CN114801856A - Assembly method of modular power changing station - Google Patents
Assembly method of modular power changing station Download PDFInfo
- Publication number
- CN114801856A CN114801856A CN202210483935.4A CN202210483935A CN114801856A CN 114801856 A CN114801856 A CN 114801856A CN 202210483935 A CN202210483935 A CN 202210483935A CN 114801856 A CN114801856 A CN 114801856A
- Authority
- CN
- China
- Prior art keywords
- charging
- unit
- units
- module
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 43
- 239000000178 monomer Substances 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 238000005057 refrigeration Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 230000002349 favourable effect Effects 0.000 description 16
- 238000010586 diagram Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
- B60S5/06—Supplying batteries to, or removing batteries from, vehicles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/12—Electric charging stations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention discloses an assembly method of a modular power switching station. The modularization trades power station includes a plurality of charging unit modules and a plurality of stand modules, and the charging unit module is used for charging the battery package, and each stand module includes a plurality of stand units that the interval set up. The charging unit module and the corresponding plurality of upright post units are assembled to form a charging bin. The assembly method comprises the following steps: arranging a plurality of upright post units at intervals so as to form an accommodating area for accommodating the charging unit module in a surrounding manner; and placing the charging unit module into the accommodating area and detachably connecting the charging unit module to the plurality of upright post units to complete the assembly of the charging bin. The assembly method is simple, high in assembly efficiency and short in manufacturing period, and is beneficial to reducing the manufacturing cost. The quantity of the upright post units and the charging unit modules can be flexibly set according to specific requirements, so that the charging bin positions of different specifications can be assembled. The charging unit module and the upright post unit can be transported independently and also can be transported after being assembled, and the transportation cost is lower.
Description
The application is a divisional application of a Chinese patent application with the application date of 2019, 12 and 26 months and the application number of 201911368099X and the name of the invention is 'an assembly method of a modular power station'.
Technical Field
The invention relates to the field of battery replacement equipment of electric automobiles, in particular to an assembly method of a modular battery replacement station.
Background
At present, the container type power exchanging station is the most frequently used power exchanging station form, civil construction is not needed for the container type power exchanging station, and therefore the ground approval is easier than that of the traditional building type power exchanging station, and the station building period is shorter. However, the container body is not standardized, and cannot be produced through an automatic production line, and the container body needs to be manufactured manually, so that the technical requirement on technical personnel is very high, the manufacturing period and quality of the container body are unstable when the container body is manufactured manually, and the problems of prolonged manufacturing period and substandard quality are easy to occur. And with the improvement of environmental protection requirements, the requirements on paint on the surface of the container body are higher and higher, and the cost is increased. The container type power station is usually transported to the site after assembly is completed, so that the whole size is large, and the transportation cost and the transportation difficulty are easily increased. Therefore, the container type power station has the defects of long manufacturing period and high manufacturing cost and transportation cost.
Disclosure of Invention
The invention aims to overcome the defects that a container type power exchanging station in the prior art is long in manufacturing period and high in manufacturing cost and transportation cost, and provides an assembling method of a modularized power exchanging station.
The invention solves the technical problems through the following technical scheme:
the assembling method of the modular battery replacement station is characterized in that the modular battery replacement station comprises a plurality of charging unit modules and a plurality of stand column modules, the charging unit modules are used for charging a battery pack, and each stand column module comprises a plurality of stand column units which are arranged at intervals;
the charging unit module and the corresponding upright post units are assembled to form a charging bin;
the assembly method comprises the following steps:
s10, arranging the upright post units at intervals to form an accommodating area for accommodating the charging unit module in a surrounding manner;
the modular power exchanging station further comprises a chassis unit and a top frame unit, and after the step S10, the assembling method further comprises the following steps:
s20', mounting the top frame unit to the tops of a plurality of the upright units such that a plurality of the upright modules are connected between the chassis unit and the top frame unit;
the modular power station comprises a plurality of charging bins, a plurality of top frame units and a plurality of upright post units, wherein the upright post units, the bottom frame units and the top frame units enclose a frame structure;
the assembly method further comprises the steps of:
covering the outer covering part outside the frame structure so that the outer covering units and the charging bins are arranged in a one-to-one correspondence mode, and the outer covering units are connected to the frame structure respectively.
