WO2020155692A1 - Sludge supercritical water oxidation system using heat-conducting oil as heat exchange medium and sludge treatment method - Google Patents
Sludge supercritical water oxidation system using heat-conducting oil as heat exchange medium and sludge treatment method Download PDFInfo
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- WO2020155692A1 WO2020155692A1 PCT/CN2019/113365 CN2019113365W WO2020155692A1 WO 2020155692 A1 WO2020155692 A1 WO 2020155692A1 CN 2019113365 W CN2019113365 W CN 2019113365W WO 2020155692 A1 WO2020155692 A1 WO 2020155692A1
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- sludge
- heat
- thermal hydrolysis
- heat transfer
- heat exchanger
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- 239000010802 sludge Substances 0.000 title claims abstract description 168
- 238000009284 supercritical water oxidation Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 43
- 238000006243 chemical reaction Methods 0.000 claims abstract description 32
- 239000012530 fluid Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000001301 oxygen Substances 0.000 claims abstract description 6
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 6
- 238000009283 thermal hydrolysis Methods 0.000 claims description 115
- 239000007789 gas Substances 0.000 claims description 20
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 4
- 230000007062 hydrolysis Effects 0.000 claims description 3
- 238000006460 hydrolysis reaction Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000006276 transfer reaction Methods 0.000 claims description 3
- 239000010865 sewage Substances 0.000 claims description 2
- 230000009972 noncorrosive effect Effects 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 229910001868 water Inorganic materials 0.000 description 13
- 238000005516 engineering process Methods 0.000 description 7
- 239000005416 organic matter Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/06—Treatment of sludge; Devices therefor by oxidation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/06—Treatment of sludge; Devices therefor by oxidation
- C02F11/08—Wet air oxidation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/18—Treatment of sludge; Devices therefor by thermal conditioning
Definitions
- the invention belongs to the technical field of chemical industry and environmental protection, and specifically relates to a sludge supercritical water oxidation system using heat transfer oil as a heat exchange medium and a sludge treatment method.
- Supercritical water refers to water in a special state whose temperature and pressure both exceed the critical point of water (374°C, 22.1MPa). As the phase state of water enters the supercritical state, the density and ion product constant of the water are significantly reduced, and the viscosity is greatly reduced. The decline leads to increased liquidity. At the same time, supercritical water tends to be a non-polar fluid, which can almost completely dissolve organic matter and gas.
- Supercritical water oxidation (supercritical water oxidation) technology takes advantage of the many advantages of supercritical water, and uses supercritical water as a medium for the oxidation reaction of organic matter in high-concentration organic wastewater/sludge with oxygen, and performs rapid, rapid, Efficient removal.
- supercritical water oxidation technology has been widely used in the fields of military industry, chemical industry, aerospace, ship and environmental protection, and is used to treat high-concentration refractory organic matter such as wastewater and sludge generated in various fields, and convert organic matter into Harmless carbon dioxide, nitrogen, water and other substances.
- Supercritical water oxidation technology has the following advantages:
- the reaction speed is extremely fast, and the oxidation reaction can be completed within hundreds of seconds.
- the reaction efficiency is high. Because of the high temperature and high pressure environment, the COD removal rate of organic matter can generally reach more than 99%.
- sludge thermal hydrolysis reaction is irreversible. Once the thermal hydrolysis reaction is completed, there is no need to worry about the transportation of sludge in the system. Therefore, the sludge thermal hydrolysis technology is used as a pretreatment method for sludge supercritical water It is very effective on the oxidation device.
- the supercritical water oxidation reaction is an exothermic reaction.
- the exothermic heat of the reaction still remains after the cold material is preheated, which can be directly applied to the heat source of the sludge thermal hydrolysis device.
- some current devices are also designed in this way.
- the purpose of the present invention is to provide a sludge supercritical water oxidation system and a sludge treatment method using heat transfer oil as the heat exchange medium.
- the system has a reasonable structure and can solve the problem of internal coil heating.
- the problem of scaling and coking of the sludge on the surface of the inner coil of the sludge thermal hydrolysis tank improves the stability and reliability of the system.
