CN114775211B - Intelligent smashing device for waste gypsum in orthopedics department - Google Patents
Intelligent smashing device for waste gypsum in orthopedics department Download PDFInfo
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- CN114775211B CN114775211B CN202210444029.3A CN202210444029A CN114775211B CN 114775211 B CN114775211 B CN 114775211B CN 202210444029 A CN202210444029 A CN 202210444029A CN 114775211 B CN114775211 B CN 114775211B
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- module
- crushing
- control module
- inner cylinder
- kneading
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 59
- 239000010440 gypsum Substances 0.000 title claims abstract description 59
- 239000002699 waste material Substances 0.000 title claims abstract description 13
- 230000000399 orthopedic effect Effects 0.000 title claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 110
- 238000001035 drying Methods 0.000 claims abstract description 84
- 238000004898 kneading Methods 0.000 claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 239000007788 liquid Substances 0.000 claims abstract description 32
- 238000000926 separation method Methods 0.000 claims abstract description 23
- 238000001704 evaporation Methods 0.000 claims abstract description 13
- 230000008020 evaporation Effects 0.000 claims abstract description 13
- 239000010410 layer Substances 0.000 claims description 68
- 238000003756 stirring Methods 0.000 claims description 62
- 238000010438 heat treatment Methods 0.000 claims description 27
- 239000002253 acid Substances 0.000 claims description 23
- 239000003513 alkali Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- 239000002585 base Substances 0.000 claims description 16
- 229910052802 copper Inorganic materials 0.000 claims description 16
- 239000010949 copper Substances 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 15
- 239000000428 dust Substances 0.000 claims description 13
- 230000005284 excitation Effects 0.000 claims description 13
- 238000000227 grinding Methods 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 9
- 238000005086 pumping Methods 0.000 claims description 9
- 238000010298 pulverizing process Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 230000007797 corrosion Effects 0.000 claims description 7
- 238000005260 corrosion Methods 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 6
- 239000011152 fibreglass Substances 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 5
- 239000011241 protective layer Substances 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims 2
- 239000000843 powder Substances 0.000 abstract description 10
- 239000011507 gypsum plaster Substances 0.000 abstract 2
- 230000009471 action Effects 0.000 description 15
- 230000005672 electromagnetic field Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- 206010017076 Fracture Diseases 0.000 description 7
- 239000000839 emulsion Substances 0.000 description 7
- 208000010392 Bone Fractures Diseases 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 230000005684 electric field Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000004659 sterilization and disinfection Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 239000011505 plaster Substances 0.000 description 3
- 230000026683 transduction Effects 0.000 description 3
- 238000010361 transduction Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 230000005288 electromagnetic effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
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- 239000007787 solid Substances 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 241001415288 Coccidae Species 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 210000003484 anatomy Anatomy 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000004071 biological effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002906 medical waste Substances 0.000 description 1
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- 230000010355 oscillation Effects 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 230000007170 pathology Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- 238000000053 physical method Methods 0.000 description 1
- 230000001766 physiological effect Effects 0.000 description 1
- 230000035479 physiological effects, processes and functions Effects 0.000 description 1
- 230000035790 physiological processes and functions Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
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- 238000007493 shaping process Methods 0.000 description 1
- 210000002027 skeletal muscle Anatomy 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F15/00—Washing machines having beating, rubbing or squeezing means in receptacles stationary for washing purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/16—Evaporating by spraying
- B01D1/18—Evaporating by spraying to obtain dry solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/023—Pockets filters, i.e. multiple bag filters mounted on a common frame
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/30—Treatment of water, waste water, or sewage by irradiation
- C02F1/32—Treatment of water, waste water, or sewage by irradiation with ultraviolet light
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
Abstract
The invention belongs to the technical field of medical equipment, and discloses an intelligent smashing device for waste gypsum in orthopaedics, which comprises a rubbing smashing module, wherein a control module is arranged in the rubbing smashing module, and a microwave module connected with the control module is arranged in the rubbing smashing module; the device also comprises a drying module connected with the kneading and crushing module, wherein the drying module comprises a flash evaporation mechanism; the gypsum plaster dryer also comprises a solid-liquid separation module communicated with the drying module, wherein the gypsum plaster is cleaned through the kneading and crushing module, the cleaned gypsum water enters the drying module for pre-drying, and then is sent into the solid-liquid separation module, and the solid-liquid separation module dries the gypsum powder through a flash evaporation mechanism and simultaneously sterilizes at high temperature.
Description
Technical Field
The invention belongs to the technical field of medical equipment, and particularly relates to an intelligent smashing device for waste gypsum in orthopedics department.
Background
Orthopedics is one of the most common departments in various hospitals, and mainly researches the anatomy, physiology and pathology of the skeletal muscle system, and maintains and develops the normal form and function of the system by using medicines, operations and physical methods. The common diseases of orthopedics and orthopaedics are mainly fractures, in order to enable a fracture patient to keep the affected limb fixed after limb reduction, gypsum fixation is needed to be carried out on the fracture part of the patient, so that the fracture part of the patient is protected and stabilized, after the fracture part of the patient is restored, the patient needs to go to a hospital again to disassemble gypsum, the fracture part of the patient is protected and fixed by using traditional gypsum, but the fracture part of the patient is protected by using a gypsum bandage in modern hospitals, the gypsum bandage is made of a sized gauze bandage and plaster powder, the plaster bandage can be hardened and shaped in a short time after being soaked in water, the plaster bandage has strong shaping capability and good stability, and is used for fixing orthopaedics or orthopaedics, manufacturing auxiliary tools of a mould and an artificial limb, a local burn protective bracket and the like, and the patient is usually directly abandoned after the gypsum bandage is disassembled, so that resource waste is caused.
Disclosure of Invention
The invention aims to provide an intelligent orthopaedics waste gypsum smashing device which is characterized in that a smashing module is used for smashing a specimen, a flushing module is used for carrying out solid-liquid separation, solid particles are subjected to drying and disinfection treatment, waste water is filtered out of label paper, and finally harmless treatment is realized through a waste water treatment module and a label treatment module, so that pollution of medical waste is avoided, and recycling of resources is realized.
Based on the above purpose, the invention adopts the following technical scheme: the intelligent smashing device for the waste gypsum in orthopaedics comprises a rubbing smashing module, wherein a control module is arranged in the rubbing smashing module, and a microwave module connected with the control module is arranged in the rubbing smashing module; the device also comprises a drying module connected with the kneading and crushing module, wherein the drying module comprises a flash evaporation mechanism; the device also comprises a solid-liquid separation module communicated with the drying module.
Preferably, the kneading and crushing module comprises a shell, wherein a supporting pad which is contacted with the ground is arranged on the shell, the shell is hexahedral, and a water inlet pipe is arranged on the side surface of the shell; the front end of the shell is provided with a feed inlet, the front end of the shell is also provided with a cabin door matched with the feed inlet, the cabin door and the feed inlet are coaxial, an electromagnetic shielding layer made of copper-AISI 1008 is arranged on the cabin door, the thickness of copper is 2-5mm, and the thickness of AISI1008 is 1-4mm; the upper part of the cabin door of the front end face of the shell is provided with a display board and control keys which are connected with the control module.
