CN114801856A - Assembly method of modular power changing station - Google Patents
Assembly method of modular power changing station Download PDFInfo
- Publication number
- CN114801856A CN114801856A CN202210483935.4A CN202210483935A CN114801856A CN 114801856 A CN114801856 A CN 114801856A CN 202210483935 A CN202210483935 A CN 202210483935A CN 114801856 A CN114801856 A CN 114801856A
- Authority
- CN
- China
- Prior art keywords
- charging
- unit
- column
- modular power
- exchange station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 46
- 238000005057 refrigeration Methods 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 14
- 239000000178 monomer Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 230000009286 beneficial effect Effects 0.000 abstract description 17
- 238000010586 diagram Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
- B60S5/06—Supplying batteries to, or removing batteries from, vehicles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/12—Electric charging stations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
Description
本申请是申请日为2019年12月26日、申请号为201911368099X、发明创造名称为“模块化换电站的装配方法”的中国专利申请的分案申请。This application is a divisional application of a Chinese patent application with an application date of December 26, 2019, an application number of 201911368099X, and an invention-creation titled "Assembly Method for Modular Power Station".
技术领域technical field
本发明涉及电动汽车的换电设备领域,特别涉及一种模块化换电站的装配方法。The invention relates to the field of power exchange equipment for electric vehicles, in particular to a method for assembling a modular power exchange station.
背景技术Background technique
目前集装箱式换电站是一种最常使用的换电站形式,集装箱式换电站无需土建施工,因此用地审批比传统建筑式换电站的用地审批容易,建站周期较短。但集装箱箱体为非标定制,无法通过自动化生产线生产,需要依靠人工来制作,因此对技术人员的技能要求很高,人工制作箱体会产生箱体的制造周期和质量不稳定的情况,容易出现制造周期加长以及质量不达标的问题。而且随着环保要求的提高,特别是对集装箱箱体表面上的油漆要求也越来越高,成本加大。集装箱式换电站通常情况下是在装配完成后再运输至现场,因此整体尺寸较大,容易增加运输成本和运输难度。因此,集装箱式换电站具有制造周期较长、制造成本和运输成本均较高的缺陷。At present, the container-type power exchange station is the most commonly used form of power exchange station. The container-type power exchange station does not require civil construction, so the land use approval is easier than that of the traditional building-type power exchange station, and the construction period is shorter. However, the container box is non-standard customization, which cannot be produced by automated production lines and needs to be produced manually. Therefore, the skills of technicians are very high. There are problems of prolonged manufacturing cycles and substandard quality. Moreover, with the improvement of environmental protection requirements, especially the requirements for paint on the surface of the container body are also getting higher and higher, and the cost is increasing. The container-type power station is usually transported to the site after the assembly is completed, so the overall size is large, which is easy to increase the transportation cost and transportation difficulty. Therefore, the containerized power exchange station has the defects of long manufacturing cycle, high manufacturing cost and high transportation cost.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是为了克服现有技术中的集装箱式换电站具有制造周期较长、制造成本和运输成本均较高的缺陷,提供一种模块化换电站的装配方法。The technical problem to be solved by the present invention is to provide an assembly method of a modularized power exchange station in order to overcome the defects of long manufacturing period, high manufacturing cost and high transportation cost of the containerized power exchange station in the prior art.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above-mentioned technical problems through the following technical solutions:
一种模块化换电站的装配方法,其特点在于,所述模块化换电站包括多个充电单元模块和多个立柱模块,所述充电单元模块用于对电池包进行充电,每一所述立柱模块包括间隔设置的多个立柱单元;A method for assembling a modular power exchange station, which is characterized in that the modular power exchange station includes a plurality of charging unit modules and a plurality of column modules, the charging unit modules are used to charge a battery pack, and each column The module includes a plurality of column units arranged at intervals;
其中,所述充电单元模块和对应的多个所述立柱单元组装形成充电仓位;Wherein, the charging unit module and the corresponding plurality of the column units are assembled to form a charging bin;
所述装配方法包括以下步骤:The assembling method includes the following steps:
S10、将多个所述立柱单元间隔设置,以围绕形成用于容纳所述充电单元模块的容置区域;S10, arranging a plurality of the column units at intervals to form an accommodating area for accommodating the charging unit module;
所述模块化换电站还包括底盘单元和顶框单元,在步骤S10之后,所述装配方法还包括以下步骤:The modular power exchange station further includes a chassis unit and a top frame unit, and after step S10, the assembling method further includes the following steps:
S20′、将所述顶框单元安装至多个所述立柱单元的顶部,以使多个所述立柱模块连接在所述底盘单元和所述顶框单元之间;S20', installing the top frame unit on the top of a plurality of the column units, so that a plurality of the column modules are connected between the chassis unit and the top frame unit;
所述立柱单元、所述底盘单元和所述顶框单元围成一框体结构,所述模块化换电站还包括外覆盖件,所述充电仓位的数量为多个,所述外覆盖件包括多个外覆盖单元;The column unit, the chassis unit and the top frame unit form a frame structure, the modular power exchange station further includes an outer cover, the number of the charging bays is multiple, and the outer cover includes Multiple outer covering units;
所述装配方法还包括以下步骤:The assembling method also includes the following steps:
将所述外覆盖件覆设于所述框体结构的外部,以使多个所述外覆盖单元与多个所述充电仓位一一对应设置,多个所述外覆盖单元分别连接于所述框体结构。The outer cover is covered on the outside of the frame structure, so that a plurality of the outer cover units are arranged in a one-to-one correspondence with a plurality of the charging positions, and a plurality of the outer cover units are respectively connected to the frame structure.
