CN114799308B

CN114799308B - Intelligent shaper

Info

Publication number: CN114799308B
Application number: CN202210476292.0A
Authority: CN
Inventors: 李宁; 于顺良; 乔慧; 纪汝洁; 郭婉洁; 刘红伟; 宁宇; 李伟达
Original assignee: Qingdao Engineering Vocational College
Current assignee: Qingdao Engineering Vocational College
Priority date: 2022-04-29
Filing date: 2022-04-29
Publication date: 2023-05-16
Anticipated expiration: 2042-04-29
Also published as: CN114799308A

Abstract

The intelligent shaper comprises a shaper body, a stabilized voltage power supply, a power switch, a shaper control mechanism, a shaper detection mechanism, a processing amount monitoring mechanism and a data transmission circuit; the planing tool control mechanism comprises an electromagnet, a reed pipe, a magnet and a trigger circuit, wherein the electromagnet is arranged below the rear side end of the planing tool support, and the rear side end of the planing tool support is provided with an attraction block; the reed switch and the magnet are respectively arranged on the ram and the frame; the planer tool detection mechanism comprises a photoelectric switch and a magnet B, and the photoelectric switch is attracted to the front end of the planer tool frame; the machining quantity monitoring mechanism comprises a photoelectric switch A, a magnet C, a magnet D and a laser range finder, wherein the photoelectric switch A and the laser range finder are respectively attracted to the lower end and the side end of the electric drive guide rail; the stabilized voltage power supply, the power switch and the data transmitting circuit are arranged in the electric cabinet and are electrically connected. The invention can prevent the lower end of the planer tool from contacting with the workpiece, and can prompt the staff after the planer tool loosens and the workpiece is processed, and the staff can know the processing progress.

Description

Intelligent shaper

Technical Field

The invention relates to the technical field of machine tool equipment, in particular to an intelligent squaring machine.

Background

The planing machine is a planing machine which makes linear reciprocating motion, and the ram carries a planing tool, so that the name is obtained because the tool rest at the front end of the ram is similar to a ox head. When the shaper works, planes, forming surfaces and grooves on the small and medium-sized workpieces are shaved. In order to ensure that the planer tool of the planer machine shaves the surface of a workpiece during feeding and can automatically return the cutter, the upper end of a planer tool rest of the existing planer machine is hinged to the front upper end of a planer tool support, the rear side end of the planer tool rest and the front side end of the planer tool support are abutted together during feeding and planing, and then a ram can push the planer tool to carry out planing processing on the workpiece, and during the cutter returning, a bevel part at the rear side end of the planer tool is retracted along the workpiece, and the planer tool moves upwards along the planer tool support through the planer tool support due to the bevel effect and returns to the rear end initial position, so that the ram is ready for pushing the planer tool to shave the workpiece next time, and the purpose of planing the workpiece is achieved continuously and circularly.

Although the planing tool of the existing planing machine can realize automatic tool return, certain problems still exist due to the limited structure, and the planing tool is embodied as follows. The method comprises the following steps: in the planer tool return tool, the lower end of the planer tool always contacts with the upper end of a workpiece, so that when the weight of the planer tool is large, the lower end cutting edge of the planer tool is damaged more or less due to overlarge friction force between the lower end of the planer tool and the upper end of the workpiece, and the surface of the planed workpiece is damaged by the planer tool of the return tool; and two,: if the depth of the workpiece is deeper and the position of the front lower end of the workpiece is lower after the corresponding feeding of the planer tool is used for planing the workpiece each time, during the cutter returning, the motor load driving the ram is increased particularly when the hinge points of the front upper ends of the planer tool rest and the planer tool support are blocked due to various reasons because the difference between the heights of the lower end of the planer tool and the upper end of the workpiece is large, even in extreme cases, the front ends of the planer tool and the workpiece are pulled backwards by the ram integrally when the planer tool is returned, and the transmission mechanism between the motor and the ram is damaged (including damage caused by overlarge motor load). In addition, the existing shaper does not have an automatic monitoring function, for example, the existing shaper cannot prompt a worker after the workpiece is shaved, and the worker cannot be prompted when a cutter is loosened, so that the worker needs to keep beside a machine tool in the whole process when the workpiece is machined, inconvenience is brought to the worker, and the improvement of the working efficiency is also not facilitated. In view of the above, there is still a great room for improvement in the existing shaper.

