CN114794423B - Method and device for manufacturing potato balls - Google Patents
Method and device for manufacturing potato balls Download PDFInfo
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- CN114794423B CN114794423B CN202210475193.0A CN202210475193A CN114794423B CN 114794423 B CN114794423 B CN 114794423B CN 202210475193 A CN202210475193 A CN 202210475193A CN 114794423 B CN114794423 B CN 114794423B
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- 244000061456 Solanum tuberosum Species 0.000 title claims abstract description 68
- 235000002595 Solanum tuberosum Nutrition 0.000 title claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title abstract description 12
- 238000012216 screening Methods 0.000 claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 abstract description 22
- 235000019698 starch Nutrition 0.000 abstract description 22
- 239000008107 starch Substances 0.000 abstract description 22
- 240000003183 Manihot esculenta Species 0.000 abstract description 12
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 7
- 238000002360 preparation method Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000008878 coupling Effects 0.000 abstract description 3
- 238000010168 coupling process Methods 0.000 abstract description 3
- 238000005859 coupling reaction Methods 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 244000017020 Ipomoea batatas Species 0.000 description 44
- 235000002678 Ipomoea batatas Nutrition 0.000 description 44
- 238000007873 sieving Methods 0.000 description 12
- 235000013575 mashed potatoes Nutrition 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 6
- 238000010025 steaming Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 235000021552 granulated sugar Nutrition 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 235000013305 food Nutrition 0.000 description 3
- 235000013606 potato chips Nutrition 0.000 description 3
- 235000013311 vegetables Nutrition 0.000 description 3
- 238000007710 freezing Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 235000014571 nuts Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003307 slaughter Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/105—Sweet potatoes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/25—Agglomeration or granulation by extrusion or by pressing, e.g. through small holes, through sieves or between surfaces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/12—Apparatus or processes for applying powders or particles to foodstuffs, e.g. for breading; Such apparatus combined with means for pre-moistening or battering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention discloses a method for manufacturing potato balls, which has the advantages of simple and convenient operation through automatic operation, ensures that starch on the surface of the potato balls is uniformly wrapped, separates redundant starch, and is beneficial to improving the manufacturing quality of the potato balls; the invention provides a potato circle manufacturing device which mainly comprises a main body mechanism, a supporting mechanism, a driving mechanism, a connecting component and a material guiding mechanism, wherein the main body mechanism, the supporting mechanism and the driving mechanism are matched for use, so that the effect of automatic operation can be achieved, manual screening is not needed, the labor intensity of manpower is reduced, and screened potato circles and tapioca starch can be respectively collected by utilizing a first material guiding plate and a material discharging pipe, and the potato circle manufacturing device is favorable for wide popularization; through coupling assembling's setting, can carry out the dismouting to the screening board fast, help carrying out the individual cleanness to the screening board, effectively improve clean efficiency, further improved the preparation efficiency of potato circle.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to a method and a device for manufacturing potato balls.
Background
Food processing refers to grain milling, feed processing, vegetable oil and sugar processing, slaughtering, meat processing, aquatic product processing, and processing activities of foods such as vegetables, fruits and nuts, and processing of potatoes, dehydrated vegetables and canned vegetables, which are directly carried out by taking agricultural, forestry, pasturing and fishery products as raw materials, and is one type of broad agricultural product processing industry.
At present, in the process of making potato balls, in order to avoid the adhesion of granular potato balls, tapioca starch is required to be scattered on the surface of strip-shaped mashed potato balls before dicing, however, after the diced potato balls are collected by the existing sieving device, the sieving device is required to be manually operated to vibrate so as to remove redundant starch on the surface of the potato balls; moreover, when screening, starch powder is easy to accumulate in the mesh, so that a user needs to clean the whole screening device for ensuring the screening effect, the potato circle yield is higher, the labor intensity is higher, time and labor are wasted, and the production efficiency of potato circles is further reduced.
