CN114802686A - Disc spring type integrated vibration damping thrust bearing - Google Patents
Disc spring type integrated vibration damping thrust bearing Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63H—MARINE PROPULSION OR STEERING
- B63H23/00—Transmitting power from propulsion power plant to propulsive elements
- B63H23/32—Other parts
- B63H23/321—Bearings or seals specially adapted for propeller shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/04—Sliding-contact bearings for exclusively rotary movement for axial load only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C27/00—Elastic or yielding bearings or bearing supports, for exclusively rotary movement
- F16C27/08—Elastic or yielding bearings or bearing supports, for exclusively rotary movement primarily for axial load, e.g. for vertically-arranged shafts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63H—MARINE PROPULSION OR STEERING
- B63H23/00—Transmitting power from propulsion power plant to propulsive elements
- B63H23/32—Other parts
- B63H23/321—Bearings or seals specially adapted for propeller shafts
- B63H2023/325—Thrust bearings, i.e. axial bearings for propeller shafts
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Abstract
Description
技术领域technical field
本发明涉及船舶推进系统减振降技术领域,具体涉及一种碟簧式一体化减振推力轴承。The invention relates to the technical field of vibration reduction and lowering of marine propulsion systems, in particular to a disc spring type integrated vibration reduction thrust bearing.
背景技术Background technique
声隐身性能是舰艇重要性能之一,对于潜艇类特殊船舶尤为重要,尾部推进系统运行振动引发的低频辐射噪声对舰艇辐射噪声总级有决定性贡献。推进系统纵向振动是船舶艉部低频振动噪声的重要来源之一,这种振动以低频为主,其强弱与轴系动力学特性密切相关,欲改善船舶声隐身性,须对主要由螺旋桨激励力引起的推进系统纵向振动及其与船体艉部结构的耦合振动进行控制。Acoustic stealth performance is one of the important performances of ships, especially for special ships such as submarines. The low-frequency radiated noise caused by the operating vibration of the tail propulsion system has a decisive contribution to the overall level of ship radiated noise. The longitudinal vibration of the propulsion system is one of the important sources of low-frequency vibration and noise of the ship's stern. This vibration is mainly low-frequency, and its strength is closely related to the dynamic characteristics of the shafting. The force-induced longitudinal vibration of the propulsion system and its coupled vibration with the hull and stern structure are controlled.
传统推力轴承主要由推力轴、推力块、推力平衡机构、支撑环、壳体等部件组成,通过推力轴将桨轴系统的推力传递至船体结构。伴随推力传递过程,推进器在不均匀流场中运行时产生的纵向交变激励力也通过轴系传递至船体结构。由于推力轴承内部推力传递部件均为刚性接触,在激励力传递过程中不具备减振作用,使得轴系纵向固有频率偏高,推进系统运行时容易引发尾部辐射噪声问题。The traditional thrust bearing is mainly composed of thrust shaft, thrust block, thrust balance mechanism, support ring, shell and other components. The thrust of the propeller shaft system is transmitted to the hull structure through the thrust shaft. Along with the thrust transmission process, the longitudinal alternating excitation force generated by the propellers operating in the uneven flow field is also transmitted to the hull structure through the shafting. Since the internal thrust transmission components of the thrust bearing are in rigid contact, there is no vibration damping effect during the excitation force transmission process, which makes the longitudinal natural frequency of the shafting on the high side, and the problem of tail radiation noise is easily caused during the operation of the propulsion system.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是:提供一种碟簧式一体化减振推力轴承,能够控制桨轴系统纵向固有频率,衰减目标频段的桨轴系统纵向振动,解决船舶尾部桨轴系统振动噪声问题。The technical problem to be solved by the present invention is: to provide a disc spring type integrated vibration damping thrust bearing, which can control the longitudinal natural frequency of the propeller shaft system, attenuate the longitudinal vibration of the propeller shaft system in the target frequency band, and solve the problem of vibration and noise of the propeller shaft system at the tail of the ship .
