CN114800240A - Complex part deburring grinding device based on AI intelligent control - Google Patents
Complex part deburring grinding device based on AI intelligent control Download PDFInfo
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- CN114800240A CN114800240A CN202110674248.6A CN202110674248A CN114800240A CN 114800240 A CN114800240 A CN 114800240A CN 202110674248 A CN202110674248 A CN 202110674248A CN 114800240 A CN114800240 A CN 114800240A
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- 238000003754 machining Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000012544 monitoring process Methods 0.000 claims abstract description 17
- 239000003082 abrasive agent Substances 0.000 claims abstract description 7
- 230000003247 decreasing effect Effects 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 10
- 239000012535 impurity Substances 0.000 claims description 6
- 238000012216 screening Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/16—Means for separating the workpiece from the abrasive medium at the end of operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention provides a complex part deburring and grinding device based on AI intelligent control, which comprises: the grinding material circulating elevator is used for continuously providing grinding media for grinding work; the processing clamp assembly is arranged at the lower part of a discharge port of the abrasive material circulating elevator and is used for fixing parts; the vibration excitation processing assembly is connected with the processing clamp assembly and is used for driving the parts on the processing clamp assembly to vibrate so that the grinding medium is fully ground with the surfaces of the parts; the AI intelligent monitoring is used for collecting and outputting working signals of the vibration excitation processing component, wherein the working signals comprise vibration data, sound data and the like of the vibration excitation processing component; and the control device is connected with the AI intelligent monitoring control system and used for receiving the working signal and dynamically adjusting the working state of the excitation machining component based on the working signal, wherein the working state comprises increasing or decreasing the frequency of the excitation machining component and the like.
Description
Technical Field
The invention relates to the technical field of part machining, in particular to complex part deburring and grinding equipment based on AI (artificial intelligence) intelligent control.
Background
In the manufacturing process of metal parts, produced parts need to be processed to remove burrs, and the existing complex part burr processing mode mostly adopts the process methods of manual grinding, non-standard special machines, vibration grinding, heat energy deburring and the like.
The process method has negative effects of non-ideal deburring effect or serious environmental influence on more complicated parts, such as porous and multi-groove complicated special-shaped parts of an engine cylinder body, a cylinder cover of a transmission case, a clutch gear hub, a hydraulic multi-way valve body, a pump body and the like.
The manual polishing mode has the advantages of low efficiency, poor consistency, high consumption of polishing tools and high cost; the polishing environment is severe, and noise, dust and the like have great harm to the body of an operator;
nonstandard special plane mode often uses special cutter, instrument brush etc. to polish the burring, and equipment investment is big, the commonality is not strong, and consumptive material use cost is high, and can't get rid of the inside complicated cross hole burr of part.
The vibration grinding efficiency is low, and the effect is poor and the risk that the part collides and the size of the part is damaged is generated.
The heat energy deburring mode utilizes methane or hydrogen and oxygen to mix and ignite instantaneous explosion deburring, belongs to special equipment, is expensive in price, relatively poor in safety, is only suitable for parts with relatively small burrs, can oxidize the inner and outer surfaces of the parts after processing, must be equipped with professional pickling equipment, leads to the process complicated, and the pickling can produce a large amount of waste liquid, and is not environmental protection, and the use scene is limited.
Disclosure of Invention
To the above-mentioned problem of the spare part deburring of polishing that exists among the prior art, now provide one kind and aim at effectively getting rid of the equipment of inside and outside burr to the spare part of complex construction.
The specific technical scheme is as follows:
a complicated spare part burring grinding device based on AI intelligent control, wherein includes:
the grinding material circulating elevator is used for conveying grinding media for grinding the parts;
the processing clamp assembly is arranged at the lower part of a discharge hole of the abrasive circulating elevator and is used for fixing one or more parts;
the vibration excitation processing assembly is connected with the processing clamp assembly and is used for driving the parts on the processing clamp assembly to vibrate, so that the grinding medium can movably grind the surfaces of the parts;
the AI intelligent monitoring control system is used for sensing the working state of the excitation machining component and outputting the collected working signal of the excitation machining component, wherein the working signal comprises vibration data and sound data of the excitation machining component;
and the control device is connected with the AI intelligent monitoring control system and used for receiving the working signal and dynamically adjusting the working state of the excitation machining component based on the working signal, wherein the working state comprises increasing or decreasing the frequency and the like of the excitation machining component.