In the scheme, each charging unit module can independently charge the battery pack, modularization is realized, the charging unit modules and the stand column units can be conveniently assembled together through detachable connection, the assembling method is simple, the assembling efficiency is high, the manufacturing period is short, and the manufacturing cost is favorably reduced. The quantity of the upright post units and the charging unit modules can be flexibly set according to specific requirements, so that the charging bin positions of different specifications can be assembled. In addition, the charging unit module and the upright post unit can be transported independently or can be transported after being assembled together, and the transportation cost is low. One outer covering unit corresponds a storehouse position of charging, when a certain battery package or some battery package is unusual, only need demolish or destroy with the outer covering unit that the storehouse position of charging corresponds can, can take out unusual battery package more conveniently, reduce and take out the cost.
Preferably, the step S10 includes the steps of:
s101, placing the chassis unit;
and S102, arranging the plurality of upright post units on the chassis unit at intervals so as to form an accommodating area for accommodating the charging unit module in a surrounding manner.
Preferably, the top frame unit comprises a plurality of top frame monomers;
prior to step S20', the assembly method includes the steps of:
splicing a plurality of the top frame monomers to form the top frame unit; or the like, or, alternatively,
welding a plurality of top frame single bodies into a whole to form the top frame unit.
Preferably, the modular battery replacement station further comprises a battery transfer device, the modular battery replacement station at least comprises two oppositely arranged charging areas, each charging area comprises a plurality of groups of charging positions arranged at intervals, each group of charging positions comprises at least one charging position, and a sliding area for accommodating the battery transfer device and allowing the battery transfer device to move is formed between every two adjacent charging areas;
the assembly method further comprises the steps of:
and moving the battery transfer device to the sliding area, and enabling the sliding part close to the top frame unit in the battery transfer device to abut against the corresponding side surface of the top frame unit.
In this scheme, the free side of top frame provides the space of slideing or slides the track for battery transfer device for the stand unit can enough regard as main support and atress structure, can also help providing the space of slideing or slides the track for battery transfer equipment, is favorable to simplifying the modularization and trades the structure of power station, and then is favorable to reducing the manufacturing cycle and the cost that the modularization traded the power station.
Preferably, the outer cover unit is rotatably mounted to the frame structure.
Preferably, the outer cover is slidably mounted to the frame structure.
Preferably, after step S10, the assembling method includes the steps of:
and S20, placing the charging unit module in the accommodating area and detachably connecting the charging unit module to the upright post units to complete the assembly of the charging bin.
Preferably, the charging unit module includes a charging tray for receiving the battery pack and a connector assembly for connecting to the battery pack to charge the battery pack;
wherein, step S20 includes:
s201, mounting the connector assembly on the charging tray;
s202, detachably connecting the charging tray with the upright post unit.
The charging unit module further includes a charger module, and after step S201 and before step S202, the step S20 further includes the following steps:
s2011, the charger module is installed above a corresponding position of a battery in the charging tray;
s2012, the charger module is connected with the connector assembly so as to charge the battery pack.
In this scheme, adopt above-mentioned assembly sequence, before will charge the dish and be connected with the stand unit, accomplish the equipment of machine module, connector subassembly, the dish that charges earlier for the unit module that charges accomplishes inside modularization equipment earlier and then realizes being connected with the stand unit, more is favorable to realizing the modularization, and more is favorable to improving the assembly efficiency and the assembly reliability that the station was traded to the modularization.
Preferably, the connector assembly further includes an electrical connection assembly and a cooling connection assembly, the electrical connection assembly is used for being connected between the charger module and the battery pack, and step S2012 includes the following steps:
connecting the electric connection assembly to the charger module to charge the battery pack;
and connecting the cooling connecting assembly with a charger module in the charging bin and a cooling pipeline of the battery pack so as to cool the battery pack and the charger module.
Preferably, the upright post module comprises two upright post units which are oppositely arranged, each upright post unit comprises two upright post units which are oppositely arranged along the width direction of the charging unit module, and the charging unit module is respectively detachably connected to the upright post units;
the modular power exchanging station further comprises a refrigerating system pipeline;
wherein the assembly method further comprises the steps of:
and installing the refrigerating system pipeline to the inside of the upright post monomer, and connecting the refrigerating system pipeline with a refrigerating source and the charging unit module to cool a cooling object in the charging bin.
