CN114778566A - Automatic detection equipment for cracks on inner wall of gas cylinder during internal and external cleaning in gas cylinder processing - Google Patents

Automatic detection equipment for cracks on inner wall of gas cylinder during internal and external cleaning in gas cylinder processing Download PDF

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Publication number
CN114778566A
CN114778566A CN202210378524.9A CN202210378524A CN114778566A CN 114778566 A CN114778566 A CN 114778566A CN 202210378524 A CN202210378524 A CN 202210378524A CN 114778566 A CN114778566 A CN 114778566A
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fixedly connected
gas cylinder
frame
fixing
fixing plate
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CN202210378524.9A
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Chinese (zh)
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林观春
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Individual
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/954Inspecting the inner surface of hollow bodies, e.g. bores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/34Arrangements of conduits or nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/36Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/42Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to the field of gas cylinder processing, in particular to automatic detection equipment for cracks on inner walls of processed and cleaned gas cylinders. The technical problem is that: when the manual work was examined the gas cylinder inner wall, the hose lamp was difficult for aiming at the narrow and small bottle neck of gas cylinder and stretches into wherein to after the hose lamp stretched into, the bottle neck surplus space was less, only relies on naked eye to observe and has inevitable existence leak detection, makes the gas cylinder that has hidden danger flow in the subsequent handling, influences product quality. The technical scheme is as follows: an automatic detection device for cracks on the inner wall of a gas cylinder during internal and external cleaning in processing comprises a bottom frame, a bottle washing assembly and the like; the bottle washing assembly is installed at the left part of the upper side of the bottom frame. When the gas cylinder cleaning device is used, the gas cylinder is automatically transferred, the outer surface and the inner wall of the gas cylinder are cleaned simultaneously, the processing time is shortened, the mounting rod is automatically inserted into the gas cylinder, the lamp beads radiate light, the gas cylinder is rotated, observation is carried out through the second miniature camera and the plurality of first miniature cameras, the condition of missing detection is avoided, and the product quality is guaranteed.

Description

Automatic detection equipment for cracks on inner wall of gas cylinder during internal and external cleaning in gas cylinder processing
Technical Field
The invention relates to the field of gas cylinder processing, in particular to automatic detection equipment for cracks on inner walls of processed and cleaned gas cylinders.
Background
In the prior art, when a gas cylinder is processed, threads need to be turned in a cylinder mouth after the gas cylinder is formed, generated metal chips can remain on the surface and inside the gas cylinder, the gas cylinder needs to be collected and then manually put into cleaning equipment to respectively clean the surface and the inner wall of the gas cylinder, the inner wall of the gas cylinder is dried and then collected, a hose lamp is manually stretched into the gas cylinder, and the gas cylinder is manually rotated to detect cracks on the inner wall of the gas cylinder by observing the condition of the inner wall of the gas cylinder through naked eyes; need artifical a lot of to collect and place the gas cylinder when wasing the gas cylinder to separately wash gas cylinder surface and inner wall, processing time is longer, and artifical when examining the gas cylinder inner wall, the hose lamp is difficult for aiming at the narrow and small bottle neck of gas cylinder and stretches into wherein, and the hose lamp stretches into the back, and the bottle neck surplus space is less, only relies on the naked eye to observe and has the omission yet to avoid, makes the gas cylinder that has the hidden danger flow in follow-up process, influences product quality.
In summary, an automatic detection device for detecting cracks on the inner wall of the gas cylinder during processing and cleaning the inner wall is urgently needed to overcome the problems.
Disclosure of Invention
The invention provides automatic detection equipment for cracks of an inner wall of a processed gas cylinder, which aims to overcome the defects that when the inner wall of the gas cylinder is detected manually, a hose lamp is not easy to aim at a narrow cylinder mouth of the gas cylinder and extends into the hose lamp, and after the hose lamp extends into the hose lamp, the residual gap of the cylinder mouth is small, so that the gas cylinder with hidden danger flows into a subsequent process and the product quality is influenced due to the inevitable omission of observation only by naked eyes.
The technical scheme of the invention is as follows: an automatic detection device for cracks on an inner wall of a gas cylinder during processing and cleaning inside and outside comprises a bottom frame, a bottle cleaning assembly, a transfer assembly and a crack detection assembly; a bottle washing component used for washing the outer surface and the inner wall of the gas bottle is arranged at the left part of the upper side of the underframe; the middle part of the upper side of the underframe is provided with a transfer component for conveying and transferring gas cylinders; and a crack detection assembly for detecting cracks on the inner wall of the gas cylinder is arranged at the rear part of the transfer assembly.