Therefore, a method and a device for manufacturing potato balls are provided.
Disclosure of Invention
The technical task of the invention is to provide a method and a device for manufacturing potato balls to solve the problems.
The technical scheme of the invention is realized as follows:
a method for making potato balls comprises the following steps:
step one: preparing sweet potatoes and purple sweet potatoes, cleaning the sweet potatoes and the purple sweet potatoes according to the weight ratio of 1:1, steaming the sweet potatoes and the purple sweet potatoes in a steamer in water, and removing the outer skin of the steamed sweet potatoes and purple sweet potatoes;
step two: pouring the peeled sweet potatoes and purple sweet potatoes in the first step into a stirrer, and then adding white granulated sugar and tapioca starch for full mixing to form mashed potato;
step three: pouring the mashed potato in the second step into a feed hopper of a screw extruder, and extruding by the screw extruder to form strip mashed potato;
step four: conveying the strip-shaped mashed potatoes in the third step through a conveyor belt, and then sequentially passing through a powdering device and a granulating device to form potato balls;
step five: and D, guiding the potato balls in the fourth step into an inner cavity of a main body mechanism through a material guiding mechanism of a screening device for screening treatment, and finally conveying the potato balls to an instant freezer through a conveying belt so as to facilitate subsequent packaging, warehousing and storage.
A potato ball manufacturing device comprises a screening device, wherein the screening device comprises a main body mechanism, a supporting mechanism, a driving mechanism, a connecting component and a material guiding mechanism;
the main body mechanism is used for screening potato circles after grain cutting, and comprises a screening box, a discharge pipe is communicated with the lower part of one side of the screening box, a discharge hole is formed in the upper part of the other side of the screening box, and a first guide plate is fixedly connected with the surface of the screening box.
A method for making potato balls comprises the following steps:
1) Peeling fresh sweet potatoes, and cleaning by using a cleaning machine;
2) Placing the cleaned sweet potatoes into a steaming cabinet for steaming until the sweet potatoes are fully cooked;
3) Putting the steamed sweet potato, tapioca starch, white granulated sugar and water into a mixing hopper for uniformly stirring until the sweet potato becomes mud, thereby obtaining mashed sweet potato;
4) Extruding the sweet potato mud by a screw extruder to form slender sweet potato mud strips, uniformly scattering tapioca starch on the sweet potato mud strips, and then granulating the sweet potato mud strips into a round shape to obtain sweet potato balls;
5) And packaging and quick-freezing the sweet potato balls according to the specification.
Compared with the prior art, the invention has the advantages and positive effects that:
1. according to the method for manufacturing the potato balls, provided by the invention, through automatic operation, the advantages of simplicity and convenience in operation are achieved, starch on the surface of the potato balls is uniformly wrapped, and redundant starch is separated, so that the manufacturing quality of the potato balls is improved;
2. according to the potato ball manufacturing device, the main body mechanism, the supporting mechanism and the driving mechanism are matched, so that the automatic operation effect can be achieved, manual screening is not needed, the manual labor intensity is reduced, and the screened potato balls and tapioca starch can be collected by the first material guide plate and the discharge pipe respectively, so that the potato ball manufacturing device is beneficial to wide popularization; through coupling assembling's setting, can carry out the dismouting to the screening board fast, help carrying out the individual cleanness to the screening board, effectively improve clean efficiency, further improved the preparation efficiency of potato circle.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of a method for producing potato chips according to embodiment 1 of the present invention;
fig. 2 is a schematic structural view of a potato chip manufacturing apparatus according to embodiment 2 of the present invention;
fig. 3 is a schematic diagram of a potato chip manufacturing apparatus according to embodiment 2 of the present invention;
fig. 4 is a schematic diagram III of a potato chip manufacturing apparatus according to embodiment 2 of the present invention;
fig. 5 is a schematic diagram of a potato chip manufacturing apparatus according to embodiment 2 of the present invention;
fig. 6 is a schematic diagram of a potato chip manufacturing apparatus according to embodiment 2 of the present invention;
fig. 7 is an enlarged schematic view of the structure of the potato chip manufacturing apparatus of embodiment 2 according to the present invention at point a in fig. 4;
fig. 8 is a schematic view of the connection structure of the main body mechanism and the connection assembly of the potato chip manufacturing apparatus according to embodiment 2 of the present invention;
fig. 9 is a bottom schematic view showing a connection structure of a main body mechanism and a connection assembly of a potato chip manufacturing apparatus according to embodiment 2 of the present invention;
fig. 10 is a schematic sectional view showing a connection structure of a main body mechanism and a connection assembly of a potato chip manufacturing apparatus according to embodiment 2 of the present invention;
fig. 11 is a flowchart of a method for producing potato chips according to embodiment 3 of the present invention.