Preferably, an outer cylinder matched with the feed inlet is arranged in the shell, an inner cylinder matched with the cabin door is arranged in the outer cylinder, the inner cylinder is coaxial with the outer cylinder and the feed inlet, a driving motor connected with the control module is arranged at the end, far away from the cabin door, of the outer cylinder, the shell further comprises an inner cylinder shaft connected with the output end of the driving motor, the inner cylinder shaft is connected with the inner cylinder and coaxial with the driving motor, at least one collision plate is arranged on the inner surface of the inner cylinder along the circumference, water permeable holes are formed in the collision plate, a rubbing roller coaxial with the inner cylinder shaft is arranged in the inner cylinder close to the driving motor end, the rubbing roller is fixedly connected with the inner cylinder, a first rubbing plate which is spiral is arranged on the rubbing roller, and at least one microwave module connected with the control module is arranged in the inner cylinder close to the driving motor end; a water inlet pipe is arranged on the inner side surface of the shell, the water inlet pipe is arranged at the position of 2-5cm above the outer cylinder and extends to the position of the feed inlet along the surface of the outer cylinder, and a water inlet electromagnetic valve which is matched with the inner cylinder and connected with the control module is arranged at the water outlet of the water inlet pipe; the outer cylinder is provided with a drain pipe which is communicated with the solid-liquid separation module and is close to the ground, the drain pipe is provided with a drain electromagnetic valve which is connected with the control module, and the drain electromagnetic valve is also provided with the control module which is fixedly connected with the top end inside the shell.
Preferably, an electromagnetic mechanism connected with the control module is circumferentially arranged on the upper outer side surface of the outer cylinder, the electromagnetic mechanism comprises a shielding layer and an excitation iron core, an insulating layer is arranged between the excitation iron core and the shielding layer, the iron core comprises a circular back yoke, at least one pole tooth and a pseudo pole tooth are radially and equidistantly arranged on the inner side surface of the back yoke along the circumferential direction, the projection of the pole tooth along the axial direction is T-shaped, copper wire coils are wound on the periphery of the outer side surface of the pole tooth, the electromagnetic mechanism is cylindrical, the electromagnetic mechanism is coaxial with the outer cylinder, the axial thickness of the excitation iron core is 5-10cm, at least one excitation iron core is coaxial and tightly attached to form a high-frequency magnetic field generator, the shielding layer adopts a combined shielding body and comprises a copper layer, an AISI1008 layer, a copper layer and an AISI1008 layer from outside to inside; the novel shielding device is characterized by further comprising a bottom plate shielding layer matched with the end, far away from the feed inlet, of the outer barrel, wherein the bottom plate shielding layer is a combined shielding layer formed by combining copper-AISI 1008-copper, a copper layer of the conducting layer is grounded, and insulating isolation layers are arranged on the shielding layer and the bottom plate shielding layer.
Preferably, the coaxial reversing mechanism is arranged on the inner cylinder shaft of the driving motor, the coaxial reversing mechanism comprises a first bevel gear coaxially arranged with the inner cylinder shaft, the first bevel gear rotates along with the rotation of the inner cylinder shaft, a supporting seat which is in sliding connection with the inner cylinder shaft is arranged on the first bevel gear close to the driving motor end, the supporting seat is in a U shape in a projection along the Y axis direction, a second bevel gear meshed with the first bevel gear is arranged on the supporting seat, a third bevel gear meshed with the second bevel gear is arranged on the inner cylinder shaft far from the first bevel gear end, the third bevel gear does not rotate along with the rotation of the inner cylinder shaft, a hollow sleeve shaft which is in sliding connection with the supporting seat is arranged on the third bevel gear far from the first bevel gear end, an inner cylinder matched with the inner cylinder is arranged on the hollow sleeve shaft, a driving wheel matched with the kneading roller is arranged on the inner cylinder shaft far from the driving motor end, at least one kneading rod is arranged along the circumference, a heating module connected with the control module is arranged in the kneading rod, a temperature sensor connected with the control module is further arranged on the kneading rod, a lamp is arranged on the outer surface of the kneading rod, and the lamp is connected with the control module.
Preferably, the drying module comprises a first drying tank communicated with the kneading and crushing module, a liquid inlet pipe communicated with a drain pipe is arranged on the outer side surface of the first drying tank, and a first water pump connected with the control module is arranged on the liquid inlet pipe; an acid adding pipe and an alkali adding pipe are arranged on the outer side face of the first drying tank, a supporting leg is arranged on the outer side face of the first drying tank, a stirring motor connected with a control module is arranged at the end, far away from the supporting leg, of the first drying tank, a discharge port is arranged at the end, far away from the stirring motor, of the first drying tank, a material pumping pump connected with the control module is arranged at the discharge port, and a first exhaust pipe is arranged at the end, far away from the supporting leg, of the outer side face of the first drying tank; the acid storage tank and the alkali storage tank are communicated with the first drying tank, an acid pump is arranged between the acid storage tank and the acid adding pipe, an alkali pump is arranged between the alkali storage tank and the alkali adding pipe, and the alkali pump is connected with the acid pump and the control module.
Preferably, the solid-liquid separation module is communicated with the drying module, the solid-liquid separation module comprises a flash evaporation mechanism communicated with the material pumping pump, the flash evaporation mechanism comprises a base, a supporting leg is arranged on the base, a screw conveyor communicated with the material pumping pump is arranged on the base, a pressure release valve is arranged at the output end of the screw conveyor, an air heating module connected with the control module is arranged on the base, the solid-liquid separation module further comprises a drying tower communicated with the screw conveyor and the air heating module, and a stirring fan connected with the control module is arranged in the drying tower close to the ground end; the device also comprises a cyclone separator communicated with the drying tower, a bag-type dust remover communicated with the cyclone separator, and an induced draft fan communicated with the bag-type dust remover and connected with the control module.
Preferably, the first drying tank comprises a tank shell in a barrel shape, a stirring shaft connected with the output end of the stirring motor is arranged in the tank shell, at least one stirring sheet is arranged on the stirring shaft, a heating module connected with a control module is arranged in the stirring sheet, a switch module is arranged at the joint of the stirring sheet and the stirring shaft, the stirring sheet is plate-shaped, at least one through hole is formed in the stirring sheet, a heat conducting ring made of carbon fiber is circumferentially arranged on the inner side surface of the through hole, protrusions which are annularly arranged are circumferentially arranged on the inner side surface of the heat conducting ring, a Hasuncast 129 high-temperature-resistant heat conducting insulating epoxy resin coating is circumferentially coated on the outer side surface of the heat conducting ring, a hemispherical spiral pushing plate is arranged on the stirring shaft far away from the stirring motor end, a spiral pushing plate is arranged on the stirring plate, a material channel through which materials pass is formed by connecting curved surfaces, and a temperature and humidity sensor, a pressure sensor, a PH sensor and a liquid level sensor which are connected with the control module are arranged in the first drying tank; an electromagnetic mechanism connected with the control module is arranged in the tank shell, a protective layer is arranged on the outer side face of the electromagnetic mechanism along the circumference, a corrosion-resistant layer is arranged on the inner side face of the electromagnetic mechanism along the circumference, the corrosion-resistant layer comprises a glass fiber reinforced plastic layer, and a high-temperature-resistant and wear-resistant coating is coated on the glass fiber reinforced plastic layer.
Preferably, the switch module comprises a pressure switch and a solution tank which are connected in series, the pressure switch comprises a base, a first electrode connected with the heating module is arranged on the base, flexible protective films are upwards extended on two sides of the base, the sea comprises a compression spring which is vertically arranged with the base, a bearing plate is arranged on the compression spring far away from the base end, a second electrode matched with the solution is arranged on the bearing plate near the first electrode end, a third electrode is arranged in the solution tank near the pressure switch end, and a fourth electrode is arranged in the solution tank near the stirring shaft end.
