CN114804424B - Supercritical water reaction device integrating enhanced oxidation, online desalting and waste heat recovery - Google Patents
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Abstract
Description
技术领域technical field
本发明属于超临界水反应技术领域,涉及一种集强化氧化、在线脱排盐、余热回收的超临界水反应装置。The invention belongs to the technical field of supercritical water reaction, and relates to a supercritical water reaction device integrating enhanced oxidation, online desalting and waste heat recovery.
背景技术Background technique
超临界水氧化技术是一种可实现对多种有机废物进行深度氧化处理的技术。超临界水氧化技术的原理是以超临界水(T>374.15℃,P>22.12MPa)为反应介质,利用其优异的有机物/气体溶解和传递性能,经过均相的氧化反应,将有机物快速转化为CO2、H2O、N2和其他无害小分子,S、P等转化为最高价盐类稳定化,使重金属矿化沉积后稳定存在于固相残渣中,实现有机废物的无害化处理及资源化利用。超临界水氧化技术具有效率高、处理彻底、反应速率快、适用范围广等优点,其在处理各种废水和污泥方面已取得了较大的成功。Supercritical water oxidation technology is a technology that can realize deep oxidation treatment of various organic wastes. The principle of supercritical water oxidation technology is to use supercritical water (T>374.15℃, P>22.12MPa) as the reaction medium, and use its excellent organic/gas dissolution and transfer performance to quickly transform organic matter through a homogeneous oxidation reaction. Stabilize the conversion of CO 2 , H 2 O, N 2 and other harmless small molecules, S, P, etc. into the highest valence salts, so that heavy metals can stably exist in the solid phase residue after mineralization and deposition, and realize the harmlessness of organic waste treatment and resource utilization. Supercritical water oxidation technology has the advantages of high efficiency, thorough treatment, fast reaction rate, and wide application range. It has achieved great success in treating various wastewater and sludge.
当有机物的浓度足够大时,超临界水氧化反应会更加剧烈,甚至会产生水热火焰,这种新型燃烧方式称为超临界水热燃烧,是一种剧烈的氧化反应,又称为有火焰超临界水氧化,超临界水热燃烧技术在处理有机危废方面具有较好的前景。When the concentration of organic matter is large enough, the supercritical water oxidation reaction will be more violent, and even produce a hydrothermal flame. This new combustion method is called supercritical hydrothermal combustion, which is a violent oxidation reaction, also known as a flame. Supercritical water oxidation and supercritical hydrothermal combustion technology have good prospects in the treatment of organic hazardous waste.
目前,超临界水反应系统中的反应器多为管式反应器或简单釜式反应器,而反应器作为超临界水反应工艺装置中的核心,对其的升级改进一直是超临界水反应技术的研发重点,但目前仍存在一些问题:At present, most of the reactors in the supercritical water reaction system are tubular reactors or simple tank reactors, and the reactor is the core of the supercritical water reaction process device, and its upgrading and improvement has always been the supercritical water reaction technology. research and development focus, but there are still some problems:
(1)传统的超临界水反应器一般将反应后的高温流体引出反应器,再用换热器进行余热回收,这样就存在着系统复杂、换热面较大、反应器壁面因温度过高而腐蚀严重等缺陷。(1) In the traditional supercritical water reactor, the high-temperature fluid after reaction is generally led out of the reactor, and then the heat exchanger is used for waste heat recovery. In this way, there are problems such as complex system, large heat exchange surface, and excessive temperature of the reactor wall. And serious corrosion and other defects.
(2)尽管超临界水氧化反应对有机危废的处理效果很好,但对于反应过程中产生的难降解中间产物氨氮、乙酸等有机物仍较难处理,需要极其苛刻的反应条件(高温、高压、长的停留时间),而这样会显著增加系统的投资费用,降低系统的经济性。(2) Although the supercritical water oxidation reaction has a good effect on the treatment of organic hazardous waste, it is still difficult to treat the refractory intermediate products such as ammonia nitrogen and acetic acid produced in the reaction process, and requires extremely harsh reaction conditions (high temperature, high pressure, etc.) , long residence time), and this will significantly increase the investment cost of the system and reduce the economy of the system.