为解决上述技术问题,本发明采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
一种碟簧式一体化减振推力轴承,套设于船舶推力轴1上,包括壳体7和推力盘13,所述推力盘13两侧由近至远依次对称设置有两套推力块组6和两套平衡块组5,所述推力块组6和平衡块组5均周向布置于套环4内,所述推力轴1与壳体7两侧接触的部分对称套设有两组支撑轴瓦3,所述壳体7底部安装在船体基座上,不随所述推力轴1同步转动。A disc spring type integrated vibration damping thrust bearing, sleeved on a ship thrust shaft 1, including a
进一步的,所述壳体7两侧端面均设有端面油封2,所述壳体7下部设置有进油口11,所述端面油封2下部设置有回油口12,所述回油口12通过管路连接所述推力轴承下部的滑油舱或污油舱。Further, end surfaces on both sides of the
进一步的,所述推力块组6由多个推力块周向呈环形均匀分布构成。Further, the
进一步的,所述平衡块组5由多个平衡块周向呈环形均匀分布构成。Further, the
进一步的,所述平衡块内设有组合碟簧8和导向块9,所述导向块9上部设有凸台,所述凸台一端压紧所述组合碟簧8,另一端与压盖10紧密接触,所述压盖10固定于所述平衡块上端面。Further, a combination disc spring 8 and a
进一步的,所述组合碟簧8由单片碟簧对合、叠合或复合组合而成,所述单片碟簧的组合方式与推力轴承的刚度需求和设计尺寸相适配。Further, the combined disc spring 8 is formed by abutting, overlapping or compounding of single disc springs, and the combination of the single disc springs is adapted to the rigidity requirements and design dimensions of the thrust bearing.
进一步的,所述导向块9下端与所述平衡块底部内壁直接设有间隙。Further, a gap is directly provided between the lower end of the
进一步的,所述推力块组6具体由6~8个推力块周向呈环形均匀分布构成。Further, the
进一步的,所述平衡块组5具体由6~8个平衡块周向呈环形均匀分布构成。Further, the
基于同一发明构思,本申请实施例还提供了一种船舶,所述船舶上装有如上所述的碟簧式一体化减振推力轴承。Based on the same inventive concept, an embodiment of the present application also provides a ship, which is equipped with the above-mentioned disc spring type integrated vibration damping thrust bearing.
本发明与现有技术相比具有以下主要的优点:Compared with the prior art, the present invention has the following main advantages:
1、提出了一种碟簧式一体化减振推力轴承设计方案,可用于船舶推进系统纵向减振,实现轴系纵向固有频率降低,可大幅降低轴系纵向振动的传递;以某船应用对象为例,应用碟簧式一体化减振推力轴承后考核频段内减振效果约3-5dB,轴系一阶固有频率处减振效果达10-20dB;1. A design scheme of disc spring integrated vibration damping thrust bearing is proposed, which can be used for longitudinal vibration reduction of ship propulsion system to reduce the longitudinal natural frequency of shafting, which can greatly reduce the transmission of longitudinal vibration of shafting; For example, after the application of the disc spring integrated vibration reduction thrust bearing, the vibration reduction effect in the test frequency band is about 3-5dB, and the vibration reduction effect at the first-order natural frequency of the shaft system is 10-20dB;
2、采用组合碟簧元件作为减振元件,碟形弹簧可以通过不同的组合方式,可实现轴系纵向刚度的灵活调节,达到刚度设计要求,适应狭小空间限制;2. The combined disc spring element is used as the vibration damping element. The disc spring can realize the flexible adjustment of the longitudinal stiffness of the shafting through different combination methods, meet the stiffness design requirements, and adapt to the limitation of narrow space;
3、碟簧式一体化减振推力轴承采用变刚度设计,推力轴承内部减振碟簧位置设计有机械限位结构,防止轴系过度纵向位移,保护轴系设备运行安全;3. The disc spring type integrated vibration damping thrust bearing adopts variable stiffness design, and the internal vibration damping disc spring of the thrust bearing is designed with a mechanical limit structure to prevent excessive longitudinal displacement of the shafting and protect the safe operation of the shafting equipment;
4、采用了轴系纵向减振器与推力轴承的集成设计,避免轴系纵向减振器安装于旋转轴上带来的附加质量、不平衡量影响。4. The integrated design of shafting longitudinal shock absorber and thrust bearing is adopted to avoid the influence of additional mass and unbalance caused by the shafting longitudinal shock absorber being installed on the rotating shaft.
附图说明Description of drawings
图1为本发明碟簧式一体化减振推力轴承结构示意图;Fig. 1 is a schematic diagram of the structure of the disc spring type integrated vibration damping thrust bearing of the present invention;
图2为本发明平衡块组示意图;Fig. 2 is the schematic diagram of the balance block group of the present invention;
图3为图2中A-A剖视图;Fig. 3 is A-A sectional view in Fig. 2;
图4为船舶轴系纵向振动传递路线图;Figure 4 is a route diagram of longitudinal vibration transmission of ship shafting;
图5为轴系纵向减振前后振动特性对比图。Figure 5 is a comparison diagram of vibration characteristics before and after longitudinal vibration reduction of the shafting.