In this scheme, with refrigerating system piping erection to the free inside of stand, be favorable to improving the integrated effect who trades the power station, be favorable to further reducing the transportation cost that the station was traded to the modularization. The refrigerating system pipeline sets up in the stand monomer, and the stand monomer can play the guard action to the refrigerating system pipeline, is favorable to improving the reliability that the modularization trades the power station.
On the basis of the common knowledge in the field, the above preferred conditions can be combined randomly to obtain the preferred embodiments of the invention.
The positive progress effects of the invention are as follows:
in the modularized battery replacement station, each charging unit module can independently charge a battery pack, modularization is achieved, the charging unit modules and the stand column units can be conveniently assembled together through detachable connection, the assembling method is simple, the assembling efficiency is high, the manufacturing period is short, and the manufacturing cost is favorably reduced. The quantity of the upright post units and the charging unit modules can be flexibly set according to specific requirements, so that the charging bin positions of different specifications can be assembled. In addition, the charging unit module and the upright post unit can be transported independently or can be transported after being assembled together, and the transportation cost is low.
Drawings
Fig. 1 is a schematic structural diagram of a modular power swapping station according to a preferred embodiment of the invention.
Fig. 2 is another schematic structural diagram of the modular power swapping station according to a preferred embodiment of the invention.
Fig. 3 is a schematic partial structural diagram of a modular power swapping station according to a preferred embodiment of the invention.
Fig. 4 is an enlarged schematic view of a portion a in fig. 3.
Fig. 5 is a flowchart illustrating an assembly method of a modular power swapping station according to a preferred embodiment of the invention.
Fig. 6 is a schematic structural diagram of a charging unit module in a modular power swapping station according to a preferred embodiment of the invention.
Fig. 7 is another schematic structural diagram of a charging unit module in a modular power swapping station according to a preferred embodiment of the invention.
Fig. 8 is a schematic structural diagram of a column unit in the modular power swapping station according to a preferred embodiment of the invention.
Fig. 9 is a schematic structural diagram of a stand column monomer in the modular power station according to a preferred embodiment of the invention.
Fig. 10 is a schematic structural diagram of an external coverage unit in a modular power swapping station according to a preferred embodiment of the invention.
Fig. 11 is a schematic structural diagram of an outer covering unit in another alternative embodiment of the present invention.
Description of reference numerals:
10 outer cover
101 outer covering unit
102 connecting frame
1021 opening
103 cover body
20 chassis unit
30 top frame unit
40 column unit
401 mounting plate
402 stand monomer
403 reinforcing beam
404 first engaging portion
60 charging unit module
601 charging tray
602 connector assembly
603 charger module
604 second engaging portion
70 fastening hole
Detailed Description
The present invention is further illustrated by way of example and not by way of limitation in the scope of the following examples in connection with the accompanying drawings.
As shown in fig. 1 to 4, the modular battery replacement station includes a plurality of charging unit modules 60 and a plurality of stand column modules, where the charging unit modules 60 are used for charging a battery pack, each stand column module includes a plurality of stand column units 40 arranged at intervals, and the charging unit modules 60 and the corresponding stand column units 40 are assembled to form a charging bay. As shown in fig. 5, the assembly method includes the steps of:
step S10, arranging a plurality of upright post units at intervals so as to form an accommodating area for accommodating the charging unit module in a surrounding manner;
step S20, placing the charging unit module in the accommodating area and detachably connecting the charging unit module to the plurality of upright units to complete the assembly of the charging bin.
In this embodiment, each charging unit module 60 can independently charge the battery pack, so that modularization is realized, the charging unit modules 60 and the column units 40 can be conveniently assembled together through detachable connection, the assembling method is simple, the assembling efficiency is high, the manufacturing period is short, and the manufacturing cost is favorably reduced. The number of the column units 40 and the number of the charging unit modules 60 can be flexibly set according to specific needs, so that the assembly of charging bins of different specifications can be realized. The charging unit module 60 and the pillar unit 40 may be separately transported or may be assembled together and then transported. Wherein, no matter which mode of transportation is adopted, the cost of transportation is all lower.
As shown in fig. 3, in the present embodiment, the number of the charging unit modules 60 is four, and four charging unit modules 60 are provided at intervals in the height direction of the pillar unit 40. In other alternative embodiments, the number of the charging unit modules 60 may be set to be less than four or more than four according to actual needs.
