CN114772694B - Hydraulic vortex micro-vortex flocculation combined with siphon surface filtration integrated wastewater treatment system - Google Patents
Hydraulic vortex micro-vortex flocculation combined with siphon surface filtration integrated wastewater treatment system Download PDFInfo
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5281—Installations for water purification using chemical agents
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- C02F1/00—Treatment of water, waste water, or sewage
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Abstract
Description
技术领域technical field
本发明涉及一种隧道废水处理领域,特别涉及一种水力涡旋微涡絮凝联合虹吸表面过滤一体化废水处理系统。The invention relates to the field of tunnel wastewater treatment, in particular to a hydraulic vortex micro-vortex flocculation combined with siphon surface filtration integrated wastewater treatment system.
背景技术Background technique
随着经济的发展和日常交通的需求提高,隧道的建设急剧增加。隧道工程大多位于山区丘陵地带,有些甚至处于饮用水源地或水源涵养区。在其施工过程中伴随隧道涌水的出现会产生大量的施工废水,该类废水中通常伴有大量岩类粉尘,较大粒径的悬浮物颗粒在隧道口的三级沉淀池可被沉淀处理,剩余的粒径在1-100μm附近的颗粒必须通过混凝沉淀的手段进行去除。若隧道废水不经处理直接排放,则会对隧道附近的植被、水体造成不可逆转的危害。With the development of the economy and the increase in the demand for daily traffic, the construction of tunnels has increased dramatically. Most of the tunnel projects are located in mountainous and hilly areas, and some are even located in drinking water sources or water conservation areas. During the construction process, a large amount of construction wastewater will be generated with the emergence of tunnel water gushing. This type of wastewater is usually accompanied by a large amount of rock dust. The larger-sized suspended particles can be settled in the third-stage sedimentation tank at the tunnel entrance. The remaining particles with a particle size of 1-100 μm must be removed by means of coagulation and sedimentation. If the tunnel wastewater is discharged directly without treatment, it will cause irreversible damage to the vegetation and water bodies near the tunnel.
由于地质条件、施工工法的限制,隧道废水的水质不尽相同。隧道施工期废水处理传统工艺复杂、工期长、无法重复利用,浪费土地等问题难以解决。大多数隧道废水处理的工艺较单一,最普遍的做法是将废水引入沉淀池,待悬浮物沉降后直接排放,根本无法保证处理效果。由于隧道开挖地区腹地通常不大,可利用的面积受到很大限制,设置大型沉淀池往往比较困难,因此导致沉淀时间严重不足,只能去除废水中约50%~70%的固体悬浮物,沉淀效果较差,无法实现达标排放等诸多环境问题。因此如何实现对隧道废水实现高效处理同时节省占地成为该项处理技术的关键。Due to the limitations of geological conditions and construction methods, the water quality of tunnel wastewater varies. The traditional process of wastewater treatment during tunnel construction is complicated, the construction period is long, it cannot be reused, and problems such as waste of land are difficult to solve. Most tunnel wastewater treatment processes are relatively simple. The most common method is to introduce the wastewater into the sedimentation tank and discharge it directly after the suspended matter settles, which cannot guarantee the treatment effect at all. Since the hinterland of the tunnel excavation area is usually not large, the usable area is very limited, and it is often difficult to set up a large sedimentation tank, which leads to a serious shortage of sedimentation time, and can only remove about 50% to 70% of suspended solids in the wastewater. Therefore, how to achieve efficient treatment of tunnel wastewater while saving land occupation has become the key to this treatment technology.
发明内容Contents of the invention
为解决隧道废水设备的高负荷、小场地、高精度处理的问题,本发明提供了一种水力涡旋微涡絮凝联合虹吸表面过滤一体化废水处理系统。In order to solve the problems of high load, small site, and high-precision treatment of tunnel wastewater equipment, the present invention provides a hydraulic vortex micro-vortex flocculation combined with siphon surface filtration integrated wastewater treatment system.
为实现上述目的,本发明采取的技术方案为:To achieve the above object, the technical scheme that the present invention takes is:
一种水力涡旋微涡絮凝联合虹吸表面过滤一体化废水处理系统,所述系统主要包括废水依次经过的微涡旋强化絮凝区、悬浮澄清分离区、虹吸式表面过滤区;所述微涡旋强化絮凝区主要通过切线喷嘴入射水流旋流穿越扰流栅条的方式制造大量促使颗粒碰撞絮凝的微小涡旋;所述悬浮澄清分离区通过接触絮凝作用将微小絮体进一步吸附拦截;当出水要求较高或悬浮澄清分离区出水不满足排放标准时,裹挟微小絮粒的原水会进一步运动至虹吸式表面过滤区,利用滤布过滤装填密度高、过滤精度高的特点实现对废水处理的保障性过滤;同时,利用澄清设备较高的高度作为滤布过滤驱动压力,即利用虹吸作用提供表面过滤所需的压力,实现无动力出水。A hydraulic vortex micro-vortex flocculation combined with siphon surface filtration integrated wastewater treatment system. The system mainly includes a micro-vortex enhanced flocculation area, a suspension clarification separation area, and a siphon surface filtration area through which the wastewater passes sequentially; the micro-vortex enhanced flocculation area mainly creates a large number of micro-vortices that promote particle collision and flocculation by means of a tangential nozzle incident water flow swirl passing through the spoiler grid; the suspension clarification separation area further absorbs and intercepts micro flocs through contact flocculation; The raw water entrained by tiny flocs will further move to the siphon surface filtration area, and the filter cloth filter has the characteristics of high packing density and high filtration precision to realize the guaranteed filtration of wastewater treatment; at the same time, the higher height of the clarification equipment is used as the driving pressure of the filter cloth filter, that is, the siphon effect is used to provide the pressure required for surface filtration to achieve unpowered water discharge.