Preferably, the kneading roller is provided with a kneading section at the end far away from the driving motor, and at least one kneading rod which is annularly arranged is circumferentially arranged on the outer side surface of the kneading roller of the kneading section; the crushing roller is provided with a crushing section close to the driving motor end, a supporting ring connected with an inner barrel is arranged at the joint of the crushing section and the crushing section, the supporting ring is connected with the crushing roller through a bearing, crushing tooth rings which are arranged at equal intervals are circumferentially arranged on the outer side of the crushing section and the crushing tooth rings are circumferentially arranged on the outer side face of the crushing tooth rings, the diameter of the crushing tooth rings gradually decreases from the position close to the driving motor end to the direction of the crushing section to be the same as the minimum diameter of the crushing roller, a first grinding plate is arranged at the position close to the driving motor end of the crushing section of the crushing roller, particles pass through holes are formed in the first grinding plate, the second grinding plate is fixedly connected with the inner barrel, an auxiliary crushing roller matched with the crushing section of the crushing roller is further arranged in the inner barrel, an auxiliary crushing tooth ring is arranged on the auxiliary crushing roller, and the diameter of the auxiliary crushing tooth ring gradually decreases from the position close to the driving motor end to the direction of the cabin door.
The high-frequency electromagnetic field water treatment technology is a physical scale inhibition and removal technology, can effectively prevent pipelines and equipment from scaling, does not need to add reagents, avoids pollution to water, and can be subjected to the action of alternating electric field force Fe= q E on one hand for each water molecule in the electromagnetic field when water flows through the high-frequency electromagnetic field, and the centers of gravity of positive and negative charges of the water molecules are periodically far away and close to each other and are in continuous vibration under the action of the alternating electric field force. Because the gravity centers of positive and negative charges are usually not in a straight line, an electric moment M=p×E (p= q l) is generated, and under the action of the moment, the direction of the electric dipole moment of the water molecules can be periodically deflected along with the change of an electric field. The electric field energy in the electromagnetic field is converted into deformation potential energy and vibration kinetic energy of water molecules, so that the molecular motion is aggravated, and the activity of water is enhanced. Meanwhile, the moving water molecules are subjected to the action of lorentz force F m = q v ×b and magnetic moment mm= p m ×b, so that the centers of gravity of positive and negative charges of the water molecules can periodically vibrate along with the change of a magnetic field, the direction of magnetic moment of the water molecules can also periodically deflect along with the change of the magnetic field, and the magnetic field energy in the electromagnetic field can also be converted into vibration energy of the water molecules. Molecular movement and water activity will be further enhanced. Under the combined action of the alternating electric field force and the magnetic field force, the water molecules are continuously and repeatedly polarized as dipoles to generate torsion, deformation, inversion and vibration, and can possibly resonate with an external electromagnetic field. Due to the high-frequency vibration and the aggravation of molecular movement, various comprehensive chain-shaped and bulk macromolecules (H2O) n formed by association in the original water are broken into single water molecules, and finally stable double water molecules (H2O) 2 are formed, so that the existence of the high-frequency electromagnetic field can change the physical property and the complex molecular structure of the water, promote the molecular movement and enhance the activity of the water. When water is used as a weak polar molecule and is in a high-frequency electromagnetic field, peripheral electrons are excited under the action of external electromagnetic energy, so that electrons are transited from an original low-energy orbit to a high-energy orbit, the potential is reduced, the potential difference between water molecules and the wall is reduced and even disappears, and the water permeability and the washing effect are enhanced. The water treated by the high-frequency electromagnetic field has different degrees of increase in surface tension, density, solubility and the like, and the dissolution and infiltration forces of the scale body are 3-14 times larger than those of the raw water, especially the water treated by the high-frequency electromagnetic field has increased density, and the density is reduced after the water is reduced into the raw water, so that the volume increase is a key cause of the descaling effect. The old scale is not free from cracks and pores on the pipe wall, when the treated water with strong dissolution and infiltration capacity enters between the scale body and the pipe wall, the treated water gradually goes deep into the scale bottom, and when the treated water is inverted into raw water, certain damage capacity is generated on scale forming substances due to the reduction of the density and the volume expansion of the treated water. In addition, active oxygen can be generated in the treated water, and for a scaled system, the active oxygen can destroy the electronic binding force among molecules to change the crystal structure of the scaled system, so that hard old scale is changed into loose soft scale, in a word, the high-frequency electromagnetic field can gradually crack and fall off the old scale on the wall under the action of the water, thereby playing a role in descaling.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the gypsum bandage is rubbed by adding water through the rubbing structure, gypsum is washed from the gypsum bandage, and water can be heated through the microwave module to kill a part of bacteria; the gypsum mixed water is not easy to adhere to the inner barrel and the outer barrel under the action of a high-frequency electromagnetic field through the electromagnetic mechanism of the outer barrel, precipitation is reduced, meanwhile, the mixed water is irradiated through an ultraviolet lamp in the washing process, further sterilization is carried out, the mixed water after washing is sent into a drying module to be pre-dried, most bacteria and viruses are killed at high temperature and high pressure, a bandage is taken out through a cabin door to be dried and sterilized, the bandage can be reused, resource waste is reduced, most water is removed in the drying module to form gypsum emulsion, the gypsum emulsion enters a flash evaporation mechanism of the solid-liquid separation module to be fully dried, gypsum powder is obtained by separating gypsum powder and water through a cyclone separator, and the mixed gypsum powder is collected after the water vapor passes through a bag-type dust remover, so that the resource waste is reduced.
Drawings
FIG. 1 is a schematic workflow diagram of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of a kneading and pulverizing module according to the present invention;
fig. 4 is a side view of the kneading and pulverizing module of the present invention;
FIG. 5 is a front view of the inner tub of the present invention;
fig. 6 is a side view of a second kneading and pulverizing module according to the embodiment of the present invention;
FIG. 7 is a schematic diagram of a second electromagnetic mechanism according to an embodiment of the present invention;
fig. 8 is a schematic diagram of a second excitation core according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of a second shielding layer according to an embodiment of the present invention;
fig. 10 is a side view of a three-kneading and pulverizing module according to an embodiment of the present invention;
FIG. 11 is a front view of a third inner barrel according to an embodiment of the present invention;
FIG. 12 is a side view of a third inner barrel according to an embodiment of the present invention;
fig. 13 is a schematic view of a three-kneading roller according to the embodiment of the present invention;
fig. 14 is a schematic view of a three-kneading bar according to an embodiment of the present invention;
FIG. 15 is a schematic view of a three-axis reversing mechanism according to an embodiment of the invention;
FIG. 16 is a schematic diagram of a solid-liquid separation module and a drying module according to an embodiment of the present invention;
FIG. 17 is a schematic diagram of a fifth first dryer tank according to an embodiment of the present invention;
FIG. 18 is a schematic view of a five-screw stripper plate according to an embodiment of the present invention;
FIG. 19 is a schematic view of a fifth agitator blade of the present invention;
FIG. 20 is a schematic view of a fifth through-hole in accordance with an embodiment of the present invention;
FIG. 21 is a schematic view of a fifth tank shell of an embodiment of the present invention;
FIG. 22 is a schematic diagram of a fifth switch module according to an embodiment of the present invention;
FIG. 23 is a front view of a fifth switch module according to an embodiment of the present invention;
FIG. 24 is a schematic diagram of a fifth pressure switch according to an embodiment of the present invention;
FIG. 25 is a schematic diagram of a fifth flash vaporization mechanism according to an embodiment of the present invention;
FIG. 26 is a schematic view of a heater tube ring of a five air heating module according to an embodiment of the invention;
FIG. 27 is a schematic view of a heating tube of a fifth air heating module according to an embodiment of the present invention;
fig. 28 is a side view of a sixth kneading and pulverizing module according to the embodiment of the present invention;
fig. 29 is a schematic view of a six-kneading roller according to the embodiment of the present invention;
FIG. 30 is a schematic view of a six-support ring according to an embodiment of the present invention.
