CN114774224B - Energy-saving and environment-friendly bran steaming equipment and bran steaming method - Google Patents
Energy-saving and environment-friendly bran steaming equipment and bran steaming method Download PDFInfo
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- CN114774224B CN114774224B CN202210256703.5A CN202210256703A CN114774224B CN 114774224 B CN114774224 B CN 114774224B CN 202210256703 A CN202210256703 A CN 202210256703A CN 114774224 B CN114774224 B CN 114774224B
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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Abstract
An energy-saving and environment-friendly bran steaming device comprises a shell unit, a blast unit, a separation unit and a bran steaming unit. The shell unit comprises a bran steaming chamber, and a steam pool is embedded in the upper end face of the bran steaming chamber. The blower unit comprises a plurality of blowers arranged on the upper end face of the bran steaming chamber, a stainless steel ventilation inclined tube is arranged at an air outlet of the blower unit, and a return air baffle is arranged at the extending end of the stainless steel ventilation inclined tube. The separation unit is arranged in the steam pool and comprises a central column, and a plurality of stainless steel partition plates are uniformly arranged on the outer circumferential side of the central column. The bran steaming unit is arranged at the lower end of the steam pool and comprises a main steam pipe and a plurality of steam branch pipes connected with the main steam pipe. An energy-saving and environment-friendly bran steaming method adopting energy-saving and environment-friendly bran steaming equipment comprises the steps of installation preparation, steam ventilation, waste material cleaning and the like. The energy-saving and environment-friendly bran steaming equipment can improve the steam utilization rate, effectively remove foreign odor, improve the working efficiency and the quality of wine, and is convenient to clean and high in durability. The energy-saving and environment-friendly bran steaming method is simple to operate and can realize cyclic work.
Description
Technical Field
The application relates to the technical field of brewing manufacture, in particular to energy-saving and environment-friendly bran steaming equipment and a residual gum removing method.
Background
The bran shell is an indispensable solid filler and a leavening agent in the brewing of white spirit, not only provides a space supporting environment with larger specific surface area for the proliferation and metabolism of microorganisms in the fermentation process of fermented grains, but also provides a leavened mass transfer space for the volatilization and concentration of aroma components in the process of 'mixed steaming and mixed burning' of the fermented grains. The chaff for brewing is derived from a relatively complete mixture of chaff and germ obtained after threshing rice. Because the bran hulls are easy to get damp and mould in the storage and transportation processes, and the bran hulls contain a large amount of raw bran taste and bitter substances, the bran steaming technology is widely used for brewing, and the bran steaming technology can remove impurity peculiar smell in the bran hulls and improve the quality of the wine.
However, the existing bran steaming technology cannot effectively utilize water vapor, the vapor swirls in a vapor tank, the vapor does idle work, a large amount of energy is consumed without any reason, and the vapor swirls in the tank, so that more bran falls into the vapor tank, a vapor outlet is blocked, vapor outlet efficiency is affected, a large amount of water vapor is wasted, impurity odor cannot be effectively removed, and the quality of wine is low. Therefore, the water vapor utilization rate needs to be improved, and the foreign odor is effectively removed.
Disclosure of Invention
Aiming at the defects, the application provides energy-saving and environment-friendly bran-steaming equipment and an energy-saving and environment-friendly bran-steaming method. The energy-saving and environment-friendly bran steaming equipment can improve the steam utilization rate, effectively remove impurity peculiar smell, improve the working efficiency, improve the quality of wine, and is convenient to clean and high in durability. The energy-saving and environment-friendly bran steaming method is simple to operate and can realize cyclic work.
In order to achieve the object of the present application, the following techniques are proposed:
an energy-saving and environment-friendly bran steaming device, comprising:
the shell unit comprises a bran steaming chamber, a steam pool is embedded in the upper end face of the bran steaming chamber, a plurality of side holes are formed in the side wall of the steam pool, an opening is formed in the side wall of the steam pool, and a pair of sliding doors are arranged at the opening and used for opening and closing the opening;
the air blowing unit comprises a plurality of air blowers arranged on the upper end face of the bran steaming chamber, a stainless steel ventilation inclined tube is arranged at an air outlet of the air blower, the stainless steel ventilation inclined tube sequentially penetrates through the upper end face of the bran steaming chamber and the side hole and stretches into the steam pool, and a return air baffle is arranged at the stretching-in end of the stainless steel ventilation inclined tube;
the separation unit is arranged in the steam pool and comprises a central column, a plurality of stainless steel partition plates are uniformly arranged on the outer peripheral side of the central column, and two adjacent stainless steel partition plates correspond to one side hole;
the bran steaming unit is arranged at the lower end of the steam pool and comprises a main steam pipe and a plurality of steam branch pipes connected with the main steam pipe, a plurality of steam ports are arranged at the upper end of the peripheral side of each steam branch pipe, and the steam ports penetrate through the bottom end face of the steam pool.