In the figure:
1. a main body mechanism; 101. a screening box; 102. a discharge tube; 103. a discharge hole; 104. a first guide plate; 105. a screening plate; 106. a sieve pore; 107. a second guide plate; 108. a limit groove; 109. a limit bar;
2. a support mechanism; 201. a support rod; 202. a support leg; 203. a reinforcing rod; 204. a roller; 205. a chute;
3. a driving mechanism; 301. a mounting plate; 302. a motor; 303. a connecting rod; 304. a convex column; 305. a U-shaped seat; 306. a hollow frame;
4. a connection assembly; 401. a through hole; 402. a pressing plate; 403. a positioning block; 404. a positioning groove; 405. a guide rod; 406. a spring; 407. a baffle; 408. a fixed block; 409. an L-shaped plate;
5. a material guiding mechanism; 501. a material collecting box; 502. a third guide plate; 503. and (5) mounting a frame.
Detailed Description
In order that the above objects, features and advantages of the invention will be more clearly understood, a further description of the invention will be rendered by reference to the appended drawings and examples. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
The invention will be further described with reference to figures 1-11 and the specific examples.
Example 1
As shown in fig. 1, the present embodiment provides a method for manufacturing potato balls, which includes the following steps:
step one: preparing sweet potatoes and purple sweet potatoes, cleaning the sweet potatoes and the purple sweet potatoes according to the weight ratio of 1:1, steaming the sweet potatoes and the purple sweet potatoes in a steamer in water, and removing the outer skin of the steamed sweet potatoes and purple sweet potatoes;
step two: pouring the peeled sweet potatoes and purple sweet potatoes in the first step into a stirrer, and then adding white granulated sugar and tapioca starch for full mixing to form mashed potato;
step three: pouring the mashed potato in the second step into a feed hopper of a screw extruder, and extruding by the screw extruder to form strip mashed potato;
step four: conveying the strip-shaped mashed potatoes in the third step through a conveyor belt, and then sequentially passing through a powdering device and a granulating device to form potato balls;
step five: and D, guiding the potato balls in the fourth step into the inner cavity of the main body mechanism 1 through the material guiding mechanism 5 of the screening device for screening treatment, and finally conveying the potato balls to the instant freezer through a conveying belt so as to facilitate subsequent packaging, warehousing and storage.
By adopting the manufacturing method of the potato balls, the advantages of simple and convenient operation are achieved through automatic operation, starch on the surfaces of the potato balls is uniformly wrapped, redundant starch is separated, and the manufacturing quality of the potato balls is improved.
