CN114800377A

CN114800377A - Automatic pressfitting machine in limit

Info

Publication number: CN114800377A
Application number: CN202210281329.4A
Authority: CN
Inventors: 李耀立
Original assignee: Shenzhen Yuehe Precision Technology Co ltd
Current assignee: Shenzhen Yuehe Precision Technology Co ltd
Priority date: 2022-03-22
Filing date: 2022-03-22
Publication date: 2022-07-29

Abstract

The invention relates to the technical field of mobile phone assembly, in particular to an automatic line edge pressing machine which comprises a large plate arranged on the side edge of a production line, wherein a pressing device is arranged on the first side of the large plate, a manipulator device is arranged on the second side of the large plate, the manipulator device comprises an X-axis motor, a Z-axis motor, an X-axis module and a Z-axis module, the first end of the X-axis module is fixed on the large plate, the second end of the X-axis module extends to the upper part of the production line, a sliding table is arranged on the X-axis module, the sliding table is driven by the X-axis motor to move back and forth on the X-axis module, the Z-axis module is arranged on the sliding table, a material taking and placing device is arranged on the Z-axis module, and the material taking and placing device is driven by the Z-axis motor to lift. Through placing the board at the assembly line side, snatch the product on the assembly line through mechanical hand device to carry out the mode of pressfitting operation in the inside of machine platform, only need absorb the product on the assembly line, carry out automatic pressfitting flow in the inside of machine platform, can not receive extra environmental disturbance, guaranteed the stability and the suitability of equipment.

Description

Automatic pressfitting machine in limit

Technical Field

The invention relates to the technical field of mobile phone assembly, in particular to an automatic line edge pressing machine.

Background

At present, in the pressing technology in the existing mobile phone assembling process, there are many manual pressing devices and automatic pressing devices. The manual pressing equipment has the defects of manpower consumption and low efficiency in pressing auxiliary materials; the automatic pressing equipment is basically on-line automatic pressing equipment, the on-line pressing equipment places the equipment on a production line to perform automatic flow, the debugging is inconvenient, and the defects that the levelness of the production line is influenced, the equipment is easy to displace or deviate in the action process and the like exist because a machine table is placed on the production line.

Disclosure of Invention

In order to solve the problems, the invention provides an automatic line edge pressing machine, which is characterized in that a machine table is placed on the side edge of a production line, a product on the production line is grabbed through a mechanical arm device, and pressing operation is carried out in the machine table, only the product needs to be sucked on the production line, an automatic pressing process is carried out in the machine table, no additional environmental interference exists, the stability and the applicability of equipment are ensured, the technical problem that auxiliary material pressing in the production and assembly processes of mobile phones is changed from manual operation to automation is effectively solved, the operation mode of the existing automatic pressing equipment is optimized, and the stability and the universality of the equipment are greatly enhanced.

In order to achieve the purpose, the technical scheme applied by the invention is as follows:

the utility model provides an automatic pressfitting machine in line limit, including the big board of locating the assembly line side, compression fittings is installed to the first side of big board, manipulator device is installed to the second side of big board, manipulator device includes X axle motor, Z axle motor, X axle module and Z axle module, the first end of X axle module is fixed in on the big board, the second end of X axle module extends to the assembly line top, be equipped with the slip table on the X axle module, the slip table passes through X axle motor drive and reciprocates on X axle module, Z axle module installs on the slip table, install on the Z axle module and get the material device, it goes up and down through Z axle motor drive to get the material device.

According to the above scheme, get material device including getting the material suction head, get the material connecting piece, blowing sideslip cylinder, get material lift cylinder, the blowing suction head, the blowing telescopic cylinder, blowing lift cylinder and blowing connecting piece, get the material connecting piece and install on Z axle module, get the material connecting piece and go up and down through Z axle motor drive, it installs in the first end of getting the material connecting piece to get material lift cylinder, it installs in the output of getting material lift cylinder to get the material suction head, blowing lift cylinder movably installs in the second end of getting the material connecting piece, blowing lift cylinder reciprocates the sideslip through blowing sideslip cylinder drive on getting the material connecting piece, the blowing telescopic cylinder passes through the blowing connecting piece and installs in the output of blowing lift cylinder, the blowing suction head is installed in the output of blowing telescopic cylinder.

According to the scheme, the first end of the X-axis module is fixed on the large plate through the connecting support, and the second end of the X-axis module is fixed above the production line through the guide strip.