(3)由于盐类在超临界水中的溶解度较低,很容易结晶析出,造成盐沉积,严重时会堵塞反应器,实现盐类的及时排出、避免盐沉积与堵塞的发生仍然是需要进一步解决的难题。(3) Due to the low solubility of salts in supercritical water, it is easy to crystallize and precipitate, resulting in salt deposition, which will block the reactor in severe cases. It is still necessary to further solve the problem of realizing the timely discharge of salts and avoiding the occurrence of salt deposition and blockage. problem.
因此,为了解决上述问题,提高超临界水反应系统的经济性和可靠性,需要发明一种新型的反应装置。Therefore, in order to solve the above problems and improve the economy and reliability of the supercritical water reaction system, it is necessary to invent a new type of reaction device.
发明内容Contents of the invention
本发明的目的在于解决现有技术中的问题,提供一种集强化氧化、在线脱排盐、余热回收的超临界水反应装置,本发明通过在传统的超临界水反应器内布置一些换热器、绝热套筒、催化剂床层、催化内衬套、氧化剂/催化剂喷口、机械刮除装置、输送装置等,实现反应装置强化氧化、在线脱排盐以及余热回收等功能的良好耦合,减少了系统的复杂性,提高了系统的经济性。The purpose of the present invention is to solve the problems in the prior art, and provide a supercritical water reaction device integrating enhanced oxidation, online desalination, and waste heat recovery. The present invention arranges some heat exchange devices in the traditional supercritical water reactor device, thermal insulation sleeve, catalyst bed, catalytic inner liner, oxidant/catalyst nozzle, mechanical scraping device, conveying device, etc., to realize the good coupling of the functions of the reaction device, such as enhanced oxidation, online desalting and waste heat recovery, reducing the The complexity of the system improves the economy of the system.
为达到上述目的,本发明采用以下技术方案予以实现:In order to achieve the above object, the present invention adopts the following technical solutions to achieve:
集强化氧化、在线脱排盐、余热回收的超临界水反应装置,包括:A supercritical water reaction device integrating enhanced oxidation, on-line desalination, and waste heat recovery, including:
反应器主体,所述反应器主体的顶端密封连接端部组件,底端密封连接底部封头;反应器主体的内腔为反应区,用于进行超临界水反应、在线脱盐排盐以及余热回收;反应器主体的侧壁上开设反应后流体出口;Reactor main body, the top of the reactor main body is sealed and connected to the end assembly, and the bottom end is sealed and connected to the bottom head; the inner cavity of the reactor main body is the reaction area, which is used for supercritical water reaction, online desalination and desalination, and waste heat recovery ; A post-reaction fluid outlet is provided on the side wall of the reactor main body;
端部组件,所述端部组件上开设均与反应器主体内腔的反应区相连通的超临界水/辅助燃料注入口、一次氧化剂注入口、物料注入口、催化剂添加口以及二次氧化剂/芬顿试剂注入口;The end assembly is provided with a supercritical water/auxiliary fuel injection port, a primary oxidant injection port, a material injection port, a catalyst addition port and a secondary oxidant/ Fenton reagent injection port;
底部封头,所述底部封头的内腔为排盐区,侧壁上开设三次氧化剂注入口,排盐区的底部开设排盐口。Bottom head, the inner cavity of the bottom head is a salt discharge area, the side wall is provided with a third oxidant injection port, and the bottom of the salt discharge area is provided with a salt discharge port.
上述装置进一步的改进在于:The further improvement of above-mentioned device is:
所述反应器主体内设置有一级冷却组件,一级冷却组件外侧依次套设绝热套筒和催化剂内衬套;所述催化剂内衬套紧贴反应器主体壁面设置;一级冷却组件为桶状结构,顶部与端部组件密封连接。The main body of the reactor is provided with a primary cooling assembly, and the outer side of the primary cooling assembly is sequentially provided with a thermal insulation sleeve and a catalyst inner liner; the catalyst inner liner is arranged close to the wall of the reactor main body; the primary cooling assembly is barrel-shaped structure, the top and end components are hermetically connected.
所述反应器主体的壁面内嵌有壁面保护组件;壁面保护组件上设置有壁面保护组件引出口和壁面保护组件引入口。The wall surface of the reactor main body is embedded with a wall surface protection assembly; the wall surface protection assembly is provided with an outlet of the wall surface protection assembly and an inlet of the wall surface protection assembly.