Disclosure of Invention

In order to overcome the defects of the prior shaper, the invention provides a shaper body based on the background, which is applied without the need of a worker to keep on site (the worker can do other works in a long work piece processing time period), under the combined action of related mechanisms and circuits, the lifting height of the planer tool can be started and controlled each time the planer tool returns to the tool, the lower end of the planer tool is prevented from contacting with a work piece, the planer tool and the work piece are well protected, the height change of the planer tool can be monitored in real time in the processing, and the movement state of a guide rail device for fixing the work piece (a bench clamp for fixing the work piece is driven by an electrically driven guide rail to transversely move, so that the planing processing is ensured to be obtained from left to right), after the planer tool loosens and the work piece is processed, the worker can be prompted at the first time, and the worker can know the progress of the processed work piece through a mobile phone and the like in real time under the condition of the site, thereby realizing the intelligent shaper which brings convenience to the worker and improves the work efficiency.

The technical scheme adopted for solving the technical problems is as follows:

the intelligent shaper comprises a shaper body, a stabilized voltage power supply and a power switch, and is characterized by further comprising a shaper control mechanism, a shaper detection mechanism, a processing amount monitoring mechanism and a data transmission circuit; the planing tool control mechanism comprises an electromagnet, a reed pipe, a magnet and a trigger circuit, wherein the electromagnet is arranged below the rear side end of a planing tool support of the planing machine body, and the rear side end of a planing tool rest of the planing machine body is provided with an attraction block; the reed switch and the magnet are respectively arranged on the ram and the frame of the squaring machine body; the planing tool detection mechanism comprises a photoelectric switch and a magnet B, wherein the photoelectric switch is attracted to the front end of the planing tool frame through the magnet B; the machining quantity monitoring mechanism comprises a photoelectric switch A, a magnet C, a magnet D and a laser range finder, wherein the photoelectric switch A is attracted to the lower end of an electric drive guide rail of the squaring machine body through the magnet C, and the laser range finder is attracted to the side end of the electric drive guide rail through the magnet D; the stabilized voltage power supply, the power switch and the data transmitting circuit are arranged in the electric cabinet; the power output end of the planing tool control mechanism is electrically connected with the power input end of the electromagnet, and the power output ends of the planing tool detection mechanism and the processing amount monitoring mechanism are electrically connected with the total power input end of the shaper body; the signal output ends of the planing tool detection mechanism and the processing amount monitoring mechanism are electrically connected with the signal input end of the data transmission circuit.

Further, when the ram moves forwards to a dead point, the lower end of the magnet is positioned at the upper end of the reed pipe, the magnetic acting force of the magnet acts on the reed pipe, and the contacts in the reed pipe are closed.

Further, the upper end detection head of the photoelectric switch A is aligned with the lower end of the sliding block of the electric drive guide rail, the detection head of the laser range finder is aligned with the side end of the sliding block, and the detection head of the photoelectric switch is aligned with the upper end of the planing tool.

Further, the trigger circuit comprises a time controller module and a relay which are electrically connected, and is electrically connected with the reed switch, wherein the positive power input end of the time controller module is connected with the relay control power input end and one end of the reed switch, the output end of the time controller module is connected with the positive power input end of the relay, the negative power input end of the time controller module, the negative control power input end and the negative power input end of the relay are connected, and the positive trigger signal input end of the time controller module is connected with the other end of the reed switch.

Further, the planer tool detection mechanism and the processing amount monitoring mechanism are matched with an electromagnetic contactor, and the positive power input end of the electromagnetic contactor is electrically connected with the positive power output ends of the photoelectric switch and the photoelectric switch A.

Further, the data transmitting circuit comprises a GPRS module and a short message module which are electrically connected, wherein the negative power input end of the GPRS module is electrically connected with the negative power input end and the trigger signal input end of the short message module.