Further, the bran steaming chamber upper end face is provided with a pool groove, the bran steaming chamber is further provided with a plurality of inclined channels matched with the side holes, one end of each inclined channel is opened and arranged on the bran steaming chamber upper end face, the other end of each inclined channel is opened and arranged on the pool groove side wall, the side holes are communicated with the inclined channels, the stainless steel ventilation inclined tube sequentially penetrates through the inclined channels and the side holes, and the air blower is connected with the stainless steel ventilation inclined tube through a soft joint.
Further, a pipe groove is formed in one end of the bran steaming chamber, an opening is formed in one end of the pipe groove and is formed in the side wall of the tank, an opening is formed in the other end of the bran steaming chamber, and the steam main pipe penetrates through the pipe groove.
Further, a main through hole arranged in the center and a plurality of auxiliary through holes arranged on the outer side of the main through hole are formed in the end face of the bottom of the steam pool, a cavity is formed in the middle upright post, the cavity of the middle upright post is matched with the main through hole, and a steam outlet of the connecting pipe is matched with the cavity of the middle upright post.
Further, the T-shaped grooves are formed in the side walls of the steam pools on the two sides of the opening, and the sliding door is in sliding fit in the T-shaped grooves through the T-shaped sliding blocks arranged on the inner side surfaces of the sliding door.
Further, the periphery side upper end of stainless steel ventilation inclined tube one end is equipped with the roating seat, and roating seat one side is equipped with return air baffle fixed plate, and return air baffle one side upper end is equipped with and roating seat normal running fit's return air baffle axle.
Further, six groups of wind grooves are uniformly formed in the outer periphery of the middle vertical column, and the stainless steel partition plate comprises a first partition plate part, a second partition plate part and a stainless steel door arranged between the first partition plate part and the second partition plate part.
Further, steam is responsible for one end and is equipped with the connecting pipe of upwards bending, and the connecting pipe matches with main through-hole, and the connecting pipe periphery side is equipped with two-layer steam branch pipe, evaporates bran unit still includes a plurality of horizontal pipes, all passes through horizontal union coupling between connecting pipe and the steam branch pipe, between steam branch pipe and the steam branch pipe, and vice through-hole is worn to locate by the steam mouth.
An energy-saving and environment-friendly bran steaming method adopting energy-saving and environment-friendly bran steaming equipment comprises the following steps:
s01: closing the sliding door to close the opening, mounting a bran steaming tank with the same diameter as the steam pool at the upper end of the steam pool through a crane, and adding a bran shell into the bran steaming tank;
s02: introducing steam into the main steam pipe, inputting the steam into the steam pool through a steam port, starting a blower power supply, blowing air into the steam pool through a stainless steel ventilation inclined pipe, providing power for enabling the steam to move upwards, and steaming bran;
s03: after the bran steaming is finished, transferring out of the bran steaming tank through a travelling crane, stopping introducing steam, opening a sliding door, and enabling personnel to enter a steam pool to clean the bran falling from the bottom;
s04: after the cleaning is finished, the personnel withdraw from the steam pool and prepare for the next round of bran steaming work.
The beneficial effects of this technical scheme lie in:
1. the stainless steel partition plate of the energy-saving and environment-friendly bran steaming device can play two roles: firstly, dividing a space in a steam pool to prevent steam from forming a convolution in the steam pool; secondly, evenly divide into six intervals with the steam pool, block the wind that the air-blower blown out, provide ascending power to steam, improve steam utilization, effectively get rid of miscellaneous peculiar smell, the air output is big, and work efficiency is high, effectively reduce cost, improvement wine's quality.
2. One end of a stainless steel ventilation inclined tube connected with a blower of the energy-saving and environment-friendly bran steaming device is provided with a return air baffle, and the return air baffle can effectively prevent water vapor from flowing backwards through the stainless steel ventilation inclined tube and effectively prevent bran in bran steaming and filling and other substances from being blocked.
3. The steam pool of the energy-saving and environment-friendly bran steaming equipment is provided with a pair of sliding doors, and the sliding doors can facilitate personnel to get in and out to clean bran falling from the bottom.
4. The blower of the energy-saving and environment-friendly bran steaming device is arranged on the elastic base of the blower, so that the vibration of the blower and the loss of each part in the use process of the device can be effectively reduced, the requirement on the installation base is lower, the installation is convenient and quick, and the installation cost and period are saved.