According to the scheme, the pressing device comprises a bottom die pre-installation plate, a pressing air cylinder, a pressing jig pre-installation plate and an L-shaped support frame, the bottom die pre-installation plate is fixed on the large plate and used for fixedly installing the bottom die, the first end of the L-shaped support frame is fixed on the large plate on one side of the bottom die pre-installation plate, the pressing air cylinder is installed at the second end of the L-shaped support frame, the pressing jig pre-installation plate is installed at the output end of the pressing air cylinder and used for fixedly installing an upper die pressing jig, and the pressing jig pre-installation plate is located right above the bottom die pre-installation plate.

According to the scheme, the pressing jig pre-installation plate is provided with a plurality of guide columns for vertical lifting, and the second end of the L-shaped support frame is provided with a through hole which is convenient for the guide columns to movably penetrate through.

According to the scheme, the bottom of the large plate is provided with the metal plate support, the control cabinet is arranged in the metal plate support, and the top of the large plate is provided with the metal plate shell.

According to the scheme, the bottom of the metal plate support is provided with the movable wheels and the ground feet.

The invention has the beneficial effects that:

1) the replacement items are simple, automatic pressing is carried out in the machine table, products on the assembly line are grabbed through the manipulator device, and the products are placed in the pressing device for pressing, wherein the positions of the bottom die and the upper die pressing jig are completely fixed, the bottom die and the upper die pressing jig can be used only by replacement, and the positions are not required to be adjusted;

2) the pressing precision is high, the pressing precision is ensured by adopting a mode of pressing the jig on the bottom die and the upper die, and the jig on the bottom die and the upper die is vertically and fixedly installed, so that the pressing jig has the stability and precision of a manual jig and the unmanned and high efficiency of automatic equipment;

3) the equipment is simple to install, and only one person needs to push the machine table, fix the horizontal position and then install the pressing device and the manipulator device;

4) get the blowing device and can realize that the list is got single and is put, the list is got two and is discharged, and double is got single and is discharged and double is got double and is put, and the flexibility is very high, and the combination of anterior segment equipment and back end equipment that can be convenient can also be through the extension, adds the operation such as upset after the mechanism accomplishes the pressfitting, makes things convenient for the production line station very much to arrange, and the front and back equipment can both be perfect compatible.

Drawings

FIG. 1 is an internal view of the overall structure of the present invention;

FIG. 2 is a schematic view of the robot apparatus of the present invention;

FIG. 3 is a schematic view of a material pick-and-place device according to the present invention;

fig. 4 is an exterior view of the overall structure of the present invention.

1. A movable wheel; 2. ground feet; an X-axis motor; 4, a Z-axis motor; 5, an X-axis module; 6, a Z-axis module; 7. pre-assembling a plate on a bottom die; 8. pressing a cylinder; 9. pressing the jig pre-installed plate; 10. a large plate; an L-shaped support frame; 12. a guide post; 13. a sliding table; 20. a guide strip; 21. connecting a bracket; 22. a control cabinet; 23. a sheet metal shell; 25. a sheet metal bracket; 30. a material extracting suction head; 31. a material taking and placing connecting piece; 32. a material discharging and transverse moving cylinder; 33. a material taking lifting cylinder; 40. discharging suction heads; 41. a material discharging telescopic cylinder; 42. a discharging lifting cylinder; 43. and (4) discharging connecting pieces.

Detailed Description

The technical solution of the present invention is described below with reference to the accompanying drawings and examples.

As shown in fig. 1 to 4, the automatic line edge pressing machine provided by the invention comprises a large plate 10 arranged on the side edge of a production line, wherein a pressing device is arranged on a first side of the large plate 10, a manipulator device is arranged on a second side of the large plate 10, the manipulator device comprises an X-axis motor 3, a Z-axis motor 4, an X-axis module 5 and a Z-axis module 6, a first end of the X-axis module 5 is fixed on the large plate 10, a second end of the X-axis module 5 extends to the upper side of the production line, a sliding table 13 is arranged on the X-axis module 5, the sliding table 13 is driven by the X-axis motor 3 to move back and forth on the X-axis module 5, the Z-axis module 6 is arranged on the sliding table 13, a material taking and placing device is arranged on the Z-axis module 6, and the taking and placing device is driven to lift by the Z-axis motor 4. The above constitutes the basic structure of the present invention.

By adopting the structural arrangement, the machine table (the large plate 10) is placed at the side edge of the production line, the product on the production line is grabbed by the mechanical hand device, and then the pressing operation is carried out in the machine table, so that the product is only required to be sucked on the production line, the automatic pressing process is carried out in the machine table, no additional environmental interference is caused, the stability and the applicability of the equipment are ensured, the technical problem that the auxiliary material pressing in the mobile phone production and assembly process is changed from manual operation to automation is effectively solved, the operation mode of the existing automatic pressing equipment is optimized, and the stability and the universality of the equipment are greatly enhanced.