Example 2
As shown in fig. 2-10, the embodiment provides a potato circle manufacturing device, which comprises the screening device, wherein the screening device comprises a main body mechanism 1, a supporting mechanism 2, a driving mechanism 3, a connecting component 4 and a material guiding mechanism 5;
the main body mechanism 1 is used for screening potato circles after grain cutting, the main body mechanism 1 comprises a screening box 101, the lower part of one side of the screening box 101 is communicated with a discharge pipe 102, the upper part of the other side of the screening box 101 is provided with a discharge hole 103, the surface of the screening box 101 is fixedly connected with a first guide plate 104, the inner cavity of the screening box 101 is provided with a screening plate 105, one side of the screening plate 105 penetrates through the inner cavity of the discharge hole 103, the surface of the screening plate 105 is provided with a plurality of screen holes 106 distributed in a rectangular array, the screening plate 105 is in an inclined state, and the horizontal line of one side of the inner cavity of the screening plate 105 positioned at the discharge hole 103 is lower than the other side;
the supporting mechanism 2 is used for supporting the main body mechanism 1, and the supporting mechanism 2 is arranged below the main body mechanism 1;
the driving mechanism 3 is used for driving the main body mechanism 1, and the driving mechanism 3 is arranged between the main body mechanism 1 and the supporting mechanism 2;
wherein the connecting component 4 is used for connecting the screening box 101 and the screening plate 105, the connecting component 4 is arranged on the surface of the main body mechanism 1, and the discharge pipe 102 is positioned below the connecting component 4;
wherein, guiding mechanism 5 is used for leading potato circle after cutting the grain, and guiding mechanism 5 is including setting up in the collection material case 501 of screening case 101 top one side, and the bottom fixedly connected with third stock guide 502 of collection material case 501, and the mounting bracket 503 is all installed through the bolt to the front surface and the back surface of collection material case 501, and mounting bracket 503 sets up the surface of supporting mechanism 2.
More perfectly, the bottom of the inner cavity of the screening box 101 is fixedly connected with a second material guiding plate 107, and the cross section of the second material guiding plate 107 is in a triangular structure. The screened tapioca starch can be guided by means of the second guiding plate 107 to facilitate discharge through the discharge tube 102.
More perfectly, the front surface and the back surface of the screening plate 105 are both provided with limit grooves 108, the inner cavity of each limit groove 108 is slidably connected with a limit bar 109, and one side of each limit bar 109 is fixedly connected with the inner surface of the screening box 101. The limit groove 108 and the limit strip 109 are used in cooperation, so that the limit effect on the screening plate 105 can be achieved, and the screening plate 105 is effectively prevented from shaking vertically in the inner cavity of the screening box 101.
More perfectly, the supporting mechanism 2 comprises supporting rods 201 horizontally arranged on the front side and the rear side of the bottom of the screening box 101, the lower part of the surface of the material collecting box 501 is arranged on the surface of the supporting rods 201 through bolts, supporting legs 202 are vertically and fixedly connected to two sides of the bottom of the supporting rods 201, and reinforcing rods 203 are fixedly connected between two adjacent supporting legs 202. The supporting mechanism 2 can support the sieving box 101, which is helpful for stably placing the potato chips making device at a required position.
More perfectly, the four corners of the bottom of the screening box 101 are provided with rollers 204, and the top of the supporting rod 201 is provided with a sliding groove 205 for the rollers 204 to slide. The use of the rollers 204 in combination with the chute 205 provides guidance to the screening box 101 while increasing the flexibility of the screening box 101.
More perfectly, the driving mechanism 3 comprises a mounting plate 301 horizontally and fixedly connected between two reinforcing rods 203, a motor 302 is fixedly connected to the middle shaft of the top of the mounting plate 301, a connecting rod 303 is horizontally and fixedly connected to an output shaft of the motor 302, a convex column 304 is vertically and fixedly connected to one side of the top of the connecting rod 303, a U-shaped seat 305 is fixedly connected to the bottom of the screening box 101, the front surface and the back surface of the U-shaped seat 305 are respectively contacted with the two struts 201, a hollow frame 306 is fixedly connected to the middle shaft of the bottom of the U-shaped seat 305, and the top of the convex column 304 penetrates through the inner cavity of the hollow frame 306 and is in sliding connection with the inner wall surface of the hollow frame 306. The U-shaped seat 305 and the main body mechanism 1 can be driven to horizontally reciprocate by the driving mechanism 3, which contributes to the improvement of screening effect.
