CN114798485A - Silicon steel sheet insulating coating tectorial membrane levels detection device - Google Patents
Silicon steel sheet insulating coating tectorial membrane levels detection device Download PDFInfo
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- CN114798485A CN114798485A CN202210378268.3A CN202210378268A CN114798485A CN 114798485 A CN114798485 A CN 114798485A CN 202210378268 A CN202210378268 A CN 202210378268A CN 114798485 A CN114798485 A CN 114798485A
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- 229910000976 Electrical steel Inorganic materials 0.000 title claims abstract description 112
- 238000001514 detection method Methods 0.000 title claims abstract description 68
- 239000011248 coating agent Substances 0.000 title claims abstract description 40
- 238000000576 coating method Methods 0.000 title claims abstract description 40
- 210000002489 tectorial membrane Anatomy 0.000 title claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 230000007723 transport mechanism Effects 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 14
- 230000002950 deficient Effects 0.000 claims description 13
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 230000009471 action Effects 0.000 description 5
- 239000003973 paint Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910001004 magnetic alloy Inorganic materials 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention relates to the technical field of silicon steel sheet production processes, and discloses a silicon steel sheet insulating coating film flatness detection device which comprises a shell, wherein a silicon steel sheet and a transportation mechanism are arranged in the shell, and the transportation mechanism is used for driving the silicon steel sheet to do horizontal linear motion in the shell; the shell is provided with a first detection mechanism for detecting the flatness of the silicon steel sheet; first detection mechanism is including setting up the first fixed plate on the casing, be provided with first contact sensor and a plurality of reset spring on the first fixed plate, this silicon steel sheet insulating coating tectorial membrane levels detection device, a large amount of silicon steel sheets that will produce through transport mechanism are transported, in the in-process of transportation, be provided with first detection mechanism and second detection mechanism twice process and carry out the roughness to it and detect, and according to testing result, collect frame and substandard product through the finished product and collect the frame and carry out the classified collection to it, thereby guarantee that the roughness of silicon steel sheet product is up to standard.
Description
Technical Field
The invention relates to the technical field of silicon steel sheet production processes, in particular to a leveling detection device for a silicon steel sheet insulating coating film.
Background
The silicon steel sheet is a ferrosilicon soft magnetic alloy with extremely low carbon content, generally contains 0.5-4.5% of silicon, and is mainly used for manufacturing iron cores of various transformers, motors and generators. The world silicon steel sheet yield accounts for about 1% of the total steel. The addition of silicon can improve the resistivity and the maximum magnetic conductivity of iron, and reduce the coercive force, the iron core loss (iron loss) and the magnetic aging. The silicon steel sheet is praised as an artwork in steel products, especially an oriented silicon steel sheet, due to the complex production process, narrow process window and high production difficulty.
In the production process of silicon steel sheets, one procedure is to paint insulating paint on the silicon steel sheets to form an insulating coating film on the surfaces of the silicon steel sheets. The reason for this is that: iron cores laminated by thin silicon steel sheets coated with thin insulating paint or insulating oxide on the surfaces are widely used in alternating current motors and electric appliances. After the insulating varnish is coated between each sheet of the transformer core, the transformer core is divided into a plurality of conductors with small sections, so that the resistance of the conductors is increased, eddy currents are limited in the narrow sheets, when magnetic flux passes through the narrow sections of the sheets, net electromotive force in the loops is small, the length of the loops is large, the resistance of the loops is large, and the eddy currents are greatly weakened. Therefore, the iron core coated with the insulating varnish has much smaller eddy current loss (which is a part of iron loss). Therefore, the purposes of safety and high efficiency are achieved by brushing insulating paint.
The existing silicon steel sheet production process is lack of a process for carrying out leveling detection on a silicon steel sheet insulating coating film on a production line so as to remove the silicon steel sheet with the film-coated flatness not up to the standard and ensure the quality of a finished product.
Disclosure of Invention
The invention provides a device for detecting the flatness of a coated film of an insulating coating of a silicon steel sheet, which has the advantages of detecting the flatness of the coated film on the surface of the silicon steel sheet through multiple detection procedures and automatically eliminating inferior-quality products, and solves the problems that the existing production process of the silicon steel sheet in the background art is lack of the procedure for detecting the flatness of the coated film of the insulating coating of the silicon steel sheet on a production line so as to eliminate the silicon steel sheet with the coated film flatness not up to the standard and ensure the quality of finished products.
