CN114802597B - A Calculation Method for the Clearance of Brake Limiting Device of Anchor Equipment - Google Patents
A Calculation Method for the Clearance of Brake Limiting Device of Anchor Equipment Download PDFInfo
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Abstract
本发明提供了一种锚设备的刹车限位装置间隙的计算方法,应用于锚设备的刹车系统;方法包括以下步骤:通过所述调节装置推动下刹车片的第二端,将刹车系统松开至锚设备能够抛锚的状态,获取所述调节装置推动下刹车片的第二端的移动距离;根据获取的所述下刹车片的第二端的移动距离计算刹车带所在圆的周长变化量;根据所述刹车带所在圆的周长变化量计算刹车限位装置与下刹车片之间的间隙。本发明通过理论计算得到刹车限位装置与下刹车片之间的间隙值,使得没有经验的人员也能通过间隙值调节刹车限位装置与下刹车片之间的间隙。
The present invention provides a calculation method for the clearance of the braking limit device of the anchor equipment, which is applied to the braking system of the anchor equipment; the method includes the following steps: pushing the second end of the lower brake pad through the adjusting device to release the braking system To the state where the anchor equipment can break down, obtain the moving distance of the second end of the lower brake pad pushed by the adjustment device; calculate the change in the circumference of the circle where the brake band is located according to the obtained moving distance of the second end of the lower brake pad; The change in the circumference of the circle where the brake band is located is used to calculate the gap between the brake limiting device and the lower brake pad. The invention obtains the gap value between the brake limiting device and the lower brake pad through theoretical calculation, so that inexperienced personnel can also adjust the gap between the brake limiting device and the lower brake pad through the gap value.
Description
技术领域technical field
本发明属于船舶设备技术领域,尤其涉及一种锚设备的刹车限位装置间隙的计算方法。The invention belongs to the technical field of ship equipment, and in particular relates to a calculation method for the gap of a brake limit device of anchor equipment.
背景技术Background technique
锚设备是船舶的重要设备,刹车系统是锚设备的必要组成系统,刹车限位装置又是刹车系统的重要部件。锚设备用于放锚链和收锚链,其基本要求是需要松出锚链时能够松出去,需要刹住锚链时能够刹得住,需要收回时能够用锚机绞回。控制锚设备的锚链松出或刹紧的设备就是锚设备的刹车系统。The anchor equipment is an important equipment of the ship, the brake system is a necessary component system of the anchor equipment, and the brake limit device is an important part of the brake system. Anchor equipment is used for laying and receiving anchor chains. The basic requirements are that the anchor chains can be loosened when the anchor chains need to be released, can be braked when the anchor chains need to be braked, and can be winched back with the windlass when they need to be retracted. The device that controls the loosening or braking of the anchor chain of the anchor device is the braking system of the anchor device.
锚设备的刹车系统包括刹车带、调节装置和刹车限位装置,刹车带用于套设在刹车毂上,刹车带包括上刹车片和下刹车片,上刹车片和下刹车片均具有相对设置的第一端和第二端,上刹车片的第一端和下刹车片的第一端之间通过第一转轴连接,上刹车片的第二端通过第二转轴连接到与船体相连的刹车支撑架上,刹车限位装置设置在下刹车片的下方,且其与下刹车片之间具有间隙,调节装置与下刹车片的第二端连接,用于拉动或推动下刹车片,从而使得刹车带抱紧或松开刹车毂,实现控制锚设备的锚链松出或刹紧。The brake system of the anchor equipment includes a brake band, an adjustment device and a brake limiter. The brake band is used to be sleeved on the brake hub. The brake band includes an upper brake pad and a lower brake pad. Both the upper brake pad and the lower brake pad have relative settings. The first end and the second end of the upper brake pad and the first end of the lower brake pad are connected through the first rotating shaft, and the second end of the upper brake pad is connected to the brake connected to the hull through the second rotating shaft. On the support frame, the brake limiting device is arranged under the lower brake pad, and there is a gap between it and the lower brake pad, and the adjusting device is connected with the second end of the lower brake pad, and is used to pull or push the lower brake pad, so that the brake The belt tightens or loosens the brake hub to realize the loosening or braking of the anchor chain of the control anchor equipment.