More perfectly, the connecting component 4 comprises a through hole 401 arranged on the surface of the screening box 101, the through hole 401 is positioned above the discharge pipe 102, a pressing plate 402 is movably and horizontally arranged in the inner cavity of the through hole 401 in a penetrating mode, a positioning block 403 is vertically and fixedly connected to one side of the top of the pressing plate 402, a positioning groove 404 matched with the positioning block 403 is arranged on one side of the bottom of the screening plate 105, a guide rod 405 is vertically and fixedly connected to the bottom of the inner wall surface of the through hole 401, the top end of the guide rod 405 movably penetrates through the top of the pressing plate 402 and is fixedly connected with the top of the inner wall surface of the through hole 401, a spring 406 is sleeved on the surface of the guide rod 405, and the top end and the bottom end of the spring 406 are fixedly connected to the bottom of the pressing plate 402 and the bottom of the inner wall surface of the through hole 401 respectively. The connection assembly 4 can play a secondary limiting role on the screening plate 105, so that the screening plate 105 is effectively prevented from horizontally shaking in the inner cavity of the screening box 101.
More perfectly, the surface of the pressing plate 402 is fixedly sleeved with two symmetrical baffle plates 407, and the distance between the two baffle plates 407 is equal to the thickness of the screening box 101. The baffle 407 can be used for shielding the through hole 401, so that the phenomenon that the inner cavity of the through hole 401 is blocked due to the fact that the cassava starch enters the through hole 401 is effectively avoided.
More perfectly, the surface of the screening box 101 is horizontally and fixedly connected with a fixed block 408, the surface of the fixed block 408 is vertically hinged with an L-shaped plate 409, and the inner wall surface of the L-shaped plate 409 is attached to the outer side of the pressing plate 402. By using the fixing block 408 and the L-shaped plate 409 in cooperation, the positioning function can be achieved on the pressing plate 402, so that the pressing plate 402 is in the state stably, and the phenomenon that the positioning block 403 is separated from the inner cavity of the positioning groove 404 due to the collision of the pressing plate 402 by external acting force is effectively avoided.
The potato ball manufacturing device adopting the technical scheme mainly comprises the main body mechanism 1, the supporting mechanism 2, the driving mechanism 3, the connecting component 4 and the material guiding mechanism 5, and the effect of automatic operation can be achieved through the cooperation of the main body mechanism 1, the supporting mechanism 2 and the driving mechanism 3, manual screening is not needed, the labor intensity of workers is reduced, and screened potato balls and tapioca starch can be respectively collected by the first material guiding plate 104 and the material discharging pipe 102, so that the potato ball manufacturing device is beneficial to wide popularization; through the setting of coupling assembling 4, can carry out the dismouting to screening board 105 fast, help carrying out the individual cleanness to screening board 105, effectively improve clean efficiency, further improved the preparation efficiency of potato circle, can satisfy the preparation requirement.
Example 3
As shown in fig. 11, a method for producing potato balls comprises the following steps:
1) Peeling fresh sweet potatoes, and cleaning by using a cleaning machine;
2) Placing the cleaned sweet potatoes into a steaming cabinet for steaming until the sweet potatoes are fully cooked;
3) Putting the steamed sweet potato, tapioca starch, white granulated sugar and water into a mixing hopper for uniformly stirring until the sweet potato becomes mud, thereby obtaining mashed sweet potato;
4) Extruding the sweet potato mud by a screw extruder to form slender sweet potato mud strips, uniformly scattering tapioca starch on the sweet potato mud strips, and then granulating the sweet potato mud strips into a round shape to obtain sweet potato balls;
5) And packaging and quick-freezing the sweet potato balls according to the specification.