The invention provides the following technical scheme: a leveling detection device for a silicon steel sheet insulating coating film comprises a shell, wherein a silicon steel sheet and a conveying mechanism are arranged in the shell, and the conveying mechanism is used for driving the silicon steel sheet to do horizontal linear motion in the shell;
the shell is provided with a first detection mechanism for detecting the flatness of the silicon steel sheet;
the first detection mechanism comprises a first fixing plate arranged on the shell, a first contact sensor and a plurality of return springs are arranged on the first fixing plate, a detection plate is arranged on the plurality of return springs, and a first contact block is arranged on the detection plate; the flatness of the silicon steel sheet is detected through the matching of the conveying mechanism and the first detection mechanism.
As an alternative of the device for detecting the flatness of the coating film of the insulating coating of the silicon steel sheet, the device comprises the following components: the conveying mechanism comprises a base and a double-shaft motor which are arranged in the shell, a plurality of conveying rollers are arranged on the base in a rotating mode, a transmission assembly is arranged in the base, and the double-shaft motor and the plurality of conveying rollers are connected through the transmission assembly; and the silicon steel sheet is conveyed forwards by rolling forwards a plurality of conveying rollers.
As an alternative of the device for detecting the flatness of the coating film of the insulating coating of the silicon steel sheet, the device comprises the following components: the transmission assembly comprises a plurality of first gears, the first gears are respectively arranged on the conveying rollers, chains are arranged on the first gears, a rotating rod is arranged on the double-shaft motor, a second gear is arranged on the rotating rod, and a third gear meshed with the second gear is arranged on one conveying roller;
the number of the transmission assemblies is two, and the two transmission assemblies are symmetrically distributed on the base; the power output of the double-shaft motor is transmitted to a plurality of conveying rollers through the transmission action of the chain, so that the conveying rollers synchronously rotate.
As an alternative of the device for detecting the flatness of the coating film of the insulating coating of the silicon steel sheet, the device comprises the following components: an installation mechanism is arranged in the shell, and the silicon steel sheet is connected with the transportation mechanism through the installation mechanism;
the mounting mechanism comprises a mounting frame arranged in the shell, a mounting groove is formed in the mounting frame, and the silicon steel sheet is arranged in the mounting groove; and the silicon steel sheet is arranged on the conveying mechanism through the mounting mechanism.
As an alternative of the device for detecting the flatness of the coating film of the insulating coating of the silicon steel sheet, the device comprises the following components: the mounting mechanism further comprises two sliding rails symmetrically arranged on the base, two sliding blocks are symmetrically arranged on the mounting frame, and the two sliding blocks are respectively arranged on the two sliding rails in a sliding manner; the limiting effect through the slide rail makes the silicon steel sheet remove more stably when the transportation.
As an alternative of the device for detecting the flatness of the coating film of the insulating coating of the silicon steel sheet, the device comprises the following components: a second detection mechanism is arranged in the shell and used for detecting the flatness of the silicon steel sheet;
the second detection mechanism comprises a second fixing plate arranged in the shell, a detection rod and a connecting assembly are arranged on the second fixing plate, and the connecting assembly is connected with the second fixing plate through the detection rod; and detecting the flatness of the silicon steel sheet through a second detection mechanism.
As an alternative of the device for detecting the flatness of the coating film of the insulating coating of the silicon steel sheet, the device comprises the following components: the connecting assembly comprises a second contact sensor and a fixing ring which are arranged on the second fixing plate, a second contact block is arranged in the fixing ring in a sliding mode, a connecting piece is arranged on the second contact block, a rotating groove is formed in the connecting piece, and the detection rod is rotatably arranged in the rotating groove;
the number of the connecting components is two, and the two connecting components are symmetrically distributed on the second fixing plate; and judging the flatness of the silicon steel sheet through whether the second contact sensor is in contact with the second contact block.
As an alternative of the device for detecting the flatness of the coating film of the insulating coating of the silicon steel sheet, the device comprises the following components: a first telescopic cylinder and a finished product collecting frame are arranged in the shell, the first telescopic cylinder corresponds to the finished product collecting frame, a second telescopic cylinder and a defective product collecting frame are also arranged in the shell, and the second telescopic cylinder corresponds to the defective product collecting frame; and classifying and collecting the finished silicon steel sheets and the defective silicon steel sheets through the finished product collecting frame and the defective product collecting frame.