5. The energy-saving and environment-friendly bran steaming method is simple to operate and can realize cyclic work.
Drawings
Fig. 1 shows a perspective view of an overall embodiment of the application.
Fig. 2 shows a perspective view of a housing unit according to an embodiment of the application.
Fig. 3 shows a construction diagram of an interior of a housing unit according to an embodiment of the present application.
Fig. 4 shows an overall perspective view of an embodiment of the application, except for the partition unit.
Fig. 5 shows an enlarged view of portion a of fig. 4, in accordance with an embodiment of the present application.
Fig. 6 shows a perspective view of a sliding door according to an embodiment of the present application.
Fig. 7 is a perspective view showing the positional relationship of a blower unit, a partition unit, and a bran steaming unit according to an embodiment of the present application.
Fig. 8 shows a perspective view of a blower unit according to an embodiment of the present application.
Fig. 9 shows an enlarged view of portion B of fig. 8, in accordance with an embodiment of the present application.
Fig. 10 shows a perspective view of a partition unit according to an embodiment of the present application.
Fig. 11 shows an enlarged view of portion C of fig. 10, in accordance with an embodiment of the present application.
Fig. 12 shows a perspective view of a bran steaming unit according to an embodiment of the present application.
Fig. 13 shows a cross-sectional view of an embodiment of the application.
Detailed Description
The application is further described below with reference to the drawings and examples.
Example 1
The energy-saving and environment-friendly bran steaming equipment shown in fig. 1-13 comprises a shell unit 1, a blower unit 2, a separation unit 3 and a bran steaming unit 4.
The shell unit 1 comprises a bran steaming chamber 11, a stair 111 is arranged at one end of the bran steaming chamber 11, a pipe groove 113 is arranged at the other end of the bran steaming chamber 11, a pool groove 112 is formed in the upper end face of the bran steaming chamber 11, six inclined channels 12 are further formed in the bran steaming chamber 11, one end of each inclined channel 12 is opened on the upper end face of the bran steaming chamber 11, the other end of each inclined channel 12 is opened on the side wall of the pool groove 112, one end of each pipe groove 113 is opened on the side wall of the pool groove 112, the other end of each pipe groove 113 is opened on one end of the bran steaming chamber 11, a steam pool 13 with the diameter of 5-10 m is arranged in the pool groove 112, a preset distance is reserved between the steam pool 13 and the bottom end face of the pool groove 112, a main through hole 131 formed in the center of the surface and a plurality of auxiliary through holes 132 formed in the outer side of the main through holes 131 are formed in the bottom end face of the steam pool 13, a plurality of side holes 133 communicated with the inclined channels 12 are formed in the side walls of the steam pool 13, T-shaped grooves 134 are formed in the side walls of the steam pool 13, a pair of sliding doors 135 are formed in the side walls of the two sides of the steam pool 13, a pair of the sliding door 135 are used for opening and closing the opening, and the sliding doors 135 are arranged on the inner sides of the sliding doors of the T-shaped sliding blocks 136 are in the T-shaped grooves 134.
The blower unit 2 comprises six blower elastic bases 21 arranged on the upper end face of the bran steaming chamber 11, a blower 22 is arranged at the upper end of the blower elastic bases, stainless steel ventilation inclined pipes 23 are arranged at air outlets of the blower 22, the stainless steel ventilation inclined pipes 23 sequentially penetrate through the inclined channels 12 and the side holes 133 and extend into the steam pool 13, the stainless steel ventilation inclined pipes 23 are made of 304 stainless steel, the blower 22 is connected with the stainless steel ventilation inclined pipes 23 through soft joints, a rotating seat 231 is arranged at the upper end of the peripheral side of one end of each stainless steel ventilation inclined pipe 23, a return air baffle fixing plate 232 is arranged at one side of each rotating seat 231, a return air baffle 24 capable of being blown open by wind generated by the blower 22 is arranged at one end of each stainless steel ventilation inclined pipe 23, and a return air baffle shaft 241 in rotating fit with the rotating seat 231 is arranged at the upper end of one side face of each return air baffle 24.
Specifically, four of the six blower units 2 are uniformly arranged along the circumference taking the center column as the center, two adjacent blower units 2 are spaced 60 ° apart, and two blower units 2 disposed near the sliding door 135 are each closer to the adjacent blower unit 2, with a spacing of 40 ° to 55 °.