In the present embodiment, the charging unit module 60 is engaged with the pillar unit 40. The column unit 40 is provided with a first clamping part 404, the charging unit module 60 is provided with a second clamping part 604, and the second clamping part 604 is clamped with the first clamping part 404; wherein, a fastening hole 70 (shown in fig. 4) is further provided at the connection position of the pillar unit 40 and the charging unit module 60. Specifically, in the present embodiment, the first engaging portion 404 is a card slot provided in the column unit 40, and the second engaging portion 604 is a card provided in the charging unit module 60. The connection mode of block connection is simple, and connection efficiency is higher for can realize connecting between charging unit module 60 and stand unit 40 comparatively conveniently, high-efficiently. After the upright post unit 40 and the charging unit module 60 are clamped and connected by the arrangement, a fastening piece (such as a bolt) penetrates through the fastening hole 70 to achieve the effect of fastening again, and the reliability of the charging bin assembly is improved.
In other alternative embodiments, the first engaging portion 404 may be a snap and the second engaging portion 604 may be a slot.
In addition, in other alternative embodiments, the charging unit module 60 and the pillar unit 40 may be detachably connected by a screw connection.
As shown in fig. 6 and 7, the charging unit module 60 includes a charging tray 601 and a connector assembly 602. Wherein the charging tray 601 is detachably connected to the post unit 40 and serves to receive a battery pack, and the connector assembly 602 is mounted on the charging tray 601 and serves to be connected to the battery pack to charge the battery pack.
The above step S20 includes the following steps:
step S201, mounting a connector assembly on a charging tray;
s202, detachably connecting the charging tray with the upright post unit.
Wherein, install connector assembly 602 on charging tray 601 earlier, accomplish charging tray 601 and stand unit 40's connection again, adopt above-mentioned assembly order for connector assembly 602 can assemble more conveniently on charging tray 601, is favorable to further improving the assembly efficiency that the station was traded to the modularization, shortens assembly or manufacturing cycle. If the connection between the charging tray 601 and the pillar unit 40 is completed first and then the connector assembly 602 is mounted on the charging tray 601, if the height of the charging tray 601 is higher than that of the pillar unit, the mounting of the connector assembly 602 is inconvenient, which not only affects the assembly efficiency, but also affects the assembly reliability.
In practice, the charging unit module 60 further comprises a charger module 603 (shown in fig. 7), and the charger module 603 is mounted on the charging tray 601 and connected to the connector assembly 602 for charging the battery pack.
After step S201 and before step S202, step S20 further includes the following steps:
step S2011, the charger module is arranged above the corresponding position of the battery in the charging tray;
and S2012, connecting the charger module with the connector module to charge the battery pack.
By adopting the assembly sequence, before the charging tray 601 is connected with the upright post unit 40, the charger module 603, the connector assembly 602 and the charging tray 601 are assembled firstly, so that the charging unit module 60 is connected with the upright post unit 40 after completing the internal modular assembly firstly, and the modularization is more favorably realized, and the assembly efficiency and the assembly reliability of the modularized power conversion station are more favorably improved.
The connector assembly 602 further includes an electrical connection assembly and a cooling connection assembly, the electrical connection assembly is connected between the charger module 603 and the battery pack to charge the battery pack, and the cooling connection assembly is connected to the liquid cooling loop to cool the battery pack or the charger module. Specifically, step S2012 includes the steps of:
connecting the electric connection assembly to a charger module to charge the battery pack;
and connecting the cooling connecting assembly with a charger module in the charging bin and a cooling pipeline of the battery pack so as to cool the battery pack and the charger module.
As shown in fig. 3 and 8, the pillar module includes two pillar units 40 disposed opposite to each other, two ends of the charging unit module 60 along the length direction are detachably connected to the pillar units 40, each pillar unit 40 includes two pillar units 402 disposed opposite to each other along the width direction of the charging unit module 60, and the charging unit modules 60 are detachably connected to the pillar units 402, respectively. Be equivalent to each stand module including four stand monomers 402 that the interval set up, the stability of stand module is better, is favorable to improving the stability of storehouse subassembly that charges. In addition, in this embodiment, the modular power switching station further includes a refrigeration system pipeline, and the assembling method further includes the following steps:
and installing a refrigeration system pipeline to the inside of the stand column monomer, and connecting the refrigeration system pipeline with a refrigeration source and a charging unit module to cool a cooling object in the charging bin.