In the figure: the kneading and pulverizing module 1, the solid-liquid separation module 2, the hatch door 3, the feed inlet 4, the feed pipe 5, the control key 6, the display panel 7, the control module 8, the inner tub 9, the inner tub shaft 10, the driving motor 11, the collision plate 12, the auxiliary crushing roller 121, the kneading roller 13, the first kneading plate 131, the kneading bar 132, the protrusion 133, the crushing ring gear 138, the first grinding plate 134, the second grinding plate 135, the particle passing hole 136, the outer tub 14, the microwave module 15, the water intake solenoid valve 16, the drain pipe 17, the solenoid mechanism 18, the shielding layer 181, the copper layer 1810, the AISI1008 layer 1811, the exciting core 182, the dummy teeth 183, the teeth 184, the coaxial reversing mechanism 19, the inner tub 190, the driving wheel 191, the third bevel gear 192, the first bevel gear 193, the support seat 194, the second bevel gear 195 drying module 20, stirring motor 21, first drying tank 22, tank body case 220, protective layer 2201, corrosion-resistant layer 2202, stirring shaft 221, stirring blade 222, spiral pushing plate 223, push plate 224, through hole 225, heat conducting ring 226, heating module 227, switch module 228, pressure switch 2280, solution tank 2281, third electrode 2282, pressure bearing plate 2283, flexible protective film 2284, first electrode 2285, compression spring 2286, first exhaust pipe 23, acid adding pipe 24, supporting leg 25, discharge port 39, alkali adding pipe 27, acid storage tank 28, alkali storage tank 29, acid pump 30, alkali pump 31, suction pump 32, flash evaporation mechanism 33, air heating module 34, screw conveyor 35, stirring fan 36, cyclone 37, bag-type dust collector 38, discharge port 39.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present invention and the descriptions thereof are for illustrating the present invention only and are not to be construed as limiting the present invention.
Example 1
The intelligent smashing device for the waste gypsum in orthopaedics, as shown in fig. 1-5, comprises a rubbing smashing module 1, wherein a control module 8 is arranged in the rubbing smashing module 1, and a microwave module 15 connected with the control module 8 is arranged in the rubbing smashing module 1; the device also comprises a drying module 20 connected with the kneading and crushing module 1, wherein the drying module 20 comprises a flash evaporation mechanism 33; and further comprises a solid-liquid separation module 2 in communication with the drying module 20.
The kneading and crushing module 1 comprises a shell, wherein a supporting pad which is contacted with the ground is arranged on the shell, the shell is hexahedral, and a water inlet pipe 5 is arranged on the side surface of the shell; the front end of the shell is provided with a feed inlet 4, the front end of the shell is also provided with a cabin door 3 matched with the feed inlet 4, the cabin door 3 and the feed inlet 4 are coaxial, an electromagnetic shielding layer made of copper-AISI 1008 material is arranged on the cabin door 3, the thickness of copper is 2-5mm, and the thickness of AISI1008 is 1-4mm; the upper part of the cabin door 3 on the front end surface of the shell is provided with a display panel 7 and a control key 6 which are connected with a control module 8.
An outer cylinder 14 matched with the feed port 4 is arranged in the outer cylinder 14, an inner cylinder 9 matched with the cabin door 3 is arranged in the outer cylinder 14, the inner cylinder 9 is coaxial with the outer cylinder 14 and the feed port 4, a driving motor 11 connected with the control module 8 is arranged at the end, far away from the cabin door 3, of the outer cylinder 14, the inner cylinder also comprises an inner cylinder shaft 10 connected with the output end of the driving motor 11, the inner cylinder shaft 10 is connected with the inner cylinder 9 and coaxial, at least one collision plate 12 is arranged on the inner surface of the inner cylinder 9 along the circumference, water permeable holes are formed in the collision plate 12, a rubbing roller 13 coaxial with the inner cylinder shaft 10 is arranged at the end, close to the driving motor 11, of the inner cylinder 9, the rubbing roller 13 is fixedly connected with the inner cylinder 9, a first rubbing plate 131 which is spiral is arranged on the rubbing roller 13, and at least one microwave module 15 connected with the control module 8 is arranged at the end, close to the driving motor 11, of the inner cylinder 9; a water inlet pipe 5 is arranged on the inner side surface of the shell, the water inlet pipe 5 is arranged at the position of 2-5cm above the outer cylinder 14 and extends to the position of the feed inlet 4 along the surface of the outer cylinder 14, and a water inlet electromagnetic valve 16 which is matched with the inner cylinder 9 and connected with the control module 8 is arranged at the water outlet of the water inlet pipe 5; the outer cylinder 14 is provided with a drain pipe 17 communicated with the solid-liquid separation module 2 near the ground, the drain pipe 17 is provided with a drain electromagnetic valve connected with the control module 8, and the drain electromagnetic valve is also provided with the control module 8 fixedly connected with the top end inside the shell.
In one embodiment, the cabin door 3 is opened, the gypsum bandage is put into the inner barrel 9 through the feeding hole 4, then the cabin door 3 is closed, the water inlet pipe 5 is opened through the control key 6, cleaning water is injected into the inner barrel 9, water addition is stopped after a proper amount of water is injected into the inner barrel 9, then the driving motor 11 is controlled to work through the control key 6, the driving motor 11 drives the kneading roller 13 and the inner barrel 9 to rotate, the gypsum bandage collides with the collision plate 12 on the inner barrel 9 under the action of centrifugal force, gypsum is washed from the gypsum bandage, the microwave module 15 is opened through the control key 6, the water in the inner barrel 9 is heated by the operation of the microwave module 15, germs carried on a part of the gypsum bandage are killed, meanwhile, the solubility of the gypsum is improved by the improvement of water temperature, the washed gypsum water is fed into the first drying tank 22 of the drying module 20 through the water outlet pipe 17, and then the washed bandage is taken out from the inner barrel 9 by the opening the cabin door 3.