As an alternative of the device for detecting the flatness of the coating film of the insulating coating of the silicon steel sheet, the device comprises the following components: the shell is provided with a PLC controller and a photoelectric counter, and the PLC controller is used for controlling the whole device to realize automatic detection.
The invention has the following beneficial effects:
1. this detection device is leveled to silicon steel sheet insulating coating tectorial membrane, at first install a plurality of silicon steel sheets respectively on a plurality of installation frames to aim at the slide rail and put on a plurality of transfer rollers according to order equidistance, then through the operation of double-shaft motor, can drive a plurality of transfer rollers and roll forward and transport a plurality of silicon steel sheets to the front side, when a plurality of transfer rollers pass through the pick-up plate in proper order, can whether contact through first contact patch and first contact pick-up carries out the roughness to a plurality of silicon steel sheets and detect.
2. This detection device is leveled to silicon steel sheet insulating coating tectorial membrane still can pass through the gauge rod before a plurality of silicon steel sheets pass through the pick-up plate, whether contact through second contact pick up and second contact piece carries out the roughness to it and detects, strengthens detecting it through the second detection mechanism that sets up, can make the testing result more accurate under the effect of twice detection process.
3. This detection device is leveled to silicon steel sheet insulating coating tectorial membrane can carry out the mark respectively to a plurality of silicon steel sheets and become finished product or substandard product after the detection of first detection mechanism and second detection mechanism twice process, and then when a plurality of silicon steel sheets passed through first telescopic cylinder and second telescopic cylinder in proper order, moved a plurality of transport mechanism that push down respectively by first telescopic cylinder and second telescopic cylinder to fall into respectively that the finished product collects the frame and collect in the substandard product collects the frame.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the overall explosion structure of the present invention.
Fig. 3 is a schematic view of a first partial explosion structure of the present invention.
Fig. 4 is a schematic view of a second partial explosion structure of the present invention.
Fig. 5 is a first internal structural diagram of the present invention.
Fig. 6 is a second internal structural diagram of the present invention.
In the figure: 1. a housing; 2. silicon steel sheets; 3. a transport mechanism; 301. a base; 302. a conveying roller; 303. a double-shaft motor; 304. a transmission assembly; 3041. a first gear; 3042. a chain; 3043. a rotating rod; 3044. a second gear; 3045. a third gear; 4. an installation mechanism; 401. a mounting frame; 402. mounting grooves; 403. a slider; 404. a slide rail; 5. a first detection mechanism; 501. a first fixing plate; 502. a return spring; 503. detecting a plate; 504. a first contact block; 505. a first contact sensor; 6. a second detection mechanism; 601. a second fixing plate; 602. a detection lever; 603. a connecting assembly; 6031. a second contact sensor; 6032. a fixing ring; 6033. a second contact block; 6034. a connecting member; 6035. rotating the groove; 7. a first telescopic cylinder; 701. a finished product collecting frame; 8. a second telescopic cylinder; 801. a defective product collection frame; 9. a PLC controller; 10. and a photoelectric counter.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
In order to detect the flatness of a surface insulating coating film of a silicon steel sheet product, embodiment 1 is provided;
referring to fig. 1, 2, 4 and 5, the silicon steel sheet transport device includes a housing 1, a silicon steel sheet 2 and a transport mechanism 3 are disposed in the housing 1, and the transport mechanism 3 is used for driving the silicon steel sheet 2 to make a horizontal linear motion in the housing 1;
the shell 1 is provided with a first detection mechanism 5 for detecting the flatness of the silicon steel sheet 2;
the first detection mechanism 5 includes a first fixing plate 501 provided on the housing 1, a first contact sensor 505 and a plurality of return springs 502 are provided on the first fixing plate 501, a detection plate 503 is provided on the plurality of return springs 502, and a first contact block 504 is provided on the detection plate 503.
The silicon steel sheet 2 is a product to be detected, the silicon steel sheet 2 moves forwards in the shell 1 in a linear mode through the conveying mechanism 3, and the flatness of the surface coating film of the silicon steel sheet 2 can be detected through the first detecting mechanism 5 in the process that the silicon steel sheet moves forwards;
the first fixing plate 501 is mounted on the upper inner wall of the housing 1, the detection plate 503 is located at a position matched with the upper surface of the silicon steel sheet 2, four return springs 502 are arranged between the first fixing plate 501 and the detection plate 503, one ends of the four return springs 502 are all fixed at the lower end of the first fixing plate 501, the other ends of the four return springs are all fixed at the upper end of the detection plate 503, a first contact block 504 is mounted at the upper end of the detection plate 503, and a first contact sensor 505 corresponding to the first contact block 504 is mounted at the lower end of the first fixing plate 501.