Furthermore, the bottle washing component comprises a first support frame, a first conveying belt, a first limiting plate, a first fixing plate, a first electric sliding rail, a second fixing plate, a second electric sliding rail, a first electric sliding block, a third fixing plate, a first bottle pushing column, a fourth fixing plate, a first small motor, a first fixing rod, a cylinder, a second small motor, a first flat gear, a first fixing frame, a spray head, a hairbrush cylinder, a first toothed ring, a water receiving cover, a first liquid guide pipe, a U-shaped frame, a baffle, a second electric sliding block, a second support frame, a protective cover, a water spray pipe, a second liquid guide pipe and a fifth fixing frame; two first supporting frames are fixedly connected to the left part of the upper side of the underframe; a first conveying belt is arranged at the upper parts of the two first supporting frames; two first limiting plates which are bilaterally symmetrical are fixedly connected to the upper sides of the two first supporting frames; a fifth fixing frame is fixedly connected to the front side of the left part of the underframe; a first fixing plate is fixedly connected to the lower part of the right side of the fifth fixing frame; a second fixing plate is fixedly connected to the upper part of the right side of the fifth fixing frame; a first electric slide rail is fixedly connected to the left side of the first fixing plate; the first electric sliding rail is connected with a second electric sliding block in a sliding manner; a second electric slide rail is fixedly connected to the left side of the second fixed plate; the second electric sliding rail is connected with a first electric sliding block in a sliding manner; a third fixing plate is fixedly connected to the left side of the first electric sliding block; a first bottle pushing column is fixedly connected to the lower side of the third fixing plate; two fourth fixing plates which are symmetrical left and right are fixedly connected to the upper part of the front side of the front first supporting frame; a first small motor is arranged on the right side of the fourth fixing plate on the right; the left side of the fourth fixing plate on the left side is rotatably connected with a first fixing rod; a cylinder is fixedly connected between the left side of the first fixed rod and the output shaft of the first small motor through a connecting block; a second small motor is arranged at the lower part of the left side of the second fixing plate through a connecting block; the output shaft of the second small motor is fixedly connected with a first flat gear; a first fixing frame is fixedly connected to the lower part of the right side of the second fixing plate; a brush cylinder is rotatably connected in the first fixing frame; four nozzles are fixedly connected to the first fixing frame in an annular and equidistant mode; the lower part of the brush cylinder is fixedly connected with a first toothed ring; the first gear ring is meshed with the first flat gear; a water receiving cover is fixedly connected to the upper part of the right side of the first fixing plate; the front part of the lower side and the rear part of the lower side of the water receiving cover are both communicated with a first liquid guide pipe; four U-shaped frames are fixedly connected to the front side of the cylinder at equal intervals around the circumference; each U-shaped frame is connected with a baffle through a torsion spring; a second support frame is fixedly connected to the left side of the second electric sliding block; the upper side of the second supporting frame is fixedly connected with a protective cover; the middle part of the protective cover is fixedly connected with a water spray pipe; the front part of the lower side and the rear part of the lower side of the protective cover are both communicated with a second liquid guide pipe.
Furthermore, a plurality of gaps for ventilation are arranged on the protective cover.
Furthermore, the inner diameter of the brush cylinder is gradually increased from top to bottom, so that the amount of dirty water generated by cleaning the upper part of the brush cylinder flowing to the lower part of the gas cylinder is reduced.
Furthermore, the bottom surface of the first bottle pushing column is provided with a concave surface convenient to be attached to the bottom of the bottle, so that the gas bottle is prevented from shaking greatly during cleaning.
Furthermore, the transfer assembly comprises a third support frame, a first mounting frame, a first electric push rod, a second mounting frame, a third small motor, a second flat gear, a main motor, a second fixed rod, a fixed disc, a third mounting frame, a fourth electric slide rail, a fourth electric slide block, a sixth fixed plate, a second bottle pushing column and a transfer unit; a third support frame is fixedly connected to the middle of the upper side of the underframe; a first mounting frame is fixedly connected to the front part of the upper side of the third support frame; the front part of the upper side of the third support frame is fixedly connected with a first electric push rod through a connecting block; the first electric push rod is positioned behind the first mounting frame; the telescopic end of the first electric push rod is fixedly connected with a second mounting frame; a third small motor is arranged on the second mounting frame; a second flat gear is fixedly connected with an output shaft of the third small motor; the upper part of the first mounting frame is provided with a main motor; the output shaft of the main motor is fixedly connected with a second fixed rod; the upper part of the second fixed rod is fixedly connected with a fixed disc; four transfer units are connected with the fixed disc in an annular circle at equal intervals; the rear part of the upper side of the third support frame is connected with the crack detection assembly; a third mounting frame is fixedly connected to the rear side of the right part of the underframe; a fourth electric slide rail is fixedly connected to the upper side of the third mounting rack; a fourth electric slide block is connected to the fourth electric slide rail in a sliding manner; a sixth fixing plate is fixedly connected to the upper side of the fourth electric sliding block; the left side of the sixth fixing plate is fixedly connected with a second bottle pushing column.
Furthermore, the left transfer unit comprises a second fixed frame, a third fixed rod, a third horizontal gear, a third fixed frame, a limiting cylinder and a second gear ring; the left part of the fixed disk is fixedly connected with a second fixed frame; a third fixed rod is rotatably connected in the second fixed frame; the third fixed rod is rotatably connected with the fixed disc; a third flat gear is fixedly connected to the right part of the third fixed rod; a third fixing frame is fixedly connected to the left part of the third fixing rod; the left part of the third fixing frame is rotatably connected with a limiting cylinder; the lower part of the limiting cylinder is fixedly connected with a second toothed ring.
Furthermore, the inner wall of the limiting cylinder is provided with a plurality of spring beads used for clamping the gas cylinder.
Further, the crack detection assembly comprises a second electric push rod, a fifth fixing plate, a mounting rod, a fourth small motor, a fourth flat gear, a lamp bead, a first micro camera and a second micro camera; two second electric push rods are fixedly connected to the rear part of the upper side of the third supporting frame; the telescopic ends of the two second electric push rods are fixedly connected with a fifth fixing plate; the front part of the upper side of the fifth fixing plate is fixedly connected with a mounting rod; a fourth small motor is arranged at the rear part of the lower side of the fifth fixing plate; a fourth flat gear is fixedly connected with an output shaft of the fourth small motor; the lamp beads are arranged at the top ends of the mounting rods; a plurality of first miniature cameras are equidistantly arranged on the front side of the mounting rod; the upper part of the front side of the mounting rod is provided with a second miniature camera through a connecting block; the second miniature camera is located a plurality of first miniature camera heads's top.