Example two
6-9, compared with embodiment 1, the upper outer side surface of the outer cylinder 14 is circumferentially provided with an electromagnetic mechanism 18 connected with the control module 8, the electromagnetic mechanism 18 comprises a shielding layer 181 and an excitation iron core 182, an insulating layer is arranged between the excitation iron core 182 and the shielding layer 181, the iron core 182 comprises a circular back yoke, at least one pole tooth 184 and a dummy pole tooth 183 are radially and equidistantly arranged on the inner side surface of the back yoke along the circumferential direction, the projection of the pole tooth 184 along the axial direction is T-shaped, copper wire coils are wound on the outer side surface of the pole tooth 184 along the circumferential direction, the electromagnetic mechanism 18 is cylindrical, the electromagnetic mechanism 18 is coaxial with the outer cylinder 14, the thickness of the excitation iron core 182 along the axial direction is 5-10cm, at least one excitation iron core 182 is coaxial and tightly attached to form a high-frequency magnetic field generator, the shielding layer 181 adopts a combined shielding body and comprises a copper layer 1810, an AISI1008 layer 1811, a copper layer 1810 and an AISI1008 layer 1811 from outside to inside; the novel shielding material comprises an outer barrel 14, a feeding hole 4 and a bottom plate shielding layer 185 matched with the outer barrel 14 at the end far away from the feeding hole 4, wherein the bottom plate shielding layer 185 is a combined shielding layer formed by combining copper-AISI 1008-copper, a conductive layer copper layer 1810 is grounded, and an insulating isolation layer is arranged on the shielding layer 181 and the bottom plate shielding layer 185.
In one embodiment, the cabin door 3 is opened, the gypsum bandage is put into the inner barrel 9 through the feed inlet 4, then the cabin door 3 is closed, the water inlet pipe 5 is opened through the control key 6, cleaning water is injected into the inner barrel 9, then the driving motor 11 is controlled to work through the control key 6, the driving motor 11 drives the kneading roller 13 and the inner barrel 9 to rotate, the electromagnetic mechanism 18 is electrified through the control key 6, the electromagnetic mechanism 18 generates a high-frequency electromagnetic field to act on the water solution of the inner barrel 9, due to the action of the high-frequency electromagnetic field, the physical property of the water is such that calcium ions dissolved in the water are difficult to form scale, meanwhile, the electromagnetic mechanism 18 can emit a pulse electromagnetic field, various electromagnetic effects are generated when the pulse magnetic field acts on microorganisms, mainly including an induction current effect, a Lorentz force effect, an oscillation effect and an ionization effect, the electromagnetic effects can cause biological effects of cells, such as charged particles in the cells, especially electrons and ions with small mass, are influenced by Lorentz force, the motion track is always limited within a certain radius, the larger the magnetic field is, the smaller the radius is, when the magnetic field strength is larger, the Lorentz force is larger, the Lamerer radius is smaller than the size of the cells, the electrons and the ions in the cells can not be normally transmitted, so that normal physiological functions of the cells are influenced, macromolecules in the cells, such as enzymes, are distorted or deformed due to different motion directions of different charges carried by the magnetic field, the activity of the enzymes is changed, normal physiological activities of the cells are also influenced, so that the aim of sterilization is achieved, gypsum water after washing is sent into the first drying tank 22 of the drying module 20 through the water drain pipe 17, the door 3 is then opened and the washed bandage is removed from the inner tub 9, the rest of the arrangement being the same as in example 1.
Example III
As shown in fig. 10-15, compared with the embodiment 2, the intelligent smashing device for the waste gypsum in orthopaedics is provided with a coaxial reversing mechanism 19 on the inner cylinder shaft 10 of the driving motor 11, the coaxial reversing mechanism 19 comprises a first bevel gear 193 which is coaxially arranged with the inner cylinder shaft 10, the first bevel gear 193 rotates along with the rotation of the inner cylinder shaft 10, a supporting seat 194 which is slidingly connected with the inner cylinder shaft 10 is arranged on the first bevel gear 193 near the end of the driving motor 11, the supporting seat 194 is in a U shape in the projection along the Y axis direction, a second bevel gear 195 which is meshed with the first bevel gear 193 is arranged on the supporting seat 196, a third bevel gear 192 which is meshed with the second bevel gear 195 is arranged on the inner cylinder shaft 10 at the end far from the first bevel gear 193, the third bevel gear 192 does not rotate along with the rotation of the inner cylinder shaft 10, a hollow outer sleeve shaft which is slidingly connected with the supporting seat 194 is arranged at the end far from the first bevel gear 193, a driving wheel 190 which is arranged on the hollow outer sleeve shaft, a driving wheel 13 which is slidingly connected with the inner cylinder 11, a driving wheel 191 which is arranged on the inner cylinder shaft 10 far from the end of the inner cylinder shaft 11, a temperature sensor module 132 is arranged on the inner cylinder 13, a temperature sensor module 133 is arranged on the inner cylinder 132 which is connected with the inner cylinder, and a temperature sensor module 132 which is arranged on the inner surface of the temperature sensor module 132.
In one embodiment, the cabin door 3 is opened, the gypsum bandage is put into the inner barrel 9 through the feeding hole 4, then the cabin door 3 is closed, the water inlet pipe 5 is opened through the control key 6, the cleaning water is injected into the inner barrel 9, then the control key 6 controls the driving motor 11 to work, the driving motor 11 drives the inner barrel shaft 10 to rotate, the driving wheel 191 on the inner barrel shaft 10 drives the kneading roller 13 to rotate anticlockwise or clockwise, meanwhile, the first bevel gear 193 on the inner barrel shaft 10 follows the inner barrel shaft 10 to rotate anticlockwise or clockwise, the first bevel gear 193 drives the third bevel gear 192 to rotate reversely through the second bevel gear 195, the third bevel gear 192 drives the inner barrel driving wheel 190 to rotate in the same direction, and the other settings are the same as those of the embodiment 2.
Example IV
As shown in fig. 16, compared with the three-phase embodiment, the drying module 20 comprises a first drying tank 22 communicated with the kneading and crushing module 1, a liquid inlet pipe 26 communicated with a water outlet pipe 17 is arranged on the outer side surface of the first drying tank 22, and a first water pump connected with the control module 8 is arranged on the liquid inlet pipe 26; an acid adding pipe 24 and an alkali adding pipe 27 are arranged on the outer side surface of the first drying tank 22, a supporting leg 25 is arranged on the outer side surface of the first drying tank 22, a stirring motor 21 connected with the control module 8 is arranged at the end, far away from the supporting leg 25, of the first drying tank 22, a discharge hole 39 is arranged at the end, far away from the stirring motor 21, of the first drying tank 22, a material sucking pump 32 connected with the control module 8 is arranged at the discharge hole 39, and a first exhaust pipe 23 is arranged at the end, far away from the supporting leg 25, of the outer side surface of the first drying tank 22; the acid storage tank 28 and the alkali storage tank 29 are communicated with the first drying tank 22, an acid pump 30 is arranged between the acid storage tank 28 and the acid adding pipe 24, an alkali pump 31 is arranged between the alkali storage tank 29 and the alkali adding pipe 27, and the alkali pump 31 is connected with the acid pump 30 and the control module 8.
The solid-liquid separation module 2 is communicated with the drying module 20, the solid-liquid separation module 2 comprises a flash evaporation mechanism 33 communicated with the material pumping pump 32, the flash evaporation mechanism 33 comprises a base, a supporting leg is arranged on the base, a screw conveyer 35 communicated with the material pumping pump 32 is arranged on the base, a pressure release valve is arranged at the output end of the screw conveyer 35, an air heating module 34 connected with the control module 8 is arranged on the base, the solid-liquid separation module 2 further comprises a drying tower 33 communicated with the screw conveyer 35 and the air heating module 34, and a stirring fan 36 connected with the control module 8 is arranged in the drying tower 33 close to the ground end; also comprises a cyclone separator 37 communicated with the drying tower 33, a bag-type dust remover 38 communicated with the cyclone separator 37, and an induced draft fan communicated with the bag-type dust remover 38 and connected with the control module 8.