Wherein, with the free inside of refrigerating system pipeline installation to stand, be favorable to improving the integrated effect who trades the power station, be favorable to further reducing the transportation cost that the modularization trades the power station. The refrigerating system pipeline sets up in the stand monomer, and the stand monomer can play the guard action to the refrigerating system pipeline, is favorable to improving the reliability that the modularization trades the power station.
In addition, as shown in fig. 3, each pillar unit 40 further includes a reinforcing beam 403, and the reinforcing beam 403 is connected between the pillar units 402.
The reinforcing beam 403 is favorable for improving the strength and reliability of the stand column unit 40, and when the charging bin assembly is applied to the battery replacement station, the arrangement is favorable for improving the overall reliability of the battery replacement station.
As shown in fig. 3, 8 and 9, mounting plates 401 are provided at the top and bottom of the column unit 402, a rail for moving the battery transfer apparatus is mounted on the mounting plates 401, and the outer edges of the mounting plates 401 extend beyond the outer edges of the column unit 402. The mounting plate 401 provides a mounting position for the rail, and in addition, the arrangement of the mounting plate 401 increases the contact area when the column unit 40 is connected with other structures, which is beneficial to improving the connection reliability between the column unit 40 and other structures.
As shown in fig. 7 to 11, the modular power conversion station further includes a chassis unit 20, and a plurality of column modules are connected to the chassis unit 20 and disposed above the chassis unit 20. The chassis unit 20 can support the column module, and is beneficial to ensuring the overall stability of the modular power station. The above step S10 includes the following steps:
s101, placing a chassis unit;
and S102, arranging a plurality of upright post units on the chassis unit at intervals so as to form an accommodating area for accommodating the charging unit module in a surrounding manner.
In addition, as shown in fig. 1-2, the modular power conversion station further includes a top frame unit 30, the chassis unit 20 and the top frame unit 30 are disposed opposite to each other, and the plurality of charging bin assemblies are disposed at intervals and connected between the chassis unit 20 and the top frame unit 30. After the step S10, the assembling method further includes the steps of:
step S20', mounting a top frame unit to the tops of the plurality of upright units such that the plurality of upright modules are connected between the chassis unit and the top frame unit.
So set up, the modularization trades the power station and includes a plurality of modularization units, and each module unit is less, can produce on automatic assembly line. Each module unit can be transported independently, and also can be transported after being assembled by different or the same module units, so that the transportation cost is lower.
In addition, the top frame unit 30 includes a plurality of top frame units. In the present embodiment, before step S20', the above-described assembling method includes the steps of:
a plurality of top frame cells are spliced to form the top frame unit 30.
In other alternative embodiments, this step may be replaced with: a plurality of top frame units are welded to be integrated to form the top frame unit 30.
Wherein, single top frame monomer size is little, realizes automated production more easily, guarantees the stability of preparation cycle and quality, and the concatenation can realize the high-speed joint and the dismantlement between a plurality of top frame monomers, is favorable to further realizing the modularization that the station was traded in the modularization to and further reduce the cost of transportation and improve the packaging efficiency. And adopt above-mentioned welded connection, make the connection between the top frame monomer more firm.
As shown in fig. 1-2, the modular power conversion station further includes a battery transfer device, the modular power conversion station at least includes two oppositely disposed charging regions, each charging region includes a plurality of sets of charging positions arranged at intervals, each set of charging position includes at least one charging position, and a sliding region for accommodating the battery transfer device and allowing the battery transfer device to move is formed between the two oppositely disposed charging regions. Correspondingly, the assembling method further comprises the following steps:
and moving the battery transfer device to a sliding area, and enabling a sliding part close to the top frame unit in the battery transfer device to abut against the side face of the corresponding top frame unit.
The side face of the top frame body provides a sliding space or a sliding track for the battery transfer device, so that the stand column unit can be used as a main support and stress structure, the battery transfer device can be provided with the sliding space or the sliding track, the structure of the modularized battery replacement station is simplified, and the manufacturing period and the cost of the modularized battery replacement station are reduced.
The upright post unit 40 is screwed with the chassis unit 20 and the top frame unit 30. The adoption of threaded connection facilitates the realization of any combination of different numbers between the units.
In other alternative embodiments, the upright unit 40 and the bottom and top frame units 20, 30 may be welded together.