在本方案中,每个充电单元模块可单独实现对电池包的充电,实现了模块化,充电单元模块和立柱单元通过可拆卸连接能够较为方便地组装到一起,装配方法较为简单,装配效率较高,制造周期较短,有利于降低制造成本。可以根据具体需要,灵活地设置立柱单元和充电单元模块的数量,从而能够实现不同规格的充电仓位的组装。另外,充电单元模块和立柱单元可以单独运输,也可以组装到一起后再进行运输,运输成本较低。一个外覆盖单元对应一个充电仓位,当某一个或某几个电池包异常时,仅需拆除或破坏与充电仓位对应的外覆盖单元即可,能够更加方便地取出异常电池包,降低取出成本。In this solution, each charging unit module can independently charge the battery pack, realizing modularization. The charging unit module and the column unit can be easily assembled together through detachable connection, the assembly method is relatively simple, and the assembly efficiency is relatively high. high, and the manufacturing cycle is short, which is beneficial to reduce the manufacturing cost. The number of column units and charging unit modules can be flexibly set according to specific needs, so that charging bins of different specifications can be assembled. In addition, the charging unit module and the column unit can be transported separately, or can be assembled together and then transported, and the transport cost is low. One outer cover unit corresponds to one charging bin. When one or several battery packs are abnormal, it is only necessary to remove or destroy the outer cover unit corresponding to the charging bin, which can more easily remove the abnormal battery pack and reduce the cost of removal.
优选地,所述步骤S10包括以下步骤:Preferably, the step S10 includes the following steps:
S101、放置所述底盘单元;S101, placing the chassis unit;
S102、将多个所述立柱单元间隔设置在所述底盘单元上,以围绕形成用于容纳所述充电单元模块的容置区域。S102. Arrange a plurality of the column units on the chassis unit at intervals so as to surround and form an accommodating area for accommodating the charging unit module.
优选地,所述顶框单元包括多个顶框单体;Preferably, the top frame unit includes a plurality of top frame monomers;
在步骤S20′之前,所述装配方法包括以下步骤:Before step S20', the assembling method includes the following steps:
将多个所述顶框单体拼接,以形成所述顶框单元;或,splicing a plurality of the top frame monomers to form the top frame unit; or,
将多个所述顶框单体焊接成一个整体,以形成所述顶框单元。A plurality of the top frame units are welded into a whole to form the top frame unit.
优选地,所述模块化换电站还包括电池转运装置,所述模块化换电站至少包括两个相对设置的充电区域,每一所述充电区域包括多组间隔设置的所述充电仓位,每组所述充电仓位包括至少一个所述充电仓位,相邻的两个所述充电区域之间形成用于容纳所述电池转运装置并供所述电池转运装置移动的滑行区域;Preferably, the modular power exchange station further includes a battery transfer device, the modular power exchange station includes at least two oppositely arranged charging areas, each of the charging areas includes a plurality of groups of the charging bins arranged at intervals, each group of The charging compartment includes at least one charging compartment, and a sliding area for accommodating the battery transport device and for the battery transport device to move is formed between two adjacent charging areas;
所述装配方法还包括以下步骤:The assembling method also includes the following steps:
将所述电池转运装置移动至所述滑行区域,并使所述电池转运装置中靠近所述顶框单元的滑行部抵接于对应的所述顶框单体的侧面。The battery transport device is moved to the sliding area, and the sliding portion of the battery transport device close to the top frame unit is abutted against the side surface of the corresponding top frame unit.
在本方案中,顶框单体的侧面为电池转运装置提供滑行空间或滑行轨道,使得立柱单元既能够作为主要的支撑和受力结构,还能有助于为电池转运设备提供滑行空间或滑行轨道,有利于简化模块化换电站的结构,进而有利于减少模块化换电站的制造周期和成本。In this solution, the side of the top frame unit provides a sliding space or sliding track for the battery transfer device, so that the column unit can not only serve as the main support and force structure, but also help to provide sliding space or sliding for the battery transfer device. The track is conducive to simplifying the structure of the modular power exchange station, thereby reducing the manufacturing cycle and cost of the modular power exchange station.
优选地,所述外覆盖单元转动安装于所述框体结构。Preferably, the outer cover unit is rotatably mounted on the frame structure.
优选地,所述外覆盖件滑动安装于所述框体结构。Preferably, the outer cover is slidably mounted on the frame structure.
优选地,在步骤S10之后,所述装配方法包括以下步骤:Preferably, after step S10, the assembling method includes the following steps:
S20、将所述充电单元模块放至所述容置区域并可拆卸连接于多个所述立柱单元,以完成充电仓位的组装。S20, the charging unit module is placed in the accommodating area and can be detachably connected to a plurality of the column units, so as to complete the assembly of the charging compartment.
优选地,所述充电单元模块包括充电盘和连接器组件,所述充电盘用于容纳所述电池包,所述连接器组件用于连接于所述电池包,以对所述电池包进行充电;Preferably, the charging unit module includes a charging tray and a connector assembly, the charging tray is used for accommodating the battery pack, and the connector assembly is used for connecting to the battery pack to charge the battery pack ;
其中,步骤S20包括:Wherein, step S20 includes:
S201、将所述连接器组件安装在所述充电盘上;S201, installing the connector assembly on the charging tray;
S202、将所述充电盘与所述立柱单元可拆卸连接。S202. Removably connect the charging tray to the column unit.