In order to facilitate understanding of the above technical solutions of the present invention, the following describes in detail the working principle or operation manner of the present invention in the actual process.
In practical application, in the first step, the motor 302 is started, the connecting rod 303 and the convex column 304 are driven by the output shaft of the motor 302 to rotate clockwise by taking the output shaft of the motor 302 as the circle center, the convex column 304 moves horizontally in the direction of the first guide plate 104 when the convex column 304 rotates to ninety degrees, the hollow frame 306 is driven by the convex column 304 to move horizontally in the direction of the first guide plate 104, when the convex column 304 rotates to one hundred eighty degrees, the hollow frame 306 is driven by the convex column 304 to move horizontally in the direction of the discharge pipe 102 to the original position, when the convex column 304 rotates to two hundred seventy degrees, the hollow frame 306 is driven by the convex column 304 to move horizontally in the direction of the discharge pipe 102, when the convex column 304 rotates to three hundred sixty degrees, the hollow frame 306 is driven by the convex column 304 to move horizontally in the direction of the first guide plate 104, the hollow frame 306 is driven by the output shaft of the motor 302 to move horizontally in one round, the hollow frame 306 is driven by the output shaft of the motor 302 to move horizontally in the reciprocating mode, the hollow frame 306 is driven by the hollow frame 306 to move horizontally in the reciprocating mode, and the trolley seat 305 and the main body mechanism 1 are driven by the output shaft of the motor 302 to move horizontally in the reciprocating mode, and the roller 204 is driven by the roller 204 to move horizontally in the horizontal mode; secondly, after the motor 302 reaches a preset target rotating speed and idles, pouring the granulated potato balls into the inner cavity of the material collecting box 501, guiding the potato balls through the third material guiding plate 502, enabling the potato balls to fall to the top of the sieving plate 105, sieving the potato balls through the sieve holes 106, enabling starch on the surface of the potato balls to be uniformly wrapped with powder, discharging the sieved potato balls through the discharging holes 103 and the first material guiding plate 104, enabling the excessive starch to fall to the lower portion of the inner cavity of the sieving box 101 through the sieve holes 106, guiding the potato balls through the second material guiding plate 107, and discharging the potato balls through the discharging pipe 102; thirdly, the L-shaped plate 409 is turned upwards to separate the L-shaped plate 409 from the pressing plate 402, the pressing plate 402 can be unlocked, at the moment, one hand presses the pressing plate 402 downwards, so that the pressing plate 402 is not only in the inner cavity of the through hole 401, but also slides on the surface of the guide rod 405, the pressing plate 402 drives the baffle 407 and the positioning block 403 to synchronously move downwards, the pressing plate 402 presses the spring 406, the spring 406 is stressed to shrink until the positioning block 403 is separated from the inner cavity of the positioning groove 404, then the other hand pushes the sieving plate 105 towards the direction of the discharging hole 103, the sieving plate 105 drives the limiting groove 108 to synchronously move, the limiting strip 109 slides in the inner cavity of the limiting groove 108, and after the sieving plate 105 moves to a certain distance, the pressing plate 402 is loosened, the sieving plate 105 is continuously taken out from the inner cavity of the sieving box 101, and the sieving plate 105 can be independently cleaned.
The present invention can be easily implemented by those skilled in the art through the above specific embodiments. It should be understood that the invention is not limited to the particular embodiments described above. Based on the disclosed embodiments, a person skilled in the art may combine different technical features at will, so as to implement different technical solutions.