When detecting, a large number of silicon steel sheets 2 are sequentially placed on the conveying mechanism 3 at equal intervals, and are conveyed to the front side through the conveying mechanism 3, when the silicon steel sheets 2 pass through and contact with the detection plate 503, if the surfaces of the silicon steel sheets 2 are flat, the detection plate 503 cannot shake, if the unevenness has a projection, the detection plate 503 is pushed upwards, so that the first contact block 504 is in contact with the first contact sensor 505, and the first contact sensor 505 senses that the contact signal indicates that the silicon steel sheet 2 is a defective product.
Example 2
In order to realize the transportation of a large number of silicon steel sheets 2 to the front side, embodiment 2 is proposed;
the present embodiment is an improved description made on the basis of embodiment 1, and specifically, referring to fig. 3, fig. 5 and fig. 6, a transportation mechanism 3 includes a base 301 and a biaxial motor 303 which are arranged in a housing 1, the base 301 is rotatably provided with a plurality of transportation rollers 302, the base 301 is provided with a transmission assembly 304, and the biaxial motor 303 and the plurality of transportation rollers 302 are connected through the transmission assembly 304;
the transmission assembly 304 includes a plurality of first gears 3041, the plurality of first gears 3041 are respectively disposed on the plurality of transmission rollers 302, a chain 3042 is disposed on the plurality of first gears 3041, a rotating rod 3043 is disposed on the dual-shaft motor 303, a second gear 3044 is disposed on the rotating rod 3043, and a third gear 3045 engaged with the second gear 3044 is disposed on one of the transmission rollers 302;
two transmission assemblies 304 are arranged, and the two transmission assemblies 304 are symmetrically distributed on the base 301.
The base 301 is mounted on the lower inner wall of the housing 1, a plurality of conveying rollers 302 are rotated between the inner walls of the left side and the right side of the base 301, first gears 3041 are fixed on the left portion and the right portion of the plurality of conveying rollers 302, the first gears 3041 on the two sides are respectively driven by two chains 3042, a double-shaft motor 303 is further mounted on the lower inner wall of the housing 1, two output shafts of the double-shaft motor 303 are respectively provided with a rotating rod 3043, the two rotating rods 3043 are respectively provided with a second gear 3044, and the conveying roller 302 on the rearmost side is provided with two third gears 3045.
The operation of the dual-shaft motor 303 can drive the two rotating rods 3043 and the two second gears 3044 to rotate, so as to drive the two third gears 3045 to rotate, and the transmission action of the plurality of first gears 3041 and the two chains 3042 can enable the plurality of conveying rollers 302 to synchronously rotate to convey the silicon steel sheet 2 to the front side.
Example 3
In order to make the silicon steel sheet 2 move more smoothly in the conveying process, rather than being easily deviated when being directly placed on the plurality of conveying rollers 302, embodiment 3 is proposed;
the embodiment is an improved description based on embodiment 1, and specifically, referring to fig. 1 to fig. 3, an installation mechanism 4 is disposed in a housing 1, and a silicon steel sheet 2 is connected to a transportation mechanism 3 through the installation mechanism 4;
the mounting mechanism 4 comprises a mounting frame 401 arranged in the housing 1, a mounting groove 402 is formed in the mounting frame 401, and the silicon steel sheet 2 is arranged in the mounting groove 402;
the mounting mechanism 4 further includes two slide rails 404 symmetrically disposed on the base 301, two slide blocks 403 are symmetrically disposed on the mounting frame 401, and the two slide blocks 403 are respectively slidably disposed on the two slide rails 404.
When the installation, at first install silicon steel sheet 2 in mounting groove 402, then aim at two slide rails 404 respectively with two sliders 403 and insert, so reciprocal, a plurality of silicon steel sheets 2 are placed to the equidistance, and limiting displacement through two slide rails 404 can make a plurality of silicon steel sheets 2 remove more steadily.