The separation unit 3 is arranged in the steam pool 13, and comprises a middle vertical column 31 arranged at the upper end of a main through hole 131, a cavity is formed in the middle vertical column 31, six groups of air grooves 311 and six stainless steel separators are uniformly formed in the periphery side of the hollow part, two adjacent stainless steel separators correspond to one side hole 133, each stainless steel separator comprises a first separator part 32 and a second separator part 33, each stainless steel separator further comprises a stainless steel door 321 arranged between the first separator part 32 and the second separator part 33, and each stainless steel separator uniformly divides the steam pool 13 into six sections.
The bran steaming unit 4 is arranged at the lower end of the steam pool 13 and comprises a main steam pipe 41 penetrating through the pipe groove 113, the main steam pipe 41 is connected with an external steam source, one end of the main steam pipe 41 is provided with an upward bent connecting pipe 411, the connecting pipe 411 is matched with the main through hole 131, the outer periphery side of the connecting pipe 411 is provided with two layers of steam branch pipes 43, the bran steaming unit 4 further comprises a plurality of transverse pipes 42, the connecting pipe 411 is connected with the steam branch pipes 43 through the transverse pipes 42, the steam branch pipes 43 are connected with the steam branch pipes 43 through the transverse pipes 42, and the upper end of the outer periphery side of the steam branch pipes 43 is provided with a plurality of steam ports 431 penetrating through the auxiliary through holes 132.
Preferably, the equipment uses full-electric operation, and the running noise is lower, and the clean air of output satisfies the environmental protection requirement, reduces the use consumption, and the energy saving adopts full-automatic electronic control, and intelligent integration, convenient to use is swift.
Example two
The energy-saving and environment-friendly bran steaming method adopting the energy-saving and environment-friendly bran steaming equipment of the embodiment is operated according to the following steps:
s01: closing the sliding door 135 to close the opening, mounting a bran steaming tank with the same diameter as the steam pool 13 at the upper end of the steam pool 13 by a crane, and adding a bran shell into the bran steaming tank;
s02: introducing steam into the main steam pipe 41, inputting most of the steam into the steam pool 13 through the steam port 431, inputting a small part of the steam into the steam pool 13 through the main steam pipe 41, the connecting pipe 411, the cavity of the middle column 31 and the air duct 311 in sequence, starting a power supply of the blower 22 at the same time, blowing the steam into the steam pool 13 through the stainless steel ventilation inclined pipe 23, providing power for enabling the steam to move upwards, and steaming bran;
s03: after the bran steaming is finished, transferring out of the bran steaming tank through a travelling crane, stopping introducing steam, opening the sliding door 135, opening all stainless steel doors 321, and cleaning the bran falling from the bottom by personnel entering the steam pool 13;
s04: after the cleaning is finished, the personnel withdraw from the steam pool 13 and prepare for the next round of bran steaming work.
The above examples are only examples of the present application and are not intended to limit the present application.
Claims (7)
1. An energy-saving and environment-friendly bran steaming device, which is characterized by comprising:
the shell unit (1) comprises a bran steaming chamber (11), a steam pool (13) is embedded in the upper end face of the bran steaming chamber, a plurality of side holes (133) are formed in the side wall of the steam pool (13), an opening is further formed in the side wall of the steam pool (13), and a pair of sliding doors (135) are arranged at the opening and used for opening and closing the opening;
the blower unit (2) comprises a plurality of blowers (22) arranged on the upper end face of the bran steaming chamber (11), a stainless steel ventilation inclined tube (23) is arranged at an air outlet of the blower unit, a rotating seat (231) is arranged at the upper end of the outer periphery side of one end of the stainless steel ventilation inclined tube (23), a return air baffle fixing plate (232) is arranged on one side of the rotating seat (231), the stainless steel ventilation inclined tube (23) sequentially penetrates through the upper end face and the side hole (133) of the bran steaming chamber (11) and stretches into the steam pool (13), a return air baffle (24) is assembled at the stretching-in end of the stainless steel ventilation inclined tube (23), and a return air baffle shaft (241) in rotating fit with the rotating seat (231) is arranged at the upper end of one side face of the return air baffle (24);
the separation unit (3) is arranged in the steam pool (13) and comprises a middle upright post (31), a plurality of stainless steel separation plates are uniformly arranged on the outer peripheral side of the middle upright post, two adjacent stainless steel separation plates correspond to one side hole (133), six groups of air grooves (311) are uniformly formed on the outer peripheral side of the middle upright post (31), the stainless steel separation plates comprise a first separation plate part (32) and a second separation plate part (33), and the separation unit further comprises a stainless steel door (321) arranged between the first separation plate part (32) and the second separation plate part (33);
the bran steaming unit (4) is arranged at the lower end of the steam pool (13) and comprises a main steam pipe (41) and a plurality of steam branch pipes (43) connected with the main steam pipe, a plurality of steam ports (431) are arranged at the upper end of the outer circumference side of each steam branch pipe (43), and the steam ports (431) penetrate through the bottom end face of the steam pool (13).