Further, the device also comprises a conveying assembly; a conveying assembly is arranged on the rear side of the left part of the underframe; the conveying assembly comprises a fourth supporting frame, a third electric sliding rail, a third electric sliding block, a fourth fixing frame, a second conveying belt and a second limiting plate; a fourth supporting frame is fixedly connected to the rear side of the left part of the underframe; the front part of the upper side and the rear part of the upper side of the fourth supporting frame are respectively fixedly connected with a third electric slide rail; two third electric sliding blocks are connected to the two third electric sliding rails in a sliding manner; a fourth fixing frame is fixedly connected to the upper side of each third electric sliding block; a second conveying belt is arranged among the four fourth fixing frames; a second limiting plate is fixedly connected to the upper parts of the rear sides of the two front fourth fixing frames; and the upper parts of the front sides of the two rear fourth fixing frames are fixedly connected with another second limiting plate.
The beneficial effects are that: when the gas cylinder cleaning device is used, the gas cylinder is automatically transferred, the outer surface and the inner wall of the gas cylinder are simultaneously cleaned, manual placement or collection is not needed, the processing time is shortened, the mounting rod is automatically inserted into the gas cylinder, light is diffused through the lamp beads, the gas cylinder is rotated, the inner wall of the gas cylinder is observed through the second miniature camera and the plurality of first miniature cameras, the condition of missing detection is avoided, and the product quality is guaranteed.
Drawings
FIG. 1 is a schematic view of a first three-dimensional structure of an automatic detection device for cracks on an inner wall of a gas cylinder during internal and external cleaning in gas cylinder processing according to the present invention;
FIG. 2 is a schematic view of a second three-dimensional structure of the automatic detection equipment for cracks on the inner wall of the gas cylinder during internal and external cleaning in the gas cylinder processing process;
FIG. 3 is a schematic view of a three-dimensional structure of a bottle washing assembly of the automatic detection equipment for detecting cracks on the inner wall of the inner and outer cleaning surfaces of the processed gas cylinder;
FIG. 4 is a schematic view of a first partial three-dimensional structure of a bottle washing assembly of the automatic detection equipment for cracks on the inner wall of the internal and external cleaning device for processing the gas cylinder according to the present invention;
FIG. 5 is a schematic diagram showing a second partial three-dimensional structure of a bottle washing assembly of the automatic detection equipment for detecting cracks on the inner wall of the internal and external cleaning device for processing the gas cylinder;
FIG. 6 is a third partial perspective view of a bottle washing assembly of the automatic detection equipment for cracks on the inner wall of the internal and external cleaning surfaces in the gas cylinder processing of the present invention;
FIG. 7 is a schematic diagram of a fourth partial three-dimensional structure of a bottle washing assembly of the automatic detection equipment for detecting cracks on the inner wall of the internal and external cleaning device during processing of the gas cylinder;
FIG. 8 is a schematic view of a first partial perspective structure of a transfer assembly of the automatic detection device for cracks on the inner wall of the gas cylinder during processing and cleaning;
FIG. 9 is a schematic diagram showing a second partial perspective structure of a transfer assembly of the automatic detection equipment for cracks on the inner wall of the internal and external cleaning device for gas cylinder processing according to the present invention;
FIG. 10 is a schematic view of a third partial perspective structure of a transfer assembly of the automatic detection equipment for cracks on the inner wall of the internal and external cleaning device for gas cylinder processing according to the present invention;
FIG. 11 is a schematic view of a partial three-dimensional structure of an automatic detection device for cracks on the inner wall of the gas cylinder during internal and external cleaning in the gas cylinder processing of the present invention;
FIG. 12 is a schematic perspective view of a crack detection assembly of the automatic detection device for cracks on the inner wall of the gas cylinder during processing and cleaning;
FIG. 13 is a schematic view of a partial three-dimensional structure of a crack detection assembly of the automatic detection equipment for cracks on the inner wall of the inner and outer cleaning surfaces during processing of the gas cylinder;
fig. 14 is a schematic perspective view of a conveying assembly of the automatic detection equipment for cracks on the inner wall of the gas cylinder during processing and cleaning.
Part names and serial numbers in the figure: 1-a chassis, 101-a first support frame, 102-a first conveyer belt, 103-a first limit plate, 104-a first fixing plate, 105-a first electric slide rail, 106-a second fixing plate, 107-a second electric slide rail, 108-a first electric slide block, 109-a third fixing plate, 110-a first bottle pushing column, 111-a fourth fixing plate, 112-a first small motor, 113-a first fixing rod, 114-a cylinder, 115-a second small motor, 116-a first flat gear, 117-a first fixing frame, 118-a spray head, 119-a hairbrush cylinder, 120-a first toothed ring, 121-a water receiving cover, 122-a first liquid guide pipe, 123-a U-shaped frame, 124-a baffle plate, 125-a second electric slide block, 126-a second support frame, 127-a protective cover, 128-a water spray pipe, 129-a second catheter, 130-a fifth fixing frame, 201-a third supporting frame, 202-a first mounting frame, 203-a first electric push rod, 204-a second mounting frame, 205-a third small motor, 206-a second flat gear, 207-a main motor, 208-a second fixing rod, 209-a fixing disc, 210-a second fixing frame, 211-a third fixing rod, 212-a third flat gear, 213-a third fixing frame, 214-a limiting cylinder, 215-a second gear ring, 216-a third mounting frame, 217-a fourth electric sliding rail, 218-a fourth electric sliding block, 219-a sixth fixing plate, 220-a second bottle pushing column, 301-a second electric push rod, 302-a fifth fixing plate, 303-a mounting rod, 304-a fourth small motor, 305-a fourth flat gear, 306-a lamp bead, 307-a first micro camera, 308-a second micro camera, 401-a fourth support frame, 402-a third electric slide rail, 403-a third electric slide block, 404-a fourth fixing frame, 405-a second conveying belt and 406-a second limiting plate.