The invention has the beneficial effects that: the invention has all functions of a common shaper, in the invention, the control mechanism of the planer can control the electromagnet to be electrified after the ram of the body of the shaper pushes the planer to process the workpiece to move to the front dead center, and then the rear end of the planer rest moves downwards, the planer at the front end of the planer rest moves upwards along the hinge point of the planer rest, thus the lower end of the planer rest is prevented from contacting with the workpiece when the planer returns, good protection effect is achieved on the planer and the workpiece, the descending height of the planer is controlled to restore to the initial state when the planer is fed, and the planer is ensured to shave the workpiece; the planer tool detection mechanism and the processing amount monitoring mechanism can monitor the height change of the planer tool and the motion state of the guide rail device for fixing the workpiece in real time, and after the planer tool loosens and the workpiece is processed, workers can be prompted in a short message mode at the first time, and the workers can know the progress of processing the workpiece in real time through a mobile phone and the like without on-site conditions, so that convenience is brought to the workers and the working efficiency is improved. Based on the above, the invention has good application prospect.

Drawings

The invention will be further described with reference to the drawings and examples.

FIG. 1 is a schematic diagram of the overall structure and a partial enlarged structure of the present invention.

Fig. 2 is a circuit diagram of the present invention.

Detailed Description

The intelligent shaper shown in fig. 1 and 2 comprises a shaper body 1, a stabilized power supply A1, a power switch S1, a shaper control mechanism, a shaper detection mechanism, a processing amount monitoring mechanism and a data transmission circuit 2; the planing tool control mechanism comprises an electromagnet DC, a reed switch GH, a permanent magnet CT and a trigger circuit 3, wherein the electromagnet CT is arranged below the middle part of the rear side end of a planing tool support 101 of the planing tool body, a steel block is welded below the rear side end of a planing tool support 102 of the planing tool body as an attraction block 103, and a certain interval (1.2 cm) is reserved between the lower end of the attraction block 103 and the upper end of the electromagnet DC; the reed switch GH is transversely adhered to an element box by glue, the movable contact of the reed switch GH is horizontally positioned at the lower end of the upper part in the element box, a rectangular permanent magnet A4 is adhered to the rear outer side end of the element box by glue, and a magnet CT and a magnet A4 (the magnet attraction is convenient to detach and the distance can be adjusted forwards and backwards) are respectively attracted to the left end of the middle part of the ram 104 of the shaper body and the left part of the front side end of the rack 105 of the shaper body; the planing tool detection mechanism comprises a photoelectric switch A7 and a magnet B5, wherein the photoelectric switch A7 is vertically arranged in a component box B6, a detection head of the photoelectric switch A7 is positioned at the lower end, the magnet B5 is adhered to the rear end of the component box B6 by using glue, and the component box B6 is attracted to the front end of a planing tool rest 102 of the planing tool body through the magnet B5 (the magnet is attracted to be convenient to detach and can also be convenient to adjust the distance up and down); the machining quantity monitoring mechanism comprises a photoelectric switch AA3, a magnet C7 and a laser range finder A5, wherein the photoelectric switch AA3 is vertically arranged in an element box C8, a detection head of the photoelectric switch AA3 is positioned at the upper end, the magnet C7 is adhered to the lower end of the element box C8 by using glue, and the element box C8 is attracted to the lower right end of an electric drive guide rail 106 of the squaring machine body through the magnet C7 (the magnet is attracted to be convenient to detach and the distance can also be adjusted left and right); the rear end of the shell of the laser range finder A5 is adhered with a magnet D9 (the magnet is convenient to detach and the distance can be adjusted left and right) by using glue, the laser range finder is attracted to the left end of the electric drive guide rail through the magnet D9, and the detection head of the laser range finder is aligned to the left end of the sliding block 107; the stabilized voltage power supply A1, the power switch S1 and the data transmitting circuit 2 are arranged on a circuit board in the electric cabinet 10.