所述绝热套筒包括依次套设的第一绝热筒、第二绝热筒和第三绝热筒,所述第一绝热筒套设在一级冷却组件外侧,一级冷却组件内部为一级反应区,第一绝热筒套的内腔与一级冷却组件之间的部分为二级反应区;所述第一绝热筒与第二绝热筒之间的部分为三级反应区;所述第二绝热筒与第三绝热筒之间的部分为四级反应区;所述第四绝热筒与催化剂内衬套之间的部分为五级反应区;The heat insulation sleeve includes a first heat insulation cylinder, a second heat insulation cylinder and a third heat insulation cylinder sheathed in sequence, the first heat insulation cylinder is set outside the primary cooling assembly, and the inside of the primary cooling assembly is the primary reaction zone , the part between the inner cavity of the first heat insulation sleeve and the primary cooling assembly is the secondary reaction zone; the part between the first heat insulation cylinder and the second heat insulation cylinder is the tertiary reaction zone; the second heat insulation The part between the cylinder and the third heat insulation cylinder is the fourth-stage reaction zone; the part between the fourth heat insulation cylinder and the catalyst inner liner is the fifth-stage reaction zone;
所述一级冷却组件的底部设置有过滤组件,一级反应区的底部通过过滤组件与二级反应区相连通;二级反应区的顶部与三级反应区相连通;三级反应区的底部与四级反应区相连通;四级反应区的顶部与五级反应区相连通;反应后流体出口与五级反应区的底部相连通。The bottom of the primary cooling assembly is provided with a filter assembly, and the bottom of the primary reaction zone is communicated with the secondary reaction zone through the filter component; the top of the secondary reaction zone is connected with the tertiary reaction zone; the bottom of the tertiary reaction zone It is connected with the fourth-level reaction zone; the top of the fourth-level reaction zone is connected with the fifth-level reaction zone; the outlet of the reacted fluid is connected with the bottom of the fifth-level reaction zone.
所述一级反应区内设置有机械刮除装置,第二反应区内设置有高温催化剂床层,第三反应区内设置有二级冷却组件,四级反应区内设置有物料预热组件,五级反应区内自上而下依次设置低温催化剂床层、三级冷却组件和反应后流体汇集器。The first-stage reaction zone is provided with a mechanical scraping device, the second reaction zone is provided with a high-temperature catalyst bed, the third reaction zone is provided with a secondary cooling component, and the fourth-stage reaction zone is provided with a material preheating component. A low-temperature catalyst bed, a third-stage cooling assembly, and a post-reaction fluid collector are sequentially arranged in the fifth-stage reaction zone from top to bottom.
所述端部组件的壁面内嵌有端部壁面控温组件。An end wall surface temperature control assembly is embedded in the wall surface of the end assembly.
所述底部封头的外壁面上设置有底部壁面控温组件。A bottom wall surface temperature control component is arranged on the outer wall surface of the bottom head.
所述底部封头排盐区的底部设置有输送装置,用于将反应产物输送至排盐口,排盐口侧壁上开设有与输送装置排盐通道相连通的亚临界水注入口。The bottom of the salt discharge area of the bottom head is provided with a conveying device for conveying the reaction product to the salt discharge port, and a subcritical water inlet connected to the salt discharge channel of the conveying device is provided on the side wall of the salt discharge port.