In one embodiment, gypsum mixed water cleaned by the kneading and crushing module 1 enters the first drying tank 22 through a liquid inlet pipe 26 under the action of a first water pump, dilute sulfuric acid is pumped into the first drying tank 22 from an acid storage tank 28 through an acid pump 30 for acidification and degassing (carbonate ions and carbonates) and disinfection, then calcium hydroxide solution is added into the first drying tank 22 from an alkali storage tank 29 through an alkali pump 31 for acid-base balance, at the moment, a first exhaust pipe 23 is closed, then a stirring motor 21 is powered on through a control key 6, the stirring motor 21 drives gypsum water to rotate and heats water through a heating mechanism, then a draught fan and the first exhaust pipe 23 are opened through the control module 6, water vapor in the first drying tank 22 is sent into a bag-type dust remover 38 through a gas pipe for dust removal and then discharged into the atmosphere, when the water in the first drying tank 22 is removed to be emulsion, then the first exhaust pipe 23 is closed, the gypsum emulsion in the first drying tank 22 is pressurized, then the discharge hole 39 is opened, the gypsum emulsion is sent into the screw conveyor 35 through the material pumping pump 32, meanwhile, the air heating module 34 works to send the heated high-temperature gas into the drying tower 33, the direction of the heated hot air is changed to be toward blowing under the action of the stirring fan 36, the boiling point of the gypsum emulsion is reduced when the gypsum emulsion with high temperature and high pressure suddenly enters into the normal pressure state after passing through the pressure relief valve of the screw conveyor 35, and the fluid temperature is higher than the boiling point under the pressure after entering into the drying tower 33. The fluid is quickly boiled and vaporized in the drying tower 33, two phases are separated, meanwhile, the second exhaust pipe of the drying tower 33 is opened through the control key 6, the induced draft fan is opened, the gas and solid mixture enters the cyclone separator 37 under the action of hot air, the gas and solid separation is realized, gypsum powder is obtained, the gas enters the bag-type dust remover 38 for dust removal, then water vapor is discharged, the gypsum powder is obtained, the water vapor transduction module is arranged on the bag-type dust remover 38, the water vapor transduction module comprises a transduction heat exchanger, the output end of the heat exchanger is provided with a liquefying chamber, and the rest of the arrangement and the operation are the same as those in the embodiment 3.
Example five
17-27, compared with the fourth embodiment, the first drying tank 22 comprises a tank shell 220 in a barrel shape, a stirring shaft 221 connected with the output end of a stirring motor 21 is arranged in the tank shell 220, at least one stirring blade 222 is arranged on the stirring shaft 221, a heating module 227 connected with a control module 8 is arranged in the stirring blade 222, a switch module 228 is arranged at the joint of the stirring blade 222 and the stirring shaft 221, the stirring blade 222 is plate-shaped, at least one through hole 225 is arranged on the stirring blade 222, a heat conducting ring 226 made of carbon fiber material is circumferentially arranged on the inner side surface of the through hole 225, protrusions in annular arrangement are circumferentially arranged on the inner side surface of the heat conducting ring 226, a Hasuncat 129 high-temperature-resistant heat-conducting insulating epoxy resin coating is circumferentially coated on the outer side surface of the heat conducting ring 226, a hemispherical spiral pushing plate 223 is arranged on the stirring shaft 221 and far away from the stirring motor 21, a spiral pushing plate 224 is arranged on the spiral pushing plate 223, a material passage formed by connecting materials through curved surfaces is formed between the pushing plates, and a temperature and humidity sensor, a PH sensor and a sensor are arranged in the first drying tank 22 and connected with the control module 8; the electromagnetic mechanism 18 connected with the control module 8 is arranged in the tank shell 220, the protective layer 2201 is arranged on the outer side surface of the electromagnetic mechanism 18 along the circumference, the corrosion-resistant layer 2202 is arranged on the inner side surface of the electromagnetic mechanism 18 along the circumference, the corrosion-resistant layer 2202 comprises a glass fiber reinforced plastic layer, and a high-temperature-resistant and wear-resistant coating is coated on the glass fiber reinforced plastic layer.
The switch module 228 comprises a pressure switch 2280 and a solution tank 2281 which are connected in series, the pressure switch 2280 comprises a base, a first electrode 2285 connected with the heating module 227 is arranged on the base, flexible protective films 2284 are upwards extended on two sides of the base, the sea comprises a compression spring 2286 which is vertically arranged with the base, a bearing plate 2283 is arranged on the compression spring 2286 and far away from the base end, a second electrode matched with the solution tank 2281 is arranged on the bearing plate 2283 and near the first electrode 2285 end, a third electrode 2282 is arranged in the solution tank 2281 and near the pressure switch 2280 end, and a fourth electrode is arranged in the solution tank 2281 and near the stirring shaft 221 end.
In one embodiment, the stirring motor 21 drives the stirring shaft 221 to rotate, the temperature and humidity sensor, the pressure sensor, the PH sensor and the liquid level sensor in the first drying tank 22 send data of the first drying tank 22 to the display panel 7 in real time, when the heating device works, the electromagnetic mechanism 18 is opened, gypsum water in the first drying tank 22 is polarized, the capability of gypsum adhering to the inner wall of the first drying tank 22 is reduced, when the water solution is heated, when the stirring sheet 222 is immersed in the water solution, the solution tank 2281 at the joint of the stirring sheet 222 and the stirring shaft 221 is filled with water, ions are contained in the water to electrify the third electrode 2282 in the solution tank 2281 and the fourth electrode on the stirring shaft 221, meanwhile, as the stirring sheet 222 is immersed in the water under the action of water pressure, the first electrode 2285 and the second electrode of the pressure switch 2280 are connected, so that the heating module 227 generates heat when the stirring sheet 222 which is not immersed in the water is not electrified, the stirring sheet 222 is prevented from being damaged, and the spiral pushing plate 223 is also provided with the heating pump 227, and the heating device is also arranged in the same as the embodiment 4, and the heating device is operated with the heating module.
Example six
As shown in fig. 28-30, compared with the fifth embodiment, the kneading roller 13 is provided with a kneading section at the end far away from the driving motor 11, and at least one kneading rod 132 arranged in a ring shape is circumferentially arranged on the outer side surface of the kneading roller 13 of the kneading section; the end, close to the driving motor 11, of the kneading roller 13 is a crushing section, a supporting ring connected with the inner barrel 9 is arranged at the joint of the crushing section and the kneading section, the supporting ring is connected with the kneading roller through a bearing, crushing tooth rings 138 which are arranged at equal intervals are circumferentially arranged on the outer side of the kneading roller 13 in the crushing section, crushing teeth are circumferentially arranged on the outer side surface of the crushing tooth rings 138, the diameter of the crushing tooth rings 138 gradually decreases from the end, close to the driving motor 11, towards the kneading section to be the same as the minimum diameter of the kneading roller 13, a first grinding plate 134 is arranged at the end, close to the driving motor 11, of the crushing section of the kneading roller 13, particle passing holes 136 are formed in the first grinding plate 134, the auxiliary crushing roller 121 which is matched with the crushing section of the kneading roller 13 is further arranged in the inner barrel 9, and the diameter of the auxiliary crushing tooth rings gradually decreases from the end, close to the driving motor 11, towards the cabin door 3.