- the invention discloses a sludge supercritical water oxidation system using heat transfer oil as a heat exchange medium, which includes a sludge thermal hydrolysis tank, a heat exchanger, a reactor and a heat transfer oil heat exchanger;
- the sludge thermal hydrolysis tank is connected to the heat exchanger through a material pump, the tube side outlet end of the heat exchanger is connected to the reactor inlet end, and the reactor outlet end is connected to the shell side inlet end of the heat exchanger.
- the shell-side outlet of the heat exchanger is connected with the inlet end of the heat transfer oil heat exchanger, and the outlet end of the heat transfer oil heat exchanger is connected with the heating coil set on the outer wall of the sludge thermal hydrolysis tank;
- It also includes a back pressure valve and a three-phase separator that are connected to the pipe side outlet of the heat transfer oil heat exchanger in sequence.
- the pipe side outlet end of the heat transfer oil heat exchanger is connected to the back pressure valve inlet, and the outlet of the back pressure valve is separated from the three phases.
- the inlet of the three-phase separator is connected with an exhaust port at the top of the three-phase separator, a slag discharge port at the bottom, and a liquid discharge port on the cylinder wall.
- the sludge thermal hydrolysis tank includes a first sludge thermal hydrolysis tank and a second sludge thermal hydrolysis tank that are connected, and the material pump is arranged at the connection between the second sludge thermal hydrolysis tank and the heat exchanger. On the pipeline.
- it also includes an electric heater connected to the shell side outlet of the heat transfer oil heat exchanger, and the outlet of the electric heater is connected to the heating coil inlet on the outer wall of the second sludge thermal hydrolysis tank.
- the outlet of the heating coil on the outer wall of the hydrolysis tank is connected with the inlet of the heating coil on the outer wall of the first sludge thermal hydrolysis tank, and the outlet of the heating coil on the outer wall of the first sludge thermal hydrolysis tank is connected with an oil-gas separator through a pipeline;
- the outlet of the oil-air separator is connected with a filter through a pipeline, and the outlet of the filter is connected to the shell side inlet of the heat transfer oil heat exchanger through a pipeline at the outlet end of the circulating pump, the shell side outlet of the heat transfer oil heat exchanger and the electric heater Connected, another pipeline at the outlet end of the circulating pump is connected with an electric heater, and an automatic regulating valve is arranged on the pipeline.
- It also includes an electric heater connected to the shell-side outlet of the heat transfer oil heat exchanger.
- the outlet of the electric heater is connected to the heating coil inlet on the outer wall of the second sludge thermal hydrolysis tank.
- the outlet of the heating coil is connected with the inlet of the heating coil on the outer wall of the first sludge thermal hydrolysis tank, and the outlet of the heating coil on the outer wall of the first sludge thermal hydrolysis tank is connected with an oil-gas separator through a pipeline;
- step 1) the sludge is first transported into the first sludge thermal hydrolysis tank, after completing a certain degree of thermal hydrolysis, it enters the second sludge thermal hydrolysis tank to complete the complete thermal hydrolysis reaction;
- step 3 the heat transfer oil is heated by the heat transfer oil heat exchanger and then enters the electric heater for secondary heating. When reaching a predetermined temperature, it enters the heating coil on the outer wall of the second sludge thermal hydrolysis tank, and transfers the heat to the second sewage.
- the sludge in the sludge thermal hydrolysis tank then continues to flow into the heating coil on the outer wall of the first sludge thermal hydrolysis tank to heat the sludge in the first sludge thermal hydrolysis tank; then, it flows through the first sludge
- the heat-conducting oil from the mud thermal hydrolysis tank enters the oil-gas separator, then passes through the filter and the circulating pump in turn, then returns to the heat-conducting oil heat exchanger, and continues to be heated, completing a cycle.
- another pipeline at the outlet end of the circulating pump is connected to the electric heater, and an automatic regulating valve is provided on the pipeline; the opening of the automatic regulating valve is interlocked with the outlet temperature of the heat transfer oil heat exchanger shell, which can be adjusted through the valve The opening degree controls the amount of heat transfer oil flowing through the heat transfer oil heat exchanger, so that the temperature of the shell side fluid outlet of the heat transfer oil heat exchanger is maintained at the set value.
- the present invention has the following beneficial effects:
- the sludge supercritical water oxidation system using heat transfer oil as the heat exchange medium disclosed by the present invention uses heat transfer oil with good fluidity and small heat capacity as the heat exchange medium, and the sludge thermal hydrolysis tank in the supercritical water oxidation device
- the internal heating method is changed to external wall surface heating, which can solve the problem of sludge scaling and coking on the surface of the internal coil heating type sludge thermal hydrolysis tank.