图中:1、推力轴;2、端面油封;3、支撑轴瓦;4、套环;5、平衡块组;6、推力块组;7、壳体;8、组合碟簧;9、导向块;10、压盖;11、进油口;12、回油口;13、推力盘。In the figure: 1. Thrust shaft; 2. Oil seal on end face; 3. Support bearing bush; 4. Ring; 5. Balance block group; 6. Thrust block group; 7. Housing; 8. Combined disc spring; 9. Guide block ; 10, gland; 11, oil inlet; 12, oil return port; 13, thrust plate.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
需要指出,根据实施的需要,可将本申请中描述的各个步骤/部件拆分为更多步骤/部件,也可将两个或多个步骤/部件或者步骤/部件的部分操作组合成新的步骤/部件,以实现本发明的目的。It should be pointed out that, according to the needs of implementation, the various steps/components described in this application may be split into more steps/components, or two or more steps/components or partial operations of steps/components may be combined into new steps/components to achieve the purpose of the present invention.
一、碟簧式一体化减振推力轴承结构1. Disc spring type integrated vibration damping thrust bearing structure
如图1所示,本实例提供的一种碟簧式一体化减振推力轴承由推力轴1,端面油封2,支撑轴瓦3,套环4,平衡块组5,推力块组6,壳体7,组合碟簧8,导向块9,压盖10,进油口11组合而成。As shown in Figure 1, a disc spring type integrated vibration damping thrust bearing provided in this example consists of a thrust shaft 1, an end
具体的,推力轴1由两套支撑轴瓦3支撑,承受轴系在该处的重量载荷,推力轴承1的推力盘13两侧布置有两套推力块组6,每套推力块组6由6~8个推力块周向均布而成,分别承受轴系正倒车推力,实现轴系推力从旋转的推力轴1向静止的推力块组6传递。Specifically, the thrust shaft 1 is supported by two sets of
进一步的,推力块组6周向布置在套环4内,中间通过平衡块组5实现每组6~8个推力块的推力均衡,防止安装误差造成的个别推力块比压过大。推力块组6、平衡块组5、套环4结构实现了轴系推力从推力块组向壳体7的传递,进而通过壳体与基座安装面实现向船体基座的传递。Further, the
如图2~3所示,组合碟簧8安装于放置于平衡块组5之内,每个平衡块中布置一组组合碟簧,碟簧可由单片碟簧对合、叠合或复合组合而成,以适应不同承载环境和减振环境的需求。组合碟簧8由导向块9压紧,通过压盖10施加预紧力,以保证组合碟簧8具备足够的疲劳寿命。导向块9与平衡块组下部留有一定间隙,该间隙为组合碟簧8的工作行程,组合碟簧8超出工作行程后,导向块9与平衡块组下部直接接触,轴承减振功能丧失,保护轴系设备使用安全。As shown in Figures 2 to 3, the combined disc spring 8 is installed and placed in the
进一步的,端面油封2布置在壳体7两端,用于保证壳体7与推力轴承1之间的密封,轴系滑油系统通过进油口11向推力轴承输送滑油,并由壳体上部的回油口返回滑油系统。端面油封2下部设置有回油口12,通过管路连接轴承下部的滑油舱或污油舱,可保证油封泄漏的少量泄漏的滑油可回流至油舱内。Further, the end face
二、工作原理2. Working principle
1)推力轴承集成减振元件,通过轴承刚度调节实现轴系纵向减振1) The thrust bearing integrates the vibration damping element, and realizes the longitudinal vibration damping of the shaft system by adjusting the bearing stiffness.
如图4所示,推力轴承内部推力传递通道也是振动传递通道,推力轴承的减振设计是针对力传递通道特性,在轴承内部力传递通道中串联集成设置减振元件。根据轴系纵向振动模型,该减振元件的刚度远低于其他结构件的接触刚度,减振结构刚度是该单自由度系统振动特性的决定因素。As shown in Figure 4, the internal thrust transmission channel of the thrust bearing is also a vibration transmission channel. The vibration reduction design of the thrust bearing is based on the characteristics of the force transmission channel, and the vibration reduction elements are integrated in series in the internal force transmission channel of the bearing. According to the longitudinal vibration model of the shaft system, the stiffness of the damping element is much lower than the contact stiffness of other structural parts, and the stiffness of the damping structure is the determining factor of the vibration characteristics of the single-degree-of-freedom system.
现有的线性隔振理论表明,当系统固有频率低于激振频率1/时,系统将发挥隔振效果。轴系纵向振动控制以低频段为主,理论上减振元件刚度越低,纵向第一阶固有频率也越低,对系统低频纵向减振越有利。The existing linear vibration isolation theory shows that when the natural frequency of the system is lower than the excitation frequency 1/, the system will exert the vibration isolation effect. The longitudinal vibration control of the shafting is mainly in the low frequency band. In theory, the lower the stiffness of the damping element, the lower the longitudinal first-order natural frequency, which is more beneficial to the low-frequency longitudinal vibration reduction of the system.