2. The energy-saving and environment-friendly bran steaming equipment according to claim 1, wherein a tank groove (112) is formed in the upper end face of the bran steaming chamber (11), a plurality of inclined channels (12) matched with the side holes are formed in the bran steaming chamber (11), one end opening of each inclined channel (12) is formed in the upper end face of the bran steaming chamber (11), the other end opening is formed in the side wall of the tank groove (112), the side holes (133) are communicated with the inclined channels (12), the stainless steel ventilation inclined pipes (23) sequentially penetrate through the inclined channels (12) and the side holes (133), and the air blower (22) is connected with the stainless steel ventilation inclined pipes (23) through soft joints.
3. The energy-saving and environment-friendly bran steaming equipment according to claim 1, wherein a pipe groove (113) is formed in one end of the bran steaming chamber (11), one end of the pipe groove (113) is opened on the side wall of the pool groove (112), the other end of the pipe groove is opened on one end of the bran steaming chamber (11), and the steam main pipe (41) penetrates through the pipe groove (113).
4. The energy-saving and environment-friendly bran steaming equipment according to claim 1, wherein a main through hole (131) arranged in the center and a plurality of auxiliary through holes (132) arranged on the outer side of the main through hole (131) are formed in the bottom end face of the steam pool (13), a cavity is formed in the middle upright post (31), and the cavity of the middle upright post (31) is matched with the main through hole (131).
5. The energy-saving and environment-friendly bran steaming equipment according to claim 1, wherein the side walls of the steam tanks (13) at the two sides of the opening are provided with T-shaped grooves (134), and the sliding door (135) is in sliding fit in the T-shaped grooves (134) through T-shaped sliding blocks (136) arranged on the inner side surfaces of the sliding door.
6. The energy-saving and environment-friendly bran steaming equipment according to claim 4, wherein one end of the steam main pipe (41) is provided with an upward bent connecting pipe (411), the connecting pipe (411) is matched with the main through hole (131), a steam outlet of the connecting pipe (411) is matched with a cavity of the middle column (31), two layers of steam branch pipes (43) are arranged on the periphery side of the connecting pipe (411), the bran steaming unit (4) further comprises a plurality of transverse pipes (42), the connecting pipe (411) is connected with the steam branch pipes (43) and the steam branch pipes (43) are connected with the steam branch pipes (43) through the transverse pipes (42), and the steam port (431) is arranged in the auxiliary through hole (132) in a penetrating mode.
7. An energy-saving and environment-friendly bran steaming method, which is characterized by adopting the energy-saving and environment-friendly bran steaming equipment as claimed in any one of claims 1-6, and comprising the following steps:
s01: closing a sliding door (135) to close the opening, mounting a bran steaming tank with the same diameter as the steam pool (13) at the upper end of the steam pool (13) through a crane, and adding a bran shell into the bran steaming tank;
s02: introducing steam into the main steam pipe (41), inputting the steam into the steam pool (13) through a steam port (431), starting a power supply of a blower (22), blowing the steam into the steam pool (13) through a stainless steel ventilation inclined pipe (23), providing power for moving the steam upwards, and steaming bran;
s03: after the bran steaming is finished, transferring out of the bran steaming tank through a travelling crane, stopping introducing steam, opening a sliding door (135), and enabling personnel to enter a steam pool (13) to clean the bran falling from the bottom;
s04: after the cleaning is finished, the personnel withdraw from the steam pool (13) and prepare for the next round of bran steaming work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210256703.5A CN114774224B (en) | 2022-03-16 | 2022-03-16 | Energy-saving and environment-friendly bran steaming equipment and bran steaming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210256703.5A CN114774224B (en) | 2022-03-16 | 2022-03-16 | Energy-saving and environment-friendly bran steaming equipment and bran steaming method |
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| Publication Number | Publication Date |
|---|---|
| CN114774224A CN114774224A (en) | 2022-07-22 |
| CN114774224B true CN114774224B (en) | 2023-10-17 |
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| CN202210256703.5A Active CN114774224B (en) | 2022-03-16 | 2022-03-16 | Energy-saving and environment-friendly bran steaming equipment and bran steaming method |
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| CN (1) | CN114774224B (en) |
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| CN114774224A (en) | 2022-07-22 |
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