- the prior art adopts the method of installing a high-pressure coil in the tank. Because the fluid after the supercritical water oxidation reaction generally has a large amount of inorganic salt ions generated by the reaction and oxygen involved in the reaction, it is highly corrosive and It is a high-temperature and high-pressure fluid, and only high-grade metal materials are needed as equipment materials, and a larger wall thickness needs to be selected for pressure and corrosion resistance.
- the present invention uses relatively low-temperature, non-corrosive, and normal-pressure heat transfer oil as the heat exchange medium, and can use thinner-walled ordinary stainless steel or even carbon steel as equipment materials, which significantly reduces the cost.
- the prior art adopts a scheme of installing high-pressure heating coils in a sealed sludge thermal hydrolysis tank, and cannot monitor the wall thickness reduction of the internal coils in real time. If there is corrosion perforation, leakage or even stress Corrosion and cracking will cause serious dangerous accidents in the chemical system "high-low series", that is, high-pressure fluid is discharged into a low-pressure confined space, which may cause the explosion of the entire thermal hydrolysis tank, which is extremely dangerous. However, if the heating coil on the outer wall of the sludge thermal hydrolysis tank disclosed in the present invention is used, the above potential safety accidents will not occur.
- the sludge will coke and scale on the internal coil of the thermal hydrolysis tank, which will seriously affect the heat exchange effect. Since the sludge thermal hydrolysis tank needs to reach a high temperature higher than 100°C, a constant pressure device must be installed in the tank to avoid high temperature vaporization of the sludge, which means that the device is airtight during operation and cannot be simply disassembled. To clean up the dirt on the surface of the pipeline, it can only be forced to shut down for cleaning, which seriously affects the safety and stability of system operation.
- the heating coil on the outer wall of the sludge thermal hydrolysis tank disclosed in the present invention can effectively avoid the above-mentioned problems and improve the reliability of the system.
- the sludge thermal hydrolysis tank is equipped with a stirrer, which can drive the sludge in the tank to continuously rotate and stay in a flowing state. On the one hand, it avoids deposition, on the other hand, it increases the heat transfer coefficient and strengthens the heat transfer.
- the present invention also discloses a method for treating sludge using the above-mentioned system of the present invention.
- the heat released by the supercritical water oxidation reaction through the heat transfer oil heat exchanger uses the heat transfer oil as the heat exchange medium to convert the heat of the high-pressure, highly corrosive heat source It becomes a normal pressure and non-corrosive heat source, which improves the safety, economy, and reliability of the system; therefore, the heat transfer oil is used as the heat exchange medium to perform sludge thermal hydrolysis and finally complete the supercritical water oxidation reaction ,
- the method to achieve the emission standards can fully realize the long-term safe and stable operation of the system.
- Fig. 1 is a schematic structural diagram of the sludge supercritical water oxidation system using heat transfer oil as the heat exchange medium of the present invention.
- 1 is the first sludge thermal hydrolysis tank
- 2 is the second sludge thermal hydrolysis tank
- 3 is the material pump
- 4 is the heat exchanger
- 5 is the reactor
- 6 is the heat transfer oil heat exchanger
- 7 is the heat exchanger Back pressure valve
- 8 is a three-phase separator
- 9 is an expansion tank
- 10 is an oil and gas separator
- 11 is a filter
- 12 is a circulating pump
- 13 is an electric heater
- 14 is an automatic regulating valve.
- FIG. 1 is a sludge supercritical water oxidation system using heat transfer oil as the heat exchange medium of the present invention, which includes a sludge thermal hydrolysis pretreatment unit, a heat transfer oil heat exchange unit and a supercritical water oxidation unit.
- the sludge thermal hydrolysis unit includes a first sludge thermal hydrolysis tank 1 and a second sludge thermal hydrolysis tank 2.
- the first sludge thermal hydrolysis tank 1 and the second sludge thermal hydrolysis tank 2 are connected: sludge The raw materials first enter the first sludge thermal hydrolysis tank 1;
- the supercritical water oxidation reaction unit includes a heat exchanger 4, a reactor 5, a heat transfer oil heat exchanger 6, a back pressure valve 7 and a three-phase separator 8.