所述微涡旋强化絮凝区主要包括微涡旋反应桶,该微涡旋反应桶底部为封闭的锥体结构的微涡区泥渣斗,该微涡区泥渣斗上方的微涡旋反应桶上设有若干切向进水口,该切向进水口设置在微涡区泥渣斗上缘100-150mm处;该切向进水口上方100-120mm处的微涡旋反应桶内通过栅条固定板设置有扰流栅条;在涡旋反应桶上部同心设置倒放的锥型导流盖;若干的所述切向进水口均和污废水供水管连通,污废水供水管上设置有废水提升泵;微涡区排泥管一端和微涡区泥渣斗连通,另一端设置有微涡区排泥管阀门。The micro-vortex enhanced flocculation zone mainly includes a micro-vortex reaction bucket, the bottom of the micro-vortex reaction tank is a closed cone-shaped micro-vortex sludge hopper, the micro-vortex reaction bucket above the micro-vortex sludge bucket is provided with several tangential water inlets, and the tangential water inlets are set at the upper edge of the micro-vortex sludge bucket at 100-150mm; the micro-vortex reaction bucket at 100-120mm above the tangential water inlet is provided with a spoiler grid through a grid fixing plate; An inverted conical diversion cover is arranged concentrically on the upper part of the vortex reaction barrel; several tangential water inlets are connected to the sewage water supply pipe, and a waste water lifting pump is arranged on the sewage water supply pipe; one end of the sludge discharge pipe in the micro-vortex area is connected to the sludge hopper in the micro-vortex area, and the other end is provided with a valve for the sludge discharge pipe in the micro-vortex area.
所述扰流栅条为十字形布置、星形布置或米字形布置;十字形布置时扰流栅条的间距为10-15mm;星形布置时扰流栅条的间距为8-10mm,米字形布置时扰流栅条的间距为6-8mm。The spoiler grids are arranged in a cross shape, a star shape or a Pozieri pattern; the spacing of the spoiler grids is 10-15mm when the cross is arranged;
所述扰流栅条从内部到外周的高度依次增高呈阶梯状,并按照1:1.2-1.5的增高幅度进行增高。The heights of the spoiler grids increase sequentially from the inside to the outside in a step-like shape, and increase according to a heightening range of 1:1.2-1.5.
所述扰流栅条为方形或菱形结构,其尖角处朝向水流迎面而来的方向。The spoiler bars are square or diamond-shaped, with sharp corners facing the direction of the water flow.
所述切向进水口内的进口流速为1.5-3.5m/s。The inlet flow velocity in the tangential water inlet is 1.5-3.5m/s.
所述悬浮澄清分离区主体结构为悬浮澄清柱,微涡旋反应桶置于其内且两者同轴设置;悬浮澄清柱上端和微涡旋反应桶上端之间的空腔为清水安全区;该清水安全区内设置有清水区出水管,由清水区出水管阀门控制并设有悬浮澄清区出水浊度计;所述悬浮澄清柱下部为封闭的悬浮澄清区泥渣斗,该悬浮澄清区泥渣斗和悬浮澄清区排泥管连通,该悬浮澄清区排泥管上设置有悬浮澄清区排泥管阀门。The main structure of the suspension clarification separation area is a suspension clarification column, and the micro-vortex reaction tank is placed in it, and the two are coaxially arranged; the cavity between the upper end of the suspension clarification column and the upper end of the micro-vortex reaction tank is a clear water safety zone; the clear water area is provided with an outlet pipe in the clear water safety area, which is controlled by the outlet pipe valve of the clear water area and is equipped with a turbidity meter for the outlet of the suspension clarification area; The mud pipe is provided with a mud discharge pipe valve in the suspension clarification area.
所述虹吸式表面过滤区的主体结构为槽型滤布滤池,其下部和悬浮澄清柱贯通连接为一体;槽型滤布滤池内通过出水管支撑杆安装虹吸式中心出水管,该虹吸式中心出水管的出口处依次安装滤布滤池出水管阀门和滤布滤池出水浊度计;所述虹吸式中心出水管上安装若干过滤滤片且两者贯通连接。The main structure of the siphon-type surface filtration area is a trough-type filter cloth filter, and its lower part is connected with the suspension clarification column as a whole; a siphon-type central outlet pipe is installed in the trough-type filter-cloth filter through the outlet pipe support rod, and a filter cloth filter outlet pipe valve and a filter cloth filter outlet water turbidimeter are installed in sequence at the outlet of the siphon-type central outlet pipe; several filter sheets are installed on the siphon-type central outlet pipe, and the two are connected through.
滤布滤池反冲洗泵通过滤布冲洗供水管和抽吸式滤布清洗夹片连通,该抽吸式滤布清洗夹片设置在过滤滤片的两侧。The filter cloth filter backwash pump communicates with the suction filter cloth cleaning clip through the filter cloth flushing water supply pipe, and the suction filter cloth cleaning clip is arranged on both sides of the filter filter.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明采用微涡强化絮凝+悬浮澄清+表面过滤组合工艺对废水进行高效、高精度处理。所述的微涡强化工艺主要采用扰流栅条完成,即整个反应器由一台水泵供能,利用水泵泵射高速水流以旋流形式进入反应器,利用旋转水流不断碰撞扰流栅条从而实现大量制造涡旋的目的。废水中的颗粒在大量涡旋的剪切作用和离心惯性作用下不断增加碰撞次数从而实现强化絮凝的目的,同时利用栅条加速了颗粒增密形成絮体的过程,提升了微涡强化絮凝段的整体水力负荷。采用“絮体翻池”的结构使微涡絮凝段形成的絮体进入悬浮澄清工艺区,利用活性泥渣的接触絮凝作用进一步实现对废水中微小粒子的拦截。同时由于栅条对已形成的絮体不断进行破碎再絮凝,使其保持密度大、沉降性能好的特点,从而提升了悬浮澄清区废水的上升流速,为设备的高负荷处理提供保障。进一步地利用表面过滤技术对从悬浮澄清工艺区所逃逸的颗粒进行过滤拦截。利用颗粒在滤布表面沉积形成的滤饼对废水中的微粒进行吸附粘结,提高出水精度同时减缓滤布污染。并利用设备高差在滤布表面形成虹吸出水,减小设备总能耗。具体如下:The invention adopts the combination technology of micro-vortex enhanced flocculation + suspension clarification + surface filtration to process wastewater with high efficiency and high precision. The micro-vortex intensification process is mainly completed by spoiler bars, that is, the whole reactor is powered by a water pump, and the water pump is used to pump high-speed water flow into the reactor in the form of swirling flow, and the purpose of mass production of vortexes is realized by using the rotating water flow to continuously collide with the spoiler bars. The particles in the wastewater continuously increase the number of collisions under the action of a large number of vortex shearing and centrifugal inertia to achieve the purpose of enhanced flocculation. At the same time, the use of grids accelerates the process of particle densification and formation of flocs, which increases the overall hydraulic load of the micro-vortex enhanced flocculation section. The structure of "floc turning tank" is adopted to make the flocs formed in the micro-vortex flocculation section enter the suspension clarification process area, and the contact flocculation of active sludge is used to further realize the interception of tiny particles in the wastewater. At the same time, because the grid bar continuously breaks and re-flocculates the formed flocs, it maintains the characteristics of high density and good settling performance, thereby increasing the rising flow rate of the wastewater in the suspension clarification area, providing guarantee for the high-load treatment of the equipment. Further use the surface filtration technology to filter and intercept the particles escaping from the suspension clarification process area. The filter cake formed by the deposition of particles on the surface of the filter cloth is used to adsorb and bond the particles in the wastewater, so as to improve the accuracy of the water outlet and reduce the pollution of the filter cloth. And use the height difference of the equipment to form a siphon water outlet on the surface of the filter cloth to reduce the total energy consumption of the equipment. details as follows:
(1)微涡絮凝与接触絮凝结合显著提升处理负荷(1) The combination of micro-vortex flocculation and contact flocculation significantly increases the processing load
通过在设备进水端设置微涡发生栅条从而产生大量微尺度涡旋,提升设备的混合效果和颗粒碰撞机率,大幅提升絮凝效率,在减少药剂用量的同时增加絮体尺度及密实度;利用悬浮泥渣层的接触絮凝和过滤机理,显著增强设备处理负荷,并为较高精度滤布过滤创造条件。A large number of micro-scale vortices are generated by setting micro-vortex generation grids at the water inlet of the equipment, which improves the mixing effect of the equipment and the probability of particle collision, greatly improves the flocculation efficiency, increases the floc size and density while reducing the dosage of chemicals; utilizes the contact flocculation and filtration mechanism of the suspended sludge layer to significantly increase the processing load of the equipment and create conditions for higher-precision filter cloth filtration.
(2)结合先进表面过滤技术,确保出水水质达标(2) Combining advanced surface filtration technology to ensure that the effluent water quality meets the standard
将高装填密度的表面过滤组件设置在水力澄清段的清水区,一方面将澄清单元与过滤单元有机组合减少了相应设备组件。同时利用高密度滤布过滤技术,进一步提升设备处理负荷和处理精度,从根本上实现大水量、高标准处理要求。The surface filter assembly with high packing density is arranged in the clear water area of the hydraulic clarification section. On the one hand, the organic combination of the clarification unit and the filter unit reduces the corresponding equipment components. At the same time, the high-density filter cloth filtration technology is used to further increase the processing load and processing accuracy of the equipment, and fundamentally realize the large water volume and high standard processing requirements.
(3)“双高”“双省”工艺设备(3) "Double high" and "Double province" process equipment
将混合、絮凝、过滤三个工艺高度集成,形成一体化设备,设备向空间发展,占地面积小,大幅节省占地;本发明利用进水流速为混凝提供能量,替代电机搅拌设备,简化设备结构。这个设备没有运动装置,无需机械检修,实现高效率可靠运行;设备利用活性泥渣接触絮凝,可节省混凝药剂用量;设备利用自身高差进行虹吸出水过滤,节省过滤能耗。The three processes of mixing, flocculation and filtration are highly integrated to form an integrated equipment. The equipment is developed in space and occupies a small area, which saves a lot of land. The invention uses the water flow rate to provide energy for coagulation, replaces the motor stirring equipment, and simplifies the equipment structure. This equipment has no moving device, no need for mechanical maintenance, and achieves high-efficiency and reliable operation; the equipment uses active sludge contact flocculation, which can save the amount of coagulant agent; the equipment uses its own height difference to filter the siphon water, saving filtration energy consumption.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work.
图1为本发明立体剖切示意图;Fig. 1 is the three-dimensional sectional schematic diagram of the present invention;
图2为本发明外观立体示意图;Figure 2 is a three-dimensional schematic diagram of the appearance of the present invention;
图中标号:Labels in the figure:
11-切向进水口,12栅条固定板,13扰流栅条,14微涡旋反应桶,15-微涡区泥渣斗,16-微涡区排泥管,17-导流盖,18-导流盖支撑杆,19-微涡反应桶固定杆,FN1-微涡区排泥管阀门;11-Tangential water inlet, 12 Grille fixing plate, 13 Disturbance grid, 14 Micro-vortex reaction barrel, 15-Sludge hopper in micro-vortex area, 16-Sludge discharge pipe in micro-vortex area, 17-Diversion cover, 18-Support rod of diversion cover, 19-Fixation rod of micro-vortex reaction tank, FN1-Sludge discharge pipe valve in micro-vortex area;
21-悬浮澄清柱,,23-悬浮澄清区泥渣斗,24悬浮澄清区排泥管(放空管),FN2-悬浮澄清区排泥管阀门,FW1-清水区出水管阀门;21-suspension clarification column, 23-sludge hopper in the suspension clarification area, 24 sludge discharge pipe (vent pipe) in the suspension clarification area, FN2-sludge discharge pipe valve in the suspension clarification area, FW1-outlet pipe valve in the clear water area;
31-槽型滤布滤池,32-过滤滤片,33-虹吸式中心出水管,34-滤布冲洗供水管,35-抽吸式滤布清洗夹片,36-出水管支撑杆,FW2-滤布滤池出水管阀门,FX1-滤布清洗阀;31-groove filter cloth filter, 32-filter filter, 33-siphon center outlet pipe, 34-filter cloth washing water supply pipe, 35-suction filter cloth cleaning clip, 36-outlet pipe support rod, FW2-filter cloth filter outlet pipe valve, FX1-filter cloth cleaning valve;
P1-废水提升泵,P2-滤布滤池反冲洗泵,G1-污废水供水管,J1-悬浮澄清区出水浊度计,J2-滤布滤池出水浊度计。P1-wastewater lifting pump, P2-filter cloth filter backwash pump, G1-sewage water supply pipe, J1-suspension clarification area effluent turbidity meter, J2-filter cloth filter effluent turbidimeter.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
本发明提供一种用于处理高浊度(高SS含量)的隧道废水的一种水力涡旋微涡絮凝联合虹吸表面过滤一体化废水处理系统。如图1、图2所示。所述系统主要包括微涡旋强化絮凝区、悬浮澄清分离区、虹吸式表面过滤区。The invention provides an integrated wastewater treatment system for treating tunnel wastewater with high turbidity (high SS content), which is a hydraulic vortex micro-vortex flocculation combined with siphon surface filtration. As shown in Figure 1 and Figure 2. The system mainly includes a micro-vortex enhanced flocculation area, a suspension clarification and separation area, and a siphon surface filtration area.
所述微涡旋强化絮凝区中设置有产生涡旋的扰流栅条,利用流体旋流穿过扰流栅条的方式在流场中产生不同程度紊动,进而产生大量促使颗粒碰撞絮凝的微小涡旋(指尺度在1-500μm之间的涡旋)。The micro-vortex enhanced flocculation zone is provided with vortex-generating spoiler grids, which generate different degrees of turbulence in the flow field by means of fluid swirling through the spoiler grids, and then generate a large number of micro-vortexes (referring to vortexes with a scale between 1-500 μm) that promote particle collision and flocculation.
所述悬浮澄清分离区主要利用悬浮泥渣对废水中的微小絮粒进行吸附、拦截,以接触絮凝的方式实现对废水中悬浮物的进一步处理;The suspension clarification and separation zone mainly uses suspended sludge to absorb and intercept tiny flocs in wastewater, and realizes further treatment of suspended solids in wastewater by means of contact flocculation;
所述虹吸式表面过滤区主要依靠高精度滤布实现对前述工艺仍无法拦截的微小颗粒进行过滤拦截从而保障出水水质,进一步地利用设备高差形成滤布表面的虹吸压差,实现无动力过滤出水。The siphon surface filter area mainly relies on high-precision filter cloth to filter and intercept tiny particles that cannot be intercepted by the aforementioned process to ensure the water quality of the effluent, and further uses the height difference of the equipment to form a siphon pressure difference on the surface of the filter cloth to achieve unpowered filter water.
当出水要求较高或悬浮澄清分离区出水不满足排放标准时,裹挟微小絮粒的原水会进一步运动至虹吸式表面过滤区,利用滤布过滤装填密度高、过滤精度高的特点实现对废水处理的保障性过滤;同时,利用设备高差在滤布表面形成虹吸,利用虹吸作用提供表面过滤所需的压力,实现无动力出水。When the effluent requirements are high or the effluent from the suspension, clarification and separation area does not meet the discharge standard, the raw water entrained by the tiny flocs will move further to the siphon surface filtration area, and the filter cloth filter has the characteristics of high packing density and high filtration precision to achieve guaranteed filtration of wastewater treatment; at the same time, the siphon is formed on the surface of the filter cloth by using the height difference of the equipment, and the siphon effect is used to provide the pressure required for surface filtration to achieve unpowered water discharge.
所述微涡旋强化絮凝区主要包括微涡旋反应桶14,该微涡旋反应桶14底部为封闭的锥体结构的微涡区泥渣斗15,该微涡区泥渣斗15上方的微涡旋反应桶14上设有若干切向进水口11。切向进水口设置在微涡区泥渣斗上缘100-150mm处,以减小旋转水流对泥渣斗15中已沉淀泥渣的扰动。The micro-vortex enhanced flocculation zone mainly includes a micro-vortex reaction tank 14, the bottom of the micro-vortex reaction tank 14 is a micro-vortex sludge hopper 15 with a closed cone structure, and several tangential water inlets 11 are arranged on the micro-vortex reaction tank 14 above the sludge hopper 15 in the micro-vortex zone. The tangential water inlet is set at 100-150 mm from the upper edge of the sludge hopper in the micro-vortex area, so as to reduce the disturbance of the rotating water flow to the sludge hopper 15 that has settled.
若进水口水流直接冲击扰流栅条,会导致水流能量急剧耗散,无法在反应器内形成旋流,进而无法在栅条边壁处通过旋流穿越的方式形成微涡旋;同时高速水流长期直接冲击扰流栅条,会造成扰流栅条的无效损耗。因此,在进水口上方100-120mm处设置栅条固定板12和扰流栅条13,扰流栅条13通过承插或焊接方式固定在栅条固定板12上,而栅条固定板12安装在涡旋反应桶14内。If the water flow at the water inlet directly hits the spoiler grid, the energy of the water flow will be dissipated sharply, and it will not be possible to form a swirl in the reactor, and then it will not be possible to form a micro-vortex at the side wall of the grid by swirl crossing; at the same time, the high-speed water flow will directly impact the spoiler grid for a long time, which will cause ineffective loss of the spoiler grid. Therefore, a grid fixing plate 12 and a spoiler grid 13 are arranged at 100-120 mm above the water inlet, and the spoiler grid 13 is fixed on the grid fixing plate 12 by socket or welding, and the grid fixing plate 12 is installed in the vortex reaction barrel 14.
在涡旋反应桶14上部同心设置倒放的锥型导流盖17;微涡旋强化絮凝区处理后的废水会径向移动至导流盖处,在倒放导流盖的引流下,水流形成一次翻池,致使大部分颗粒在水流裹挟作用下翻出微涡旋强化絮凝区,从而在悬浮澄清区进行絮凝和沉淀。同时导流盖的设置迫使水流在此处进行减速,减少了对悬浮泥渣层的冲击和扰动,使得设备具备一定能力的抗冲击负荷。An inverted cone-shaped diversion cover 17 is concentrically arranged on the upper part of the vortex reaction tank 14; the wastewater treated in the micro-vortex enhanced flocculation zone will move radially to the diversion cover, and under the drainage of the inverted diversion cover, the water flow will form a pond turning, causing most of the particles to be turned out of the micro-vortex enhanced flocculation zone under the action of water flow, so as to carry out flocculation and sedimentation in the suspension clarification zone. At the same time, the setting of the diversion cover forces the water flow to decelerate here, reducing the impact and disturbance on the suspended sludge layer, so that the equipment has a certain ability to resist impact loads.
若干的所述切向进水口11均和污废水供水管G1连通,污废水供水管G1上设置有废水提升泵P1;微涡区排泥管16一端和微涡区泥渣斗15连通,另一端设置有微涡区排泥管阀门FN1。The several tangential water inlets 11 are all connected to the sewage water supply pipe G1, and the sewage water supply pipe G1 is provided with a waste water lifting pump P1; one end of the micro-vortex area sludge discharge pipe 16 is connected to the micro-vortex area sludge hopper 15, and the other end is provided with a micro-vortex area sludge discharge pipe valve FN1.
切向进水口11的数量可根据反应桶直径确定,当反应桶直径在600mm以内时可布置至少两个切向进水口,反应桶直径在600mm-1200mm时,应布置不少于4个进水口。The number of tangential water inlets 11 can be determined according to the diameter of the reaction barrel. When the diameter of the reaction barrel is within 600mm, at least two tangential water inlets can be arranged. When the diameter of the reaction barrel is 600mm-1200mm, no less than 4 water inlets should be arranged.
所述扰流栅条13为十字形布置、星形布置或米字形布置;可根据原水处理水量改变扰流栅条的数量和间距,当处理水量在5-12m3/d时,可将扰流栅条布置为十字形,扰流栅条间距可控制在10-15mm之间;当处理水量在12-24m3/d时,可将扰流栅条按星形布置,扰流栅条间距可控制在8-10mm之间;当处理水量在24m3/d以上时,扰流栅条可按照米字形布置,扰流栅条间距可控制在6-8mm之间。The spoiler grids 13 are arranged in a cross shape, a star shape or a rice-shaped arrangement; the number and spacing of the spoiler grids can be changed according to the amount of raw water treated; when the treated water volume is 5-12m 3 /d, the spoiler grid bars can be arranged in a cross shape, and the spacing between the spoiler grid bars can be controlled between 10-15mm; when the treated water volume is 12-24m 3 /d, the spoiler grid bars can be arranged in a star shape, and the spoiler grid bar spacing can be controlled at 8-10 mm; when the treated water volume is above 24m 3 /d, the spoiler grids can be arranged in the shape of a square, and the spacing of the spoiler grids can be controlled between 6-8mm.
所述扰流栅条13为十字形布置、星形布置或米字形布置;可根据原水处理水量改变扰流栅条的数量和间距,当处理水量在1-5m3/h时,可将扰流栅条布置为十字形,扰流栅条间距可控制在8-10mm之间;当处理水量在6-9m3/h时,可将扰流栅条按星形布置,扰流栅条间距可控制在6-8mm之间;当处理水量在10m3/h及以上时,扰流栅条可按照米字形布置,扰流栅条间距可控制在4-6mm之间。The spoiler bars 13 are arranged in a cross shape, a star arrangement or a rice- shaped arrangement; the number and spacing of the spoiler bars can be changed according to the amount of raw water treated; When the water volume is 10m 3 /h or above, the spoiler grids can be arranged in the shape of a square, and the spacing between the spoiler grids can be controlled between 4-6mm.
所述扰流栅条13从内部到外周的高度依次增高呈阶梯状,并按照1:1.2-1.5的增高幅度进行增高,栅条最高不超过反应柱体总高的2/3。The height of the spoiler bars 13 increases sequentially from the inside to the outer periphery in a ladder shape, and increases according to the height increase range of 1:1.2-1.5, and the height of the bars 13 does not exceed 2/3 of the total height of the reaction column.
栅条过高会导致已形成絮体在碰撞栅条时发生破碎,从而导致出水水质恶化,同时根据数值模拟结果可知,由于栅条对水流的耗散作用,超过反应器2/3后,水流的主流方向为垂直向上,不再有明显旋流效果,因此无需栅条继续扰流。Excessive height of the grid will cause the formed flocs to break when they collide with the grid, which will lead to deterioration of the effluent water quality. At the same time, according to the numerical simulation results, it can be seen that due to the dissipation effect of the grid on the water flow, after exceeding 2/3 of the reactor, the mainstream direction of the water flow is vertically upward, and there is no obvious swirling effect, so there is no need for the grid to continue to disturb the flow.
由于扰流栅条均呈现阶梯状布置,因此已形成的絮粒在旋转向上的过程中碰撞到的栅条数量减少,避免了絮粒的破碎,同时部分松散的微絮粒会在碰撞过程中发生破碎再絮凝,增加了微絮粒的密实程度。Since the spoiler grids are all arranged in a ladder shape, the number of grids that the formed flocs collide with during the upward rotation process is reduced, avoiding the breaking of the flocs, and at the same time, some loose micro-flocs will be broken and re-flocculated during the collision process, which increases the compactness of the micro-flocs.
所述扰流栅条13为方形或菱形结构,其尖角处朝向水流迎面而来的方向,称为迎风面,背向水流来流方向的称为背风面。当采用菱形扰流栅条13时,其角度应控制在6-45°之间。The spoiler bars 13 are square or rhombus-shaped, with sharp corners facing the oncoming direction of the water flow, called the windward side, and facing away from the incoming water flow direction, called the leeward side. When adopting rhombic spoiler bar 13, its angle should be controlled between 6-45 °.
所述切向进水口11内的进口流速为1.5-3.5m/s,可保证涡旋絮凝过程中有足够的反应能量。The inlet flow velocity in the tangential water inlet 11 is 1.5-3.5m/s, which can ensure sufficient reaction energy in the vortex flocculation process.
所述悬浮澄清分离区主体结构为悬浮澄清柱21,微涡旋反应桶14置于其内且两者同轴设置;悬浮澄清柱21上端和微涡旋反应桶14上端之间的空腔为清水安全区,防止由滤布滤池虹吸对悬浮泥渣层造成较为强烈的扰动。该清水安全区内设置有清水区出水管22,由清水区出水管阀门FW1控制并设有悬浮澄清区出水浊度计J1,该悬浮澄清区出水浊度计J1实时监测出水水质,当出水悬浮物含量超过20mg/L,或无法达到所要求的排放标准时,需要关闭阀门FW1,进一步通过滤布滤池对废水进行处理;所述悬浮澄清柱21下部为封闭的悬浮澄清区泥渣斗23,该悬浮澄清区泥渣斗23和悬浮澄清区排泥管24连通,该悬浮澄清区排泥管24上设置有悬浮澄清区排泥管阀门FN2。The main structure of the suspension clarification separation area is a suspension clarification column 21, and the micro-vortex reaction tank 14 is placed in it, and the two are coaxially arranged; the cavity between the upper end of the suspension clarification column 21 and the upper end of the micro-vortex reaction tank 14 is a clean water safety zone, preventing the siphon of the filter cloth filter from causing relatively strong disturbance to the suspension sludge layer. The clean water safety zone is provided with a clean water area outlet pipe 22, which is controlled by the clean water area outlet pipe valve FW1 and is provided with a suspended clarification area effluent turbidity meter J1, which monitors the effluent water quality in real time. When the suspended solids content in the effluent exceeds 20mg/L, or the required discharge standard cannot be met, the valve FW1 needs to be closed, and the waste water is further processed through the filter cloth filter; the lower part of the suspension clarification column 21 is a closed suspension clarification area sludge bucket 23, The sludge hopper 23 in the suspension clarification zone communicates with the sludge discharge pipe 24 in the suspension clarification zone, and the sludge discharge pipe 24 in the suspension clarification zone is provided with a valve FN2 for the sludge discharge pipe in the suspension clarification zone.
所述虹吸式表面过滤区的主体结构为槽型滤布滤池31,其下部和悬浮澄清柱21贯通连接为一体;槽型滤布滤池31内通过出水管支撑杆36安装虹吸式中心出水管33,该虹吸式中心出水管33的出口处依次安装滤布滤池出水管阀门FW2和滤布滤池出水浊度计J2;所述虹吸式中心出水管33上安装若干过滤滤片盒32且两者贯通连接。The main structure of the siphon type surface filter area is a trough filter cloth filter 31, the lower part of which is connected with the suspension clarification column 21 as a whole; a siphon type central outlet pipe 33 is installed in the trough type filter cloth filter 31 through an outlet pipe support rod 36, and a filter cloth filter outlet pipe valve FW2 and a filter cloth filter outlet turbidity meter J2 are successively installed at the outlet of the siphon type central outlet pipe 33; The two are connected through.
滤布滤池反冲洗泵P2通过滤布冲洗供水管34和抽吸式滤布清洗夹片35连通,该抽吸式滤布清洗夹片35设置在过滤滤片盒32的两侧,当滤池进行清洗时,夹片将滤盘夹住进行清洗。The filter cloth filter backwash pump P2 communicates with the suction filter cloth cleaning clip 35 through the filter cloth flushing water supply pipe 34. The suction filter cloth cleaning clip 35 is arranged on both sides of the filter filter box 32. When the filter is cleaned, the clip clamps the filter disc for cleaning.
本发明的工作原理如下:The working principle of the present invention is as follows:
本发明涡旋强化絮凝区为一种带有扰流栅条的内筒结构,水流以旋流方式进入涡旋强化絮凝区后会与扰流栅条发生强烈作用。水流在通过扰流栅条时,主流在扰流栅条的迎风面受到阻力减速,主流内的大尺度涡旋会被迎风面的棱边切割发生涡旋的破碎,当流体微团进一步运动到扰流栅条的背风面时,流道形式变为渐扩,流体在粘性作用和逆向压力差的作用下发生边界层剥离。从而产生大量的适宜于微小颗粒碰撞絮凝的微尺度涡旋,即Kolmogorov涡旋。The vortex enhanced flocculation zone of the present invention is an inner cylinder structure with turbulent grid bars, and the water flow will strongly interact with the turbulent grid bars after entering the vortex enhanced flocculation area in a swirling manner. When the water flow passes through the spoiler grid, the main flow is decelerated by resistance on the windward side of the spoiler grid. The large-scale vortex in the mainstream will be cut by the edge of the windward side and the vortex will be broken. When the fluid microgroup further moves to the leeward side of the spoiler grid, the form of the flow channel will gradually expand, and the fluid will peel off the boundary layer under the action of viscosity and reverse pressure difference. As a result, a large number of micro-scale vortices suitable for the collision and flocculation of tiny particles, that is, Kolmogorov vortices, are generated.
废水中所携带的颗粒在微涡旋的作用下发生同向运动进行碰撞,同时,由于涡旋尺度小,涡旋易产生沿径向方向的离心力,微小颗粒在离心力作用下发生径向迁移,造成涡旋内侧的颗粒碰向涡旋外侧的颗粒,从而增加碰撞次数。同时微涡旋会对已形成的絮粒进行剪切,迫使絮粒之间的结合水不断被压缩从而形成较为密实的絮体。The particles carried in the wastewater move in the same direction and collide under the action of the micro-vortex. At the same time, due to the small size of the vortex, the vortex is easy to generate centrifugal force in the radial direction, and the tiny particles migrate radially under the action of the centrifugal force, causing the particles inside the vortex to collide with the particles outside the vortex, thereby increasing the number of collisions. At the same time, the micro-vortex will shear the formed flocs, forcing the bound water between the flocs to be continuously compressed to form a denser floc.
同时水流在旋流向上的过程中会在轴向方向因为重力作用产生下落从而发生在径向方向的返混,这种返混将利于药剂的进一步扩散,同时促使颗粒继续发生径向碰撞。At the same time, the water flow will fall in the axial direction due to gravity in the process of swirling upwards, so that back-mixing in the radial direction will occur. This back-mixing will facilitate the further diffusion of the drug, and at the same time promote the radial collision of the particles.
上述过程所形成的絮粒具有密度大,沉降性能好的特点,因此为设备的负荷提升提供了有利条件。The flocs formed in the above process have the characteristics of high density and good settling performance, so it provides favorable conditions for the load increase of the equipment.