As shown in fig. 2, the column unit 40, the chassis unit 20 and the top frame unit 30 form a frame structure, and the modular power station further includes an outer cover 10, wherein the outer cover 10 is disposed outside the frame structure. The outer covers 10 covering the two corresponding outer surfaces of the charging unit modules 60 in the frame structure each include a plurality of outer cover units 101, and the plurality of outer cover units 101 and the plurality of charging unit modules 60 are disposed in one-to-one correspondence.
One charging unit module 60 corresponds to one outer cover unit 101, and when the charging unit module 60 needs to be taken out, only the corresponding outer cover unit 101 needs to be dismounted or damaged, so that the taking-out cost is low.
As shown in fig. 9, the outer cover unit 101 includes a connection frame 102 and a cover body 103. The connecting frame 102 is used for connecting to the frame structure, and the connecting frame 102 has an opening 1021. The cover body 103 is connected to the connection frame 102 to open or close the opening 1021.
When the charging unit module 60 needs to be taken out, the cover body 103 is operated to open the opening 1021 of the cover body 103, so that the charging unit module 60 can be taken out more conveniently without damaging the outer cover 10 or the outer cover unit 101, and the taking-out cost can be further reduced.
In this embodiment, the outer cover unit 101 has a push-pull structure, and the cover body 103 slides relative to the connection frame 102. At this time, the outer covering unit is slidably mounted to the frame structure of the modular refill station. When the charging unit module 60 needs to be taken out, the covering body 103 is operated to slide relative to the connecting frame 102 (correspondingly relative to the frame structure) to open the opening 1021 and expose the battery compartment, so that the charging unit module 60 can be taken out more conveniently. In addition, the push-pull type structure occupies less space, and is favorable for reducing the whole occupied space of the power station.
In this embodiment, the material of the cover body 103 is energy-saving glass. By manufacturing the outer covering unit 101 with energy-saving glass, the heat preservation and insulation performance of the outer covering 10 can be improved, and the outer covering 10 can be easily opened or broken, so that the charging unit module 60 can be conveniently taken out.
In other alternative embodiments, the outer covering unit 101 may be made of an outer wall insulation board or other insulation material.
It should be noted that, in other alternative embodiments, only the covering body 103 may be made of energy-saving glass or an external wall insulation board or other insulation materials.
In another alternative embodiment, as shown in fig. 11, the outer covering unit 101 may also be provided in an out-push type structure, and the covering body 103 may be rotatable with respect to the connection frame 102. At this time, the outer covering unit is rotatably mounted to the frame structure of the modular refill unit. When the charging unit module 60 needs to be taken out, the covering body 103 is operated to rotate relative to the connecting frame 102 (correspondingly, relative to the frame structure) to open the opening 1021 and expose the battery compartment, so that the charging unit module 60 can be taken out more conveniently without damaging the outer cover 10 or the outer cover unit 101. In addition, the external push type structure occupies less space, and is beneficial to reducing the whole occupied space of the power station.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that this is by way of example only, and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications are within the scope of the invention.
Claims (11)
1. The assembling method of the modular battery replacement station is characterized in that the modular battery replacement station comprises a plurality of charging unit modules and a plurality of stand column modules, wherein the charging unit modules are used for charging a battery pack, and each stand column module comprises a plurality of stand column units which are arranged at intervals;
the charging unit module and the corresponding upright post units are assembled to form a charging bin;
the assembly method comprises the following steps:
s10, arranging the upright post units at intervals to form an accommodating area for accommodating the charging unit module in a surrounding manner;
the modular power exchanging station further comprises a chassis unit and a top frame unit, and after the step S10, the assembling method further comprises the following steps:
s20', mounting the top frame unit to the tops of a plurality of the upright units such that a plurality of the upright modules are connected between the chassis unit and the top frame unit;
the modular power station comprises a plurality of charging bins, a plurality of top frame units and a plurality of upright post units, wherein the upright post units, the bottom frame units and the top frame units enclose a frame structure;
the assembly method further comprises the steps of:
covering the outer covering part outside the frame structure so that the outer covering units and the charging bins are arranged in a one-to-one correspondence mode, and the outer covering units are connected to the frame structure respectively.
2. The method for assembling a modular power switching station as claimed in claim 1, wherein the step S10 includes the steps of:
s101, placing the chassis unit;
and S102, arranging the plurality of upright post units on the chassis unit at intervals so as to form an accommodating area for accommodating the charging unit module in a surrounding manner.