一种集强化氧化、在线脱排盐、余热回收的超临界水反应装置,包括以下步骤:A supercritical water reaction device integrating enhanced oxidation, on-line desalination, and waste heat recovery, comprising the following steps:
反应器正常运行时,超临界水/辅助燃料从超临界水/辅助燃料注入口进入反应器,物料经物料预热组件预热后从物料注入口进入反应器,氧化剂从一次氧化剂注入口进入反应器;预热后的物料与氧化剂、辅助燃料/超临界水混合并发生超临界水热燃烧反应;高温高压的反应产物在一级反应区被一级冷却组件冷却,然后通过过滤组件的过滤,液相产物进入二级反应区继续发生反应,固相产物则沉积于底部封头内;When the reactor is in normal operation, the supercritical water/auxiliary fuel enters the reactor from the supercritical water/auxiliary fuel injection port, the material enters the reactor from the material injection port after being preheated by the material preheating component, and the oxidant enters the reactor from the primary oxidant injection port. The preheated material is mixed with oxidant, auxiliary fuel/supercritical water and undergoes supercritical hydrothermal combustion reaction; the high temperature and high pressure reaction product is cooled by the primary cooling component in the primary reaction zone, and then filtered through the filter component, The liquid phase product enters the secondary reaction zone to continue to react, and the solid phase product is deposited in the bottom head;
在二级反应区,液相产物经过高温催化剂床层和从催化剂添加口注入的催化剂的催化继续发生超临界水催化氧化反应,难降解中间产物被进一步降解,随后液相产物流入三级反应区;In the secondary reaction zone, the liquid-phase product passes through the high-temperature catalyst bed and is catalyzed by the catalyst injected from the catalyst addition port to continue to undergo supercritical water catalytic oxidation reaction, and the refractory intermediate product is further degraded, and then the liquid-phase product flows into the tertiary reaction zone ;
在三级反应区,液相产物与从二次氧化剂/芬顿试剂注入口注入的二次氧化剂或芬顿试剂混合,继续发生强化氧化反应;同时,液相产物在三级反应区被二级冷却组件冷却,随后液相产物流入四级反应区;In the tertiary reaction zone, the liquid phase product is mixed with the secondary oxidant or Fenton reagent injected from the secondary oxidant/Fenton reagent injection port, and the enhanced oxidation reaction continues to take place; The cooling assembly is cooled, and then the liquid phase product flows into the fourth-stage reaction zone;
在四级反应区,液相产物被物料预热器冷却,物料预热器内的有机物料得到预热,随后液相产物流入五级反应区;In the fourth-stage reaction zone, the liquid-phase product is cooled by the material preheater, and the organic material in the material preheater is preheated, and then the liquid-phase product flows into the fifth-stage reaction zone;
在五级反应区,液相产物经过催化内衬套与低温催化剂床层进行亚临界催化氧化,液相产物中的有机物进一步降解,使产物能达标排放;同时液相产物与三级冷却组件、壁面保护组件进行换热,最终液相产物以常温高压的状态流入反应后流体汇集器并经其引出反应器,直接达标排放或中水回用;In the fifth-stage reaction zone, the liquid-phase product passes through the catalytic inner liner and the low-temperature catalyst bed for subcritical catalytic oxidation, and the organic matter in the liquid-phase product is further degraded, so that the product can be discharged up to standard; at the same time, the liquid-phase product and the third-stage cooling assembly, The wall protection component performs heat exchange, and the final liquid phase product flows into the post-reaction fluid collector at room temperature and high pressure, and is led out of the reactor through it, and is directly discharged up to standard or reused as reclaimed water;
反应器正常运行过程中,位于一级反应区的机械刮除装置不断将一级冷却组件内壁面沉积的无机盐进行脱除,防止壁面发生盐沉积;无机盐在过滤组件的作用下,与液相产物分离,并进入底部封头内,经三次氧化剂进一步降解后,由亚临界水溶解,经输送装置在线连续不断的从排盐口排出。During the normal operation of the reactor, the mechanical scraping device located in the primary reaction zone continuously removes the inorganic salt deposited on the inner wall of the primary cooling component to prevent salt deposition on the wall; The phase product is separated and enters the bottom head. After being further degraded by three oxidants, it is dissolved by subcritical water, and is continuously discharged from the salt discharge port through the conveying device online.