刹车限位装置与下刹车片之间的间隙是刹车系统是否能够正常工作、刹车带磨损状况和刹车带使用寿命的重要因素。在实际使用中,当联动装置推动下刹车片时,下刹车片将先被推开脱离刹车毂,由于重力作用以及上刹车片和下刹车片转动连接的原因,如果下刹车带下方没有刹车限位装置的托举和限制,下刹车片离开刹车毂的间隙将很大,而上刹车片由于重力作用还是贴在刹车毂上,导致松开刹车带时上刹车片与刹车毂之间的摩擦力还是较大,严重时锚设备的锚在刹车带完全松开时还是不能利用重力抛出,就算能抛出或用锚设备送出,上刹车片也会由于长期局部摩擦而导致磨损较快,致使上刹车片使用寿命减少。如果刹车限位装置间隙过小,下刹车片还没有充分脱开就被刹车限位装置限制时,下刹车片也会由于长期局部摩擦而导致磨损较快。所以,刹车限位装置与下刹车片之间的间隙的大小直接关系到锚设备刹车系统的使用效果和使用寿命。The clearance between the brake stop and the lower brake pad is an important factor in the proper functioning of the brake system, the condition of the brake band wear and the service life of the brake band. In actual use, when the linkage device pushes the lower brake pad, the lower brake pad will be pushed away from the brake hub first. Due to the lifting and restriction of the positioning device, the gap between the lower brake pad and the brake hub will be large, and the upper brake pad is still attached to the brake hub due to gravity, resulting in friction between the upper brake pad and the brake hub when the brake belt is released. The force is still relatively large. In severe cases, the anchor of the anchor device cannot be thrown out by gravity when the brake band is completely loosened. Even if it can be thrown out or sent out with the anchor device, the upper brake pad will wear out quickly due to long-term local friction. As a result, the service life of the upper brake pad is reduced. If the gap of the brake limiter is too small, when the lower brake pad is limited by the brake limiter before it is fully disengaged, the lower brake pad will also wear faster due to long-term local friction. Therefore, the size of the gap between the brake limiting device and the lower brake pad is directly related to the use effect and service life of the braking system of the anchor equipment.
目前船员装设或调节刹车限位装置的间隙时主要依靠个人经验,费时费力,并且有调节刹车限位装置间隙经验的船员极少,导致很多船舶因刹车限位装置的间隙不合适影响到锚设备的正常使用,甚至有些船舶因为限位装置间隙的设定不当造成了事故。At present, when the crew installs or adjusts the clearance of the brake limit device, it mainly relies on personal experience, which is time-consuming and laborious, and there are very few crew members who have experience in adjusting the clearance of the brake limit device. As a result, many ships are affected by the inappropriate clearance of the brake limit device. The normal use of the equipment, and even some ships caused accidents due to improper setting of the clearance of the limit device.