所述充电单元模块还包括充电机模组,在步骤S201之后、步骤S202之前,所述步骤S20还包括以下步骤:The charging unit module further includes a charger module. After the step S201 and before the step S202, the step S20 further includes the following steps:
S2011、将所述充电机模组安装在所述充电盘内电池对应位置的上方;S2011, installing the charger module above the corresponding position of the battery in the charging tray;
S2012、将所述充电机模组与所述连接器组件连接,以对所述电池包进行充电。S2012. Connect the charger module to the connector assembly to charge the battery pack.
在本方案中,采用上述装配顺序,在将充电盘与立柱单元连接之前,先完成充电机模组、连接器组件、充电盘的组装,使得充电单元模块先完成内部的模块化组装后再实现与立柱单元的连接,更有利于实现模块化,且更有利于提高模块化换电站的装配效率和装配可靠性。In this solution, using the above assembly sequence, before connecting the charging tray to the column unit, the charger module, the connector assembly, and the charging tray are assembled first, so that the charging unit module first completes the internal modular assembly and then realizes the The connection with the column unit is more conducive to realizing modularization, and is more conducive to improving the assembly efficiency and assembly reliability of the modular power exchange station.
优选地,所述连接器组件还包括电连接组件和冷却连接组件,所述电连接组件用于连接于所述充电机模组和所述电池包之间,所述步骤S2012包括以下步骤:Preferably, the connector assembly further includes an electrical connection assembly and a cooling connection assembly, the electrical connection assembly is used to connect between the charger module and the battery pack, and the step S2012 includes the following steps:
将所述电连接组件连接于所述充电机模组,以用于对所述电池包进行充电;connecting the electrical connection assembly to the charger module for charging the battery pack;
将所述冷却连接组件与充电仓位内的充电机模组和电池包的冷却管道连接,以对所述电池包、充电机模组进行冷却。The cooling connection assembly is connected to the cooling pipe of the charger module and the battery pack in the charging bay to cool the battery pack and the charger module.
优选地,所述立柱模块包括两个相对设置的所述立柱单元,沿所述充电单元模块的宽度方向,每一所述立柱单元包括相对设置的两立柱单体,所述充电单元模块分别可拆卸连接于所述立柱单体;Preferably, the column module includes two oppositely arranged column units, along the width direction of the charging unit module, each of the column units includes two oppositely arranged column units, and the charging unit modules can respectively disassembled and connected to the column unit;
所述模块化换电站还包括制冷系统管路;The modular power exchange station further includes a refrigeration system pipeline;
其中,所述装配方法还包括以下步骤:Wherein, the assembling method further comprises the following steps:
将所述制冷系统管路安装至所述立柱单体的内部,并使所述制冷系统管路连接制冷源和所述充电单元模块,以用于对充电仓内的冷却对象进行冷却。The refrigeration system pipeline is installed inside the column unit, and the refrigeration system pipeline is connected to a refrigeration source and the charging unit module, so as to cool the cooling object in the charging bin.
在本方案中,将制冷系统管路安装至立柱单体的内部,有利于提高换电站的集成效果,有利于进一步降低模块化换电站的运输成本。制冷系统管路设置在立柱单体内,立柱单体能够对制冷系统管路起到保护作用,有利于提高模块化换电站的可靠性。In this solution, the refrigeration system pipeline is installed inside the single column, which is beneficial to improve the integration effect of the power exchange station and further reduce the transportation cost of the modular power exchange station. The refrigeration system pipeline is arranged in the column unit, and the column unit can protect the refrigeration system pipeline, which is beneficial to improve the reliability of the modular power exchange station.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the art, the above preferred conditions can be combined arbitrarily to obtain preferred examples of the present invention.
本发明的积极进步效果在于:The positive progressive effect of the present invention is:
在该模块化换电站中,每个充电单元模块可单独实现对电池包的充电,实现了模块化,充电单元模块和立柱单元通过可拆卸连接能够较为方便地组装到一起,装配方法较为简单,装配效率较高,制造周期较短,有利于降低制造成本。可以根据具体需要,灵活地设置立柱单元和充电单元模块的数量,从而能够实现不同规格的充电仓位的组装。另外,充电单元模块和立柱单元可以单独运输,也可以组装到一起后再进行运输,运输成本较低。In the modular power exchange station, each charging unit module can independently charge the battery pack, realizing modularization. The charging unit module and the column unit can be easily assembled together through detachable connection, and the assembly method is relatively simple. The assembly efficiency is high and the manufacturing cycle is short, which is beneficial to reduce the manufacturing cost. The number of column units and charging unit modules can be flexibly set according to specific needs, so that charging bins of different specifications can be assembled. In addition, the charging unit module and the column unit can be transported separately, or can be assembled together and then transported, and the transport cost is low.
附图说明Description of drawings
图1为本发明一较佳实施例的模块化换电站的结构示意图。FIG. 1 is a schematic structural diagram of a modular power exchange station according to a preferred embodiment of the present invention.
图2为本发明一较佳实施例的模块化换电站的另一结构示意图。FIG. 2 is another schematic structural diagram of a modular power exchange station according to a preferred embodiment of the present invention.