3. The method for assembling a modular power conversion station as claimed in claim 1, wherein the top frame unit comprises a plurality of top frame units;
prior to step S20', the assembly method includes the steps of:
splicing a plurality of the top frame monomers to form the top frame unit; or the like, or, alternatively,
welding a plurality of top frame single bodies into a whole to form the top frame unit.
4. The method for assembling a modular charging station as claimed in claim 3, wherein the modular charging station further comprises a battery transfer device, the modular charging station comprises at least two oppositely arranged charging areas, each charging area comprises a plurality of groups of the charging positions arranged at intervals, each group of the charging positions comprises at least one charging position, and a sliding area for accommodating the battery transfer device and allowing the battery transfer device to move is formed between two adjacent charging areas;
the assembly method further comprises the steps of:
and moving the battery transfer device to the sliding area, and enabling the sliding part close to the top frame unit in the battery transfer device to abut against the corresponding side surface of the top frame unit.
5. The method for assembling a modular power station as recited in claim 1, wherein the outer cover unit is rotatably mounted to the frame structure.
6. The method of assembling a modular power station as recited in claim 1 wherein the outer cover is slidably mounted to the frame structure.
7. The method for assembling the modular power switching station as claimed in claim 1, wherein after the step S10, the method comprises the steps of:
and S20, placing the charging unit module in the accommodating area and detachably connecting the charging unit module to the upright post units to complete the assembly of the charging bin.
8. The method for assembling a modular power conversion station as claimed in claim 7, wherein the charging unit module comprises a charging tray for receiving the battery pack and a connector assembly for connecting to the battery pack to charge the battery pack;
wherein, step S20 includes:
s201, mounting the connector assembly on the charging tray;
s202, detachably connecting the charging tray with the upright post unit.
9. The method for assembling a modular power exchanging station as claimed in claim 8, wherein the charging unit module further comprises a charger module, and after step S201 and before step S202, the step S20 further comprises the following steps:
s2011, the charger module is installed above a corresponding position of a battery in the charging tray;
s2012, the charger module is connected with the connector assembly so as to charge the battery pack.
10. The method for assembling the modular battery replacement station as recited in claim 9, wherein the connector assembly further comprises an electrical connection assembly and a cooling connection assembly, the electrical connection assembly is configured to be connected between the charger module and the battery pack, and the step S2012 includes the steps of:
connecting the electric connection assembly to the charger module to charge the battery pack;
and connecting the cooling connecting assembly with a charger module in the charging bin and a cooling pipeline of the battery pack so as to cool the battery pack and the charger module.
11. The assembling method of the modular power changing station as claimed in claim 1, wherein the column module comprises two oppositely arranged column units, each column unit comprises two oppositely arranged column units along the width direction of the charging unit module, and the charging unit modules are respectively detachably connected to the column units;
the modular power exchanging station further comprises a refrigerating system pipeline;
wherein the assembly method further comprises the steps of:
and installing the refrigeration system pipeline to the inside of the upright post monomer, and connecting the refrigeration system pipeline with a refrigeration source and the charging unit module to cool a cooling object in the charging bin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210483935.4A CN114801856A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911368099.XA CN113060041B (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
| CN202210483935.4A CN114801856A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911368099.XA Division CN113060041B (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114801856A true CN114801856A (en) | 2022-07-29 |
Family
ID=76557983
Family Applications (5)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911368099.XA Active CN113060041B (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
| CN202210483946.2A Pending CN114954110A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
| CN202210483935.4A Pending CN114801856A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