- the pipe connecting the sludge thermal hydrolysis tank 2 and the heat exchanger 4 There is a material pump 3 on the road, the pipe side outlet end of the heat exchanger 4 is connected with the inlet end of the reactor 5, the outlet end of the reactor 5 is connected with the shell side inlet end of the heat exchanger 4, and the shell side of the heat exchanger 4
- the outlet is connected to the pipe side inlet end of the heat transfer oil heat exchanger 6, the pipe side outlet end of the heat transfer oil heat exchanger 6 is connected to the inlet of the back pressure valve 7, and the outlet of the back pressure valve 7 is connected to the inlet of the three-phase separator 8,
- the top of the three-phase separator 8 is provided with an exhaust port, the bottom is provided with a slag discharge port, and the cylinder wall is provided with a liquid discharge port. All three phases can achieve standard discharge
- the heat transfer oil unit includes a heat transfer oil heat exchanger 6, an electric heater 13, a filter 11, a circulating pump 12, an automatic regulating valve 14, an expansion tank 9, and an oil and gas separator 10.
- the outlet of the oil-air separator 10 is connected with the inlet of the filter 11, the outlet of the filter 11 is connected with the inlet of the circulating pump 12, the outlet of the circulating pump 12 is connected with the shell side inlet of the heat transfer oil heat exchanger 6, and the heat transfer oil heat exchanger
- the shell-side outlet of 6 is connected to the electric heater 13, and there is a way from the outlet of the circulating pump 12 directly connected to the electric heater 13.
- the outer wall coil inlet of the sludge thermal hydrolysis tank 2 is connected, and the outer wall coil outlet of the second sludge thermal hydrolysis tank 2 is connected with the outer wall coil inlet of the first sludge thermal hydrolysis tank 1.
- the outlet of the outer wall coil of the hydrolysis tank 1 is connected with the inlet of the oil-gas separator 10, the top of the oil-gas separator 10 has a gas outlet connected with the expansion tank 9, and the heat transfer oil heat exchanger 6 is between the shell side outlet and the inlet of the electric heater 13 There is also an outlet connected to the expansion tank 9 on the pipeline.
- the first sludge thermal hydrolysis tank 1 and the second sludge thermal hydrolysis tank 2 are provided with a stirring device inside, and a heating coil is provided on the outer wall surface, and the heat transfer oil flows in the outer heating coil to transfer heat to the tank On the body wall, the sludge in the tank is driven to rotate by the stirring device.
- the automatic regulating valve 14 is pneumatic or electric.
- the invention also discloses a method for thermally hydrolyzing sludge based on the above-mentioned system using heat transfer oil as a heat exchange medium, and finally completing the supercritical water oxidation reaction and realizing discharge compliance, which includes the following steps:
- the sludge raw material is first transported into the first sludge thermal hydrolysis tank 1, after completing a certain degree of thermal hydrolysis, it enters the second sludge thermal hydrolysis tank 2 to complete the complete thermal hydrolysis reaction.
- the heat of the sludge thermal hydrolysis tank is provided by the high-temperature heat transfer oil flowing in the heating coil arranged outside the tank.
- the heat-conducting oil flowing through the first thermal hydrolysis tank 1 enters the oil-air separator 10, then passes through the filter 11 and the circulating pump 12 and then returns to the heat-conducting oil heat exchanger 6 to continue to be heated to complete a cycle.