In one embodiment, when the gypsum blocks are required to be crushed, the cabin door 3 is opened, the gypsum blocks are placed into the inner barrel 9 through the feeding hole 4, then the cabin door 3 is closed, the water inlet pipe 5 is opened through the control key 6, cleaning water is injected into the inner barrel 9, then the driving motor 11 is controlled to work through the control key 6, the driving motor 11 drives the kneading roller 13 and the inner barrel 9 to rotate, the kneading roller 13 and the inner barrel 9 rotate in opposite directions, the gypsum blocks are pre-crushed in the kneading section and then enter the crushing section, the crushing toothed ring 138 on the kneading roller 13 and the auxiliary crushing roller 121 in the crushing section are provided with the auxiliary crushing toothed ring to crush the gypsum blocks, the large gypsum blocks are crushed into small blocks, the particle size of the gypsum blocks is gradually reduced under the action of the multi-stage crushing toothed ring 138, finally the gypsum blocks enter between the first grinding plate 134 and the second grinding plate 135 through the particle passing holes 136 to be ground, the gypsum particles are finely ground into gypsum powder, the gypsum powder enters the first drying tank 22 through the water drain pipe 17 to be dried along with the water flow, the gypsum powder is provided with the passing holes on the supporting ring, the crushing toothed ring is provided with the crushing toothed ring, and the rest of the crushing toothed ring is provided with the same hemispherical shape as that of the crushing toothed ring 4 and the crushing toothed ring is arranged and the crushing operation is carried out in the same as the crushing 5.
The foregoing is merely illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, and it should be noted that variations and modifications could be made by those skilled in the art without departing from the spirit of the invention, which would fall within the scope of the invention as defined by the appended claims.
Claims (3)
1. The utility model provides an intelligent reducing mechanism of discarded gypsum of orthopedics, includes to rub crushing module, is equipped with control module, its characterized in that in rubbing crushing module: a microwave module connected with the control module is arranged in the kneading and crushing module; the device also comprises a drying module connected with the kneading and crushing module, wherein the drying module comprises a flash evaporation mechanism; the device also comprises a solid-liquid separation module communicated with the drying module;
the kneading and crushing module comprises a shell, wherein a supporting pad which is contacted with the ground is arranged on the shell, the shell is hexahedral, and a water inlet pipe is arranged on the side surface of the shell; the front end of the shell is provided with a feed inlet, the front end of the shell is also provided with a cabin door matched with the feed inlet, the cabin door and the feed inlet are coaxial, an electromagnetic shielding layer made of copper-AISI 1008 is arranged on the cabin door, the thickness of copper is 2-5mm, and the thickness of AISI1008 is 1-4mm; a display board and control keys connected with the control module are arranged on the upper part of the cabin door on the front end surface of the shell;
The shell is internally provided with an outer cylinder matched with the feed inlet, an inner cylinder matched with the cabin door is arranged in the outer cylinder, the inner cylinder is coaxial with the outer cylinder and the feed inlet, a driving motor connected with the control module is arranged on the outer cylinder far away from the cabin door end, the shell also comprises an inner cylinder shaft connected with the output end of the driving motor, the inner cylinder shaft is coaxial with the inner cylinder, at least one collision plate is arranged on the inner surface of the inner cylinder along the circumference, water permeable holes are formed in the collision plate, a rubbing roller coaxial with the inner cylinder shaft is arranged in the inner cylinder near the driving motor end, the rubbing roller is fixedly connected with the inner cylinder, a first rubbing plate in a spiral shape is arranged on the rubbing roller, and at least one microwave module connected with the control module is arranged in the inner cylinder near the driving motor end; a water inlet pipe is arranged on the inner side surface of the shell, the water inlet pipe is arranged at the position of 2-5cm above the outer cylinder and extends to the position of the feed inlet along the surface of the outer cylinder, and a water inlet electromagnetic valve which is matched with the inner cylinder and connected with the control module is arranged at the water outlet of the water inlet pipe; a drain pipe communicated with the solid-liquid separation module is arranged at the end, close to the ground, of the outer cylinder, a drain electromagnetic valve connected with the control module is arranged on the drain pipe, and the drain electromagnetic valve is also provided with the control module fixedly connected with the top end inside the shell;
The electromagnetic mechanism comprises a shielding layer and an excitation iron core, an insulating layer is arranged between the excitation iron core and the shielding layer, the iron core comprises a circular back yoke, at least one pole tooth and a pseudo pole tooth are radially and equidistantly arranged on the inner side surface of the back yoke along the circumferential direction, the projection of the pole tooth along the axial direction is T-shaped, copper wire coils are wound on the periphery of the outer side surface of the pole tooth, the electromagnetic mechanism is cylindrical, the electromagnetic mechanism is coaxial with the outer cylinder, the axial thickness of the excitation iron core is 5-10cm, at least one excitation iron core is coaxial and tightly attached to form a high-frequency magnetic field generator, the shielding layer adopts a combined shielding body and comprises a conductive material and a magnetic conductive material, and a copper layer, an AISI1008 layer, a copper layer and an AISI1008 layer are sequentially arranged from outside to inside; the bottom plate shielding layer is matched with the end, far away from the feed inlet, of the outer cylinder, the bottom plate shielding layer is a combined shielding layer formed by combining copper-AISI 1008-copper, the copper layer of the conducting layer is grounded, and the shielding layer and the bottom plate shielding layer are provided with insulating isolation layers;
the inner cylinder shaft of the driving motor is provided with a coaxial reversing mechanism, the coaxial reversing mechanism comprises a first bevel gear which is coaxially arranged with the inner cylinder shaft, the first bevel gear rotates along with the rotation of the inner cylinder shaft, a supporting seat which is in sliding connection with the inner cylinder shaft is arranged on the first bevel gear close to the driving motor end, the supporting seat is projected along the Y-axis direction to be in a U shape, the supporting seat is provided with a second bevel gear meshed with the first bevel gear, a third bevel gear meshed with the second bevel gear is arranged on the inner cylinder shaft far from the first bevel gear end, the third bevel gear does not rotate along with the rotation of the inner cylinder shaft, a hollow outer sleeve shaft which is in sliding connection with the supporting seat is arranged on the third bevel gear far from the first bevel gear end, an inner cylinder driving wheel which is matched with the inner cylinder is arranged on the hollow outer sleeve shaft, a driving wheel which is matched with the kneading roller is arranged on the inner cylinder shaft far from the driving motor end, at least one kneading rod is circumferentially arranged on the kneading roller, a heating module connected with the control module is arranged in the kneading rod, a temperature sensor connected with the control module is also arranged on the kneading rod, the outer surface of the kneading rod is provided with a ultraviolet lamp connected with the control module, and the ultraviolet lamp is arranged on the inner projection;