上述方法进一步改进在于:The above method is further improved in that:
在反应器正常运行过程中,冷却水的流程如下:During the normal operation of the reactor, the flow of cooling water is as follows:
从底部封头上的底部壁面控温组件进入,冷却底部封头;随后依次进入三级冷却组件、壁面保护组件、顶部端盖上的顶部壁面控温组件、二级冷却组件、一级冷却组件,吸收反应器反应过程中产生的反应热,最终经过换热后的冷却水从一级冷却组件引出口流出;反应器内部各换热组件内既可注入常温高压水以产生超临界水,也可注入常温低压水产生蒸汽。Enter from the bottom wall temperature control component on the bottom head to cool the bottom head; then enter the tertiary cooling component, the wall protection component, the top wall temperature control component on the top end cap, the secondary cooling component, and the primary cooling component , to absorb the reaction heat generated during the reaction process of the reactor, and finally the cooling water after heat exchange flows out from the outlet of the primary cooling component; each heat exchange component inside the reactor can be injected with normal temperature and high pressure water to generate supercritical water, or It can be injected with normal temperature and low pressure water to generate steam.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明可以实现难降解有机废液的超临界水热燃烧反应、高温催化氧化反应、分段氧化、芬顿氧化、低温催化氧化反应、壁面催化氧化等反应的耦合,可以实现难降解有机废液的无害化处理和达标排放。1. The present invention can realize the coupling of supercritical hydrothermal combustion reaction of refractory organic waste liquid, high-temperature catalytic oxidation reaction, staged oxidation, Fenton oxidation, low-temperature catalytic oxidation reaction, wall catalytic oxidation and other reactions, and can realize refractory organic waste liquid Harmless treatment and standard discharge of waste liquid.
2.本发明利用物料预热组件、冷却组件、壁面保护组件、壁面控温组件等换热组件与绝热套筒相配合,在反应器内实现了高温高压反应产物的余热利用,降低了换热损失,同时实现了冷物料的预热。2. In the present invention, heat exchange components such as material preheating components, cooling components, wall surface protection components, and wall surface temperature control components are used to cooperate with heat insulation sleeves to realize waste heat utilization of high-temperature and high-pressure reaction products in the reactor, reducing heat transfer Loss, while realizing the preheating of cold material.
3.本发明利用机械除盐装置、过滤组件、三次氧化剂与亚临界水注入口、输送装置的联合使用,实现了反应过程中无机盐的连续在线脱排,同时对相应的热量进行回收,实现了无机盐的无害化与资源化。3. The present invention utilizes the joint use of mechanical desalination device, filter assembly, tertiary oxidant, subcritical water injection port and delivery device to realize the continuous on-line removal of inorganic salts during the reaction process, and at the same time recover the corresponding heat to realize The harmlessness and resource utilization of inorganic salts have been improved.
附图说明Description of drawings
为了更清楚的说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明反应器的结构剖面简图。Fig. 1 is a schematic sectional view of the structure of the reactor of the present invention.
其中,1-端部组件;2-反应器主体;3-壁面保护组件;4-催化内衬套;5-低温催化剂床层;6-三级冷却组件;7-物料预热组件;8-过滤组件;9-反应后流体汇集器;10-底部封头;11-底部壁面控温组件;12-端部壁面控温组件;13-一级冷却组件;14-高温催化剂床层;15-绝热套筒;16-机械刮除装置;17-二级冷却组件;18-输送装置;19-一级反应区;20-二级反应区;21-三级反应区;22-四级反应区;23-五级反应区;N1-超临界水/辅助燃料注入口;N2-一次氧化剂注入口;N3-物料注入口;N4-壁面保护组件引出口;N5-端部壁面控温组件引入口;N6-一级冷却组件引出口;N7-一级冷却组件引入口;N8-端部壁面控温组件引出口;N9-催化剂添加口;N10-二次氧化剂/芬顿试剂注入口;N11-壁面保护组件引入口;N12-物料预热组件引出口;N13-二级冷却组件引出口;N14-三级冷却组件引出口;N15-二级冷却组件引入口;N16-物料预热组件引入口;N17-三级冷却组件引入口;N18-反应后流体汇集器引出口;N19-三次氧化剂注入口;N20-底部壁面控温组件引出口;N21-底部壁面控温组件引入口;N22-亚临界水注入口;N23-排盐口。Among them, 1-end assembly; 2-reactor main body; 3-wall protection assembly; 4-catalytic inner liner; 5-low temperature catalyst bed; 6-tertiary cooling assembly; 7-material preheating assembly; 8- Filter assembly; 9-fluid collector after reaction; 10-bottom head; 11-bottom wall temperature control component; 12-end wall temperature control component; 13-first-stage cooling component; 14-high temperature catalyst bed; 15- Insulation sleeve; 16-mechanical scraping device; 17-secondary cooling assembly; 18-conveying device; 19-first-level reaction zone; 20-secondary reaction zone; 21-third-level reaction zone; ;23-fifth-stage reaction zone; N1-supercritical water/auxiliary fuel injection port; N2-primary oxidant injection port; N3-material injection port; N4-wall protection component outlet; N5-end wall temperature control component inlet ;N6-the outlet of the primary cooling component; N7-the inlet of the primary cooling component; N8-the outlet of the end wall temperature control component; N9-the catalyst addition port; N10-the secondary oxidant/Fenton reagent injection port; N11- Wall protection component inlet; N12-material preheating component outlet; N13-secondary cooling component outlet; N14-tertiary cooling component outlet; N15-secondary cooling component inlet; N16-material preheating component inlet ; N17-the inlet of the tertiary cooling assembly; N18-the outlet of the fluid collector after the reaction; N19-the third oxidant injection port; N20-the outlet of the bottom wall temperature control assembly; N21-the introduction of the bottom wall temperature control assembly; Critical water inlet; N23-salt discharge port.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明实施例的描述中,需要说明的是,若出现术语“上”、“下”、“水平”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "horizontal", "inside" etc. is based on the orientation or positional relationship shown in the drawings , or the orientation or positional relationship that the product of the invention is usually placed in use is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or be constructed in a specific orientation and operation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
此外,若出现术语“水平”,并不表示要求部件绝对水平,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, when the term "horizontal" appears, it does not mean that the part is required to be absolutely horizontal, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本发明实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the embodiments of the present invention, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be interpreted in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
下面结合附图对本发明做进一步详细描述:The present invention is described in further detail below in conjunction with accompanying drawing:
参见图1,本发明实施例公开了一种集强化氧化、在线脱排盐、余热回收的超临界水反应装置,包括反应器主体2,端部组件1以及底部封头10。Referring to FIG. 1 , the embodiment of the present invention discloses a supercritical water reaction device integrating enhanced oxidation, online desalination, and waste heat recovery, including a