Abstract
Description
Claims (9)
- 一种以导热油为换热介质的污泥超临界水氧化系统,其特征在于,包括污泥热水解罐、换热器(4)、反应器(5)和导热油换热器(6);A sludge supercritical water oxidation system using heat transfer oil as a heat exchange medium is characterized by comprising a sludge thermal hydrolysis tank, a heat exchanger (4), a reactor (5) and a heat transfer oil heat exchanger (6) );其中,污泥热水解罐通过物料泵(3)与换热器(4)相连,换热器(4)的管侧出口端与反应器(5)的入口端相连,反应器(5)的出口端与换热器(4)的壳侧入口端相连,换热器(4)的壳侧出口与导热油换热器(6)的入口端相连,导热油换热器(6)的出口端与污泥热水解罐的外壁设置的加热盘管相连;Among them, the sludge thermal hydrolysis tank is connected to the heat exchanger (4) through the material pump (3), the pipe side outlet end of the heat exchanger (4) is connected to the inlet end of the reactor (5), and the reactor (5) The outlet end of the heat exchanger (4) is connected to the shell side inlet end of the heat exchanger (4), the shell side outlet of the heat exchanger (4) is connected to the inlet end of the heat transfer oil heat exchanger (6), and the heat transfer oil heat exchanger (6) The outlet end is connected with the heating coil set on the outer wall of the sludge thermal hydrolysis tank;还包括与导热油换热器(6)的管侧出口依次相连的背压阀(7)和三相分离器(8),导热油换热器(6)的管侧出口端与背压阀(7)入口连接,背压阀(7)的出口与三相分离器(8)的入口连接,在三相分离器(8)的顶部设有排气口,底部设有排渣口,筒壁上设有排液口。It also includes a back pressure valve (7) and a three-phase separator (8) that are connected to the pipe side outlet of the heat transfer oil heat exchanger (6) in sequence, and the pipe side outlet end of the heat transfer oil heat exchanger (6) and the back pressure valve (7) The inlet is connected. The outlet of the back pressure valve (7) is connected with the inlet of the three-phase separator (8). The top of the three-phase separator (8) is provided with an exhaust port, and the bottom is provided with a slag discharge port. The wall is provided with a liquid drain.
- 根据权利要求1所述的以导热油为换热介质的污泥超临界水氧化系统,其特征在于,所述污泥热水解罐包括相连的第一污泥热水解罐(1)和第二污泥热水解罐(2),物料泵(3)设置在第二污泥热水解罐(2)与换热器(4)相连的管路上。The sludge supercritical water oxidation system using heat transfer oil as the heat exchange medium according to claim 1, wherein the sludge thermal hydrolysis tank comprises a connected first sludge thermal hydrolysis tank (1) and The second sludge thermal hydrolysis tank (2) and the material pump (3) are arranged on the pipeline connecting the second sludge thermal hydrolysis tank (2) and the heat exchanger (4).
- 根据权利要求2所述的以导热油为换热介质的污泥超临界水氧化系统,其特征在于,还包括与导热油换热器(6)的壳侧出口相连的电加热器(13),电加热器(13)的出口与第二污泥热水解罐(2)外壁的加热盘管入口相连,第二污泥热水解罐(2)外壁的加热盘管出口与第一污泥热水解罐(1)外壁的加热盘管入口相连,第一污泥热水解罐(1)外壁的加热盘管出口通过管路连接有油气分离器(10);The sludge supercritical water oxidation system using heat transfer oil as the heat exchange medium according to claim 2, characterized in that it further comprises an electric heater (13) connected to the shell side outlet of the heat transfer oil heat exchanger (6) , The outlet of the electric heater (13) is connected with the heating coil inlet on the outer wall of the second sludge thermal hydrolysis tank (2), and the heating coil outlet on the outer wall of the second sludge thermal hydrolysis tank (2) is connected with the first sewage The inlet of the heating coil on the outer wall of the sludge thermal hydrolysis tank (1) is connected, and the outlet of the heating coil on the outer wall of the first sludge thermal hydrolysis tank (1) is connected with an oil-gas separator (10) through a pipeline;油气分离器(10)的出口通过管路连接有过滤器(11),过滤器(11)的出口通过循环泵(12)出口端的一路管路连接至导热油换热器(6)的壳侧入口,导热油换热器(6)的壳侧出口与电加热器(13)相连,循环泵(12)出口端的另一路管路与电加热器(13)相连,在该管路上设有自动调节阀(14)。The outlet of the oil and gas separator (10) is connected with a filter (11) through a pipeline, and the outlet of the filter (11) is connected to the shell side of the heat transfer oil heat exchanger (6) through a pipeline at the outlet end of the circulating pump (12) The inlet, the shell-side outlet of the heat transfer oil heat exchanger (6) is connected to the electric heater (13), and the other pipeline at the outlet end of the circulating pump (12) is connected to the electric heater (13), and an automatic Regulating valve (14).