发明内容Contents of the invention
本发明的目的在于提供一种锚设备的刹车限位装置间隙的计算方法,通过理论计算得到刹车限位装置与下刹车片之间的间隙值,使得没有经验的人员也能通过间隙值调节刹车限位装置与下刹车片之间的间隙。The purpose of the present invention is to provide a calculation method for the gap between the brake limiter and the lower brake pad through theoretical calculation, so that inexperienced personnel can also adjust the brake through the gap value. Clearance between the limiter and the lower brake pad.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种锚设备的刹车限位装置间隙的计算方法,应用于锚设备的刹车系统,刹车系统包括刹车带、调节装置和刹车限位装置,刹车带用于套设在刹车毂上,刹车带包括上刹车片和下刹车片,上刹车片和下刹车片均具有相对设置的第一端和第二端,上刹车片的第一端和下刹车片的第一端之间通过第一转轴连接,上刹车片的第二端通过第二转轴连接到与船体相连的刹车支撑架上,刹车限位装置设置在下刹车片的下方,且其与下刹车片之间具有间隙,调节装置与下刹车片的第二端连接,用于拉动或推动下刹车片,从而使得刹车带抱紧或松开刹车毂;方法包括以下步骤:A calculation method for the clearance of the braking limit device of anchor equipment, which is applied to the braking system of the anchor equipment. The braking system includes a brake band, an adjustment device and a brake limit device. The brake band is used to be sleeved on the brake hub. The brake band includes The upper brake pad and the lower brake pad, both of the upper brake pad and the lower brake pad have oppositely arranged first ends and second ends, and the first end of the upper brake pad and the first end of the lower brake pad are connected by a first rotating shaft , the second end of the upper brake pad is connected to the brake support frame connected with the hull through the second rotating shaft, the brake limit device is arranged under the lower brake pad, and there is a gap between it and the lower brake pad, the adjustment device and the lower brake pad The second end of the pad is connected to pull or push the lower brake pad, so that the brake band hugs or loosens the brake hub; the method includes the following steps:
通过调节装置推动下刹车片的第二端,将刹车系统松开至锚设备能够抛锚的状态,获取调节装置推动下刹车片的第二端的移动距离;Pushing the second end of the lower brake pad through the adjustment device, loosening the brake system to the state where the anchor device can break down, and obtaining the moving distance of the second end of the lower brake pad pushed by the adjustment device;
根据获取的下刹车片的第二端的移动距离计算刹车带所在圆的周长变化量;Calculate the change in circumference of the circle where the brake band is located according to the obtained moving distance of the second end of the lower brake pad;
根据刹车带所在圆的周长变化量计算刹车限位装置与下刹车片之间的间隙。Calculate the gap between the brake limiting device and the lower brake pad according to the change in circumference of the circle where the brake band is located.
进一步地,调节装置包括L型联动件和驱动组件,L型联动件包括长端和短端,短端与长端的连接处通过第三转轴连接到刹车支撑架上,短端远离长端的一端为第三端,第三端与下刹车片的第二端连接,长端远离短端的一端为第四端,驱动组件与第四端连接,用于驱动第四端上下移动;Further, the adjustment device includes an L-shaped linkage and a drive assembly. The L-shaped linkage includes a long end and a short end. The connection between the short end and the long end is connected to the brake support frame through a third rotating shaft. The third end, the third end is connected to the second end of the lower brake pad, the end of the long end away from the short end is the fourth end, and the drive assembly is connected to the fourth end to drive the fourth end to move up and down;
获取调节装置推动下刹车片的第二端的移动距离的步骤包括:The steps of obtaining the moving distance of the second end of the lower brake pad pushed by the adjustment device include:
获取长端的第四端的移动距离;Obtain the moving distance of the fourth end of the long end;
根据获取的长端的第四端的移动距离计算短端的第三端的移动距离,短端的第三端的移动距离即为调节装置推动下刹车片的第二端的移动距离。The moving distance of the third end of the short end is calculated according to the acquired moving distance of the fourth end of the long end, and the moving distance of the third end of the short end is the moving distance of the second end of the lower brake pad pushed by the adjusting device.
进一步地,根据获取的长端的第四端的移动距离计算短端的第三端的移动距离的步骤包括:Further, the step of calculating the moving distance of the third end of the short end according to the acquired moving distance of the fourth end of the long end includes:
根据以下公式计算短端的第三端的移动距离:Calculate the movement distance of the third end of the short end according to the following formula:
X2=X1*L2/L1,式中,X2为短端的第三端的移动距离,X1为长端的第四端的移动距离,L2为短端的长度,L1为长端的长度。X 2 =X 1 *L 2 /L 1 , in the formula, X 2 is the moving distance of the third end of the short end, X 1 is the moving distance of the fourth end of the long end, L 2 is the length of the short end, and L 1 is the length of the long end .
进一步地,根据刹车带所在圆的周长变化量计算刹车限位装置与下刹车片之间的间隙的步骤包括:Further, the step of calculating the gap between the brake limiting device and the lower brake pad according to the variation of the circumference of the circle where the brake band is located includes:
根据以下公式计算刹车限位装置与下刹车片之间的间隙:Calculate the clearance between the brake stop and the lower brake pad according to the following formula:
S=C′/2π,式中,S为刹车限位装置与下刹车片之间的间隙,C′为刹车带所在圆的周长变化量。S=C'/2π, where S is the gap between the brake limiter and the lower brake pad, and C' is the change in circumference of the circle where the brake band is located.