The kneading roller is provided with a kneading section at the end far away from the driving motor, and at least one kneading rod which is annularly arranged is circumferentially arranged on the outer side face of the kneading roller of the kneading section; the crushing roller is provided with a crushing section close to the driving motor end, a supporting ring connected with an inner barrel is arranged at the joint of the crushing section and the crushing section, the supporting ring is connected with the crushing roller through a bearing, crushing tooth rings which are arranged at equal intervals are circumferentially arranged on the outer side of the crushing section and the crushing tooth rings are circumferentially arranged on the outer side surface of the crushing tooth rings, the diameter of the crushing tooth rings gradually decreases from the position close to the driving motor end to the direction of the crushing section to be the same as the minimum diameter of the crushing roller, a first grinding plate is arranged at the position close to the driving motor end of the crushing section of the crushing roller, particles pass through holes are formed in the first grinding plate, the second grinding plate is fixedly connected with the inner barrel, an auxiliary crushing roller matched with the crushing section of the crushing roller is further arranged in the inner barrel, and the auxiliary crushing tooth rings are arranged on the auxiliary crushing roller, and the diameter of the auxiliary crushing tooth rings gradually decreases from the position close to the driving motor end to the direction of the cabin door; the supporting ring is provided with a through hole, the collision plate is provided with crushing teeth, and the crushing teeth are hemispherical;
The drying module comprises a first drying tank communicated with the kneading and crushing module, a liquid inlet pipe communicated with a drain pipe is arranged on the outer side surface of the first drying tank, and a first water pump connected with the control module is arranged on the liquid inlet pipe; an acid adding pipe and an alkali adding pipe are arranged on the outer side face of the first drying tank, a supporting leg is arranged on the outer side face of the first drying tank, a stirring motor connected with a control module is arranged at the end, far away from the supporting leg, of the first drying tank, a discharge port is arranged at the end, far away from the stirring motor, of the first drying tank, a material pumping pump connected with the control module is arranged at the discharge port, and a first exhaust pipe is arranged at the end, far away from the supporting leg, of the outer side face of the first drying tank; the acid storage tank is communicated with the first drying tank, an acid pump is arranged between the acid storage tank and the acid adding pipe, an alkali pump is arranged between the alkali storage tank and the alkali adding pipe, and the alkali pump is connected with the acid pump and the control module;
the solid-liquid separation module is communicated with the drying module, the solid-liquid separation module comprises a flash evaporation mechanism communicated with a pumping pump, the flash evaporation mechanism comprises a base, a supporting leg is arranged on the base, a screw conveyor communicated with the pumping pump is arranged on the base, a pressure release valve is arranged at the output end of the screw conveyor, an air heating module connected with the control module is arranged on the base, the solid-liquid separation module further comprises a drying tower communicated with the screw conveyor and the air heating module, and a stirring fan connected with the control module is arranged in the drying tower close to the ground end; the device also comprises a cyclone separator communicated with the drying tower, a bag-type dust remover communicated with the cyclone separator, and an induced draft fan communicated with the bag-type dust remover and connected with the control module.
2. The intelligent orthopedic waste gypsum pulverizing device according to claim 1, wherein: the first drying tank comprises a tank body shell which is in a barrel shape, a stirring shaft which is connected with the output end of a stirring motor is arranged in the tank body shell, at least one stirring sheet is arranged on the stirring shaft, a heating module which is connected with a control module is arranged in the stirring sheet, a switch module is arranged at the joint of the stirring sheet and the stirring shaft, the stirring sheet is plate-shaped, at least one through hole is formed in the stirring sheet, a heat conducting ring made of carbon fiber is circumferentially arranged on the inner side surface of the through hole, protrusions which are circumferentially arranged on the inner side surface of the heat conducting ring, a Hasuncast 129 high-temperature-resistant heat conducting insulating epoxy resin coating is circumferentially coated on the outer side surface of the heat conducting ring, a hemispherical spiral pushing plate is arranged on the stirring shaft far away from the stirring motor end, a spiral pushing plate is arranged, material channels through which materials pass are formed by connecting curved surfaces are arranged between the pushing plates, and a temperature and humidity sensor, a pressure sensor, a PH sensor and a liquid level sensor which are connected with the control module are arranged in the first drying tank; an electromagnetic mechanism connected with the control module is arranged in the tank shell, a protective layer is arranged on the outer side face of the electromagnetic mechanism along the circumference, a corrosion-resistant layer is arranged on the inner side face of the electromagnetic mechanism along the circumference, the corrosion-resistant layer comprises a glass fiber reinforced plastic layer, and a high-temperature-resistant and wear-resistant coating is coated on the glass fiber reinforced plastic layer.
3. The intelligent orthopedic waste gypsum pulverizing device according to claim 2, wherein: the switch module comprises a pressure switch and a solution tank which are connected in series, wherein the pressure switch comprises a base, a first electrode connected with the heating module is arranged on the base, flexible protective films extend upwards from two sides of the base, a compression spring which is vertically arranged with the base is further included, a bearing plate is arranged on the compression spring and far away from the base end, a second electrode matched with the solution is arranged on the bearing plate and near the first electrode end, a third electrode is arranged in the solution tank and near the pressure switch end, and a fourth electrode is arranged in the solution tank and near the stirring shaft end.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210444029.3A CN114775211B (en) | 2022-04-24 | 2022-04-24 | Intelligent smashing device for waste gypsum in orthopedics department |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210444029.3A CN114775211B (en) | 2022-04-24 | 2022-04-24 | Intelligent smashing device for waste gypsum in orthopedics department |
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| CN114775211A CN114775211A (en) | 2022-07-22 |
| CN114775211B true CN114775211B (en) | 2023-12-05 |
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| JP2005104759A (en) * | 2003-09-29 | 2005-04-21 | Ryoichi Nishishige | Treating method of waste gypsum board |
| CN108191368A (en) * | 2018-02-05 | 2018-06-22 | 合肥市大卓电力有限责任公司 | A kind of environment-friendly baking-free bricks that useless medical gypsum manufacture is recycled using orthopaedics |
| CN110436872A (en) * | 2019-08-30 | 2019-11-12 | 陕西龙宾立德新材料科技有限公司 | A kind of cracking resistance gypsum and preparation method thereof |
| CN112403594A (en) * | 2020-12-07 | 2021-02-26 | 赵炎 | Be used for orthopedics gypsum recovery processing device |
| CN213925548U (en) * | 2020-08-11 | 2021-08-10 | 福建省德化艺囧瓷业有限公司 | Hanging type diatomite gypsum drying rack |
| CN214346139U (en) * | 2021-01-08 | 2021-10-08 | 吕国燕 | Orthopedics gypsum breaker |
| CN215586307U (en) * | 2021-07-19 | 2022-01-21 | 中国人民解放军东部战区总医院秦淮医疗区 | Gypsum agitating unit is used in orthopedics treatment |
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2022
- 2022-04-24 CN CN202210444029.3A patent/CN114775211B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005104759A (en) * | 2003-09-29 | 2005-04-21 | Ryoichi Nishishige | Treating method of waste gypsum board |
| CN108191368A (en) * | 2018-02-05 | 2018-06-22 | 合肥市大卓电力有限责任公司 | A kind of environment-friendly baking-free bricks that useless medical gypsum manufacture is recycled using orthopaedics |
| CN110436872A (en) * | 2019-08-30 | 2019-11-12 | 陕西龙宾立德新材料科技有限公司 | A kind of cracking resistance gypsum and preparation method thereof |
| CN213925548U (en) * | 2020-08-11 | 2021-08-10 | 福建省德化艺囧瓷业有限公司 | Hanging type diatomite gypsum drying rack |
| CN112403594A (en) * | 2020-12-07 | 2021-02-26 | 赵炎 | Be used for orthopedics gypsum recovery processing device |
| CN214346139U (en) * | 2021-01-08 | 2021-10-08 | 吕国燕 | Orthopedics gypsum breaker |
| CN215586307U (en) * | 2021-07-19 | 2022-01-21 | 中国人民解放军东部战区总医院秦淮医疗区 | Gypsum agitating unit is used in orthopedics treatment |
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| CN114775211A (en) | 2022-07-22 |
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