Detailed Description
The invention is described in detail below with reference to the figures and the embodiments.
Example 1
An automatic detection device for cracks on an inner wall of a gas cylinder which is cleaned inside and outside in processing is shown in figures 1-13 and comprises a base frame 1, a bottle cleaning assembly, a transfer assembly and a crack detection assembly; a bottle washing component is arranged at the left part of the upper side of the underframe 1; the middle part of the upper side of the underframe 1 is provided with a transfer assembly; and a crack detection assembly is arranged at the rear part of the transfer assembly.
The bottle washing component comprises a first support frame 101, a first conveying belt 102, a first limit plate 103, a first fixing plate 104, a first electric slide rail 105, a second fixing plate 106, a second electric slide rail 107, a first electric slide block 108, a third fixing plate 109, a first bottle pushing column 110, a fourth fixing plate 111, a first small motor 112, a first fixing rod 113, a cylinder 114, a second small motor 115, a first flat gear 116, a first fixing frame 117, a spray head 118, a hairbrush cylinder 119, a first toothed ring 120, a water receiving cover 121, a first liquid guide pipe 122, a U-shaped frame 123, a baffle 124, a second electric slide block 125, a second support frame 126, a protective cover 127, a water spray pipe 128, a second liquid guide pipe 129 and a fifth fixing frame 130; two first supporting frames 101 are fixedly connected to the left part of the upper side of the underframe 1; the upper parts of the two first supporting frames 101 are provided with first conveying belts 102; two first limiting plates 103 which are bilaterally symmetrical are fixedly connected to the upper sides of the two first supporting frames 101; a fifth fixing frame 130 is fixedly connected to the front side of the left part of the underframe 1; a first fixing plate 104 is fixedly connected to the lower part of the right side of the fifth fixing frame 130; the upper part of the right side of the fifth fixing frame 130 is fixedly connected with a second fixing plate 106; a first electric slide rail 105 is fixedly connected to the left side of the first fixing plate 104; a second electric slider 125 is connected to the first electric slide rail 105 in a sliding manner; a second electric slide rail 107 is fixedly connected to the left side of the second fixing plate 106; a first electric slide block 108 is connected on the second electric slide rail 107 in a sliding manner; a third fixing plate 109 is fixedly connected to the left side of the first electric slide block 108; a first bottle pushing column 110 is fixedly connected to the lower side of the third fixing plate 109; two fourth fixing plates 111 which are bilaterally symmetrical are fixedly connected to the upper part of the front side of the front first support frame 101; a first small-sized motor 112 is mounted on the right side of the fourth fixing plate 111 on the right; a first fixing rod 113 is rotatably connected to the left side of the fourth fixing plate 111 on the left side; a cylinder 114 is fixedly connected between the left side of the first fixed rod 113 and the output shaft of the first small motor 112 through a connecting block; a second small-sized motor 115 is arranged at the lower part of the left side of the second fixing plate 106 through a connecting block; a first flat gear 116 is fixedly connected with an output shaft of the second small motor 115; a first fixing frame 117 is fixedly connected to the lower part of the right side of the second fixing plate 106; a brush cylinder 119 is rotatably connected in the first fixing frame 117; four nozzles 118 are fixedly connected to the first fixing frame 117 at equal intervals around the ring; a first toothed ring 120 is fixedly connected to the lower part of the brush cylinder 119; the first ring gear 120 intermeshes with the first pinion 116; a water receiving cover 121 is fixedly connected to the upper part of the right side of the first fixing plate 104; a first liquid guide pipe 122 is communicated with the lower front part and the lower rear part of the water receiving cover 121; four U-shaped frames 123 are fixedly connected to the front side of the cylinder 114 in an annular and equidistant manner; each U-shaped frame 123 is connected with a baffle plate 124 through a torsion spring; a second supporting frame 126 is fixedly connected to the left side of the second electric slider 125; the upper side of the second supporting frame 126 is fixedly connected with a protective cover 127; the middle part of the protective cover 127 is fixedly connected with a water spray pipe 128; the front and rear lower portions of the shield 127 are each connected to a second catheter 129.
The protective cover 127 is provided with a plurality of notches for ventilation.
The inner diameter of the brush cylinder 119 gradually increases from top to bottom, so that the amount of dirty water generated by cleaning the upper part flowing to the lower part of the gas cylinder is reduced.
The bottom surface of the first bottle pushing column 110 is provided with a concave surface which is convenient to be attached to the bottom of the bottle, so that the gas bottle is prevented from shaking greatly during cleaning.