进一步地,根据获取的下刹车片的第二端的移动距离计算刹车带所在圆的周长变化量的步骤包括:Further, the step of calculating the variation of the circumference of the circle where the brake band is located according to the obtained moving distance of the second end of the lower brake pad includes:
根据以下公式计算刹车带所在圆的周长变化量:Calculate the change in circumference of the circle where the brake band is located according to the following formula:
C′=X2*360/C,式中,C′为刹车带所在圆的周长变化量,C为刹车带围成的弧度,X2为调节装置推动下刹车片的第二端的移动距离。C'=X 2 *360/C, in the formula, C' is the change in circumference of the circle where the brake band is located, C is the arc surrounded by the brake band, and X 2 is the moving distance of the second end of the lower brake pad pushed by the adjustment device .
进一步地,驱动组件包括螺杆和手轮,手轮与螺杆的顶端连接,螺杆上螺纹连接有第一轴套和第二轴套,第一轴套与长端的第四端设转动连接,第二轴套位于第一轴套的下方,并与刹车支撑架转动连接;Further, the drive assembly includes a screw and a hand wheel, the hand wheel is connected to the top of the screw, the screw is threaded with a first sleeve and a second sleeve, the first sleeve is rotationally connected to the fourth end of the long end, and the second The shaft sleeve is located below the first shaft sleeve and is rotatably connected with the brake support frame;
获取长端的第四端的移动距离的步骤包括:The steps for obtaining the moving distance of the fourth end of the long end include:
获取将刹车系统松开至锚设备能够抛锚的状态时手轮转动的圈数,根据公式X1=n*L3计算长端的第四端的移动距离,其中,n为手轮转动的圈数,L3为螺杆上每圈螺纹的高度。Obtain the number of turns of the hand wheel when the brake system is released to the state where the anchor equipment can break down, and calculate the moving distance of the fourth end of the long end according to the formula X 1 =n*L 3 , wherein n is the number of turns of the hand wheel, L 3 is the height of each thread on the screw.
相比于现有技术,本发明的有益效果为:通过理论计算,下刹车片的第二端的直线变化量转化为刹车带所在圆的圆周变化量,进而得到圆周半径变化量,把圆周半径变化量作为锚设备中刹车限位装置与下刹车片之间的间隙值,从而船员装设或调节刹车限位装置与下刹车片之间的间隙时,没有实际经验的人员也能够根据计算的间隙值调节刹车限位装置与下刹车片的间隙,能够最大限度延长刹车带的使用寿命,减少锚设备的刹车系统的故障率。Compared with the prior art, the beneficial effect of the present invention is: through theoretical calculation, the linear change of the second end of the lower brake pad is converted into the circumferential change of the circle where the brake band is located, and then the change of the circumferential radius is obtained, and the change of the circumferential radius As the gap value between the brake limit device and the lower brake pad in the anchor equipment, so that when the crew installs or adjusts the gap between the brake limit device and the lower brake pad, personnel without practical experience can also use the calculated clearance Adjusting the gap between the brake limit device and the lower brake pad can maximize the service life of the brake belt and reduce the failure rate of the brake system of the anchor equipment.
附图说明Description of drawings
图1为本发明锚设备的刹车限位装置间隙的计算方法的步骤流程图;Fig. 1 is the flow chart of the steps of the calculation method of the brake limiter gap of the anchor equipment of the present invention;
图2为本发明锚设备的刹车限位装置间隙的计算方法在刹车系统上的换算示意图。Fig. 2 is a schematic conversion diagram of the calculation method for the clearance of the braking limit device of the anchor equipment in the braking system of the present invention.