As shown in fig. 1 and 2, when ram 104 moves forward to the dead point, the lower end of the CT of the magnet is located at the upper end (spaced by 0.3 cm) of the element box, and the magnetic force of the CT of the magnet acts on reed switch GH, so that the contacts inside reed switch GH are closed. The upper end probe of the photoelectric switch AA3 is aligned with the lower right end (10 cm apart) of the slider 107 of the electric drive rail, the laser rangefinder A5 probe is aligned with the left end (20 cm apart) of the slider 107, and the probe of the photoelectric switch A7 is aligned with the upper end (5 cm apart) of the planer tool 108. The voltage-stabilized power supply is a finished product of a switching power supply module with the model of 220V/12V/1KW from alternating current 220V to direct current 12V; the power switch S1 is a toggle power switch, and the handle of the toggle power switch is positioned outside the electric cabinet. The trigger circuit comprises a time controller module A2 and a relay K1 which are connected through circuit board wiring and are connected with a reed switch GH (normally open contact reed switch of a glass shell) through wires, wherein a positive electrode power input end 1 pin of the time controller module A2 is connected with a control power input end of the relay K1, one end of the reed switch GH is connected, an output end 9 pin of the time controller module A2 is connected with a positive electrode power input end of the relay K1, a negative electrode power input end 2 pin of the time controller module A2, a negative electrode control power input end 4 pin of the time controller module A2 is connected with a negative electrode power input end of the relay K1, and a positive electrode trigger signal input end 3 pin of the time controller module A2 is connected with the other end of the reed switch GH. The planing tool detection mechanism and the processing amount monitoring mechanism are also matched with an electromagnetic contactor DC1, the positive power input end of the electromagnetic contactor DC1 is connected with a photoelectric switch A7 and the positive power output end 3 pin of a photoelectric switch AA3 through wires, the photoelectric switch A7 and the power input ends 1 and 2 pins of the photoelectric switch AA3 are respectively connected through wires, and the negative power input end of the electromagnetic contactor DC1 is connected with the negative power input ends of the photoelectric switch A7 and the photoelectric switch AA3 through wires.

In the processing amount monitoring mechanism shown in fig. 1 and 2, the two power input ends 1 and 2 pins of the photoelectric switch AA3 and the two power input ends 1 and 2 pins of the laser range finder A5 are respectively connected by wires. The data transmitting circuit comprises a GPRS module A6 and a short message module A4 which are connected through wires and provided with an RS485 data port, wherein the pin 2 of the negative power input end of the GPRS module A6 is connected with the pin 2 of the negative power input end of the short message module A4 and the pin 3 of the trigger signal input end. The power input ends 1 and 2 pins of the stabilized power supply A1 and the two poles of an alternating current 220V power supply are respectively connected through wires, the pin 3 of the positive power output end of the stabilized power supply A1 and one end of the power switch S1 are respectively connected through wires, the other end of the power switch S1, the pin 4 of the negative power output end of the stabilized power supply A1 and the power input end time relay module A2 of the planing tool control mechanism, the pins 1 and 2 of the power input end photoelectric switch A7 of the planing tool detection mechanism, the pins 1 and 2 of the power input end photoelectric switch AA3 of the processing amount monitoring mechanism and the pins 1 and 2 of the power input end GPRS module A6 of the data transmission circuit are respectively connected through wires, the normally open contact end of the power output end relay K1 of the planing tool control mechanism and the power input ends of the negative power input end of the electromagnet DC are respectively connected through wires, the three normally closed contact ends of the power output end electromagnetic contactor DC1 of the processing amount monitoring mechanism and the total power input end N of the planing tool body are respectively connected through wires, and the three normally closed contact ends of the power input ends of the electromagnetic contactor DC1 of the processing amount monitoring mechanism and the three control power input ends DC1 of the planing tool body are respectively connected through wires; the planing tool detection mechanism, a photoelectric switch AA7 at the signal output end of the processing amount monitoring mechanism and a pin 3 of the photoelectric switch A3 are connected with a pin 1 of a short message module A4 at the signal input end of the data transmission circuit through wires; the signal output end of the laser range finder A5 is connected with the signal input end of the GPRS module A6 through an RS485 data line.