The transfer component comprises a third supporting frame 201, a first mounting frame 202, a first electric push rod 203, a second mounting frame 204, a third small motor 205, a second flat gear 206, a main motor 207, a second fixing rod 208, a fixing disc 209, a third mounting frame 216, a fourth electric slide rail 217, a fourth electric slide block 218, a sixth fixing plate 219, a second bottle pushing column 220 and a transfer unit; a third supporting frame 201 is fixedly connected to the middle of the upper side of the underframe 1; a first mounting frame 202 is fixedly connected to the front part of the upper side of the third support frame 201; a first electric push rod 203 is fixedly connected to the front part of the upper side of the third support frame 201 through a connecting block; the first electric push rod 203 is positioned behind the first mounting frame 202; the telescopic end of the first electric push rod 203 is fixedly connected with a second mounting frame 204; a third small motor 205 is arranged on the second mounting frame 204; the output shaft of the third small motor 205 is fixedly connected with a second flat gear 206; a main motor 207 is installed on the upper part of the first mounting frame 202; the output shaft of the main motor 207 is fixedly connected with a second fixing rod 208; a fixed disc 209 is fixedly connected to the upper part of the second fixed bar 208; the fixed disc 209 is connected with four transfer units at equal intervals around the circle; the rear part of the upper side of the third supporting frame 201 is connected with the crack detection assembly; a third mounting frame 216 is fixedly connected to the rear side of the right part of the underframe 1; a fourth electric slide rail 217 is fixedly connected to the upper side of the third mounting rack 216; a fourth electric slide block 218 is connected on the fourth electric slide rail 217 in a sliding manner; a sixth fixing plate 219 is fixedly connected to the upper side of the fourth electric slider 218; a second bottle pushing column 220 is fixedly connected to the left side of the sixth fixing plate 219.
The left transfer unit comprises a second fixing frame 210, a third fixing rod 211, a third flat gear 212, a third fixing frame 213, a limiting cylinder 214 and a second gear ring 215; a second fixing frame 210 is fixedly connected to the left part of the fixed disc 209; a third fixing rod 211 is rotatably connected to the second fixing frame 210; the third fixing rod 211 is rotatably connected with the fixing disc 209; a third flat gear 212 is fixedly connected to the right part of the third fixing rod 211; a third fixing frame 213 is fixedly connected to the left part of the third fixing rod 211; the left part of the third fixing frame 213 is rotatably connected with a limiting cylinder 214; the lower part of the limiting cylinder 214 is fixedly connected with a second gear ring 215.
The inner wall of the limiting cylinder 214 is provided with a plurality of spring balls for clamping the gas cylinder.
The crack detection assembly comprises a second electric push rod 301, a fifth fixing plate 302, a mounting rod 303, a fourth small motor 304, a fourth flat gear 305, a lamp bead 306, a first micro camera 307 and a second micro camera 308; two second electric push rods 301 are fixedly connected to the rear part of the upper side of the third supporting frame 201; the telescopic ends of the two second electric push rods 301 are fixedly connected with a fifth fixing plate 302; the front part of the upper side of the fifth fixing plate 302 is fixedly connected with a mounting rod 303; a fourth small motor 304 is arranged at the rear part of the lower side of the fifth fixing plate 302; a fourth flat gear 305 is fixedly connected with an output shaft of the fourth small motor 304; the lamp bead 306 is arranged at the top end of the mounting rod 303; a plurality of first miniature cameras 307 are equidistantly arranged on the front side of the mounting rod 303; a second micro camera 308 is installed on the upper portion of the front side of the installation rod 303 through a connection block; the second micro cameras 308 are located above the plurality of first micro cameras 307.
When the gas cylinder processing device works, a gas cylinder to be processed is conveyed towards the front side direction by controlling the operation of the first conveying belt 102, the gas cylinder is limited by the two first limiting plates 103, the gas cylinder is conveyed into the cylinder 114 until the gas cylinder is blocked by the four baffles 124, then the first small motor 112 is controlled to be started, on the basis of the left-to-right view, the output shaft of the first small motor 112 rotates clockwise by ninety degrees, then the cylinder 114 drives the gas cylinder therein to rotate by ninety degrees, the gas cylinder opening faces downwards, meanwhile, the cylinder 114 drives the first fixing rod 113 to rotate in the fourth fixing plate 111, then the first electric sliding block 108 is controlled to slide downwards on the second electric sliding rail 107, further, the third fixing plate 109 drives the first bottle pushing column 110 to move downwards, the bottom surface of the first bottle pushing column 110 is in contact with the bottle bottom of the gas cylinder, then the gas cylinder is pushed to move downwards, the gas cylinder extrudes the baffles 124, and then the baffles 124 rotate by taking the torsion spring shaft at the joint with the U-shaped frame 123 as the shaft, meanwhile, the second electric sliding block 125 is controlled to slide upwards on the first electric sliding rail 105, so that the second supporting frame 126 drives the protective cover 127 to move upwards, the water spraying pipe 128 is inserted into the gas cylinder, the protective cover 127 is attached to the gas cylinder, then the second electric sliding block 125 and the first electric sliding block 108 are controlled to synchronously slide downwards, so that the first bottle pushing column 110 and the protective cover 127 are matched to clamp the gas cylinder, the gas cylinder continues to move downwards and enters the brush cylinder 119, meanwhile, the spray head 118 is externally connected with clean water conveying equipment, so that water is sprayed to the outer surface of the gas cylinder through the spray head 118, and meanwhile, the second small motor 115 is controlled to be started, an output shaft of the second small motor 115 drives the first flat gear 116 to drive the first toothed ring 120 to rotate, so that the first toothed ring 120 drives the brush cylinder 119 to rotate in the first fixing frame 117, thereby brushing the outer surface of the gas cylinder, and the generated by brushing flows onto the water receiving cover 121, the gas cylinder cleaning device