图中,1-刹车带,2-刹车限位装置,3-刹车毂,4-L型联动件,41-长端,42-短端。Among the figure, 1-brake band, 2-brake limiter, 3-brake hub, 4-L-shaped linkage, 41-long end, 42-short end.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本发明的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Meanwhile, in the description of the present invention, the terms "first", "second", etc. are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer" etc. is based on the orientation or positional relationship shown in the drawings, or the The usual orientation or positional relationship of the invention product in use is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be construed as a limitation of the present invention.
请参阅1和图2,图1为本发明锚设备的刹车限位装置间隙的计算方法的步骤流程图,图2为本发明锚设备的刹车限位装置间隙的计算方法在刹车系统上的换算示意图。一种锚设备的刹车限位装置间隙的计算方法,应用于锚设备的刹车系统,刹车系统包括刹车带1、调节装置和刹车限位装置2,刹车带1用于套设在刹车毂3上,刹车带1包括上刹车片和下刹车片,上刹车片和下刹车片均具有相对设置的第一端和第二端,上刹车片的第一端和下刹车片的第一端之间通过第一转轴连接,上刹车片的第二端通过第二转轴连接到与船体相连的刹车支撑架上,刹车限位装置2设置在下刹车片的下方,且其与下刹车片之间具有间隙,调节装置与下刹车片的第二端连接,用于拉动或推动下刹车片,从而使得刹车带1抱紧或松开刹车毂3,实现实现控制锚设备的锚链松出或刹紧。Please refer to Fig. 1 and Fig. 2, Fig. 1 is a flow chart of the steps of the calculation method of the clearance of the brake limiting device of the anchor equipment of the present invention, and Fig. 2 is the conversion of the calculation method of the clearance of the braking spacing device of the anchor equipment of the present invention on the braking system schematic diagram. A calculation method for the clearance of the brake limit device of anchor equipment, which is applied to the brake system of the anchor equipment. The brake system includes a brake band 1, an adjustment device and a
本发明锚设备的刹车限位装置间隙的计算方法包括以下步骤:The calculation method of the clearance of the brake limiter of the anchor equipment of the present invention comprises the following steps:
S1、通过调节装置推动下刹车片的第二端,将刹车系统松开至锚设备能够抛锚的状态,获取调节装置推动下刹车片的第二端的移动距离;S1. Push the second end of the lower brake pad through the adjustment device, loosen the brake system to the state where the anchor equipment can break down, and obtain the moving distance of the second end of the lower brake pad pushed by the adjustment device;
S2、根据获取的下刹车片的第二端的移动距离计算刹车带1所在圆的周长变化量;S2. Calculate the change in circumference of the circle where the brake band 1 is located according to the obtained moving distance of the second end of the lower brake pad;
S3、根据刹车带1所在圆的周长变化量计算刹车限位装置2与下刹车片之间的间隙S3. Calculate the gap between the
在上述步骤S1中,在刹车系统将锚设备刹紧的状态下,通过调节装置推动下刹车片,直到刹车带1松开刹车毂3,锚设备可以将锚链抛出的时候,获取调节装置推动下刹车片的第二端的移动距离,下刹车片的第二端的移动距离就是刹车带1从抱紧刹车毂3到松开刹车毂3后,刹车带1圆弧弧长的变化量。In the above step S1, when the brake system brakes the anchor equipment tightly, the brake pad is pushed down by the adjustment device until the brake band 1 loosens the