轴系应用纵向减振推力轴承前后,力传递特性对比如图5所示,可以看出可以根据减振元件刚度调节可以改变系统力传递特性,实现目标频段内振动响应的降低。Figure 5 shows the comparison of the force transmission characteristics before and after the longitudinal vibration damping thrust bearing is applied to the shafting. It can be seen that the system force transmission characteristics can be changed according to the stiffness adjustment of the damping element, and the vibration response in the target frequency band can be reduced.
2)采用组合碟簧元件作为减振元件,适应狭小空间限制2) The combined disc spring element is used as the vibration damping element to adapt to the limitation of narrow space
推力轴承内部结构布置紧凑,推力块、上下平衡块、套环结构的纵向尺寸均较小,这就需要选用尺寸较小,且同时具备承载和减振功能的减振元件。The internal structure of the thrust bearing is compact, and the longitudinal dimensions of the thrust block, the upper and lower balance blocks, and the collar structure are all small.
碟形弹簧具有结构紧凑、刚度高等特性,具有较好的综合性能,特别适合于推力轴承内部这种空间狭小、刚度要求高的使用环境。同时,碟形弹簧可以通过不同的组合方式,可实现轴系纵向刚度的灵活调节,达到刚度设计要求。The disc spring has the characteristics of compact structure, high rigidity and good comprehensive performance, and is especially suitable for the use environment of the thrust bearing with narrow space and high rigidity requirements. At the same time, the disc springs can be flexibly adjusted in the longitudinal stiffness of the shafting through different combinations to meet the stiffness design requirements.
因此,本推力轴承采用组合碟簧作为减振元件,适应推力轴承减振、承载及空间狭小等工作需求。Therefore, the thrust bearing adopts the combined disc spring as the vibration damping element, which is suitable for the work requirements of the thrust bearing such as vibration damping, load bearing and narrow space.
3)变刚度设计,保证轴系设备安全3) Variable stiffness design to ensure the safety of shafting equipment
碟簧式一体化减振推力轴承采用变刚度设计,推力轴承内部减振碟簧位置设计有机械限位结构,在低推力下轴系推力由减振碟簧传递推力并实现减振功能;大推力时碟簧压缩量达到限位行程后,轴承内部刚性接触,不再具备减振功能,防止轴系过度纵向位移,保护轴系设备运行安全。The disc spring type integrated vibration damping thrust bearing adopts variable stiffness design, and the internal vibration damping disc spring of the thrust bearing is designed with a mechanical limit structure. Under low thrust, the shaft thrust is transmitted by the damping disc spring and realizes the vibration damping function; When the compression of the disc spring reaches the limit stroke during the thrust, the inner part of the bearing is in rigid contact and no longer has the function of damping, preventing excessive longitudinal displacement of the shafting and protecting the safe operation of the shafting equipment.
4)推力轴承和减振器的集成化、小型化4) Integration and miniaturization of thrust bearings and shock absorbers
碟簧式一体化减振推力轴承实现轴系推力轴承和轴系纵向减振器的功能集成,其将减振元件集成在推力轴承内部非旋转部件中,即具备承受轴系推力载荷的功能,也可以实现轴系纵向减振。集成后推力轴承整体尺寸与传统推力轴承相当,重量略大于传统推力轴承,实现了推力轴承和减振器的集成化、小型化设计,同时也避免了独立减振器安装于旋转轴上带来的附加质量、不平衡量等负面影响。The disc spring type integrated damping thrust bearing realizes the functional integration of the shafting thrust bearing and the shafting longitudinal damper. It integrates the damping element into the non-rotating parts inside the thrust bearing, that is, it has the function of bearing the shafting thrust load. Longitudinal vibration damping of shafting can also be achieved. The overall size of the integrated rear thrust bearing is similar to that of the traditional thrust bearing, and the weight is slightly larger than that of the traditional thrust bearing. Additional mass, unbalance and other negative effects.
基于同一发明构思,本申请实施例还提供了一种船舶,所述船舶上装有如上所述的碟簧式一体化减振推力轴承。Based on the same inventive concept, an embodiment of the present application also provides a ship, which is equipped with the above-mentioned disc spring type integrated vibration damping thrust bearing.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art can easily understand that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, etc., All should be included within the protection scope of the present invention.
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CN113335488A (en) * | 2021-06-25 | 2021-09-03 | 中国舰船研究设计中心 | Two-stage longitudinal vibration isolation shafting |
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