| CN202210482387.3A Pending CN114932829A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
| CN202210483947.7A Pending CN114987269A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911368099.XA Active CN113060041B (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
| CN202210483946.2A Pending CN114954110A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210482387.3A Pending CN114932829A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
| CN202210483947.7A Pending CN114987269A (en) | 2019-12-26 | 2019-12-26 | Assembly method of modular power changing station |
Country Status (1)
| Country | Link |
|---|---|
| CN (5) | CN113060041B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114274836A (en) * | 2022-03-07 | 2022-04-05 | 江苏华皓瑞能科技有限公司 | Large-scale automobile-used battery trades power station |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0575060B1 (en) * | 1992-06-15 | 1996-09-11 | Gnb Industrial Battery Company | Modular battery cabinet assembly |
| GB0621306D0 (en) * | 2006-10-26 | 2006-12-06 | Wrightbus Ltd | A hybrid electric vehicle |
| CN201528024U (en) * | 2009-09-15 | 2010-07-14 | 万向集团公司 | Battery charging rack |
| CN203674768U (en) * | 2014-01-23 | 2014-06-25 | 南京视威电子科技股份有限公司 | Battery charging station |
| CN204230952U (en) * | 2014-10-16 | 2015-03-25 | 深圳市盛弘电气有限公司 | Modularization charging rack and modularization charger |
| CN104600776A (en) * | 2014-12-12 | 2015-05-06 | 国家电网公司 | Integrated charging bin |
| CN106043247B (en) * | 2016-06-23 | 2020-02-28 | 蔚来汽车有限公司 | Modular extensible power station switching equipment and charging rack |
| CN206254979U (en) * | 2016-06-23 | 2017-06-16 | 蔚来汽车有限公司 | The open-ended electrical changing station equipment of modularization and charging rack |
| CN106143183A (en) * | 2016-06-27 | 2016-11-23 | 蔚来汽车有限公司 | The small-sized automatic charging and conversion electric station of electric automobile |
| CN106627513A (en) * | 2016-12-29 | 2017-05-10 | 西安航天精密机电研究所 | Chassis type automatic electric automobile battery changing station |
| CN107503531B (en) * | 2017-09-05 | 2020-06-19 | 上海电巴新能源科技有限公司 | Container battery replacement station and installation method thereof |
| CN108128178A (en) * | 2017-09-05 | 2018-06-08 | 上海电巴新能源科技有限公司 | Charge container |
-
2019
- 2019-12-26 CN CN201911368099.XA patent/CN113060041B/en active Active
- 2019-12-26 CN CN202210483946.2A patent/CN114954110A/en active Pending
- 2019-12-26 CN CN202210483935.4A patent/CN114801856A/en active Pending
- 2019-12-26 CN CN202210482387.3A patent/CN114932829A/en active Pending
- 2019-12-26 CN CN202210483947.7A patent/CN114987269A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| CN114987269A (en) | 2022-09-02 |
| CN113060041B (en) | 2022-03-22 |
| CN113060041A (en) | 2021-07-02 |
| CN114932829A (en) | 2022-08-23 |
| CN114954110A (en) | 2022-08-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103155210B (en) | There is the battery pack improving durability | |
| CN103493241A (en) | Battery storage apparatus and sub-storage apparatus used therein, and battery pack using same | |
| KR102532788B1 (en) | Mobile electric vehicle charging system | |
| CN113060041B (en) | Assembly method of modular power changing station | |
| WO2019235173A1 (en) | Battery module and vehicle equipped with same | |
| CN214984885U (en) | Charging module and battery replacing station and energy storage station comprising same | |
| CN108557703A (en) | A kind of power module of structure for fuel cell forklift | |
| CN215042213U (en) | Charging bin assembly, modular power conversion station and energy storage station | |
| CN215284459U (en) | Frame assembly, battery compartment, battery changing station or energy storage station | |
| WO2022143947A1 (en) | Box-shaped device and power station or energy storage station having same | |
| CN113060040A (en) | Charging bin assembly, modular power conversion station and energy storage station | |
| WO2022143918A1 (en) | Stacked-box-shaped apparatus, and battery swapping station or energy storage station comprising same | |
| CN215361013U (en) | Box body and battery replacing station comprising same | |
| CN212851330U (en) | Storage battery maintenance equipment | |
| CN216805136U (en) | Box-shaped equipment and battery changing station or energy storage station comprising same | |
| CN220821816U (en) | Outdoor energy storage cabinet | |
| CN218957946U (en) | Energy storage container | |
| CN112838661A (en) | Energy recycling equipment | |
| CN212848553U (en) | Battery maintenance equipment | |
| CN220130094U (en) | Power exchange station | |
| CN219321846U (en) | Preassembled power distribution shell of transformer substation | |
| CN113043871A (en) | Charging module and battery replacing station and energy storage station comprising same | |
| CN216805137U (en) | Box-shaped device and battery changing station or energy storage station comprising same | |
| CN212182879U (en) | National grid standard ring net cage | |
| CN206806409U (en) | Battery case |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |