CN114773170A - Preparation process of m-phthalaldehyde - Google Patents

Preparation process of m-phthalaldehyde Download PDF

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CN114773170A
CN114773170A CN202210479207.6A CN202210479207A CN114773170A CN 114773170 A CN114773170 A CN 114773170A CN 202210479207 A CN202210479207 A CN 202210479207A CN 114773170 A CN114773170 A CN 114773170A
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xylene
isophthalaldehyde
reaction
phthalaldehyde
mno
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胡大伟
罗维
吴明明
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Shanghai Yujun Biotechnology Development Co ltd
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/27Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
    • C07C45/28Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation of CHx-moieties

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Abstract

The invention discloses a preparation process of m-phthalaldehyde, which uses MnO2Is used as oxidant, and m-xylene is oxidized in acid environment to obtain m-phthalaldehyde. The invention relates to a preparation process of m-phthalaldehyde, wherein the raw material still adopts cheaper m-xylene and MnO as2Is used as an oxidant, m-xylene is directly oxidized in an acid environment to obtain m-phthalaldehyde, the production cost is saved, the oxidation yield is high, and the method is suitable for industrial production.

Description

Preparation process of m-phthalaldehyde
Technical Field
The invention relates to the technical field of fine chemical synthesis, in particular to a preparation process of m-phthalaldehyde.
Background
Isophthalaldehyde (IPAL) is a very important fine chemical intermediate and is widely applied to the industries of medicines, dyes and the like. For example, a novel Polyethyleneimine (PEI) derivative IPEI constructed with IPAL as a linker can be used as a non-viral gene vector for the treatment of Rheumatoid Arthritis (RA); IPAL can also react with isoniazid, nicotinic acid hydrazide and 2-pyridine formylhydrazine respectively to synthesize a Schiff base ligand containing a pyridine ring, and the ligand compound can form metal gel with copper acetate in different solvents through coordination action, and is a novel supermolecule work with great development potentialAn energy material; in addition, a simple and efficient fluorescent probe is synthesized by IPAL and N- (naphthalene-1-yl) hydrazine methionine amide, and Fe in organisms and the environment can be efficiently detected3+And (4) content. The m-phthalaldehyde has good market prospect, so higher requirements are put forward for the preparation process of the m-phthalaldehyde.
At present, in the industrial synthesis process of m-phthalaldehyde, m-xylene is mainly used as a raw material, a polychlorinated benzyl mixture is obtained through chlorination reaction, and m-phthalaldehyde is obtained through catalytic oxidation, wherein the synthesis route is as follows:
Figure BDA0003626898800000011
in the prior art, nitric acid is used as a catalyst in the oxidation reaction, so that the protection requirement is high, the operation is inconvenient, and the corrosion to a production device is serious. Yangming et al (literature: improvement of high-purity m-phthalaldehyde synthesis process, fine chemical intermediate 2007, 37 (4): 32-33, 52) and Zhousheng et al (patent: CN106431863A) adopt expensive urotropine (HMTA) as an oxidant, thereby solving the pollution problem of nitric acid. However, the chlorine used in the process is taken as a toxic gas with strong pungent smell, the production safety is still low, the chlorination depth is difficult to control, the product quality is low, multiple refining is needed, and the cost is high.
In consideration of the problem of large pollution of a chloro-oxidation process, Yangming and the like (the document: synthesis of m-phthalaldehyde, fine chemical industry, 2014, 31 (4): 532-533) and U.S. Pat. No. 4,4845305) disclose a method for preparing m-phthalaldehyde by using m-xylylenediamine as a raw material and urotropine as an oxidant, wherein the synthesis route is as follows:
Figure BDA0003626898800000021
the method has a simple flow, but the m-xylylenediamine is expensive as a raw material, and a byproduct, namely, the guanidine hydrochloride, is generated in the reaction, so that the raw material is wasted, and the environment is seriously polluted when the m-xylylenediamine is discharged out of a system. The overall yield is not high, and the process has certain defects.
Thus, Chenbenshu et al (patent: CN106565438A) proposed direct oxidation of m-xylene, still starting from m-xylene, to isophthalaldehyde, the synthetic route is as follows:
Figure BDA0003626898800000022
however, the first method (left-side reaction type) uses manganese acetate (or cobalt acetate, iron acetate) as a catalyst, and since it is distributed in the reaction solution, the catalyst is carried when the generated acetic acid flows out of the reactor, thereby reducing the concentration of manganese acetate in the reaction solution, shortening the life of the catalyst, accelerating the replacement frequency, increasing the consumption, and being not suitable for long-term mass production. The second method (right-side reaction formula) uses hydrogen peroxide as an oxidant, and the reaction temperature is 85-90 ℃, but at this temperature, hydrogen peroxide is very easy to decompose, resulting in a decrease in the yield of the reaction.
Disclosure of Invention
In order to solve the various defects in the method for synthesizing the m-phthalaldehyde by directly oxidizing the m-xylene, the invention discloses an improved m-phthalaldehyde preparation process, wherein the raw material still adopts the cheap m-xylene and MnO2Is used as an oxidant, m-xylene is directly oxidized in an acid environment to obtain m-phthalaldehyde, the production cost is saved, the oxidation yield is high, and the method is suitable for industrial production.
In order to achieve the purpose, the invention provides the following technical scheme:
a preparation process of m-phthalaldehyde, which is prepared from MnO2Is used as oxidant, and m-xylene is oxidized in acid environment to obtain m-phthalaldehyde.
In some embodiments, the acidic environment is created by the addition of H2SO4And (4) obtaining.
In some embodiments, the H is2SO4Is H with the mass concentration of 65-70 percent2SO4. The synthesis route is as follows:
Figure BDA0003626898800000031
in some embodiments, m-xylene is reacted with H2SO4The mass-to-volume ratio of (A) to (B) is 1: 5-7. I.e. the mass unit of m-xylene is g, H2SO4The volume unit of (a) is mL.
In some embodiments, m-xylene is reacted with H2SO4The mass-to-volume ratio of (2) is 1: 6. I.e. the mass unit of m-xylene is g, H2SO4The volume unit of (a) is mL.
In some embodiments, the oxidation reaction is carried out at room temperature.
In some embodiments, meta-xylene is combined with MnO2The molar ratio of (A) to (B) is 1: 4-7.
In some embodiments, meta-xylene is combined with MnO2The molar ratio of (A) to (B) is 1: 5.5-6.5.
In some embodiments, meta-xylene is combined with MnO2In a molar ratio of 1: 6.
In some embodiments, specifically: adding m-xylene and MnO2And H2SO4Stirring and reacting for 20-24 h at room temperature; and then adding the reaction solution into an ice-water mixture, stirring, filtering, extracting, combining organic phases, washing, drying and concentrating to obtain the m-phthalaldehyde.
In some embodiments, in particular: adding m-xylene and MnO2And H2SO4Stirring and reacting for 20-24 h at room temperature; and then adding the reaction solution into the ice water mixture, stirring, filtering, extracting, combining organic phases, washing, drying and concentrating to obtain the isophthalaldehyde.
Further, the extraction employed Dichloromethane (DCM) as the extract.
Further, the washing is to wash the combined organic phases with an aqueous sodium bicarbonate solution, water and saturated sodium chloride in sequence.
Further, the drying is performed using anhydrous sodium sulfate.
In some embodiments, TLC is used to follow the progress of the reaction; the developing solvent for TLC is selected from petroleum ether and ethyl acetate. Further, the volume ratio of the petroleum ether to the ethyl acetate in the developing solvent is 3: 1.
Compared with the prior art of the synthesis method of isophthalaldehyde, the invention has the following advantages and beneficial effects:
the m-xylene is still selected as the initial raw material in the m-phthalaldehyde preparation process provided by the invention, so that expensive m-xylylenediamine is avoided. After the cost of raw materials is controlled, a direct oxidation method is adopted. For oxidation of the aromatic side chain methyl group to an aldehyde group, SeO2If the compound is used as an oxidizing agent, the compound has considerable toxicity, high price and mild conditions; CrO3If the compound is used as an oxidizing agent, the yield is low and the post-treatment is difficult. By comprehensive comparison, MnO is selected2(acidic conditions) as oxidizing agent, considering HCl and HNO3Will be in contact with MnO2The reaction produces chlorine (harmful to human health) and nitric oxide (the first-class atmospheric pollutants that cause photochemical smog), thus utilizing H2SO4Creating acidic conditions (with MnO)2The reaction producing only O2) And can oxidize the m-xylene at room temperature, and has mild conditions, safety and environmental protection. The post-treatment only needs to filter out MnO2That is, the method is directed to m-xylene and MnO2And H2SO4Addition amount ratio of (1) and (H)2SO4The mass concentration is optimized, and the reaction yield is improved. In conclusion, the process saves the production cost, has high oxidation yield, mild reaction conditions and simple post-treatment, is safe and environment-friendly, and is more suitable for industrial production.
The conception, specific structure and technical effects of the present invention will be further described in conjunction with the embodiments below, so that the objects, features and effects of the present invention can be fully understood.
Detailed Description
In order to make the technical means, the inventive features, the objectives and the effects of the invention easy to understand, the invention will be further described with reference to the following embodiments. However, the present invention is not limited to the following embodiments.
Example 1
To a 250mL flask was added 100mL 70% H2SO420.0g m-xylene (0.19mol) and 98.2g MnO2(1.13mol), stirring at room temperature for 20-24 h, and tracking the reaction by TLC. And (3) after the reaction is finished, adding the reaction solution into an ice-water mixture, stirring and filtering. The reaction was then extracted 3 times with Dichloromethane (DCM) and the organic phases combined. The combined organic phases were washed with aqueous sodium bicarbonate, water and saturated sodium chloride in that order for 1 time, dried over anhydrous sodium sulfate and concentrated to give the product isophthalaldehyde 22.0g (0.164mol) in 86.4% yield.
Comparative example 1
To a 250mL flask was added 100mL 70% H2SO420.0g of m-xylene (0.19mol) and 65.2g of MnO2(0.75mol), stirring at room temperature for 20-24 h, and tracking the reaction by TLC. And after the reaction is finished, adding the reaction solution into an ice-water mixture, stirring and filtering. The reaction was then extracted 3 times with Dichloromethane (DCM) and the organic phases combined. The combined organic phases were washed with aqueous sodium bicarbonate, water and saturated sodium chloride in that order for 1 time, dried over anhydrous sodium sulfate and concentrated to give the product isophthalaldehyde 18.7g (0.139mol) with a yield of 73.2%.
Comparative example 2
To a 250mL flask was added 100mL 70% H2SO420.0g m-xylene (0.19mol) and 81.7g MnO2(0.94mol), stirring at room temperature for 20-24 h, and tracking the reaction by TLC. And after the reaction is finished, adding the reaction solution into an ice-water mixture, stirring and filtering. The reaction was then extracted 3 times with Dichloromethane (DCM) and the organic phases combined. The combined organic phases were washed with aqueous sodium bicarbonate, water and saturated sodium chloride in that order for 1 time, dried over anhydrous sodium sulfate and concentrated to give 20.3g (0.151mol) of isophthalaldehyde, yield 79.7%.
Comparative example 3
To a 250mL flask was added 100mL 70% H2SO420.0g of m-xylene (0.19mol) and 114.4g of MnO2(1.32mol), stirring at room temperature for 20-24 h, and tracking the reaction by TLC. And after the reaction is finished, adding the reaction solution into an ice-water mixture, stirring and filtering. The reaction was then extracted 3 times with Dichloromethane (DCM), and the organic layers were combinedAnd (4) organic phase. The combined organic phases were then washed with aqueous sodium bicarbonate, water and saturated sodium chloride in that order for 1 time, dried over anhydrous sodium sulfate and concentrated to give the product isophthalaldehyde 20.7g (0.154mol) with a yield of 81.3%.
Example 2
To a 250mL flask was added 120mL 70% H2SO420.0g m-xylene (0.19mol) and 98.2g MnO2(1.13mol), stirring at room temperature for 20-24 h, and tracking the reaction by TLC. And after the reaction is finished, adding the reaction solution into an ice-water mixture, stirring and filtering. The reaction was then extracted 3 times with Dichloromethane (DCM) and the organic phases combined. The combined organic phases were then washed with aqueous sodium bicarbonate, water and saturated sodium chloride 1 time each in sequence, dried over anhydrous sodium sulfate and concentrated to give the product isophthalaldehyde 23.7g (0.177mol) with a yield of 93.1%.
Comparative example 4
Into a 250mL flask was added 140mL of 70% H2SO420.0g of m-xylene (0.19mol) and 98.2g of MnO2(1.13mol), stirring at room temperature for 20-24 h, and tracking the reaction by TLC. And after the reaction is finished, adding the reaction solution into an ice-water mixture, stirring and filtering. The reaction was then extracted 3 times with Dichloromethane (DCM) and the organic phases combined. The combined organic phases were washed with aqueous sodium bicarbonate, water and saturated sodium chloride in that order for 1 time, dried over anhydrous sodium sulfate and concentrated to give the product isophthalaldehyde 22.6g (0.168mol) with a yield of 88.6%.
Example 3
To a 250mL flask was added 120mL of 65% H2SO420.0g of m-xylene (0.19mol) and 98.2g of MnO2(1.13mol), stirring at room temperature for 20-24 h, and tracking the reaction by TLC. And after the reaction is finished, adding the reaction solution into an ice-water mixture, stirring and filtering. The reaction was then extracted 3 times with Dichloromethane (DCM) and the organic phases combined. The combined organic phases were washed with aqueous sodium bicarbonate, water and saturated sodium chloride in that order for 1 time, dried over anhydrous sodium sulfate and concentrated to give the product isophthalaldehyde 23.7g (0.176mol) in 92.8% yield.
Comparative example 5
Into a 250mL flask was added 120mL of 60% H2SO420.0g m-xylene (0.19mol) and 98.2g MnO2(1.13mol), stirring at room temperature for 20-24 h, and tracking the reaction by TLC. And (3) after the reaction is finished, adding the reaction solution into an ice-water mixture, stirring and filtering. The reaction was then extracted 3 times with Dichloromethane (DCM) and the organic phases combined. The combined organic phases were washed with aqueous sodium bicarbonate, water and saturated sodium chloride in that order for 1 time, dried over anhydrous sodium sulfate and concentrated to give the product isophthalaldehyde 22.2g (0.166mol) in 87.3% yield.
Comparative example 6
To a 250mL flask was added 120mL of 75% H2SO420.0g of m-xylene (0.19mol) and 98.2g of MnO2(1.13mol), stirring at room temperature for 20-24 h, and tracking the reaction by TLC. And after the reaction is finished, adding the reaction solution into an ice-water mixture, stirring and filtering. The reaction was then extracted 3 times with Dichloromethane (DCM) and the organic phases combined. The combined organic phases were then washed with aqueous sodium bicarbonate, water and saturated sodium chloride in that order for 1 time, dried over anhydrous sodium sulfate and concentrated to give the product isophthalaldehyde 23.0g (0.171mol) with a yield of 90.4%.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims (10)