Preferably, the grinding material circulation lifting machine further comprises a top bin communicated with the working space of the machining clamp assembly, and the discharge hole of the grinding material circulation lifting machine faces the top bin.
Preferably, the processing clamp assembly is configured in a processing cavity.
Preferably, the processing fixture assembly is disposed in a processing chamber, and further includes a grinding medium circulation system located at a lower portion of the processing chamber, the grinding medium circulation system including:
the material receiving port is positioned at the lower part of the processing cavity and used for collecting the grinding media falling from the processing cavity;
the screening device is used for screening and removing impurities falling from the processing cavity;
the cleaning device is used for cleaning and cooling the screened grinding media;
and one end of the material conveying channel is connected with the discharge hole of the cleaning device, and the other end of the material conveying channel is connected with the feed hole of the abrasive material circulating elevator and used for conveying the cleaned and cooled grinding medium into the abrasive material circulating elevator.
Preferably, the excitation processing assembly includes:
an excitation motor;
the first connecting plate is connected with the power output end of the excitation motor;
one surface of the connecting plate II, which is back to the excitation motor, is connected with the machining clamp assembly;
and the springs are uniformly arranged between the first connecting plate and the second connecting plate.
Preferably, the machining jig assembly includes:
the bearing plate is used for bearing the part to be processed;
the baffle is vertically arranged on the bearing plate and used for being surrounded to form an opening on one surface;
and the clamping structure faces one surface of the opening and is used for controlling the opening and the closing of the opening or the opening.
Preferably, the apparatus is formed in a rack.
Preferably, the device comprises a hood which is arranged around the frame.
Preferably, the bottom of the frame is provided with a damping base.
Preferably, the AI intelligent monitoring control system includes a vibration detection sensor and a sound detection sensor.
The technical scheme has the following advantages or beneficial effects:
by adopting AI and 3D simulated excitation modes, the method can quickly and accurately find out the specific grinding and deburring critical working condition parameters for removing burrs on the inner and outer surfaces of parts with various materials and complex structures, and can automatically return to the set correct working condition;
the problem that the efficiency and the universality of other deburring machines cannot be achieved simultaneously is solved;
on the other hand, through AI intelligent monitoring control system, can real-time perception excitation processing subassembly's operating condition, it provides more accurate control, can further improve grinding precision and efficiency.
Drawings
Embodiments of the present invention will now be described more fully hereinafter with reference to the accompanying drawings. The drawings are, however, to be regarded as illustrative and explanatory only and are not restrictive of the scope of the invention.
FIG. 1 is a schematic structural diagram of an embodiment of a complex part deburring and grinding device based on AI intelligent control;
FIG. 2 is a schematic structural diagram of a complex part deburring and grinding device based on AI intelligent control, which does not comprise a hood in the embodiment of the invention;
FIG. 3 is a schematic structural diagram of a complex part deburring and grinding device based on AI intelligent control, which does not comprise a top bin in the embodiment of the invention;
FIG. 4 is a schematic structural diagram of an excitation machining assembly and a machining clamp assembly in an embodiment of the complex part deburring and grinding device based on AI intelligent control;
fig. 5 is a schematic block diagram of control among an AI intelligent monitoring control system, a control device and an excitation machining assembly in an embodiment of the complex part deburring and grinding equipment based on AI intelligent control.
The above-mentioned reference numerals denote:
1. a frame; 2. an electric cabinet; 3. an abrasive circulation elevator; 4. a fence; 5. a grinding media circulation system; 6. a top bin; 7. exciting a machining component; 8. a hood; 9. a control device; 10. a sound detection sensor; 11. a vibration detection sensor; 12. a shock-absorbing base; 13. processing the clamp assembly; 14. an AI intelligent monitoring control system; 71. an excitation motor; 72. a first connecting plate; 73. a second connecting plate; 74. a plurality of springs.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
The technical scheme of the invention comprises deburring and grinding equipment for intelligently controlling complex parts based on AI.