As shown in fig. 1 and 2, the electric drive mechanism 106 pushes the ram 104 to move back and forth when the planer body 1 works, so that the planing tool arranged at the planing tool rest 102 performs planing on a workpiece, and the control system of the planer body 1 controls the electric drive guide rail to drive the bench clamp 109 for fixing the workpiece to move gradually transversely and rightwards, so that the planing of the surface of the workpiece is ensured from left to right. After 220V AC power enters pins 1 and 2 of the regulated power supply A1, the 3 pin and the 4 pin of the regulated power supply A1 output stable DC 12V power to enter the power input ends (under the premise that the power switch S1 is opened) of the planing tool control mechanism, the planing tool detection mechanism, the processing amount monitoring mechanism and the data transmission circuit. In the planer control mechanism, when a ram moves to a front dead point every time when a planer body works, a magnet CT is just positioned at the upper end of a reed switch GH, and an internal contact of the reed switch GH is closed, so that a 12V power supply anode acts on a 3-foot positive trigger signal input end of a time relay module A2 through the reed switch GH with the closed contact, the time relay module A2 outputs a certain time power supply to enter a positive power supply input end of a relay K1 under the action of an internal circuit and 9-foot output power supply time set by a technician (for example, 3 seconds, the actual output time technician can be adjusted and set according to the left-right movement time of the ram, for example, the left-right movement time of the ram is 4 seconds, the time can be set to be 5 seconds), the relay K1 is electrically attracted to control the power supply input end and the normally open contact end of the reed switch GH within 3 seconds, further, the electromagnet DC is operated to generate a larger magnetic acting force within 3 seconds, the attraction block 103 is subjected to the magnetic acting force to move downwards, and then the planer frame 102 drives the planer 108 to move upwards along the planer support 101, the lower end and the planer support 108 is not contacted with a workpiece 108, and the planer body is not contacted with the upper end of the planer body; after 3 seconds, the output power of the 9 feet of the time relay module A2 is stopped, the relay K1 is powered off and is not attracted, so that the electromagnet DC is powered off and does not generate suction force on the attraction block 103, the planer tool frame 102 descends to be vertical under the downward gravity acting force of the planer tool and the planer tool frame 102, and the rear end of the planer tool frame 102 is closely contacted with the front side end of the planer tool support 101, and therefore when the planer tool is fed, the cutting edge acts on a workpiece under the action of the ram, and the planer tool 108 is guaranteed to be capable of planing the workpiece. The upper part of the workpiece can be transversely machined continuously by continuously reciprocating the process (the control system of the squaring machine body 1 controls the electric drive guide rail to drive the bench clamp for fixing the workpiece to move gradually transversely and rightwards, so that the surface of the workpiece is planed from left to right).

In the planer tool detection mechanism shown in fig. 1 and 2, when the planer tool is fixed in the planer tool rest 102 and is in a stable state, the distance between the upper end of the planer tool 108 and the lower end of the detection head of the photoelectric switch A7 is less than 5 cm, the 3 feet of the photoelectric switch A7 have no output, and the whole equipment works normally. When the planer tool is fixed in the planer tool rest 102 and is not stably loosened for various reasons, the planer tool 108 moves downwards along the planer tool rest 102 (the fixed planer tool acts), the distance between the upper end of the planer tool 108 and the lower end of the detection head of the photoelectric switch A7 is larger than 5 cm, the 3 pin of the photoelectric switch A7 outputs a high level to enter the positive power input end of the electromagnetic contactor DC1, and the positive power input end of the short message module A4, the three control power input ends and the three normally closed contact ends of the electromagnetic contactor DC1 are respectively opened, so that the total power input end N of the planer body is opened, and the planer body is not powered off (automatic control and energy saving); after the short message module A4 is powered on, a pre-stored short message is sent out, and after the short message is received by a mobile phone of a relevant staff member connected with the short message module A4, the planer tool can be known to be loose at the first time, or the workpiece is machined.