图3为本发明一较佳实施例的模块化换电站的部分结构示意图。FIG. 3 is a partial structural schematic diagram of a modular power exchange station according to a preferred embodiment of the present invention.
图4为图3中A部分的放大结构示意图。FIG. 4 is an enlarged schematic structural diagram of part A in FIG. 3 .
图5为本发明一较佳实施例的模块化换电站的装配方法的流程示意图。FIG. 5 is a schematic flowchart of a method for assembling a modular power exchange station according to a preferred embodiment of the present invention.
图6为本发明一较佳实施例的模块化换电站中充电单元模块的结构示意图。FIG. 6 is a schematic structural diagram of a charging unit module in a modular power exchange station according to a preferred embodiment of the present invention.
图7为本发明一较佳实施例的模块化换电站中充电单元模块的另一结构示意图。FIG. 7 is another schematic structural diagram of a charging unit module in a modular power exchange station according to a preferred embodiment of the present invention.
图8为本发明一较佳实施例的模块化换电站中立柱单元的结构示意图。8 is a schematic structural diagram of a column unit in a modular power exchange station according to a preferred embodiment of the present invention.
图9为本发明一较佳实施例的模块化换电站中立柱单体的结构示意图。FIG. 9 is a schematic structural diagram of a single column of a modular power exchange station in a preferred embodiment of the present invention.
图10为本发明一较佳实施例的模块化换电站中外覆盖单元的结构示意图。FIG. 10 is a schematic structural diagram of the inner and outer covering units of the modular power exchange station according to a preferred embodiment of the present invention.
图11为本发明另一可替代的实施方式中外覆盖单元的结构示意图。FIG. 11 is a schematic structural diagram of an outer covering unit in another alternative embodiment of the present invention.
附图标记说明:Description of reference numbers:
10外覆盖件10 Outer Covers
101外覆盖单元101 Outer Covering Unit
102连接框102 connection box
1021开口1021 Opening
103覆盖本体103 Cover the body
20底盘单元20 chassis units
30顶框单元30 top frame units
40立柱单元40 column unit
401安装板401 Mounting Plate
402立柱单体402 column monomer
403加强梁403 Reinforced Beam
404第一卡合部404 The first engaging part
60充电单元模块60 charging unit modules
601充电盘601 charging disk
602连接器组件602 Connector Assembly
603充电机模组603 charger module
604第二卡合部604 Second engaging part
70紧固孔70 Fastening holes
具体实施方式Detailed ways
下面结合附图,通过实施例的方式进一步说明本发明,但并不因此将本发明限制在下述的实施例范围之中。The present invention will be further described below in conjunction with the accompanying drawings by way of examples, but the present invention is not limited to the scope of the following examples.
本实施例揭示一种模块化换电站的装配方法,如图1-4所示,该模块化换电站包括多个充电单元模块60和多个立柱模块,充电单元模块60用于对电池包进行充电,每一立柱模块包括间隔设置的多个立柱单元40,其中,充电单元模块60和对应的多个立柱单元40组装形成充电仓位。如图5所示,该装配方法包括以下步骤:This embodiment discloses a method for assembling a modular power exchange station. As shown in FIGS. 1-4 , the modular power exchange station includes a plurality of charging
步骤S10、将多个立柱单元间隔设置,以围绕形成用于容纳充电单元模块的容置区域;Step S10, arranging a plurality of column units at intervals to form a accommodating area for accommodating the charging unit module;
步骤S20、将充电单元模块放置至容置区域并可拆卸连接于多个立柱单元,以完成充电仓位的组装。In step S20, the charging unit module is placed in the accommodating area and can be detachably connected to a plurality of column units to complete the assembly of the charging compartment.
在本实施方式中,每个充电单元模块60可单独实现对电池包的充电,实现了模块化,充电单元模块60和立柱单元40通过可拆卸连接能够较为方便地组装到一起,装配方法较为简单,装配效率较高,制造周期较短,有利于降低制造成本。可以根据具体需要,灵活地设置立柱单元40和充电单元模块60的数量,从而能够实现不同规格的充电仓位的组装。充电单元模块60和立柱单元40可以单独运输,也可以组装到一起后再进行运输。其中,无论采用哪一种运输方式,运输的成本均较低。In this embodiment, each charging
如图3所示,在本实施方式中,充电单元模块60的数量为四个,四个充电单元模块60沿立柱单元40的高度方向间隔设置。在其他可替代的实施方式中,可以根据实际需要,将充电单元模块60的数量设置为少于四个或四个以上。As shown in FIG. 3 , in this embodiment, the number of the
在本实施方式中,充电单元模块60与立柱单元40之间卡合连接。立柱单元40上设有第一卡合部404,充电单元模块60上设有第二卡合部604,第二卡合部604卡合于第一卡合部404;其中,立柱单元40和充电单元模块60的连接位置处还设有紧固孔70(如图4所示)。具体地,在本实施方式中,第一卡合部404为设置在立柱单元40的卡槽,第二卡合部604为设置在充电单元模块60上的卡扣。卡合连接的连接方式简单,且连接效率较高,使得充电单元模块60和立柱单元40之间能够较为方便、高效地实现连接。采用上述设置立柱单元40和充电单元模块60卡合连接后,再通过使一紧固件(如螺栓等)穿过紧固孔70以达到再次紧固作用,有利于提高充电仓组件的可靠性。In this embodiment, the charging
在其他可替代的实施方式中,也可将第一卡合部404设置为卡扣、将第二卡合部604设置为卡槽。In other alternative embodiments, the first engaging
另外,在其他可替代的实施方式中,充电单元模块60与立柱单元40之间也可以通过螺纹连接实现可拆卸连接。In addition, in other alternative embodiments, the charging
如图6和图7所示,充电单元模块60包括充电盘601和连接器组件602。其中,充电盘601可拆卸连接于立柱单元40上并用于容纳电池包,连接器组件602安装于充电盘601上并用于连接于电池包,以对电池包进行充电。As shown in FIGS. 6 and 7 , the charging
上述步骤S20包括以下步骤:The above step S20 includes the following steps:
步骤S201、将连接器组件安装在充电盘上;Step S201, installing the connector assembly on the charging tray;
S202、将充电盘与立柱单元可拆卸连接。S202, detachably connect the charging disk and the column unit.