comprises a first liquid guide pipe 122 connected with an external collecting device for collection, a water spray pipe 128 used for spraying water into the gas cylinder through a plurality of water spray holes through an external clean water conveying device, the inner wall of the gas cylinder is cleaned, the waste water generated by cleaning flows into a protective cover 127 and is collected through a second liquid guide pipe 129 connected with the external collecting device, the gas cylinder is continuously moved downwards after being cleaned and is inserted into a limiting cylinder 214, and then a spring bead on the inner wall of the limiting cylinder 214 is extruded, so that the spring bead is compressed and clamped, then a second electric slide block 125 and a first electric slide block 108 slide reversely and reset, a main motor 207 is controlled to be started, and based on the fact that the gas cylinder is viewed from top to bottom, an output shaft of the main motor 207 rotates ninety degrees counterclockwise, so that a fixed disc 209 drives four transfer units to rotate ninety degrees, the limiting cylinder 214 drives the gas cylinder to do circular motion, and then the inner wall of the gas cylinder is dried through the existing device, after the drying treatment is finished, the output shaft of the main motor 207 rotates one hundred eighty degrees counterclockwise, so that the limiting cylinder 214 drives the gas cylinder to move right above the mounting rod 303;
then, the two second electric push rods 301 are controlled to extend simultaneously to push the fifth fixing plate 302 to move upwards, so that the mounting rod 303 is inserted into the gas cylinder, meanwhile, the fourth flat gear 305 and the second gear ring 215 are meshed with each other, then the lamp beads 306 are controlled to be turned on, light is emitted to the inner wall of the gas cylinder, meanwhile, the fourth small motor 304 is controlled to be started, the output shaft of the fourth small motor 304 drives the fourth flat gear 305 to drive the second gear ring 215 to rotate, then the second gear ring 215 drives the limiting cylinder 214 to rotate in the third fixing frame 213, and then the inner wall of the gas cylinder is observed through the second micro camera 308 and the plurality of first micro cameras 307, so that cracks on the inner wall of the gas cylinder are detected, and after the detection is finished, the two second electric push rods 301 are controlled to contract and reset;
then the first electric push rod 203 is controlled to extend to push the second mounting rack 204 to move upwards, so that the third small motor 205 drives the second flat gear 206 to move upwards, the second flat gear 206 and the third flat gear 212 are meshed with each other, then the third small motor 205 is controlled to be started, and based on the front view and the back view, the output shaft of the third small motor 205 rotates ninety degrees anticlockwise, so that the third flat gear 212 drives the third fixed rod 211 to rotate ninety degrees clockwise in the second mounting rack 210, so that the limiting cylinder 214 drives the gas cylinder to rotate ninety degrees clockwise, so that the bottom of the gas cylinder faces to the right side, then the fourth electric slide block 218 is controlled to slide on the fourth electric slide rail 217 to the left side, so that the sixth fixed plate 219 drives the second pushing cylinder column 220 to move leftwards, so that the second pushing cylinder column 220 pushes the gas cylinder out of the limiting cylinder 214, and then the gas cylinder is manually taken away for collection, the four transfer units work in the same principle.
Example 2
On the basis of the embodiment 1, as shown in fig. 14, a conveying assembly is further included; a conveying assembly is arranged on the rear side of the left part of the underframe 1; the conveying assembly comprises a fourth supporting frame 401, a third electric sliding rail 402, a third electric sliding block 403, a fourth fixing frame 404, a second conveying belt 405 and a second limiting plate 406; a fourth support frame 401 is fixedly connected to the rear side of the left part of the underframe 1; a third electric slide rail 402 is fixedly connected to the front part of the upper side and the rear part of the upper side of the fourth support frame 401 respectively; two third electric sliding blocks 403 are connected to the two third electric sliding rails 402 in a sliding manner; a fourth fixing frame 404 is fixedly connected to the upper side of each third electric sliding block 403; a second conveying belt 405 is arranged among the four fourth fixing frames 404; a second limiting plate 406 is fixedly connected to the upper parts of the rear sides of the two front fourth fixing frames 404; the upper parts of the front sides of the two rear fourth fixing frames 404 are fixedly connected with another second limiting plate 406.
The sixth fixing plate 219 drives the second cylinder pushing column 220 to move towards the left side, the second cylinder pushing column 220 pushes the gas cylinder out of the limiting cylinder 214 and controls the third electric sliding blocks 403 on the two third electric sliding rails 402 to move towards the right side simultaneously, so that the four fourth fixing frames 404 drive the second conveying belt 405 to move towards the right side and drive the two second limiting plates 406 to move towards the right side simultaneously, the right side of the second conveying belt 405 is close to the opening of the gas cylinder, the gas cylinder is pushed out of the limiting cylinder 214 onto the second conveying belt 405, then the second conveying belt 405 is controlled to start, the gas cylinder is conveyed towards the left side, meanwhile, the third electric sliding blocks 403 on the two third electric sliding rails 402 slide in the reverse direction to reset, and the second conveying belt 405 conveys the detected gas cylinder to a subsequent processing station for processing.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. An automatic detection device for cracks on an inner wall of a gas cylinder during processing and cleaning inside and outside comprises a bottom frame (1); the method is characterized in that: the device also comprises a bottle washing assembly, a transfer assembly and a crack detection assembly; a bottle washing assembly used for washing the outer surface and the inner wall of the gas bottle is arranged at the left part of the upper side of the underframe (1); the middle part of the upper side of the underframe (1) is provided with a transfer component for conveying and transferring gas cylinders; and a crack detection assembly for detecting cracks on the inner wall of the gas cylinder is arranged at the rear part of the transfer assembly.