In the processing amount monitoring mechanism shown in fig. 1 and 2, when the control system of the squaring machine body 1 controls the electric drive guide rail to drive the bench clamp for fixing the workpiece to move gradually transversely and rightwards, and the workpiece is not processed, the upper end detection head of the photoelectric switch AA3 is shielded by the lower end of the sliding block 107 of the electric drive guide rail, so that the 3 feet of the upper end detection head do not output high level, and the whole equipment works normally. When the workpiece is shaved, the sliding block moves to a right dead center, the upper end detection head of the photoelectric switch AA3 is not blocked by the lower end of the sliding block 107 of the electric drive guide rail, the 3-foot output high level of the upper end detection head enters the positive power input end of the electromagnetic contactor DC1, the positive power input end of the short message module A4, the electromagnetic contactor DC1 is powered on, and the three control power input ends and the three normally closed contact ends of the electromagnetic contactor DC1 are respectively opened, so that the total power input end N of the shaper body is opened, and the shaper body is not powered off any more; after the short message module A4 is powered on, a pre-stored short message is sent out, and after the short message is received by a mobile phone of a relevant staff member connected with the short message module A4, the planer tool can be known to be loose at the first time, or the workpiece is machined. In the processing of the workpiece, when the control system of the squaring machine body 1 controls the electric drive guide rail to drive the bench clamp for fixing the workpiece to move transversely and rightwards, the distance between the detecting head of the laser range finder A5 and the left end of the sliding block 107 is gradually increased, so that the voltage signal output by the output end of the laser range finder A5 is gradually increased, the dynamically-changed voltage data enter the signal input end of the GPRS module A6, the GPRS module A6 transmits the output voltage data through a wireless mobile network, and a far-end staff who is not on site can intuitively display the processing condition of the workpiece through the display interface of the mobile phone or the PC after receiving the data through the relevant application of the mobile phone or the PC, wherein the larger the number displayed by the interface or the higher the peak value displayed by the waveform diagram is, the wider the processing width of the workpiece is, otherwise, so that the staff cannot intuitively know the specific processing condition of the workpiece on site. Through the combined action of all mechanisms, the invention can play a good role in protecting the planing tool and the workpiece, and after the planing tool loosens and the workpiece is processed, the working personnel can be prompted in a short message mode at the first time, and the working personnel can know the progress of processing the workpiece in real time through a mobile phone and the like without being on site, thereby bringing convenience to the working personnel and improving the working efficiency. In fig. 2, the laser range finder body A5 is a model SW-LDS50B laser range finder module, which has three terminals, 1 and 2 pins are connected with power supply, and 3 pins can output continuously variable analog voltage signals according to the detected distance when the laser range finder works; the photoelectric switch A7 and the photoelectric switch AA7 are long-distance PNP type photoelectric switch finished products with the model of E3F-DS50, and are provided with two power input ends and one signal output end, when infrared beams emitted by front-end emission hair are blocked by articles in use, the signal output ends do not output high level within the range of 50 cm at the maximum distance according to different types, and output high level when no articles are blocked, the photoelectric switch A7 and the photoelectric switch AA7 are provided with an adjusting knob, the left adjusting detection distance is shortened, and the left adjusting detection distance is shortened, otherwise, the detection distance is shortened (the detection distance of the photoelectric switch A7 is 5 cm, and the detection distance of the photoelectric switch AA7 is 25 cm); the time relay module A2 is a finished product of a time controller module of a model YYC-2S, the finished product U3 of the time controller module is provided with two power input ends 1 and 2 pins, two trigger