As shown in fig. 1, an embodiment of a complex component deburring grinding apparatus based on AI intelligent control comprises:
the grinding material circulating elevator 3 is used for conveying grinding media for grinding the parts;
a processing clamp assembly 13 which is arranged at the lower part of the discharge hole of the abrasive circulating elevator 3 and is used for fixing one or more parts;
the vibration excitation processing assembly 7 is connected with the processing clamp assembly 13 and is used for driving parts on the processing clamp assembly 13 to vibrate, so that the grinding medium can movably grind the surfaces of the parts;
the AI intelligent monitoring control system 14 is induced with the excitation processing component 7 and used for outputting the collected working signals of the excitation processing component 7, wherein the working signals comprise vibration data and sound data of the excitation processing component 7;
and the control device 9 is connected with the AI intelligent monitoring control system 14 and is used for receiving the working signal and dynamically adjusting the working state of the excitation processing component 7 based on the working signal, wherein the working state comprises increasing or decreasing the frequency of the excitation processing component 7 and the like.
In the technical scheme, corresponding grinding media can be provided for parts to be machined with different morphological characteristics, and the grinding media can comprise steel balls, rolling needles, steel nail covers and the like.
Wherein, the cleaning fluid is introduced while the grinding medium is introduced, and the device can remove burrs of parts and simultaneously realize the functions of polishing, derusting, cleaning and the like.
As shown in fig. 5, the AI intelligent monitoring control system 14 can detect vibration data and sound data of the excitation machining component 7 in real time, and send the collected signals to the control device, the control device compares the collected vibration values with a preset vibration threshold to obtain a comparison result, and adjusts the excitation machining component 7 to a corresponding vibration frequency according to a difference value of the comparison result;
wherein, the comparison result comprises a positive deviation and a negative deviation, if the positive deviation is obtained, the control device 9 generates a corresponding control instruction to reduce the frequency of the excitation processing component 7;
if the negative deviation is found, the control device 9 generates a corresponding control command to increase the frequency of the vibration excitation machining assembly 7;
the sound data is used to monitor whether the excitation processing assembly 7 is in an abnormal state: for example, if the detected sound spectrum is not consistent with the preset sound spectrum, the excitation processing assembly 7 is in a non-set state, and the control device 9 is configured to generate a control command to recover the set state;
in a preferred embodiment, as shown in fig. 2, the apparatus further comprises a top bin 6, which is communicated with the working space of the machining fixture assembly 13, and the discharge port of the abrasive circulation elevator 3 is directed to the top bin 6.
In a preferred embodiment, the machining fixture assembly 13 is disposed in a machining chamber.
In the technical scheme, due to the existence of the processing cavity, the grinding medium is in full contact with the parts, the 360-degree coverage of the grinding medium is formed, and the grinding efficiency is higher.
In a preferred embodiment, the processing fixture assembly 13 is disposed in a processing chamber, and further includes a grinding medium circulation system 5 located at a lower portion of the processing chamber, the grinding medium circulation system 5 including:
the material receiving port is positioned at the lower part of the processing cavity and used for collecting the grinding media falling from the processing cavity;
the screening device is used for screening and removing impurities falling from the processing cavity;
the cleaning device is used for cleaning and cooling the screened grinding media;
and one end of the material conveying channel is connected with the discharge hole of the cleaning device, and the other end of the material conveying channel is connected with the feed hole of the abrasive material circulating elevator 3, so that the cleaned and cooled grinding medium is conveyed into the abrasive material circulating elevator 3.
In the technical scheme, due to the vibration excitation effect of the vibration excitation processing component 7, grinding media are splashed to different degrees, so that the splashed grinding media are collected, the collected grinding media are screened by the grinding media circulating system 5 to remove impurities (such as burrs, residual sand, iron scraps and the like), and then the screened grinding media are cleaned and cooled and conveyed to the grinding material circulating elevator 3 for recycling, so that the grinding material efficiency is improved;
on the other hand, in order to further improve the grinding effect, the grinding medium is released from the processing cavity at proper time, the released grinding medium is screened to remove impurities, then the screened grinding medium is cleaned and cooled, and the cleaned and cooled grinding medium is conveyed to the grinding material circulating elevator 3 to be recycled, so that the grinding material efficiency is improved, and the fallen burrs, iron shavings, particle impurities and the like are collected by a cooling and filtering circulating system of the grinding medium circulating system.