其中,先将连接器组件602安装到充电盘601上,再完成充电盘601与立柱单元40的连接,采用上述装配顺序,使得连接器组件602能够较为方便地组装到充电盘601上,有利于进一步提高模块化换电站的装配效率,缩短装配或制造周期。如果先完成充电盘601与立柱单元40的连接,然后再将连接器组件602安装到充电盘601上,此时若充电盘601相对于立柱单元的高度比较高,则连接器组件602的安装便会变得较为不便,不仅影响装配效率,而且容易影响装配的可靠性。The
实际上,充电单元模块60还包括充电机模组603(如图7所示),充电机模组603安装于充电盘601上,并连接于连接器组件602,以对电池包进行充电。Actually, the charging
在上述步骤S201之后、步骤S202之前,步骤S20还包括以下步骤:After the above step S201 and before the step S202, the step S20 further includes the following steps:
步骤S2011、将充电机模组安装在充电盘内电池对应位置的上方;Step S2011, installing the charger module above the corresponding position of the battery in the charging tray;
步骤S2012、将充电机模组与连接器组件连接,以对电池包进行充电。Step S2012 , connecting the charger module to the connector assembly to charge the battery pack.
其中,采用上述装配顺序,在将充电盘601与立柱单元40连接之前,先完成充电机模组603、连接器组件602、充电盘601的组装,使得充电单元模块60先完成内部的模块化组装后再实现与立柱单元40的连接,更有利于实现模块化,且更有利于提高模块化换电站的装配效率和装配可靠性。Wherein, using the above assembly sequence, before connecting the charging
其中,连接器组件602还包括电连接组件和冷却连接组件,电连接组件连接于充电机模组603和电池包之间,以用于对电池包进行充电,冷却连接组件用于与液冷回路连接,以对电池包或充电机模组进行冷却。具体地,步骤S2012包括以下步骤:The
将电连接组件连接于充电机模组,以用于对电池包进行充电;connecting the electrical connection component to the charger module for charging the battery pack;
将冷却连接组件与充电仓位内的充电机模组和电池包的冷却管道连接,以对电池包、充电机模组进行冷却。Connect the cooling connection component to the cooling pipes of the charger module and the battery pack in the charging compartment to cool the battery pack and the charger module.
如图3和图8所示,立柱模块包括两个相对设置的立柱单元40,充电单元模块60沿长度方向的两端可拆卸连接于立柱单元40上,沿充电单元模块60的宽度方向,每一立柱单元40包括相对设置的两立柱单体402,充电单元模块60分别可拆卸连接于立柱单体402。相当于每一立柱模块包括四个间隔设置的立柱单体402,立柱模块的稳定性较好,有利于提高充电仓组件的稳定性。另外,在本实施方式中,模块化换电站还包括制冷系统管路,上述装配方法还包括以下步骤:As shown in FIG. 3 and FIG. 8 , the column module includes two
将制冷系统管路安装至立柱单体的内部,并使制冷系统管路连接制冷源和充电单元模块,以用于对充电仓内的冷却对象进行冷却。The refrigeration system pipeline is installed inside the column unit, and the refrigeration system pipeline is connected to the refrigeration source and the charging unit module, so as to cool the cooling object in the charging compartment.
其中,将制冷系统管路安装至立柱单体的内部,有利于提高换电站的集成效果,有利于进一步降低模块化换电站的运输成本。制冷系统管路设置在立柱单体内,立柱单体能够对制冷系统管路起到保护作用,有利于提高模块化换电站的可靠性。Among them, the installation of the refrigeration system pipeline inside the single column is conducive to improving the integration effect of the power exchange station, and is conducive to further reducing the transportation cost of the modular power exchange station. The refrigeration system pipeline is arranged in the column unit, and the column unit can protect the refrigeration system pipeline, which is beneficial to improve the reliability of the modular power exchange station.