The working principle is as follows: under the cooperation of the Z-axis motor 4, the Z-axis module 6 and the taking and placing device, the Z-axis module 6 can be used for grabbing or placing back products on the assembly line, under the cooperation of the X-axis motor 3 and the sliding table 13, the Z-axis module 6 can be driven to move back and forth on the X-axis module 5, after the products which are not pressed are grabbed, the products which are not pressed are firstly placed in the pressing device for pressing, the products which are pressed are grabbed through the taking and placing device again, and the products are placed back on the assembly line to enter the next process.

In this embodiment, the material taking and placing device includes a material taking suction head 30, a material taking and placing connecting member 31, a material taking and placing traversing cylinder 32, and a material taking and lifting cylinder 33, blowing suction head 40, blowing telescopic cylinder 41, blowing lift cylinder 42 and blowing connecting piece 43, it installs on Z axle module 6 to get material connecting piece 31, it goes up and down through Z axle motor 4 drive to get material connecting piece 31, it installs in the first end of getting material connecting piece 31 to get material lift cylinder 33, it installs in the output of getting material lift cylinder 33 to get material suction head 30, blowing lift cylinder 42 movably installs in the second end of getting material connecting piece 31, blowing lift cylinder 42 reciprocates the sideslip on getting material connecting piece 31 through blowing sideslip cylinder 32 drive, blowing telescopic cylinder 41 installs in the output of blowing lift cylinder 42 through blowing connecting piece 43, blowing suction head 40 installs in the output of blowing telescopic cylinder 41. Adopt such structural arrangement, wherein, get material connecting piece 31 and be used for connecting blowing sideslip cylinder 32, get material lift cylinder 33 and blowing connecting piece 43 on Z axle module 6, wherein, blowing connecting piece 43 is used for connecting blowing telescopic cylinder 41 and blowing lift cylinder 42 on getting material connecting piece 31, wherein, get material suction head 30 and install in getting the output of material lift cylinder 33, can be used to adsorb the product on the production line and snatch, blowing suction head 40 is installed in the output of blowing telescopic cylinder 41, can be used to adsorb the product after the pressfitting and snatch.

In practical application, the material taking and placing device can realize single-row taking and single-row placing, single-row taking and double-row placing, double-row taking and single-row placing and double-row taking and double-row placing, has high flexibility, can be conveniently adapted to the combination of front-section equipment and rear-section equipment, can complete operations such as overturning after pressing through an expansion and adding mechanism, is very convenient for station arrangement of a production line, and can be perfectly compatible with front equipment and rear equipment.

In this embodiment, the first end of the X-axis module 5 is fixed on the large plate 10 by the connecting bracket 21, and the second end of the X-axis module 5 is fixed above the production line by the guide strip 20. Adopt such structure setting, on being fixed in the main board 10 through linking bridge 21 with the first end of X axle module 5, in the board promptly, can make the second end of X axle module 5 be fixed in the assembly line top through gib block 20, be convenient for get the product that the blowing device was accurate snatched or put back on the assembly line.

In this embodiment, compression fittings includes die block pre-installation board 7, pressfitting cylinder 8, pressfitting tool pre-installation board 9 and L type support frame 11, and die block pre-installation board 7 is fixed in on the big board 10 for fixed mounting die block, and the first end of L type support frame 11 is fixed in on the big board 10 of die block pre-installation board 7 one side, and pressfitting cylinder 8 is installed in the second end of L type support frame 11, and pressfitting tool pre-installation board 9 is installed in the output of pressfitting cylinder 8 for mould pressfitting tool in the fixed mounting, and pressfitting tool pre-installation board 9 is located die block pre-installation board 7 directly over. By adopting the structure, a product which is not pressed is arranged on the bottom die, the pressing cylinder 8 drives the upper die pressing jig arranged on the pressing jig pre-installation plate 9 to press the product on the bottom die.

In practical application, two groups of pressing cylinders 8 are provided, so that two groups of products can be pressed simultaneously, double-station operation is realized, and the working efficiency is higher. In addition, the bottom die pre-installation plate 7 is used for fixedly installing the bottom die, the press-fit jig pre-installation plate 9 is used for fixedly installing the upper die press-fit jig, and the bottom die and the upper die press-fit jig can be quickly installed and replaced in a mode that screws correspond to hole positions.

It should be noted that, by using the L-shaped supporting frame 11, a certain space is provided between the pressing jig pre-mounting plate 9 and the bottom die pre-mounting plate 7, which is convenient for installation and debugging.

In this embodiment, the pressing jig pre-installation plate 9 is provided with a plurality of guide posts 12 for vertical lifting, and the second end of the L-shaped support frame 11 is provided with a through hole for the movable penetration of the guide posts 12. By adopting the structure, the pressing jig pre-assembling plate 9 drives the upper die pressing jig to vertically lift, the pressing precision is higher, and the stability is high.