2. The automatic detection equipment for cracks on the inner wall of the gas cylinder during processing and cleaning inside and outside the gas cylinder according to claim 1, is characterized in that: the bottle washing component comprises a first support frame (101), a first conveying belt (102), a first limit plate (103), a first fixing plate (104), a first electric slide rail (105), a second fixing plate (106), a second electric slide rail (107), a first electric slide block (108), a third fixing plate (109), a first bottle pushing column (110), a fourth fixing plate (111), a first small motor (112), a first fixing rod (113), a cylinder (114) and a second small motor (115), the device comprises a first flat gear (116), a first fixing frame (117), a spray head (118), a brush barrel (119), a first toothed ring (120), a water receiving cover (121), a first liquid guide pipe (122), a U-shaped frame (123), a baffle (124), a second electric sliding block (125), a second supporting frame (126), a protective cover (127), a water spray pipe (128), a second liquid guide pipe (129) and a fifth fixing frame (130); two first supporting frames (101) are fixedly connected to the left part of the upper side of the underframe (1); a first conveying belt (102) is arranged at the upper parts of the two first supporting frames (101); two first limiting plates (103) which are bilaterally symmetrical are fixedly connected to the upper sides of the two first supporting frames (101); a fifth fixing frame (130) is fixedly connected to the front side of the left part of the underframe (1); a first fixing plate (104) is fixedly connected to the lower part of the right side of the fifth fixing frame (130); a second fixing plate (106) is fixedly connected to the upper part of the right side of the fifth fixing frame (130); a first electric slide rail (105) is fixedly connected to the left side of the first fixing plate (104); a second electric sliding block (125) is connected on the first electric sliding rail (105) in a sliding way; a second electric slide rail (107) is fixedly connected to the left side of the second fixing plate (106); a first electric slide block (108) is connected on the second electric slide rail (107) in a sliding way; a third fixing plate (109) is fixedly connected to the left side of the first electric slide block (108); a first bottle pushing column (110) is fixedly connected to the lower side of the third fixing plate (109); the upper part of the front side of the front first support frame (101) is fixedly connected with two bilaterally symmetrical fourth fixing plates (111); a first small-sized motor (112) is arranged on the right side of a fourth fixing plate (111) on the right side; a first fixing rod (113) is rotatably connected to the left side of a fourth fixing plate (111) on the left side; a cylinder (114) is fixedly connected between the left side of the first fixed rod (113) and the output shaft of the first small motor (112) through a connecting block; a second small-sized motor (115) is arranged at the lower part of the left side of the second fixing plate (106) through a connecting block; a first flat gear (116) is fixedly connected with an output shaft of the second small motor (115); a first fixing frame (117) is fixedly connected to the lower part of the right side of the second fixing plate (106); a brush barrel (119) is rotatably connected in the first fixing frame (117); four nozzles (118) are fixedly connected to the first fixing frame (117) in an annular and equidistant manner; a first toothed ring (120) is fixedly connected to the lower part of the brush cylinder (119); the first ring gear (120) intermeshes with the first pinion gear (116); a water receiving cover (121) is fixedly connected to the upper part of the right side of the first fixing plate (104); the front part and the rear part of the lower side of the water receiving cover (121) are both communicated with a first liquid guide pipe (122); four U-shaped frames (123) are fixedly connected to the front side of the cylinder (114) in a ring shape at equal intervals; each U-shaped frame (123) is connected with a baffle (124) through a torsion spring; a second support frame (126) is fixedly connected to the left side of the second electric sliding block (125); a protective cover (127) is fixedly connected to the upper side of the second support frame (126); a water spray pipe (128) is fixedly connected to the middle part of the protective cover (127); the front part of the lower side and the rear part of the lower side of the protective cover (127) are communicated with a second liquid guide pipe (129).
3. The automatic detection equipment for cracks on the inner wall of the gas cylinder during processing and cleaning inside and outside the gas cylinder according to claim 2, is characterized in that: the protective cover (127) is provided with a plurality of gaps for ventilation.
4. The automatic detection equipment for cracks on the inner wall of the gas cylinder during processing and cleaning inside and outside the gas cylinder according to claim 2, is characterized in that: the inner diameter of the brush cylinder (119) is gradually increased from top to bottom, so that the amount of dirty water generated by cleaning the upper part of the brush cylinder flowing to the lower part of the gas cylinder is reduced.
5. The automatic detection equipment for cracks on the inner wall of the gas cylinder during processing and cleaning inside and outside the gas cylinder according to claim 2, is characterized in that: the bottom surface of the first bottle pushing column (110) is a concave surface convenient to be attached to the bottom of the bottle, so that the gas bottle is prevented from shaking greatly during cleaning.
6. The automatic detection equipment for cracks on the inner wall of the gas cylinder during processing and cleaning inside and outside the gas cylinder according to claim 5, is characterized in that: the transfer component comprises a third support frame (201), a first mounting frame (202), a first electric push rod (203), a second mounting frame (204), a third small motor (205), a second flat gear (206), a main motor (207), a second fixing rod (208), a fixing disc (209), a third mounting frame (216), a fourth electric slide rail (217), a fourth electric slide block (218), a sixth fixing plate (219), a second bottle pushing column (220) and a transfer unit; a third support frame (201) is fixedly connected to the middle part of the upper side of the underframe (1); a first mounting rack (202) is fixedly connected to the front part of the upper side of the third support frame (201); the front part of the upper side of the third support frame (201) is fixedly connected with a first electric push rod (203) through a connecting block; the first electric push rod (203) is positioned behind the first mounting frame (202); the telescopic end of the first electric push rod (203) is fixedly connected with a second mounting frame (204); a third small-sized motor (205) is arranged on the second mounting frame (204); a second flat gear (206) is fixedly connected with an output shaft of the third small-sized motor (205); a main motor (207) is installed at the upper part of the first mounting frame (202); the output shaft of the main motor (207) is fixedly connected with a second fixing rod (208); a fixed disc (209) is fixedly connected to the upper part of the second fixed bar (208); the fixed disc (209) is connected with four transfer units at equal intervals around the circle; the rear part of the upper side of the third support frame (201) is connected with the crack detection assembly; a third mounting rack (216) is fixedly connected to the rear side of the right part of the underframe (1); a fourth electric slide rail (217) is fixedly connected to the upper side of the third mounting rack (216); a fourth electric sliding block (218) is connected on the fourth electric sliding rail (217) in a sliding way; a sixth fixing plate (219) is fixedly connected to the upper side of the fourth electric slider (218); a second bottle pushing column (220) is fixedly connected to the left side of the sixth fixing plate (219).