另外,如图3所示,每一立柱单元40还包括加强梁403,加强梁403连接在两立柱单体402之间。In addition, as shown in FIG. 3 , each
其中,加强梁403有利于提高立柱单元40的强度和可靠性,充电仓组件应用到换电站中时,采用上述设置,有利于提高换电站的整体可靠性。Among them, the
如图3、图8和图9所示,立柱单体402的顶部和底部均设有安装板401,安装板401上安装有用于供电池转运装置移动的轨道,且安装板401的外边缘延伸出立柱单体402的外边缘。安装板401为上述轨道提供了安装位置,另外,安装板401的设置增大了立柱单元40与其他结构连接时的接触面积,有利于提高立柱单元40与其他结构之间的连接可靠性。As shown in FIG. 3 , FIG. 8 and FIG. 9 , the top and bottom of the
如图7-11所示,模块化换电站还包括底盘单元20,多个立柱模块连接于底盘单元20,并设于底盘单元20的上方。其中,底盘单元20对立柱模块能够起到支撑作用,有利于保证模块化换电站的整体稳定性。上述步骤S10包括以下步骤:As shown in FIGS. 7-11 , the modular power exchange station further includes a
步骤S101、放置底盘单元;Step S101, placing the chassis unit;
步骤S102、将多个立柱单元间隔设置在底盘单元上,以围绕形成用于容纳充电单元模块的容置区域。Step S102 , arranging a plurality of column units on the chassis unit at intervals so as to surround and form an accommodating area for accommodating the charging unit module.
另外,如图1-2所示,模块化换电站还包括顶框单元30,底盘单元20和顶框单元30相对设置,多个充电仓组件间隔设置并连接在底盘单元20和顶框单元30之间。上述步骤S10之后,上述装配方法还包括以下步骤:In addition, as shown in FIGS. 1-2 , the modular power exchange station further includes a
步骤S20′、将顶框单元安装至多个立柱单元的顶部,以使多个立柱模块连接在底盘单元和顶框单元之间。Step S20', installing the top frame unit on the top of the plurality of column units, so that the plurality of column modules are connected between the chassis unit and the top frame unit.
如此设置,模块化换电站包括多个模块化单元,各个模块单元较小,可在自动化流水线上生产。各个模块单元可单独运输,也可不同或相同模块单元组装后再运输,运输成本较低。In this way, the modular power exchange station includes a plurality of modular units, each of which is small and can be produced on an automated assembly line. Each module unit can be transported separately, or different or the same module unit can be assembled and then transported, and the transportation cost is low.
另外,顶框单元30包括多个顶框单体。在本实施方式中,在步骤S20′之前,上述装配方法包括以下步骤:In addition, the
将多个顶框单体拼接,以形成顶框单元30。A plurality of top frame monomers are spliced to form the
在其他可替代的实施方式中,该步骤也可替换为:将多个顶框单体焊接成一个整体,以形成顶框单元30。In other alternative embodiments, this step can also be replaced by: welding a plurality of top frame units into a whole to form the
其中,单个的顶框单体尺寸小,更容易实现自动化生产,保证制作周期和质量的稳定性,拼接能够实现多个顶框单体之间的快速连接和拆卸,有利于进一步实现模块化换电站的模块化,以及进一步降低运输成本和提高组装效率。而采用上述焊接连接,则使得顶框单体之间的连接更加牢固。Among them, the size of a single top frame unit is small, it is easier to realize automatic production, and the stability of production cycle and quality is ensured. Splicing can realize quick connection and disassembly between multiple top frame units, which is conducive to further realizing modular replacement. Modularization of the power station, as well as further reducing transportation costs and improving assembly efficiency. By adopting the above welding connection, the connection between the top frame monomers is more firm.
如图1-2所示,模块化换电站还包括电池转运装置,模块化换电站至少包括两个相对设置的充电区域,每一充电区域包括多组间隔设置的充电仓位,每组充电仓组件包括至少一个充电仓位,相对设置的两个充电区域之间形成用于容纳电池转运装置并供电池转运装置移动的滑行区域。相应地,上述装配方法还包括以下步骤:As shown in Figure 1-2, the modular power exchange station also includes a battery transfer device. The modular power exchange station includes at least two oppositely arranged charging areas. At least one charging compartment is included, and a sliding area for accommodating the battery transport device and for the battery transport device to move is formed between the two opposite charging areas. Correspondingly, the above-mentioned assembling method also includes the following steps:
将电池转运装置移动至滑行区域,并使电池转运装置中靠近顶框单元的滑行部抵接于对应的顶框单体的侧面。Move the battery transport device to the sliding area, and make the sliding part of the battery transport device close to the top frame unit abut against the side surface of the corresponding top frame unit.
其中,顶框单体的侧面为电池转运装置提供滑行空间或滑行轨道,使得立柱单元既能够作为主要的支撑和受力结构,还能有助于为电池转运设备提供滑行空间或滑行轨道,有利于简化模块化换电站的结构,进而有利于减少模块化换电站的制造周期和成本。Among them, the side of the top frame unit provides a sliding space or a sliding track for the battery transfer device, so that the column unit can not only serve as the main support and stress structure, but also help to provide a sliding space or a sliding track for the battery transfer device. It is beneficial to simplify the structure of the modularized power exchange station, and further help to reduce the manufacturing cycle and cost of the modularized power exchange station.