Claims (1)
1. The potato ball manufacturing device is characterized by comprising a screening device, wherein the screening device comprises a main body mechanism, a supporting mechanism, a driving mechanism, a connecting assembly and a material guiding mechanism;
the main body mechanism is used for screening the potato circles after the grain cutting, and comprises a screening box, wherein a discharge pipe is communicated with the lower part of one side of the screening box, a discharge hole is formed in the upper part of the other side of the screening box, and a first material guide plate is fixedly connected to the surface of the screening box; the inner cavity of the screening box is provided with a screening plate, one side of the screening plate penetrates through the inner cavity of the discharge hole, a plurality of screen holes distributed in a rectangular array are formed in the surface of the screening plate, the screening plate is in an inclined state, and the horizontal line of one side of the screening plate, which is positioned in the inner cavity of the discharge hole, is lower than the horizontal line of the other side of the screening plate; the supporting mechanism is used for supporting the main body mechanism and is arranged below the main body mechanism;
the driving mechanism is used for driving the main body mechanism, and the driving mechanism is arranged between the main body mechanism and the supporting mechanism;
the connecting component is used for connecting the screening box and the screening plate, and is arranged on the surface of the main body mechanism, and the discharging pipe is positioned below the connecting component;
the material guiding mechanism is used for guiding the potato circles after the grain cutting, and comprises a material collecting box arranged on one side above the screening box, the bottom of the material collecting box is fixedly connected with a third material guiding plate, the front surface and the back surface of the material collecting box are both provided with mounting frames through bolts, and the mounting frames are provided with the surfaces of the supporting mechanisms;
the bottom of the inner cavity of the screening box is fixedly connected with a second material guide plate, and the cross section of the second material guide plate is in a triangular structure;
limiting grooves are formed in the front surface and the back surface of the screening plate, the inner cavity of each limiting groove is connected with a limiting strip in a sliding mode, and one side of each limiting strip is fixedly connected with the inner surface of the screening box;
the supporting mechanism comprises supporting rods horizontally arranged on the front side and the rear side of the bottom of the screening box, the lower part of the surface of the collecting box is arranged on the surface of the supporting rod through bolts, the two sides of the bottom of the supporting rod are vertically and fixedly connected with supporting legs, and a reinforcing rod is fixedly connected between two adjacent supporting legs;
the four corners of the bottom of the screening box are provided with rollers, and the top of the supporting rod is provided with a chute for the rollers to slide;
the driving mechanism comprises a mounting plate which is horizontally and fixedly connected between two reinforcing rods, a motor is fixedly connected to a middle shaft at the top of the mounting plate, a connecting rod is horizontally and fixedly connected to an output shaft of the motor, a convex column is vertically and fixedly connected to one side of the top of the connecting rod, a U-shaped seat is fixedly connected to the bottom of the screening box, the front surface and the back surface of the U-shaped seat are respectively contacted with two supporting rods, a hollow frame is fixedly connected to the middle shaft at the bottom of the U-shaped seat, and the top of the convex column penetrates through the inner cavity of the hollow frame and is in sliding connection with the inner wall surface of the hollow frame;
the connecting component comprises a through hole formed in the surface of the screening box, the through hole is positioned above the discharge pipe, a pressing plate is movably and horizontally arranged in the inner cavity of the through hole in a penetrating mode, a positioning block is vertically and fixedly connected to one side of the top of the pressing plate, a positioning groove matched with the positioning block is formed in one side of the bottom of the screening plate, a guide rod is vertically and fixedly connected to the bottom of the inner wall surface of the through hole, the top end of the guide rod movably penetrates through the top of the pressing plate and is fixedly connected with the top of the inner wall surface of the through hole, a spring is sleeved on the surface of the guide rod, and the top end and the bottom end of the spring are respectively and fixedly connected to the bottom of the pressing plate and the bottom of the inner wall surface of the through hole;
two symmetrical baffles are fixedly sleeved on the surface of the pressing plate, and the distance between the two baffles is equal to the thickness of the screening box;
the surface level fixedly connected with fixed block of screening case, the surface vertical articulated of fixed block has the L shaped plate, and the inner wall face of L shaped plate is laminated with the outside of clamp plate.
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|---|---|
| CN114794423A (en) | 2022-07-29 |
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