- 根据权利要求3所述的以导热油为换热介质的污泥超临界水氧化系统,其特征在于,还包括膨胀槽(9),油气分离器(10)的顶端的气体出口与膨胀槽(9)相连。The sludge supercritical water oxidation system using heat transfer oil as the heat exchange medium according to claim 3, characterized in that it further comprises an expansion tank (9), a gas outlet at the top of the oil-gas separator (10) and the expansion tank ( 9) Connect.
- 根据权利要求4所述的以导热油为换热介质的污泥超临界水氧化系统,其特征在于,导热油换热器(6)壳侧出口与电加热器(13)入口之间的管路上设有一个与膨胀槽(9)相连的支路。The sludge supercritical water oxidation system using heat transfer oil as the heat exchange medium according to claim 4, characterized in that the pipe between the shell side outlet of the heat transfer oil heat exchanger (6) and the inlet of the electric heater (13) A branch connected with the expansion tank (9) is provided on the road.
- 根据权利要求1~5中任意一项所述的以导热油为换热介质的污泥超临界水氧化系统,其特征在于,污泥热水解罐内设有搅拌装置。The sludge supercritical water oxidation system using heat transfer oil as the heat exchange medium according to any one of claims 1 to 5, wherein a stirring device is provided in the sludge thermal hydrolysis tank.
- 基于权利要求1所述的以导热油为换热介质的污泥超临界水氧化系统的污泥处理方法,其特征在于,包括以下步骤:The sludge treatment method based on the sludge supercritical water oxidation system using heat transfer oil as the heat exchange medium according to claim 1, characterized in that it comprises the following steps:1)将污泥通入污泥热水解罐中进行热水解反应,由污泥热水解罐外壁的加热盘管中流动的高温导热油提供热水解反应所需热量;1) Pass the sludge into the sludge thermal hydrolysis tank for the thermal hydrolysis reaction, and the high temperature heat transfer oil flowing in the heating coil on the outer wall of the sludge thermal hydrolysis tank provides the heat required for the thermal hydrolysis reaction;2)完成热水解的污泥经物料泵输送至换热器(4)进行预热,然后进入反应器(5)与氧气混合发生超临界水氧化反应,释放大量热量;2) The thermally hydrolyzed sludge is transported by the material pump to the heat exchanger (4) for preheating, and then enters the reactor (5) to mix with oxygen to undergo supercritical water oxidation reaction, releasing a large amount of heat;3)反应后的高温流体先经过换热器(4)进行第一阶段换热,将热量直接传递给经过热水解的污泥;然后经过导热油换热器(6),将尚存的热量传递给导热油;导热油进入污泥热水解罐外壁的加热盘管实现对污泥热水解罐的加热,保障热水解反应的进行;3) The reacted high-temperature fluid first passes through the heat exchanger (4) for the first stage of heat exchange, and directly transfers the heat to the sludge after thermal hydrolysis; then passes through the heat transfer oil heat exchanger (6) to remove the remaining The heat is transferred to the heat transfer oil; the heat transfer oil enters the heating coil on the outer wall of the sludge thermal hydrolysis tank to heat the sludge thermal hydrolysis tank to ensure the progress of the thermal hydrolysis reaction;4)彻底完成热量传递的反应后流体接近常温,经过背压阀(7)降压作用回到常压,然后在三相分离器(8)中完成气液固成分分离,分别实现达标排放。4) After the heat transfer reaction is completed, the fluid is close to normal temperature, returns to normal pressure through the back pressure valve (7), and then completes the separation of gas, liquid and solid components in the three-phase separator (8) to achieve standard discharge.