进一步地,调节装置包括L型联动件4和驱动组件,L型联动件4包括长端41和短端42,短端42与长端41的连接处通过第三转轴连接到刹车支撑架上,短端42远离长端41的一端为第三端,第三端与下刹车片的第二端连接,长端41远离短端42的一端为第四端,驱动组件与第四端连接,用于驱动第四端上下移动。通过驱动组件驱动长端41的第四端上下移动,从而带动短端42的第三端拉动或推动下刹车片的第二端,实现刹车带1抱紧或松开刹车毂3。Further, the adjustment device includes an L-shaped
在步骤S1中,获取调节装置推动下刹车片的第二端的移动距离的步骤包括:In step S1, the step of obtaining the moving distance of the second end of the lower brake pad pushed by the adjusting device includes:
S11、获取长端41的第四端的移动距离;S11. Obtain the moving distance of the fourth end of the
S12、根据获取的长端41的第四端的移动距离计算短端42的第三端的移动距离,短端42的第三端的移动距离即为调节装置推动下刹车片的第二端的移动距离。S12. Calculate the moving distance of the third end of the
在上述步骤S11中,由于刹车片的第二端的移动距离较难获取,并且测量比较麻烦,因此根据L型联动件4的结构,通过长端41的第四端从刹车系统刹紧锚设备到刹车系统松开锚设备后的移动距离来间接获取。In the above step S11, because the moving distance of the second end of the brake pad is difficult to obtain and the measurement is cumbersome, according to the structure of the L-shaped
进一步地,驱动组件包括螺杆和手轮,手轮与螺杆的顶端连接,螺杆上螺纹连接有第一轴套和第二轴套,第一轴套与长端41的第四端设转动连接,第二轴套位于第一轴套的下方,并与刹车支撑架转动连接;旋转手轮,通过螺杆与第一轴套配合,带动长端41的第四端上一下移动,从而带动短端42的第三端拉动或推动下刹车片的第二端,实现刹车带1抱紧或松开刹车毂3。Further, the drive assembly includes a screw and a handwheel, the handwheel is connected to the top of the screw, the screw is threaded with a first bushing and a second bushing, the first bushing is rotationally connected to the fourth end of the
在步骤S11中,获取长端41的第四端的移动距离的步骤包括:In step S11, the step of obtaining the moving distance of the fourth end of the
S111、获取将刹车系统松开至锚设备能够抛锚的状态时手轮转动的圈数,根据公式X1=n*L3计算长端41的第四端的移动距离,其中,n为手轮转动的圈数,L3为螺杆上每圈螺纹的高度。S111. Obtain the number of turns of the handwheel when the brake system is released to the state where the anchor device can break down, and calculate the moving distance of the fourth end of the
在上述步骤S111中,只需要测量螺杆上每圈螺纹的高度,以此船员在抛锚时,在刹车系统刹紧锚设备的状态下,转动手轮直到刹车系统松开至锚设备能够抛锚的状态,记录手轮转动的圈数,即可根据手轮的转动圈数和每圈螺纹的高度,通过公式X1=n*L3算出长端41的第四端的移动距离,以便于获取计算长端41的第四端的移动距离,并且计算得到的长端41的第四端的移动距离更加准确。如在一实施例中,从刹车系统刹紧锚设备的状态到刹车系统松开至锚设备能够抛锚的状态,手轮共转动5圈,而螺杆上每圈螺纹的高度为1cm,由X1=5*1=5计算得到长端41的第四端的移动距离X1为5cm。In the above step S111, it is only necessary to measure the height of each thread on the screw rod, so that when the crew breaks down, in the state where the brake system brakes the anchor equipment, turn the handwheel until the brake system is loosened to the state where the anchor equipment can break down , record the number of turns of the handwheel, and then calculate the moving distance of the fourth end of the
在上述步骤S12中,根据L型联动件4的结构,在长端41的第四端移动时,短端42和长端41的连接处绕第三转轴转动,因此可通过长端41的第四端的移动距离来测算出短端42的第三端的移动距离,由于短端42的第三端与下刹车片的第二端连接,因此短端42的第三端的移动距离即为下刹车片的第二端的移动距离,即得到从刹车系统刹紧锚设备到刹车系统松开锚设备后下刹车片的第二端的移动距离。In the above step S12, according to the structure of the L-shaped