立柱单元40与底盘单元20、顶框单元30螺纹连接。采用螺纹连接便于实现各个单元之间的不同数量的任意组合。The
在其他可替代的实施方式中,立柱单元40与底盘单元20、顶框单元30之间也可采用焊接连接。In other alternative embodiments, welding can also be used between the
如图2所示,立柱单元40、底盘单元20和顶框单元30围成一框体结构,模块化换电站还包括外覆盖件10,外覆盖件10覆设于框体结构的外部。框体结构中与充电单元模块60的相对应的两外表面上覆设的外覆盖件10均包括多个外覆盖单元101,多个外覆盖单元101与多个充电单元模块60一一对应设置。As shown in FIG. 2 , the
其中,一个充电单元模块60对应一个外覆盖单元101,当需要取出充电单元模块60时,仅需拆除或破坏对应的外覆盖单元101即可,取出成本较低。One
如图9所示,外覆盖单元101包括连接框102和覆盖本体103。其中,连接框102用于连接于框体结构,连接框102具有开口1021。覆盖本体103连接于连接框102,以用于打开或关闭开口1021。As shown in FIG. 9 , the
其中,当需要取出充电单元模块60时,操作覆盖本体103,使得覆盖本体103打开开口1021,便能够较为方便地取出充电单元模块60,而不需破坏外覆盖件10或外覆盖单元101,能够进一步降低取出成本。Wherein, when the charging
在本实施例中,外覆盖单元101为推拉式结构,覆盖本体103相对于连接框102滑动。此时,外覆盖单元滑动安装于模块化充换单站的框体结构。其中,当需要取出充电单元模块60时,操作覆盖本体103,使得覆盖本体103相对于连接框102(对应地也相对于框体结构)滑动以打开开口1021并露出电池仓,便能够较为方便地取出充电单元模块60。另外,推拉式结构占用的空间较少,有利于降低换电站的整体占用空间。In this embodiment, the
在本实施例中,覆盖本体103的材质为节能玻璃。采用节能玻璃制作外覆盖单元101,既能够提高外覆盖件10的保温、隔热性能,又能够使得外覆盖件10极易打开或敲碎,方便取出充电单元模块60。In this embodiment, the material covering the
在其它可替代的实施方式中,也可以采用外墙保温板或其它保温材料制作外覆盖单元101。In other alternative embodiments, the outer wall insulation board or other insulation materials can also be used to make the
需要说明的是,在其它可替代的实施方式中,也可仅使覆盖本体103由节能玻璃或外墙保温板及其它保温材料制成。It should be noted that, in other alternative embodiments, only the
在另一可替代的实施方式中,如图11所示,外覆盖单元101也可设置为外推式结构,覆盖本体103相对于连接框102可转动。此时,外覆盖单元转动安装于模块化充换单站的框体结构。其中,当需要取出充电单元模块60时,操作覆盖本体103,使得覆盖本体103相对于连接框102(对应地也相对于框体结构)转动以打开开口1021并露出电池仓,便能够较为方便地取出充电单元模块60,而不需破坏外覆盖件10或外覆盖单元101。另外,外推式结构占用的空间较少,有利于降低换电站的整体占用空间。In another alternative embodiment, as shown in FIG. 11 , the
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式作出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific embodiments of the present invention are described above, those skilled in the art should understand that this is only an illustration, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210483935.4A CN114801856A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210483935.4A CN114801856A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
CN201911368099.XA CN113060041B (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201911368099.XA Division CN113060041B (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114801856A true CN114801856A (en) | 2022-07-29 |
Family
ID=76557983
Family Applications (5)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210483947.7A Pending CN114987269A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
CN202210483935.4A Pending CN114801856A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
CN202210483946.2A Pending CN114954110A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
CN202210482387.3A Pending CN114932829A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power exchange station |
CN201911368099.XA Active CN113060041B (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210483947.7A Pending CN114987269A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Family Applications After (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210483946.2A Pending CN114954110A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
CN202210482387.3A Pending CN114932829A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power exchange station |
CN201911368099.XA Active CN113060041B (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Country Status (1)
Country | Link |
---|---|
CN (5) | CN114987269A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114274836A (en) * | 2022-03-07 | 2022-04-05 | 江苏华皓瑞能科技有限公司 | Large-scale automobile-used battery trades power station |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101260301B1 (en) * | 2011-04-12 | 2013-05-03 | 한국에너지기술연구원 | Building Integrated Photovoltaic System |
CN204230952U (en) * | 2014-10-16 | 2015-03-25 | 深圳市盛弘电气有限公司 | Modularization charging rack and modularization charger |
CN106043247A (en) * | 2016-06-23 | 2016-10-26 | 蔚来汽车有限公司 | Modular extensible power station switching equipment and charging rack |
CN109204249A (en) * | 2018-11-27 | 2019-01-15 | 高红丽 | Electric passenger vehicle battery altering station and its battery change method |
CN208970933U (en) * | 2018-09-30 | 2019-06-11 | 浙江奔月电气科技有限公司 | A kind of skeleton structure of switchgear |
CN209104330U (en) * | 2018-10-09 | 2019-07-12 | 奥动新能源汽车科技有限公司 | Battery thermal management system, charging rack and swap station |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2267993B (en) * | 1992-06-15 | 1995-11-22 | Gnb Ind Battery Co | Modular battery cabinet assembly |
GB0621306D0 (en) * | 2006-10-26 | 2006-12-06 | Wrightbus Ltd | A hybrid electric vehicle |
CN201528024U (en) * | 2009-09-15 | 2010-07-14 | 万向集团公司 | Battery charging rack |
JP5353779B2 (en) * | 2010-03-16 | 2013-11-27 | 株式会社豊田自動織機 | Battery charging warehouse |
CN203674768U (en) * | 2014-01-23 | 2014-06-25 | 南京视威电子科技股份有限公司 | Battery charging station |
CN104600776A (en) * | 2014-12-12 | 2015-05-06 | 国家电网公司 | Integrated charging bin |