1. A process for preparing m-phthalaldehyde, which is characterized in that MnO is used2As an oxidant, m-xylene is oxidized in an acidic environment to obtain m-phthalaldehyde.
2. A process for preparing isophthalaldehyde according to claim 1, wherein the acidic environment is maintained by the addition of H2SO4And (4) obtaining.
3. The process for preparing isophthalaldehyde according to claim 2, wherein the H is2SO4Is H with the mass concentration of 65-70 percent2SO4
4. A process for preparing isophthalaldehyde as claimed in claim 2, wherein m-xylene and H are reacted2SO4The mass-to-volume ratio of (A) to (B) is 1: 5-7.
5. A process for preparing isophthalaldehyde according to claim 1, wherein the oxidation reaction is carried out at room temperature.
6. A process for the preparation of isophthalaldehyde as claimed in claim 1, wherein metaxylene is in contact with MnO2The molar ratio of (A) to (B) is 1: 4-7.
7. A process for preparing isophthalaldehyde according to claim 6, wherein m-xylene and MnO are present2In a molar ratio of 1: 6.
8. A process for preparing isophthalaldehyde according to claim 1, which comprises: adding m-xylene and MnO2And H2SO4Stirring and reacting for 20-24 h at room temperature; and then adding the reaction solution into an ice-water mixture, stirring, filtering, extracting, combining organic phases, washing, drying and concentrating to obtain the m-phthalaldehyde.
9. A process for preparing isophthalaldehyde according to claim 8, which comprises: adding m-xylene and MnO2And H2SO4Stirring and reacting for 20-24 h at room temperature; and then adding the reaction solution into an ice-water mixture, stirring, filtering, extracting, combining organic phases, washing, drying and concentrating to obtain the m-phthalaldehyde.
10. A process for preparing isophthalaldehyde according to claim 1, wherein the progress of the reaction is followed by TLC; the developing solvent of the TLC is selected from petroleum ether and ethyl acetate.
CN202210479207.6A 2022-05-05 2022-05-05 Preparation process of m-phthalaldehyde Pending CN114773170A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101628861A (en) * 2009-06-22 2010-01-20 徐州华日化学工业有限公司 Method for synthesizing 2, 5-dichloro-phthaldialdehyde
CN106565438A (en) * 2015-10-10 2017-04-19 南京欧信医药技术有限公司 Preparation method of isophthalaldehyde
CN107032969A (en) * 2017-05-25 2017-08-11 钦州学院 The technique that a kind of liquid-phase oxidation of toluene prepares benzaldehyde

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101628861A (en) * 2009-06-22 2010-01-20 徐州华日化学工业有限公司 Method for synthesizing 2, 5-dichloro-phthaldialdehyde
CN106565438A (en) * 2015-10-10 2017-04-19 南京欧信医药技术有限公司 Preparation method of isophthalaldehyde
CN107032969A (en) * 2017-05-25 2017-08-11 钦州学院 The technique that a kind of liquid-phase oxidation of toluene prepares benzaldehyde

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李国防;胡春华;赵文献;郭保国;: "甲苯制备苯甲醛合成工艺的改进", 化学试剂, no. 06, pages 561 - 564 *

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