In a preferred embodiment, as shown in fig. 4, the excitation machining assembly 7 includes:
an excitation motor 71;
the first connecting plate 72 is connected with the power output end of the excitation motor 71;
the second connecting plate 73 is connected with the machining clamp assembly 13, and one surface of the second connecting plate, which faces away from the excitation motor 71;
a plurality of springs 74 uniformly disposed between the first and second connecting plates 72, 72.
Among the above-mentioned technical scheme, through dispose plural spring 74 between connecting plate one 72, two 73, and keep equal interval between each spring to guarantee that the effort that connecting plate two received is more even, further, make the whole atress of grinding medium in the processing cavity more even
In a preferred embodiment, the machining fixture assembly 13 includes:
the supporting plate is used for supporting the parts to be processed;
the baffle is vertically arranged on the bearing plate and is used for surrounding to form an opening on one surface;
and the clamping structure faces to one surface of the opening and is used for controlling the opening or closing of the opening, wherein a mechanism for controlling the movement of the clamping structure is an air cylinder or a hydraulic rod.
Among the above-mentioned technical scheme, can be provided with fixed knot on the bearing board and construct and be used for fixing placing the spare part on the bearing board, further accessible fixture carries out further centre gripping fixed to processing spare part, need explain that, can be provided with a plurality of fixed regions on the bearing board and be used for placing a plurality of spare parts and carry out simultaneous processing, improve grinding efficiency.
In a preferred embodiment, the apparatus described above is formed in a frame 1, as shown in figure 3.
In the technical scheme, the rack 1 is respectively provided with a top bin 6, a processing clamp assembly 13 and medium circulating equipment from top to bottom;
specifically, a discharge port of the abrasive circulating elevator 3 is aligned with the top bin 6, a space for clamping parts by the machining clamp assembly 13 is arranged below the top bin 6, the vibration excitation machining assembly 7 is arranged in the same horizontal direction of the machining clamp assembly 13, the vibration excitation machining assembly 7 is arranged on a vibration excitation assembly frame base, the vibration excitation assembly frame base is further arranged on the rack 1, a grinding medium circulating system 5 is arranged below the machining clamp assembly 13 for circulating the grinding medium, a feed inlet of the grinding medium circulating system 5 is arranged below the machining cavity for collecting the grinding medium splashed or released from the machining cavity, and the grinding medium is subjected to smart selection, cleaning and cooling to form a circulating use state.
Further, a ring of rails 4 may be provided around the top of the top silo 6.
Further, the grinding machine also comprises an electric cabinet 2, a control device 9 is assembled in the electric cabinet 2 and is used for connecting equipment needing electric control through wires, a grinding material circulating elevator 3, an AI intelligent monitoring control system 14, an excitation processing component 7 and a grinding medium circulating system 5.
In a preferred embodiment, a hood 8 is included, surrounding the housing 1.
In the above technical solution, the housing 1 is configured with a hood 8, so that the appearance is ensured, the noise generated by the equipment is effectively suppressed, and the whole operation is safer.
In a preferred embodiment, the bottom of the frame 1 is provided with a shock absorbing base 12.
In the above technical solution, the shock absorbing base 12 enables the whole device to reduce damage to the ground due to vibration of the device when the device is in operation, and to reduce the overall deviation of the device due to vibration.
In a preferred embodiment, the AI intelligent monitoring and control system 14 includes a vibration detection sensor 11 and a sound detection sensor 10, wherein the sound detection sensor 10 is disposed in the rack 1, and the vibration detection sensor 11 is disposed on the second connection plate 73 of the excitation processing assembly 7.