7. The automatic detection equipment for cracks on the inner wall of the gas cylinder during processing and cleaning inside and outside the gas cylinder according to claim 6, is characterized in that: the left transfer unit comprises a second fixed frame (210), a third fixed rod (211), a third flat gear (212), a third fixed frame (213), a limiting cylinder (214) and a second gear ring (215); a second fixing frame (210) is fixedly connected to the left part of the fixed disc (209); a third fixed rod (211) is rotatably connected in the second fixed frame (210); the third fixed rod (211) is rotationally connected with the fixed disc (209); a third flat gear (212) is fixedly connected to the right part of the third fixing rod (211); a third fixing frame (213) is fixedly connected to the left part of the third fixing rod (211); the left part of the third fixing frame (213) is rotationally connected with a limiting cylinder (214); the lower part of the limiting cylinder (214) is fixedly connected with a second toothed ring (215).
8. The automatic detection equipment for cracks on the inner wall of the gas cylinder during processing and cleaning inside and outside the gas cylinder according to claim 7, is characterized in that: the inner wall of the limiting cylinder (214) is provided with a plurality of spring balls used for clamping the gas cylinder.
9. The automatic detection equipment for cracks on the inner wall of the gas cylinder during processing and cleaning inside and outside the gas cylinder according to claim 8, is characterized in that: the crack detection assembly comprises a second electric push rod (301), a fifth fixing plate (302), a mounting rod (303), a fourth small motor (304), a fourth flat gear (305), a lamp bead (306), a first micro camera (307) and a second micro camera (308); two second electric push rods (301) are fixedly connected to the rear part of the upper side of the third support frame (201); the telescopic ends of the two second electric push rods (301) are fixedly connected with a fifth fixing plate (302); the front part of the upper side of the fifth fixing plate (302) is fixedly connected with a mounting rod (303); a fourth small-sized motor (304) is arranged at the rear part of the lower side of the fifth fixing plate (302); a fourth flat gear (305) is fixedly connected with an output shaft of the fourth small motor (304); a lamp bead (306) is arranged at the top end of the mounting rod (303); a plurality of first micro cameras (307) are equidistantly arranged on the front side of the mounting rod (303); the upper part of the front side of the mounting rod (303) is provided with a second miniature camera (308) through a connecting block; the second micro-cameras (308) are positioned above the plurality of first micro-cameras (307).
10. The automatic detection equipment for cracks on the inner wall of the gas cylinder during internal and external cleaning in gas cylinder processing according to claim 9, characterized in that: the device also comprises a conveying component; a conveying assembly is arranged on the rear side of the left part of the underframe (1); the conveying assembly comprises a fourth supporting frame (401), a third electric sliding rail (402), a third electric sliding block (403), a fourth fixing frame (404), a second conveying belt (405) and a second limiting plate (406); a fourth supporting frame (401) is fixedly connected to the rear side of the left part of the underframe (1); a third electric slide rail (402) is fixedly connected to the front part of the upper side and the rear part of the upper side of the fourth support frame (401); two third electric sliding blocks (403) are connected to the two third electric sliding rails (402) in a sliding manner; a fourth fixing frame (404) is fixedly connected to the upper side of each third electric sliding block (403); a second conveying belt (405) is arranged among the four fourth fixing frames (404); a second limiting plate (406) is fixedly connected to the upper parts of the rear sides of the two front fourth fixing frames (404); and the upper parts of the front sides of the two rear fourth fixing frames (404) are fixedly connected with another second limiting plate (406).
CN202210378524.9A 2022-04-12 2022-04-12 Automatic detection equipment for cracks on inner wall of gas cylinder during internal and external cleaning in gas cylinder processing Pending CN114778566A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210378524.9A CN114778566A (en) 2022-04-12 2022-04-12 Automatic detection equipment for cracks on inner wall of gas cylinder during internal and external cleaning in gas cylinder processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210378524.9A CN114778566A (en) 2022-04-12 2022-04-12 Automatic detection equipment for cracks on inner wall of gas cylinder during internal and external cleaning in gas cylinder processing

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Publication Number Publication Date
CN114778566A true CN114778566A (en) 2022-07-22

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Family Applications (1)

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CN202210378524.9A Pending CN114778566A (en) 2022-04-12 2022-04-12 Automatic detection equipment for cracks on inner wall of gas cylinder during internal and external cleaning in gas cylinder processing

Country Status (1)

Country Link
CN (1) CN114778566A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117470865A (en) * 2023-12-26 2024-01-30 淄博安泽特种气体有限公司 Gas cylinder pressure detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117470865A (en) * 2023-12-26 2024-01-30 淄博安泽特种气体有限公司 Gas cylinder pressure detection device
CN117470865B (en) * 2023-12-26 2024-04-26 淄博安泽特种气体有限公司 Gas cylinder pressure detection device

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