In this embodiment, the bottom of the large board 10 is provided with a sheet metal bracket 25, a control cabinet 22 is arranged in the sheet metal bracket 25, and the top of the large board 10 is provided with a sheet metal shell 23. Adopt such structure setting, carry out the bearing through panel beating support 25, can play protection compression fittings and staff's safety through panel beating shell 23.

In this embodiment, a plurality of movable wheels 1 and a plurality of ground feet 2 are arranged at the bottom of the sheet metal bracket 25. Adopt such structure setting, through a plurality of loose wheels 1 staff of can being convenient for remove the board, can be used for fixing the board level through a plurality of lower margins 2, equipment fixing is simple, only needs promote the board alone, then fixed horizontal position adorn compression fittings and manipulator device again can.

While the embodiments of the present invention have been described, the present invention is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and those skilled in the art can make various modifications without departing from the spirit and scope of the present invention as defined by the appended claims.

Claims

1. The utility model provides an automatic pressfitting machine in limit which characterized in that: including big board (10) of locating the assembly line side, compression fittings is installed to the first side of big board (10), manipulator device is installed to the second side of big board (10), manipulator device includes X axle motor (3), Z axle motor (4), X axle module (5) and Z axle module (6), the first end of X axle module (5) is fixed in on big board (10), the second end of X axle module (5) extends to the assembly line top, be equipped with slip table (13) on X axle module (5), slip table (13) come and go on X axle module (5) through X axle motor (3) drive and remove, Z axle module (6) are installed on slip table (13), install on Z axle module (6) and get the blowing device, it goes up and down through Z axle motor (4) drive to get the blowing device.

2. The automatic line edge pressing machine according to claim 1, wherein: the material taking and placing device comprises a material taking suction head (30), a material taking and placing connecting piece (31), a material placing transverse cylinder (32), a material taking lifting cylinder (33), a material placing suction head (40), a material placing telescopic cylinder (41), a material placing lifting cylinder (42) and a material placing connecting piece (43), wherein the material taking and placing connecting piece (31) is arranged on a Z-axis module (6), the material taking and placing connecting piece (31) is driven to lift through a Z-axis motor (4), the material taking lifting cylinder (33) is arranged at the first end of the material taking and placing connecting piece (31), the material taking suction head (30) is arranged at the output end of the material taking lifting cylinder (33), the material placing lifting cylinder (42) is movably arranged at the second end of the material taking and placing connecting piece (31), and the material placing lifting cylinder (42) is driven to reciprocate on the material taking and placing connecting piece (31) through the material placing transverse cylinder (32), the discharging telescopic cylinder (41) is arranged at the output end of the discharging lifting cylinder (42) through a discharging connecting piece (43), and the discharging suction head (40) is arranged at the output end of the discharging telescopic cylinder (41).

3. The automatic line edge pressing machine according to claim 1, wherein: the first end of the X-axis module (5) is fixed on the large plate (10) through a connecting support (21), and the second end of the X-axis module (5) is fixed above the production line through a guide strip (20).

4. The automatic line edge pressing machine according to claim 1, wherein: the pressing device comprises a bottom die pre-mounting plate (7), a pressing air cylinder (8), a pressing jig pre-mounting plate (9) and an L-shaped support frame (11), wherein the bottom die pre-mounting plate (7) is fixed on the large plate (10) and used for fixedly mounting the bottom die, the first end of the L-shaped support frame (11) is fixed on the large plate (10) on one side of the bottom die pre-mounting plate (7), the pressing air cylinder (8) is installed at the second end of the L-shaped support frame (11), the pressing jig pre-mounting plate (9) is installed at the output end of the pressing air cylinder (8) and used for fixedly mounting an upper die pressing jig, and the pressing jig pre-mounting plate (9) is located right above the bottom die pre-mounting plate (7).

5. The automatic line edge pressing machine according to claim 4, wherein: the pressing jig pre-installation plate (9) is provided with a plurality of guide columns (12) used for vertical lifting, and the second end of the L-shaped support frame (11) is provided with a plurality of guide columns (12) which are convenient to movably penetrate through the through holes.

6. The automatic line edge pressing machine according to claim 1, wherein: the improved metal plate rack is characterized in that a metal plate support (25) is arranged at the bottom of the large plate (10), a control cabinet (22) is arranged in the metal plate support (25), and a metal plate shell (23) is arranged at the top of the large plate (10).

7. The automatic line edge pressing machine according to claim 6, wherein: the bottom of the metal plate support (25) is provided with a plurality of movable wheels (1) and a plurality of ground feet (2).