- 根据权利要求7所述的污泥处理方法,其特征在于,污泥热水解罐包括相连的第一污泥热水解罐(1)和第二污泥热水解罐(2);The sludge treatment method according to claim 7, wherein the sludge thermal hydrolysis tank comprises a first sludge thermal hydrolysis tank (1) and a second sludge thermal hydrolysis tank (2) connected;还包括与导热油换热器(6)的壳侧出口相连的电加热器(13),电加热器(13)的出口与第二污泥热水解罐(2)外壁的加热盘管入口相连,第二污泥热水解罐 (2)外壁的加热盘管出口与第一污泥热水解罐(1)外壁的加热盘管入口相连,第一污泥热水解罐(1)外壁的加热盘管出口通过管路连接有油气分离器(10);It also includes an electric heater (13) connected to the shell side outlet of the heat transfer oil heat exchanger (6), the outlet of the electric heater (13) and the heating coil inlet on the outer wall of the second sludge thermal hydrolysis tank (2) The outlet of the heating coil on the outer wall of the second sludge thermal hydrolysis tank (2) is connected to the inlet of the heating coil on the outer wall of the first sludge thermal hydrolysis tank (1), and the first sludge thermal hydrolysis tank (1) The outlet of the heating coil on the outer wall is connected with an oil-gas separator (10) through a pipeline;油气分离器(10)的出口通过管路连接有过滤器(11),过滤器(11)的出口通过循环泵(12)出口端的一路管路连接至导热油换热器(6)的壳侧入口,导热油换热器(6)的壳侧出口与电加热器(13)相连;The outlet of the oil and gas separator (10) is connected with a filter (11) through a pipeline, and the outlet of the filter (11) is connected to the shell side of the heat transfer oil heat exchanger (6) through a pipeline at the outlet end of the circulating pump (12) The inlet, the shell side outlet of the heat transfer oil heat exchanger (6) is connected with the electric heater (13);步骤1)中,污泥首先输送进入第一污泥热水解罐(1),完成一定程度的热水解后进入第二污泥热水解罐(2),完成彻底的热水解反应;In step 1), the sludge is first transported into the first sludge thermal hydrolysis tank (1), after completing a certain degree of thermal hydrolysis, it enters the second sludge thermal hydrolysis tank (2) to complete the complete thermal hydrolysis reaction ;步骤3)中,导热油经导热油换热器(6)加热后进入电加热器(13)进行二次加热,达到预定温度进入第二污泥热水解罐(2)外壁的加热盘管中,将热量传递给第二污泥热水解罐(2)中的污泥,然后继续流到第一污泥热水解罐(1)外壁的加热盘管中,加热第一污泥热水解罐(1)中的污泥;随后,流过第一污泥热水解罐(1)的导热油进入油气分离器(10),然后依次经过过滤器(11)和循环泵(12)后回到导热油换热器(6)中,继续被加热,完成一个循环。In step 3), the heat-conducting oil is heated by the heat-conducting oil heat exchanger (6) and then enters the electric heater (13) for secondary heating, and reaches a predetermined temperature and enters the heating coil on the outer wall of the second sludge thermal hydrolysis tank (2) The heat is transferred to the sludge in the second sludge thermal hydrolysis tank (2), and then continues to flow into the heating coil on the outer wall of the first sludge thermal hydrolysis tank (1) to heat the first sludge thermal The sludge in the hydrolysis tank (1); subsequently, the heat transfer oil flowing through the first sludge thermal hydrolysis tank (1) enters the oil-gas separator (10), and then passes through the filter (11) and the circulating pump (12) ) Then return to the heat transfer oil heat exchanger (6), continue to be heated, and complete a cycle.
- 根据权利要求8所述的污泥处理方法,其特征在于,循环泵(12)出口端的另一路管路与电加热器(13)相连,在该管路上设有自动调节阀(14);The sludge treatment method according to claim 8, characterized in that another pipeline at the outlet end of the circulating pump (12) is connected to an electric heater (13), and an automatic regulating valve (14) is provided on the pipeline;自动调节阀(14)的开度与导热油换热器(6)壳侧出口温度联锁,能够通过调节阀门开度控制流过导热油换热器(6)的导热油量,使导热油换热器(6)的壳侧流体出口温度保持在设定值。The opening of the automatic regulating valve (14) is interlocked with the outlet temperature of the heat transfer oil heat exchanger (6). The amount of heat transfer oil flowing through the heat transfer oil heat exchanger (6) can be controlled by adjusting the valve opening, so that the heat transfer oil The temperature of the shell side fluid outlet of the heat exchanger (6) is maintained at a set value.
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CN108862971A (en) * | 2018-06-11 | 2018-11-23 | 西安交通大学 | A kind of highly viscous slurry temperature elevation system step by step |
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CN105627814A (en) * | 2016-03-10 | 2016-06-01 | 西安交通大学 | Intermediate medium heat exchanger used for supercritical water oxidation system |
CN108862971A (en) * | 2018-06-11 | 2018-11-23 | 西安交通大学 | A kind of highly viscous slurry temperature elevation system step by step |
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