反应器主体2的顶端密封连接端部组件1,底端密封连接底部封头10;反应器主体2的内腔为反应区,用于进行超临界水反应、在线脱盐排盐以及余热回收;反应器主体2的侧壁上开设反应后流体出口N18;反应器主体2内设置有一级冷却组件13,一级冷却组件13外侧依次套设绝热套筒15和催化剂内衬套4;催化剂内衬套4紧贴反应器主体2壁面设置;一级冷却组件13为桶状结构,顶部与端部组件1密封连接。反应器主体2的壁面内嵌有壁面保护组件3;壁面保护组件3上设置有壁面保护组件引出口N4和壁面保护组件引入口N11。绝热套筒15包括依次套设的第一绝热筒、第二绝热筒和第三绝热筒,第一绝热筒套设在一级冷却组件13外侧,一级冷却组件13内部为一级反应区19,第一绝热筒套的内腔与一级冷却组件13之间的部分为二级反应区20;第一绝热筒与第二绝热筒之间的部分为三级反应区21;第二绝热筒与第三绝热筒之间的部分为四级反应区22;第四绝热筒与催化剂内衬套4之间的部分为五级反应区21;The top end of the reactor
一级冷却组件12的底部设置有过滤组件8,一级反应区19的底部通过过滤组件8与二级反应区20相连通;二级反应区20的顶部与三级反应区21相连通;三级反应区21的底部与四级反应区22相连通;四级反应区22的顶部与五级反应区23相连通;反应后流体出口N18与五级反应区23的底部相连通。The bottom of the
一级反应区19内设置有机械刮除装置16,第二反应区20内设置有高温催化剂床层14,第三反应区21内设置有二级冷却组件17,四级反应区22内设置有物料预热组件7,五级反应区23内自上而下依次设置低温催化剂床层5、三级冷却组件6和反应后流体汇集器9。The
端部组件1上开设均与反应器主体2内腔的反应区相连通的超临界水/辅助燃料注入口N1、一次氧化剂注入口N2、物料注入口N3、催化剂添加口N9以及二次氧化剂/芬顿试剂注入口N10;端部组件1的壁面内嵌端部壁面控温组件12。The end assembly 1 is provided with a supercritical water/auxiliary fuel injection port N1, a primary oxidant injection port N2, a material injection port N3, a catalyst addition port N9 and a secondary oxidant/ Fenton's reagent injection port N10; the end wall surface
底部封头10的内腔为排盐区,侧壁上开设三次氧化剂注入口N19,排盐区的底部开设排盐口N23。底部封头10的外壁面上设置有底部壁面控温组件11。底部封头10排盐区的底部设置有输送装置18,用于将反应产物输送至排盐口N23,排盐口N23侧壁上开设有与输送装置18排盐通道相连通的亚临界水注入口N22。The inner cavity of the
本发明的结构原理如下:Structural principle of the present invention is as follows:
如图1所示,本发明集强化氧化-在线脱排盐-余热回收于一体的超临界水反应装置,包括端部组件1、反应器主体2和底部封头10;其中,端部组件1上设有端部壁面控温组件12、超临界水/辅助燃料注入口N1、一次氧化剂注入口N2、物料注入口N3、催化剂添加口N9和二次氧化剂/芬顿试剂注入口N10;反应器主体2的壁面设有壁面保护组件3,壁面内侧设有催化内衬套4;反应器主体2内部由绝热套筒15和一级冷却组件13分为一级反应区19、二级反应区20、三级反应区21、四级反应区22、五级反应区23;一级反应区19内设有机械刮除装置16,二级反应区20内设有高温催化剂床层14,三级反应区21内设有二级冷却组件17,四级反应区22内设有物料冷却组件7,五级反应区23内设有低温催化剂床层5、三级冷却组件6、反应后流体汇集器9;底部封头10的壁面设有三次氧化剂注入口N19、底部壁面控温组件11,下部设有输送装置18、亚临界水注入口N22和排盐口N23。As shown in Figure 1, the supercritical water reaction device of the present invention integrating enhanced oxidation-online desalination-waste heat recovery includes an end assembly 1, a reactor main body 2 and a bottom head 10; wherein, the end assembly 1 There are end wall temperature control components 12, supercritical water/auxiliary fuel injection port N1, primary oxidant injection port N2, material injection port N3, catalyst addition port N9 and secondary oxidant/Fenton reagent injection port N10; the reactor The wall surface of the main body 2 is provided with a wall surface protection component 3, and the inner side of the wall surface is provided with a catalytic inner liner 4; the inside of the reactor main body 2 is divided into a primary reaction zone 19 and a secondary reaction zone 20 by a thermal insulation sleeve 15 and a primary cooling component 13 , three-stage reaction zone 21, four-stage reaction zone 22, five-stage reaction zone 23; mechanical scraping device 16 is provided in one-stage reaction zone 19, high-temperature catalyst bed 14 is provided in two-stage reaction zone 20, three-stage reaction The zone 21 is provided with a secondary cooling assembly 17, the fourth-stage reaction zone 22 is provided with a material cooling assembly 7, and the fifth-stage reaction zone 23 is provided with a low-temperature catalyst bed 5, a tertiary cooling assembly 6, and a post-reaction fluid collector 9 ; The wall of the bottom head 10 is provided with a tertiary oxidant injection port N19, a bottom wall surface temperature control assembly 11, and the lower part is provided with a conveying device 18, a subcritical water injection port N22 and a salt discharge port N23.