signal input ends

3 and 4 pins, a setting key 5 pin, an emergency stop key 6 pin, a time adding key 7 pin, a time subtracting key 8 pin and a normally open power output end 9 pin, after the positive and negative power input ends of the finished product U3 of the time controller module are electrified, an operator presses the setting key, and then the operator respectively operates the time adding key and the time subtracting key through digital display of a nixie tube, so that the normally open power output end outputs positive power in a required time period, the normally open power output end stops outputting power after the set time period, and the time is set, and after the trigger power signals are input to the two trigger signal input ends, the finished product of the time relay module carries out set time timing; the short message module A4 is a short message alarm sensor of the model AGS600, and is provided with two power input ends 1 and 2 pins and seven signal input ends 3-6 pins, six short messages can be stored in the short message alarm sensor, and the 3-6 pins respectively input low level and then respectively send six short messages with different contents (the content of the stored short messages in the embodiment is that the workpiece is processed or a planing tool is loosened); the model A6 of the GPRS module is ZLAN8100, and an RS485 data input port (two power input ends and one signal input end) is arranged on a finished product of the GPRS module; the electromagnetic contactor DC1 is a direct current 12V electromagnetic contactor finished product of model SC-E04; the electromagnet is a 12V direct current small-sized electromagnet circular sucker with the model KK-P20/15 12V.

While the principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is limited to the details of the foregoing exemplary embodiments, and that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present disclosure describes embodiments, the embodiments do not include only a single embodiment, and this description is for clarity only, and those skilled in the art should consider the disclosure as a whole, and embodiments may be suitably combined to form other embodiments that will be understood by those skilled in the art.

Claims

1. The intelligent shaper comprises a shaper body, a stabilized voltage power supply and a power switch, and is characterized by further comprising a shaper control mechanism, a shaper detection mechanism, a processing amount monitoring mechanism and a data transmission circuit; the planing tool control mechanism comprises an electromagnet, a reed pipe, a magnet and a trigger circuit, wherein the electromagnet is arranged below the rear side end of a planing tool support of the planing machine body, and the rear side end of a planing tool rest of the planing machine body is provided with an attraction block; the reed switch and the magnet are respectively arranged on the ram and the frame of the squaring machine body; the planing tool detection mechanism comprises a photoelectric switch and a magnet B, wherein the photoelectric switch is attracted to the front end of the planing tool frame through the magnet B; the machining quantity monitoring mechanism comprises a photoelectric switch A, a magnet C, a magnet D and a laser range finder, wherein the photoelectric switch A is attracted to the lower end of an electric drive guide rail of the squaring machine body through the magnet C, and the laser range finder is attracted to the side end of the electric drive guide rail through the magnet D; the stabilized voltage power supply, the power switch and the data transmitting circuit are arranged in the electric cabinet; the power output end of the planing tool control mechanism is electrically connected with the power input end of the electromagnet, and the power output ends of the planing tool detection mechanism and the processing amount monitoring mechanism are electrically connected with the total power input end of the shaper body; the signal output ends of the planing tool detection mechanism and the processing amount monitoring mechanism are electrically connected with the signal input end of the data transmission circuit;

when the ram moves forwards to a dead point, the lower end of the magnet is positioned at the upper end of the reed pipe, the magnetic acting force of the magnet acts on the reed pipe, and the contacts in the reed pipe are closed;

the upper end detection head of the photoelectric switch A is aligned with the lower end of the sliding block of the electric drive guide rail, the detection head of the laser range finder is aligned with the side end of the sliding block, and the detection head of the photoelectric switch is aligned with the upper end of the planing tool;

the trigger circuit comprises a time controller module and a relay which are electrically connected, and is electrically connected with the reed switch, wherein the positive power input end of the time controller module is connected with the control power input end of the relay and one end of the reed switch, the output end of the time controller module is connected with the positive power input end of the relay, the negative power input end of the time controller module is connected with the negative power input end of the relay, and the positive trigger signal input end of the time controller module is connected with the other end of the reed switch.

2. The intelligent shaper according to claim 1, wherein the shaper detection mechanism and the process amount monitoring mechanism are provided with electromagnetic contactors, and the positive power input end of each electromagnetic contactor is electrically connected with the positive power output ends of the photoelectric switch and the photoelectric switch a.

3. The intelligent squaring machine according to claim 1, wherein the data transmission circuit comprises a GPRS module and a short message module electrically connected, and a negative power input end of the GPRS module is electrically connected to a negative power input end and a trigger signal input end of the short message module.