisting of acetone, methyl ethyl ketone, propylene glycol methyl ether acetate, dimethylacetamide, and cyclohexanone. For example, the solvent may be selected from a combination of 60 to 70 parts by weight of Methyl Ethyl Ketone (MEK) and 70 to 80 parts by weight of Cyclohexanone (cyclohexone), or other solvents, and the like.
In order to solve the above technical problem, another technical solution adopted by the present application is to provide a laminate, including: the resin substrate comprises a plurality of semi-solidified films, and each semi-solidified film is prepared by coating glass fiber cloth with the halogen-free resin composition with low expansion coefficient, low dielectric loss and high rigidity; and a metal foil layer disposed on at least one surface of the resin substrate.
This application still provides another technical scheme is a laminated board, and it includes: (a) the resin substrate comprises a plurality of semi-solidified films, and each semi-solidified film is prepared by coating a glass fiber cloth with the halogen-free low-dielectric epoxy resin composition; and (b) a metal foil layer disposed on at least one surface of the resin substrate, or the metal foil layer may be disposed on the resin substrate up and down as required.
In addition, the present application further provides another technical solution, which is a printed circuit board including the laminate of the present application.
The following examples and comparative examples are conducted on the halogen-free epoxy resin composition of the present application to illustrate the best laminate properties achieved by the specific composition ratio formulation of the present application.
Examples
The following examples E1-E4 were prepared in a continuous process using the halogen-free low dielectric epoxy resin composition of the present application to produce prepreg. Usually, a glass fiber cloth is used as a substrate. The rolled glass fiber cloth continuously passes through a series of rollers and enters a sizing groove, and the groove is filled with the halogen-free low-dielectric epoxy resin composition. Fully soaking glass fiber cloth in resin in a glue feeding groove, scraping redundant resin through a metering roller, baking the glass fiber cloth in a glue feeding furnace for a certain time to evaporate a solvent and solidify the resin to a certain degree, cooling and rolling the glass fiber cloth to form a semi-solidified film, taking four semi-solidified films and two 18 mu m copper foils of the same batch of semi-solidified films, laminating the semi-solidified films according to the sequence of the copper foils, the four semi-solidified films and the copper foils, and laminating the semi-solidified films at 220 ℃ for 2 hours under a vacuum condition to form a copper foil substrate, wherein the four semi-solidified films form an insulating layer between the two copper foils.
TABLE 1
Figure BDA0002902237290000111
Figure BDA0002902237290000121
Cresol novolac epoxy: CNE-202 cresol novolac epoxy resin manufactured by Vinca rayon.
Bismleimides: KI-70 manufactured by KI.
Cyanate ester (PN type): CE-05CS, manufactured by Yangzhou Tianqi corporation.
BPAN-DOPO: XQ-83006, manufactured by Olin corporation.
Cyanate ester (BPA type): ULL-9505, manufactured by Lonza.
Comparative example
Prepreg was manufactured in a continuous process according to the components and proportions of comparative examples C1 to C7 of table 2 below. Usually, a glass fiber cloth is used as a substrate. The rolled glass fiber cloth continuously passes through a series of rollers and enters a sizing groove, and the groove is filled with the halogen-free low-dielectric epoxy resin composition. Fully soaking glass fiber cloth in resin in a glue feeding groove, scraping redundant resin through a metering roller, baking the glass fiber cloth in a glue feeding furnace for a certain time to evaporate a solvent and solidify the resin to a certain degree, cooling and rolling the glass fiber cloth to form a semi-solidified film, taking four semi-solidified films and two 18 mu m copper foils of the same batch of semi-solidified films, laminating the semi-solidified films according to the sequence of the copper foils, the four semi-solidified films and the copper foils, and laminating the semi-solidified films at 220 ℃ for 2 hours under a vacuum condition to form a copper foil substrate, wherein the four semi-solidified films form an insulating layer between the two copper foils.
TABLE 2
Figure BDA0002902237290000122
Figure BDA0002902237290000131
HP-7200: DCPD (dicyclopentadiene type) type epoxy resins.
NC-3000: biphenyl type epoxy resin from chemical company of Japan.
Maleic anhydride modified polyimide resin of formula 1-3 and flame retardants of formula I-III: see, patent number TWI632190 and application number TW 109106662.
Physical Property test
Physical properties of the copper clad laminates of examples E1 to E4 and comparative examples C1 to C7 were measured, and the test results were recorded in table 3:
glass transition temperature (Tg): according to Differential Scanning Calorimetry (DSC), the measurement was carried out according to the DSC method specified by IPC-TM-6502.4.25.
Heat resistance of copper foil laminate (T288): also known as the "tin floating result", the heat resistance test was conducted by immersing the copper clad laminate in a tin furnace at 288 ℃ for the time required for board explosion according to the industry standard IPC-TM-6502.4.24.1.
And (3) carrying out wicking test on the copper foil-containing laminated plate after moisture absorption: the prepreg containing copper foil layer was used for heat resistance (T288) test and the copper clad laminate was immersed in a tin furnace at 288 ℃ for the time required for board burst according to industry standard IPC-TM-6502.4.24.1.
Heat resistance (S/D) test of copper foil laminate: copper-containing substrates were tested for wicking (solder dip 288 ℃,10 seconds, heat cycle resistance).
Heat resistance (PCT) test of copper foil laminate: no copper substrate PCT immersion tin test after moisture absorption (pressure cooking at 121 ℃,1 hour later, the solder dip 288 ℃, 20 seconds to see the existence of explosion plate).
Tension (P/S) between copper foil and substrate: the determination was made according to the IPC-TM-6502.4.1 test specification.
Dielectric constant (Dk): the dielectric constant represents the electrical insulation property of the film produced, and lower values represent better electrical insulation properties, as determined by IPC-TM-6502.5.5 test specifications.
Dielectric loss (Df): dielectric loss, measured according to IPC-TM-6502.5.5 test specifications, indicates the ability of a substance to absorb microwaves of a certain frequency at a certain temperature, and generally, in the specifications of communication products, the lower the dielectric loss value, the better.
Flame resistance (flaming test, UL 94): the flame resistance rating of the plastic material is determined according to the UL94 vertical combustion method by the spontaneous combustion time, spontaneous combustion speed and falling particle state of the standard test piece of the plastic material after flame combustion. And HB, V-2, V-1 and V-0 are sequentially ranked according to the grade of flame resistance, and the highest grade is 5V. Whereas the UL94 test method refers to the burning of plastic material in a vertical manner on a flame. Every ten seconds is taken as a test period, and the steps are as follows: the method comprises the following steps: placing the test piece in the flame for ten seconds and removing the test piece, and measuring the burning time of the test piece after the removal (T1); step two: when the flame of the test piece is extinguished, the test piece is put into the flame for ten seconds and then removed, and the continuous burning time of the test piece after the removal is measured (T2); step three: repeating the experiment for a plurality of times and taking the average value; step four: the total of T1+ T2 was calculated. The UL 94V-0 rating is required to satisfy the UL 94V-0 requirement that neither the average of T1 nor the average of T2 should exceed 10 seconds, and the sum of T1 and T2 should not exceed 50 seconds.
Coefficient of Thermal Expansion (CTE) in the X/Y axis: the determination was made according to the IPC-TM-650-2.4.24 test specification.
Z-axis Coefficient of Thermal Expansion (CTE) (50-260 ℃): the determination was made according to the IPC-TM-650-2.4.24.1 test specification.
Modulus (X/Y) was measured according to the IPC-TM-6502.4.24.4 test protocol.
TABLE 3
Figure BDA0002902237290000151
Advantageous effects of the embodiments
The halogen-free resin composition with the low expansion coefficient, the laminated plate and the printed circuit board have the advantages that the halogen-free resin composition with the low expansion coefficient, the laminated plate and the printed circuit board can be provided through specific components and proportions, meanwhile, the toughness and the heat resistance of the plate are improved, and the cost is reduced. Moreover, the composition can be made into a semi-cured film or a resin film, so as to achieve the purpose of being applied to a copper foil substrate and a printed circuit board, and the product derived from the composition can be utilized to fully meet the requirements of the current market in terms of industrial applicability.
Furthermore, the copper clad laminate prepared by the halogen-free resin composition with low expansion coefficient, low dielectric loss and high rigidity provided by the application has lower expansion coefficient, and compared with the prior art, the CTE of an X/Y axis is lower than 10 ppm/DEG C, the CTE of a Z axis (50-260 ℃) is lower than 1%, and the dielectric loss (Df) of 0.008 at 10GHz is lower, so that the copper clad laminate provides more excellent glass transition temperature (Tg), has better rigidity in sheet toughness, and obviously has better heat-resisting effect compared with the prior art.
The disclosure is intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the disclosure as defined by the appended claims.