端部壁面控温组件12设有引入口N5和引出口N8,壁面保护组件3设有引入口N11和引出口N4,物料预热组件7设有引入口N16和引出口N12,一级冷却组件13设有引入口N7和引出口N6,二级冷却组件17设有引入口N15和引出口N13,三级冷却组件6设有引入口N17和引出口N14,反应后流体汇集器9设有引出口N18,底部壁面控温组件11设有引入口N21和引出口N20,这些出入口可以布置在端部组件1、反应器主体2或者底部封头15上。The end wall surface
底部壁面控温组件11、三级冷却组件6、壁面保护组件3、端部壁面控温组件12、二级冷却组件17、一级冷却组件13的出入口依次连接;这些换热组件的内部冷流体既可为常温高压冷却水,又可为常温低压冷却水,其流向布置与各反应区内反应产物的流向相反;这些换热组件以及物料预热组件的形式包括但不限于膜式壁、蛇形管、盘管式、水冷套等形式。The inlets and outlets of the bottom wall surface
催化剂添加口N9和二次氧化剂/芬顿试剂注入口N10的位置不限于设在二级反应区20和三级反应区21,可以根据物料性质而调整。催化内衬套4、低温催化剂床层5、高温催化剂床层14可以拆卸并更换。The positions of the catalyst addition port N9 and the secondary oxidant/Fenton reagent injection port N10 are not limited to the
机械刮除装置16包括但不限于搅拌刮刷等形式;输送装置18包括但不限于输送螺杆等形式。The
本发明工作过程如下:The working process of the present invention is as follows:
反应器正常运行时,超临界水/辅助燃料从超临界水/辅助燃料注入口N1进入反应器,物料经物料预热组件7预热后从物料注入口N2进入反应器,氧化剂从一次氧化剂注入口N3进入反应器;预热后的物料与氧化剂、辅助燃料/超临界水混合并发生超临界水热燃烧反应。高温高压的反应产物在一级反应区19被一级冷却组件13冷却,然后通过过滤组件8的过滤,液相产物进入二级反应区20继续发生反应,盐类等固相产物则沉积于底部封头10内;When the reactor is in normal operation, the supercritical water/auxiliary fuel enters the reactor from the supercritical water/auxiliary fuel injection port N1, the material enters the reactor from the material injection port N2 after being preheated by the
在二级反应区20,液相产物经过高温催化剂床层14和从催化剂添加口N9注入的催化剂的催化继续发生超临界水催化氧化反应,氨氮等难降解中间产物被进一步降解,随后液相产物流入三级反应区21。In the
在三级反应区21,液相产物与从二次氧化剂/芬顿试剂注入口N10注入的二次氧化剂或芬顿试剂混合,继续发生强化氧化反应,二次氧化剂或芬顿试剂的选择性注入根据未降解物质的种类、性质选择,同时,液相产物在三级反应区21被二级冷却组件17冷却,从而避免了在四级反应区22内的物料预热器7产生热壁,导致其内部的有机物料在预热过程中发生盐沉积并堵塞预热器,随后液相产物流入四级反应区22。In the tertiary reaction zone 21, the liquid phase product is mixed with the secondary oxidant or Fenton's reagent injected from the secondary oxidant/Fenton's reagent injection port N10, and the enhanced oxidation reaction continues to occur, and the selective injection of the secondary oxidant or Fenton's reagent According to the type and property selection of undegraded substances, at the same time, the liquid phase product is cooled by the
在四级反应区22,液相产物被物料预热器7冷却,物料预热器7内的有机物料得到预热,随后液相产物流入五级反应区23。In the fourth-stage reaction zone 22 , the liquid-phase product is cooled by the
在五级反应区23,液相产物经过催化内衬套4与低温催化剂床层5进行亚临界催化氧化,液相产物中可能仍含有的少量小分子有机物进一步彻底降解,使产物能一次性达标排放;同时液相产物与三级冷却组件6、壁面保护组件3进行换热,最终液相产物以常温高压的状态流入反应后流体汇集器13并经其引出反应器,直接达标排放或中水回用。In the fifth-stage reaction zone 23, the liquid-phase product undergoes subcritical catalytic oxidation through the catalytic
在反应器正常运行过程中,冷却水的流程为:从底部封头10上的底部壁面控温组件11进入,冷却底部封头10;随后依次进入三级冷却组件6、壁面保护组件3、顶部端盖1上的顶部壁面控温组件12、二级冷却组件17、一级冷却组件13,吸收反应器反应过程中产生的反应热,最终经过换热后的冷却水从一级冷却组件引出口N6流出。反应器内部各换热组件内既可注入常温高压水以产生超临界水,也可注入常温低压水产生蒸汽。During the normal operation of the reactor, the flow of cooling water is as follows: enter from the bottom wall
反应器正常运行过程中,位于一级反应区19的机械刮除装置16不断将一级冷却组件13内壁面沉积的无机盐进行脱除,防止壁面发生盐沉积;无机盐在过滤组件8的作用下,与液相产物分离,并进入底部封头10内,经三次氧化剂进一步降解后,由亚临界水溶解,经输送装置18在线连续不断的从排盐口N23排出。During the normal operation of the reactor, the
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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