Example 4
In order to enhance the flatness detection of the silicon steel sheet 2, a double detection procedure is set, and embodiment 4 is provided;
the embodiment is an improved description based on embodiment 1, and specifically, please refer to fig. 1, fig. 2, fig. 4 and fig. 5, a second detection mechanism 6 is disposed in the housing 1 for detecting the flatness of the silicon steel sheet 2;
the second detection mechanism 6 comprises a second fixing plate 601 arranged in the housing 1, a detection rod 602 and a connecting assembly 603 are arranged on the second fixing plate 601, and the connecting assembly 603 is connected with the second fixing plate 601 through the detection rod 602;
the connecting assembly 603 includes a second contact sensor 6031 and a fixing ring 6032 arranged on the second fixing plate 601, a second contact block 6033 is slidably arranged in the fixing ring 6032, a connecting piece 6034 is arranged on the second contact block 6033, a rotating groove 6035 is formed in the connecting piece 6034, and the detection rod 602 is rotatably arranged in the rotating groove 6035;
the connecting members 603 are two, and the two connecting members 603 are symmetrically distributed on the second fixing plate 601.
Wherein, the second fixing plate 601 is installed on the upper inner wall of the housing 1, and the two second contact sensors 6031 and the two fixing rings 6032 are respectively installed on the left and right parts of the lower end of the second fixing plate 601.
When the silicon steel sheet 2 passes through and contacts the detection bar 602, if the surface of the silicon steel sheet 2 is flat, the detection bar 602 rotates in situ, and the two second contact blocks 6033 do not contact the two second contact sensors 6031, if the unevenness of the silicon steel sheet 2 has protrusions, one or two of the connection pieces 6034 are pushed upward, so that the second contact block 6033 contacts the second contact sensor 6031, and the second contact sensor 6031 senses the contact signal to indicate that the silicon steel sheet 2 is a defective product.
Example 5
In order to automatically remove the defective products and classify and collect the finished products and the defective products after the result is detected, embodiment 5 is provided;
the present embodiment is an improvement description made on the basis of embodiment 1, and specifically, referring to fig. 1-2, a first telescopic cylinder 7 and a finished product collecting frame 701 are arranged in a housing 1, the first telescopic cylinder 7 corresponds to the finished product collecting frame 701, a second telescopic cylinder 8 and a defective product collecting frame 801 are further arranged in the housing 1, and the second telescopic cylinder 8 corresponds to the defective product collecting frame 801.
Wherein, first telescopic cylinder 7 can push down the finished product silicon steel sheet 2 after leaving the slide rail 404 from the transfer roller 302 through flexible and collect in finished product collection frame 701, and second telescopic cylinder 8 can push down the substandard product silicon steel sheet 2 after leaving the slide rail 404 from the transfer roller 302 through flexible and collect in substandard product collection frame 801.
In addition, the second gear 3044 is a half gear, so that the plurality of conveying rollers 302 intermittently rotate, and the plurality of silicon steel sheets 2 intermittently move forward, and the first telescopic cylinder 7 and the second telescopic cylinder 8 can conveniently push the silicon steel sheets down out of the conveying mechanism 3.
Example 6
In order to realize linkage among a plurality of components and carry out automatic control, an embodiment 6 is provided;
the present embodiment is an improved description made on the basis of embodiment 1, and specifically, referring to fig. 1 to fig. 2, a PLC controller 9 and a photoelectric counter 10 are disposed on a housing 1.
Wherein, PLC controller 9 installs on casing 1, PLC controller 9 and biaxial motor 303, first contact pick up 505, first telescopic cylinder 7, second telescopic cylinder 8 and two second contact pick up 6031 are all connected electrically, after a plurality of silicon steel sheets 2 detected through first detection mechanism 5 and second detection mechanism 6, PLC controller 9 marked it as finished product or substandard product according to the perception signal of first contact pick up 505 and two second contact pick up 6031, when a plurality of silicon steel sheets 2 passed through first telescopic cylinder 7 and second telescopic cylinder 8, control first telescopic cylinder 7 and second telescopic cylinder 8 respectively through PLC controller 9 and push a plurality of silicon steel sheets 2 respectively in finished product collection frame 701 and substandard product collection frame 801.
The photoelectric counter 10 is used for counting the silicon steel sheets 2, and statistics is facilitated.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (9)
1. The utility model provides a detection device is leveled to silicon steel sheet insulating coating tectorial membrane, includes casing (1), its characterized in that: a silicon steel sheet (2) and a conveying mechanism (3) are arranged in the shell (1), and the conveying mechanism (3) is used for driving the silicon steel sheet (2) to do horizontal linear motion in the shell (1);
the shell (1) is provided with a first detection mechanism (5) for detecting the flatness of the silicon steel sheet (2);
the first detection mechanism (5) comprises a first fixing plate (501) arranged on the shell (1), a first contact sensor (505) and a plurality of return springs (502) are arranged on the first fixing plate (501), a detection plate (503) is arranged on the plurality of return springs (502), and a first contact block (504) is arranged on the detection plate (503).