进一步地,在步骤S12中,根据获取的长端41的第四端的移动距离计算短端42的第三端的移动距离的步骤包括:Further, in step S12, the step of calculating the moving distance of the third end of the
S121、根据以下公式计算短端42的第三端的移动距离:S121. Calculate the movement distance of the third end of the
X2=X1*L2/L1,式中,X2为短端42的第三端的移动距离,X1为长端41的第四端的移动距离,L2为短端42的长度,L1为长端41的长度。X 2 =X 1 *L 2 /L 1 , where X 2 is the moving distance of the third end of the
在上述步骤S121中,先测量长端41的长度X1和短端42的长度L2,长端41的长度为长端41上第三转轴的位置到第一轴套的位置的距离,短端42的长度为短端42上第三转轴的位置到与其与下刹车片连接点的距离。由于长端41和短端42都绕第三转轴转动,以第三转轴为O点。在刹车系统刹紧锚设备时,长端41的第四端所在位置记为A点,短端42的第三端所在位置记为C点,在刹车系统松开锚设备使得锚设备能够抛锚时,长端41的第四端所在位置记为B点,短端42的第三端所在位置记为D点。因此,从刹车系统刹紧锚设备到刹车系统松开锚设备时,长端41的第四端从A点移动到B点,短端42的第三端从C点移动到D点,也即AB的距离为X1,CD的距离为X2,如图2所示。由于OA和OB都是长端41的长度,因此△OAB为等腰三角形,同样OC和OD都是短端42的长度,因此△OCD也为等腰三角形,并且长端41和短端42都绕第三转轴O点转动,因此∠AOB的角度等于∠COD的角度,从而△OAB和△OCD为相似三角形。根据相似三角形定理可得到X2/L2=X1/L1,进而得到X2=X1*L2/L1,从而通过长端41的第四端从刹车系统刹紧锚设备到刹车系统松开锚设备后的移动距离,计算得到从刹车系统刹紧锚设备到刹车系统松开锚设备后短端42的第三端的移动距离。如在一实施例中,测量得到L1为90cm,L2为13cm,X1为上述计算得到的5cm,则由X2=5*13/90=0.72计算得到短端42的第三端的移动距离X2为0.72cm。In the above step S121, first measure the length X 1 of the
在上述步骤S2中,下刹车片的第二端的移动距离即为刹车到在抱紧刹车毂3后和松开刹车毂3后的刹车带1弧长的变化量,所以通过刹车带1弧长的变化量可计算出刹车带1所在圆的周长变化量。In the above step S2, the moving distance of the second end of the lower brake pad is the change in the arc length of the brake band 1 after braking to the
进一步地,在步骤S2中,根据获取的调节装置推动下刹车片的第二端的移动距离计算刹车带1所在圆的周长变化量的步骤包括:Further, in step S2, the step of calculating the change in the circumference of the circle where the brake band 1 is located according to the obtained moving distance of the second end of the lower brake pad pushed by the adjusting device includes:
S21、根据以下公式计算刹车带1所在圆的周长变化量:S21. Calculate the change in circumference of the circle where the brake band 1 is located according to the following formula:
C′=X2*360/C,式中,C′为刹车带1所在圆的周长变化量,C为刹车带1围成的弧度,X2为调节装置推动下刹车片的第二端的移动距离。C'=X 2 *360/C, where C' is the change in circumference of the circle where the brake band 1 is located, C is the arc formed by the brake band 1, and X 2 is the distance of the second end of the lower brake pad pushed by the adjustment device Moving distance.
在上述步骤S21中,上刹车带1和下刹车带1合起来的弧度一般少于360度,如在一实施中,上刹车带1和下刹车带1合起来的弧度为300度,则根据C′=0.72*360/300=0.86计算得到刹车带1所在圆的周长变化量C′为0.86cm。In the above step S21, the combined arc of the upper brake band 1 and the lower brake band 1 is generally less than 360 degrees. For example, in an implementation, the combined arc of the upper brake band 1 and the lower brake band 1 is 300 degrees. C'=0.72*360/300=0.86 Calculate the circumference change C' of the circle where the brake band 1 is located to be 0.86cm.