According to the technical scheme, parts with complex structures can be ground and deburred by adopting an excitation mode, and the grinding efficiency and the grinding effect are better compared with the existing deburring mode;
by adopting AI and 3D simulated excitation modes, the method can quickly and accurately find out the specific grinding and deburring critical working condition parameters for removing burrs on the inner and outer surfaces of parts with various materials and complex structures, and can automatically return to the set correct working condition;
the problem that the efficiency and the universality of other deburring machines cannot be achieved simultaneously is solved;
on the other hand, through AI intelligent monitoring control system, can real-time perception excitation processing subassembly's operating condition, it provides more accurate control, can further improve grinding precision and efficiency.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a complicated spare part burring grinding device based on AI intelligent control which characterized in that includes:
the grinding material circulating elevator is used for continuously conveying grinding media for grinding the parts;
the processing clamp assembly is arranged at the lower part of a discharge hole of the abrasive circulating elevator and is used for fixing one or more parts;
the vibration excitation processing assembly is connected with the processing clamp assembly and is used for driving the parts on the processing clamp assembly to vibrate, so that the grinding medium can movably grind the surfaces of the parts;
the AI intelligent monitoring control system is used for sensing the working state of the excitation machining component and outputting the collected working signal of the excitation machining component, wherein the working signal comprises vibration data and sound data of the excitation machining component;
and the control device is connected with the AI intelligent monitoring control system and used for receiving the working signal and dynamically adjusting the working state of the excitation machining component based on the working signal, wherein the working state comprises increasing or decreasing the frequency of the excitation machining component.
2. The apparatus of claim 1, further comprising a top bin in communication with the working space of the machining fixture assembly, the outlet of the abrasive circulation elevator facing the top bin.
3. The apparatus of claim 1, wherein the machining fixture assembly is configured in a machining chamber.
4. The apparatus of claim 1, wherein the processing fixture assembly is disposed in a processing chamber, further comprising a grinding media circulation system located in a lower portion of the processing chamber, the grinding media circulation system comprising:
the material receiving port is positioned at the lower part of the processing cavity and used for collecting the grinding media falling from the processing cavity;
the screening device is used for screening and removing impurities from the grinding media falling from the processing cavity, conveying the grinding media and collecting the grinding media;
the cleaning device is used for cleaning and cooling the screened grinding media;
and one end of the material conveying channel is connected with the discharge hole of the cleaning device, and the other end of the material conveying channel is connected with the feed hole of the abrasive material circulating elevator and used for conveying the cleaned and cooled grinding medium into the abrasive material circulating elevator.
5. The apparatus of claim 1 wherein the excitation machining assembly comprises:
an excitation motor;
the first connecting plate is connected with the power output end of the excitation motor;
one surface of the connecting plate II, which is back to the excitation motor, is connected with the machining clamp assembly;
and the springs are uniformly arranged between the first connecting plate and the second connecting plate.
6. The apparatus of claim 1, wherein the machining fixture assembly comprises:
the bearing plate is used for bearing the part to be processed;
the baffle is vertically arranged on the bearing plate and used for being surrounded to form an opening on one surface;
and the clamping structure faces one surface of the opening and is used for controlling the opening and the closing of the opening or the opening.
7. The apparatus of any of claims 1-6, wherein the apparatus is formed in a rack.
8. The apparatus of claim 7 including a hood disposed about said housing.
9. The apparatus of claim 7, wherein the bottom of the frame is provided with a shock absorbing base.
10. The apparatus according to any one of claims 1 to 6, wherein the AI intelligent monitoring control system includes a vibration detection sensor and a sound detection sensor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110674248.6A CN114800240A (en) | 2021-06-17 | 2021-06-17 | Complex part deburring grinding device based on AI intelligent control |
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| CN202110674248.6A CN114800240A (en) | 2021-06-17 | 2021-06-17 | Complex part deburring grinding device based on AI intelligent control |
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| CN206748188U (en) * | 2017-01-13 | 2017-12-15 | 伍振祥 | A kind of automatic charging discharging formula vibro-grinding production line |
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| CN109382767A (en) * | 2018-09-19 | 2019-02-26 | 廊坊市北方天宇机电技术有限公司 | A kind of full processing procedure grinding and polishing method and apparatus of aluminium alloy wheel hub |
| CN110339914A (en) * | 2019-07-18 | 2019-10-18 | 北京科技大学 | A kind of ore mill integrated operation state on-line detector and autocontrol method |
| CN111070071A (en) * | 2020-01-07 | 2020-04-28 | 上海普偌迈机电制造有限公司 | Waterfall type multidimensional vibration shell part machining surface treatment equipment |
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