CN206254979U (en) * | 2016-06-23 | 2017-06-16 | 蔚来汽车有限公司 | Modular and expandable power station equipment and charging rack |
CN106143183A (en) * | 2016-06-27 | 2016-11-23 | 蔚来汽车有限公司 | Small-sized automatic charging and replacing station for electric automobile |
CN106627513A (en) * | 2016-12-29 | 2017-05-10 | 西安航天精密机电研究所 | Chassis type automatic electric automobile battery changing station |
CN108128178A (en) * | 2017-09-05 | 2018-06-08 | 上海电巴新能源科技有限公司 | Charge container |
CN107503531B (en) * | 2017-09-05 | 2020-06-19 | 上海电巴新能源科技有限公司 | Container battery replacement station and installation method thereof |
CN108162779A (en) * | 2017-12-26 | 2018-06-15 | 西安航天精密机电研究所 | Container-type electric vehicle electric charging station |
CN208842259U (en) * | 2018-03-13 | 2019-05-10 | 蔚来汽车有限公司 | Charging unit and battery replacement station |
CN109869017B (en) * | 2019-03-29 | 2024-07-09 | 北京新能源汽车股份有限公司 | Functional bin of power exchange station |
CN110316163B (en) * | 2019-06-27 | 2024-02-27 | 博众精工科技股份有限公司 | Secondary turnover type charging bin and power exchange station |
-
2019
- 2019-12-26 CN CN202210483947.7A patent/CN114987269A/en active Pending
- 2019-12-26 CN CN202210483935.4A patent/CN114801856A/en active Pending
- 2019-12-26 CN CN202210483946.2A patent/CN114954110A/en active Pending
- 2019-12-26 CN CN202210482387.3A patent/CN114932829A/en active Pending
- 2019-12-26 CN CN201911368099.XA patent/CN113060041B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101260301B1 (en) * | 2011-04-12 | 2013-05-03 | 한국에너지기술연구원 | Building Integrated Photovoltaic System |
CN204230952U (en) * | 2014-10-16 | 2015-03-25 | 深圳市盛弘电气有限公司 | Modularization charging rack and modularization charger |
CN106043247A (en) * | 2016-06-23 | 2016-10-26 | 蔚来汽车有限公司 | Modular extensible power station switching equipment and charging rack |
CN208970933U (en) * | 2018-09-30 | 2019-06-11 | 浙江奔月电气科技有限公司 | A kind of skeleton structure of switchgear |
CN209104330U (en) * | 2018-10-09 | 2019-07-12 | 奥动新能源汽车科技有限公司 | Battery thermal management system, charging rack and swap station |
CN109204249A (en) * | 2018-11-27 | 2019-01-15 | 高红丽 | Electric passenger vehicle battery altering station and its battery change method |
Also Published As
Publication number | Publication date |
---|---|
CN113060041A (en) | 2021-07-02 |
CN114954110A (en) | 2022-08-30 |
CN113060041B (en) | 2022-03-22 |
CN114932829A (en) | 2022-08-23 |
CN114987269A (en) | 2022-09-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6744435B2 (en) | Battery sub-module carrier, battery sub-module, battery system and automobile | |
KR101680709B1 (en) | Battery module case | |
US20130192913A1 (en) | Battery Box for Electric or Hybrid Vehicle and Method for Mounting Said Box on the Vehicle | |
US20070190405A1 (en) | Spacer for production of battery pack | |
KR101866369B1 (en) | Battery case | |
KR102532788B1 (en) | Mobile electric vehicle charging system | |
US20150030889A1 (en) | Power storage device | |
CN114801856A (en) | Assembly method of modular power changing station | |
CN214984885U (en) | Charging module and its replacement station and energy storage station | |
CN215042213U (en) | Charging bin components, modular swapping stations and energy storage stations | |
CN206947414U (en) | A modular generator | |
CN113060040A (en) | Charging bin assembly, modular power conversion station and energy storage station | |
KR102416817B1 (en) | Enclosure of battery pack, battery pack and automobileusing the same | |
CN113043871A (en) | Charging module and its replacement station and energy storage station | |
CN113285151B (en) | Safe charging equipment for lead-acid battery | |
WO2022143942A1 (en) | Charging module, and battery swapping station or energy storage station comprising same | |
CN113991210B (en) | Portable distributed energy storage system | |
CN216720935U (en) | Charging module and battery replacement station or energy storage station comprising same | |
CN220996515U (en) | A vehicle chassis structure and integrated energy storage vehicle body | |
CN222320414U (en) | A large capacity forklift battery structure | |
CN221409477U (en) | Energy storage all-in-one convenient to installation | |
CN114865189A (en) | Battery box | |
CN221828032U (en) | Battery pack and electric automobile | |
CN220492019U (en) | Battery system | |
CN221698829U (en) | Unmanned charging vehicle upper frame |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
CB02 | Change of applicant information |
Country or region after: China Address after: 510700 Room 606, No. 1, Yichuang street, Zhongxin Guangzhou Knowledge City, Huangpu District, Guangzhou, Guangdong Province (Part 1) (office only) Applicant after: Aodong New Energy Co.,Ltd. Address before: Room 606, No. 1 Yichuang Street, Zhongxin Guangzhou Knowledge City, Huangpu District, Guangzhou City, Guangdong Province (Part 1) (Office only) Applicant before: AULTON NEW ENERGY AUTOMOTIVE TECHNOLOGY Group Country or region before: China |