在上述步骤S3中,根据刹车带1所在圆的周长变化量计算刹车限位装置2与下刹车片之间的间隙的步骤包括In the above step S3, the step of calculating the gap between the
S31、根据以下公式计算刹车限位装置2与下刹车片之间的间隙:S31. Calculate the gap between the
S=C′/(2π),式中,S为刹车限位装置2与下刹车片之间的间隙,C′为刹车带1所在圆的周长变化量。S=C'/(2π), where S is the gap between the
在上述步骤S31中,根据圆周长与圆半径的公式得到公式S=C′/2π,基于刹车带1所在圆的周长变化量,根据公式S=C′/2π计算根据刹车带1所在圆的圆周变化量,得到圆周半径变化量。如在一实施例中,刹车带1所在圆的周长变化量C′为步骤S21计算得到的0.86cm,根据S=0.86/6.28=0.14计算得到刹车带1所在圆的圆周变化量为0.14cm,也即得到刹车限位装置2与下刹车片之间的间隙为0.14。该圆周半径变化量是刹车系统工作状况良好、刹车带1各部位均匀外扩时的平均值,当下刹车片松出到这个圆周半径变化量时,下刹车片被刹车限位装置2顶住托起,把下刹车片的外扩力向上传提至上刹车片,使得上刹车片也外扩脱离刹车毂3,这样可以尽量使刹车带1的上刹车片和下刹车片能够外扩,上刹车片和下刹车片对刹车毂3各点的压力均匀,上刹车片和下刹车片的磨损也就相当,这样能够最大限度延长刹车带1的使用寿命,减少锚设备的刹车系统的故障率。In the above step S31, the formula S=C'/2π is obtained according to the formula of the circumference of the circle and the radius of the circle, and based on the change in the circumference of the circle where the brake band 1 is located, the circle where the brake band 1 is located is calculated according to the formula S=C'/2π The amount of change in the circumference of the circle is obtained to obtain the amount of change in the circumference radius. For example, in one embodiment, the variation C' of the circumference of the circle where the brake band 1 is located is 0.86 cm calculated in step S21. According to S=0.86/6.28=0.14, the circumference variation of the circle where the brake band 1 is located is 0.14 cm. , that is to say, the gap between the
相比于现有技术,本发明的有益效果为:通过理论计算,将长端41的第四端的直线变化量转化为刹车带1所在圆的圆周变化量,进而得到圆周半径变化量,把圆周半径变化量作为锚设备中刹车限位装置2与下刹车片之间的间隙值,从而船员装设或调节刹车限位装置2与下刹车片之间的间隙时,没有实际经验的人员也能够根据计算的间隙值调节刹车限位装置2与下刹车片的间隙,能够最大限度延长刹车带1的使用寿命,减少锚设备的刹车系统的故障率。Compared with the prior art, the beneficial effect of the present invention is: through theoretical calculation, the linear variation of the fourth end of the
以上,仅是本发明的较佳实施例而已,并非对本发明做任何形式上的限制,故凡未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form, so any simple modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention , equivalent changes and modifications all still belong to the scope of the technical solution of the present invention.
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CN110594318A (en) * | 2019-10-08 | 2019-12-20 | 宁波新宏液压有限公司 | Hydraulic brake device |
CN112393676A (en) * | 2020-11-12 | 2021-02-23 | 王高蒙 | Disc clearance measuring device and method for disc brake |
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2022
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GB1407113A (en) * | 1972-01-12 | 1975-09-24 | Brusselle A | Circular band brake |
EP0347208A2 (en) * | 1988-06-16 | 1989-12-20 | Butterley Engineering Limited | Band brake assembly |
CN104176199A (en) * | 2014-07-17 | 2014-12-03 | 武汉船用机械有限责任公司 | Horizontal cable lifter brake structure |
CN105460168A (en) * | 2016-01-11 | 2016-04-06 | 江苏政田重工股份有限公司 | Numerical control anchoring control device |
CN109070976A (en) * | 2016-02-26 | 2018-12-21 | Tts海运有限公司 | For operating the method for the above-decks equipment on ship and the winch of the above-decks equipment for ship |
CN109443167A (en) * | 2018-10-10 | 2019-03-08 | 安徽巨自动化装备有限公司 | A kind of clutch friction plate gap measuring method and measuring device |
CN110594318A (en) * | 2019-10-08 | 2019-12-20 | 宁波新宏液压有限公司 | Hydraulic brake device |
CN112393676A (en) * | 2020-11-12 | 2021-02-23 | 王高蒙 | Disc clearance measuring device and method for disc brake |
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CN114802597A (en) | 2022-07-29 |
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