2. The silicon steel sheet insulating coating film flatness detecting device according to claim 1, characterized in that: transport mechanism (3) including set up in base (301) and double-shaft motor (303) in casing (1), it is provided with a plurality of transfer rollers (302) to rotate on base (301), be provided with drive assembly (304) in base (301), double-shaft motor (303) and a plurality of transfer roller (302) pass through drive assembly (304) are connected.
3. The silicon steel sheet insulating coating tectorial membrane of claim 2 levels detection device, characterized in that: the transmission assembly (304) comprises a plurality of first gears (3041), the first gears (3041) are respectively arranged on the conveying rollers (302), chains (3042) are arranged on the first gears (3041), a rotating rod (3043) is arranged on the double-shaft motor (303), a second gear (3044) is arranged on the rotating rod (3043), and a third gear (3045) meshed with the second gear (3044) is arranged on one of the conveying rollers (302);
the number of the transmission assemblies (304) is two, and the two transmission assemblies (304) are symmetrically distributed on the base (301).
4. The silicon steel sheet insulating coating film flatness detecting device according to claim 1, characterized in that: an installation mechanism (4) is arranged in the shell (1), and the silicon steel sheet (2) is connected with the transportation mechanism (3) through the installation mechanism (4);
installation mechanism (4) including set up in installation frame (401) in casing (1), installation frame (401) are last to have seted up mounting groove (402), just silicon steel sheet (2) set up in mounting groove (402).
5. The device for detecting the flatness of the silicon steel sheet insulating coating film according to claim 4, is characterized in that: installation mechanism (4) still include two slide rails (404) that the symmetry set up on base (301), installation frame (401) are gone up the symmetry and are provided with two slider (403), and two slider (403) slide respectively and set up in two on slide rail (404).
6. The silicon steel sheet insulating coating film flatness detecting device according to claim 1, characterized in that: a second detection mechanism (6) is arranged in the shell (1) and used for detecting the flatness of the silicon steel sheet (2);
the second detection mechanism (6) comprises a second fixing plate (601) arranged in the shell (1), a detection rod (602) and a connecting assembly (603) are arranged on the second fixing plate (601), and the connecting assembly (603) is connected with the second fixing plate (601) through the detection rod (602).
7. The device for detecting the flatness of the silicon steel sheet insulating coating film according to claim 6, is characterized in that: the connecting component (603) comprises a second contact sensor (6031) and a fixing ring (6032) which are arranged on the second fixing plate (601), a second contact block (6033) is arranged in the fixing ring (6032) in a sliding manner, a connecting piece (6034) is arranged on the second contact block (6033), a rotating groove (6035) is formed in the connecting piece (6034), and the detection rod (602) is rotatably arranged in the rotating groove (6035);
the connecting component (603) is provided with two, and the two connecting components (603) are symmetrically distributed on the second fixing plate (601).
8. The silicon steel sheet insulating coating film flatness detecting device according to claim 1, characterized in that: the novel packaging box is characterized in that a first telescopic cylinder (7) and a finished product collecting frame (701) are arranged in the shell (1), the first telescopic cylinder (7) corresponds to the finished product collecting frame (701), a second telescopic cylinder (8) and a defective product collecting frame (801) are further arranged in the shell (1), and the second telescopic cylinder (8) corresponds to the defective product collecting frame (801).
9. The silicon steel sheet insulating coating film flatness detecting device according to claim 1, characterized in that: the shell (1) is provided with a PLC (programmable logic controller) controller (9) and a photoelectric counter (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210378268.3A CN114798485A (en) | 2022-04-12 | 2022-04-12 | Silicon steel sheet insulating coating tectorial membrane levels detection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210378268.3A CN114798485A (en) | 2022-04-12 | 2022-04-12 | Silicon steel sheet insulating coating tectorial membrane levels detection device |
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| CN114798485A true CN114798485A (en) | 2022-07-29 |
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| CN202210378268.3A Pending CN114798485A (en) | 2022-04-12 | 2022-04-12 | Silicon steel sheet insulating coating tectorial membrane levels detection device |
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