Claims (10)

1. The halogen-free resin composition with low expansion coefficient, the laminate and the printed circuit board are characterized by comprising the following components in percentage by weight:
(a)30 to 40 parts by weight of an o-cresol formaldehyde epoxy resin;
(b)50 to 70 parts by weight of a bismaleimide resin;
(c)75 to 105 parts by weight of a cyanate ester hardener;
(d)30 to 45 parts by weight of bisphenol a DOPO hardener;
(e)10 to 20 parts by weight of a non-DOPO phosphorus-containing flame retardant; and
(f)2 to 12 parts by weight of a DOPO flame retardant;
wherein the DOPO flame retardant is selected from the group consisting of the following chemical formulas (I) and (II):
Figure FDA0002902237280000011
wherein R is 1 Is C (R) 4 ) 2 ;R 2 And R 3 Each independently hydrogen, C1-C15 alkyl, C6-C12 aryl, C7-C15 aralkyl, or C7-C15 alkaryl; or R 2 And R 3 Can form a saturated or unsaturated cyclic ring substituted or unsubstituted with C1-C6 alkyl; each R 4 Independently hydrogen, C1-C6 alkyl, C6-C12 aryl, or C3-C12 cycloalkyl; and each m is independently selected from a positive integer from 1 to 4;
Figure FDA0002902237280000021
wherein A is a direct bond, C6-C12 aryl, C3-C12 cycloalkyl, or C3-C12 cycloalkenyl, and the cycloalkyl or cycloalkenyl can be optionally substituted with C1-C6 alkyl;
wherein R is 1 、R 2 、R 3 And R 4 Independently hydrogen, C1-C15 alkyl, C6-C12 aryl, C7-C15 aralkyl, or C7-C15 alkaryl; or R 1 And R 2 Or R 3 And R 4 Can form a saturated or unsaturated cyclic ring substituted or unsubstituted with C1-C6 alkyl; each m is independently selected from a positive integer of 1 to 4, each R 5 And R 6 Independently hydrogen or C1-C6 alkyl; each n is independently selected from a positive integer from 0 to 5.
2. The low expansion factor halogen-free resin composition of claim 1 wherein the bismaleimide is selected from the group consisting of bis (4-maleimidophenyl) methane, 2-bis (4- (4-maleimidophenoxy) -phenyl) propane, bis (3, 5-dimethyl-4-maleimidophenyl) methane, bis (3-ethyl-5-methyl-4-maleimidophenyl) methane and bis (3, 5-diethyl-4-maleimidophenyl) methane.
3. The halogen-free resin composition with low expansion coefficient of claim 1, wherein the cyanate ester hardener comprises 45 to 55 weight parts of phenolic cyanate ester hardener and 30 to 50 weight parts of bisphenol A cyanate ester hardener.
4. The halogen-free resin composition with low expansion coefficient as claimed in claim 1, wherein the bisphenol A DOPO hardener has the following structure:
Figure FDA0002902237280000031
5. the halogen-free resin composition with low expansion coefficient of claim 1, wherein the non-DOPO flame retardant is selected from the group consisting of resorcinol bisxylylphosphate, melamine polyphosphate, tris (2-carboxyethyl) phosphine, trimethylphosphate, tris (isopropylchloride) phosphate, dimethyl-methyl phosphate, bisphenol biphenyl phosphate, ammonium polyphosphate, hydroquinone-bis- (biphenyl phosphate), bisphenol A-bis- (biphenyl phosphate) and phosphazene compound.
6. The low expansion coefficient halogen-free resin composition of claim 1, wherein the low expansion coefficient halogen-free resin composition further comprises: a hardening accelerator selected from the group consisting of phosphorus-based hardening accelerators, amine-based hardening accelerators, imidazole-based hardening accelerators, guanidine-based hardening accelerators, metal-based hardening accelerators and peroxide-based hardening accelerators.
7. The halogen-free resin composition with low expansion coefficient of claim 6, wherein the hardening accelerator comprises: 1 part by weight of a metal-based curing accelerator, 1 part by weight of 2-ethyl-4-methylimidazole, and 1 part by weight of a peroxide-based curing accelerator.
8. The low expansion coefficient halogen-free resin composition of claim 1, wherein the low expansion coefficient halogen-free resin composition further comprises: an inorganic filler selected from the group consisting of silica, alumina, aluminum hydroxide, magnesium oxide, magnesium hydroxide, calcium carbonate, aluminum nitride, boron nitride, aluminum silicon carbide, titanium dioxide, zinc oxide, zirconium oxide, barium sulfate, magnesium carbonate, barium carbonate, mica, talc, and graphene.
9. A laminate panel, comprising:
a resin substrate comprising a plurality of prepreg sheets, wherein each prepreg sheet is made of a glass fiber cloth coated with the halogen-free resin composition with low expansion coefficient according to claim 1; and
and the metal foil layer is arranged on at least one surface of the resin substrate.
10. A printed circuit board comprising the laminate of claim 9.
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Citations (2)

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Publication number Priority date Publication date Assignee Title
US20190202168A1 (en) * 2018-01-02 2019-07-04 Iteq Corporation Laminated substrate
CN110028758A (en) * 2018-01-12 2019-07-19 联茂(无锡)电子科技有限公司 Halogen-free epoxy resin composition, laminated plates and printed circuit board

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190202168A1 (en) * 2018-01-02 2019-07-04 Iteq Corporation Laminated substrate
TW201930447A (en) * 2018-01-02 2019-08-01 聯茂電子股份有限公司 Halogen-free epoxy resin composition, laminated substrate and printed circuit board thereof
CN110028758A (en) * 2018-01-12 2019-07-19 联茂(无锡)电子科技有限公司 Halogen-free epoxy resin composition, laminated plates and printed circuit board

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