水流在旋转上升过程中逐步丧失旋流能力,水流在压力作用下开始沿反应器径向方向向上运动至导致的锥形导流盖处,水流在导流盖作用下以“翻池”方式进入悬浮澄清柱中,大颗粒在重力作用下发生沉积,小颗粒随水流继续上升。由于悬浮澄清柱断面大于微涡旋絮凝区面积,因此水流的上升流速由微涡旋絮凝区的6-10mm/s降低至1-2.5mm/s,絮体在导流盖上方区域逐步堆积形成具有吸附作用的悬浮泥渣层。The water flow gradually loses its swirling ability during the process of rotating and rising. Under the action of pressure, the water flow begins to move upward along the radial direction of the reactor to the resulting conical diversion cover. Since the section of the suspended clarification column is larger than the area of the micro-vortex flocculation zone, the rising flow rate of the water flow is reduced from 6-10mm/s in the micro-vortex flocculation zone to 1-2.5mm/s, and the flocs gradually accumulate in the area above the diversion cover to form a suspended sludge layer with adsorption.
裹挟有微小絮粒的水流在通过悬浮泥渣表面时,水中电解质浓度不足以使两种颗粒发生排斥,微小絮粒会逐步吸附于悬浮泥渣层的活性泥渣表面发生接触絮凝从而形成更大的絮粒。随着悬浮澄清区泥渣对微小絮粒不断的拦截,反应器内会逐步形成清晰的泥水分离界面,反应器出水的上清液浊度逐步降低至稳定值。When the water flow with tiny flocs passes through the surface of the suspended sludge, the electrolyte concentration in the water is not enough to repel the two particles, and the tiny flocs will gradually adsorb on the active sludge surface of the suspended sludge layer to form larger flocs by contact flocculation. As the sludge in the suspension clarification zone continuously intercepts the tiny flocs, a clear mud-water separation interface will gradually form in the reactor, and the turbidity of the supernatant of the reactor effluent will gradually decrease to a stable value.
悬浮澄清区处理后逃逸的颗粒随水流运动至虹吸式表面过滤保障区,利用设备自身高差优势,造成虹吸,使得用于表面过滤的滤布或滤膜具有足够的跨膜压差从而实现过滤处理。The escaping particles after treatment in the suspension clarification area move with the water flow to the siphon surface filtration protection area, using the advantage of the equipment's own height difference to cause a siphon, so that the filter cloth or filter membrane used for surface filtration has sufficient transmembrane pressure difference to achieve filtration treatment.
絮体颗粒在滤池表面沉积形成具有一定渗透性能的滤饼层,逃逸出悬浮澄清区的微小颗粒在过滤过程中会首先被滤饼拦截,从而减缓了滤布的污染。同时,由于表面过滤相比深床过滤,其装填密度更大,过滤环节的处理能力也将大大提高。The floc particles are deposited on the surface of the filter to form a filter cake layer with certain permeability, and the tiny particles that escape out of the suspension clarification area will be intercepted by the filter cake first during the filtration process, thereby slowing down the pollution of the filter cloth. At the same time, because surface filtration has a higher packing density than deep bed filtration, the processing capacity of the filtration process will also be greatly improved.
本发明的工作过程:Working process of the present invention:
以处理1000-1500NTU浊度的原水为例:Take the treatment of raw water with turbidity of 1000-1500NTU as an example:
原水从切向进水口11进入反应器后,水流在涡旋反应桶内以旋流方式旋转向上运动至菱形扰流栅条13,水流在通过栅条的迎风面时,过水断面减小,速度发生局部激增,形成第一次能量耗散,裹挟微小颗粒的大尺度涡旋在此处发生第一次破碎,耗散为较小尺度涡旋,当水流进一步运动至栅条的背风面时,由于流道突扩,进而发生沿栅条表面的边界层剥离,这一过程将导致主流能量的进一步耗散,涡旋尺度也进一步缩减,水流在旋流前进的过程中,其能量不断被扰流栅条耗散,大尺度的携能涡旋也不断耗散为与水中微粒尺度相近的微涡旋,颗粒在微涡旋的作用下发生同向、径向方向的碰撞,从而发生聚沉。After the raw water enters the reactor from the tangential water inlet 11, the water flow rotates in the vortex reaction barrel and moves upwards to the diamond-shaped spoiler grid 13. When the water flow passes through the windward side of the grid, the cross-section of the water flow decreases and the velocity increases locally, forming the first energy dissipation. The large-scale vortex entrained with tiny particles is broken for the first time here and dissipated into smaller-scale vortices. When the water flow further moves to the leeward side of the grid, due to the sudden expansion of the flow channel, a boundary layer along the surface of the grid occurs Stripping, this process will lead to further dissipation of mainstream energy and further reduction of vortex scale. During the process of swirling forward, its energy is continuously dissipated by the spoiler grid, and the large-scale energy-carrying vortex is also continuously dissipated into micro-vortices with a size similar to that of water particles.
进一步地,随同原水一同进入反应器的药剂也在扰流栅条的剧烈扰动下进一步充分分散。Furthermore, the medicament entering the reactor together with the raw water is further fully dispersed under the violent disturbance of the spoiler grid.
进一步地,随着水中颗粒的逐步聚集成长,微小颗粒逐步形成较为密实且具有一定尺度大小的微絮粒。Furthermore, as the particles in the water gradually aggregate and grow, the tiny particles gradually form denser microflocs with a certain size.
当水流运动至一定高度时,主流方向会由初始的旋流转变为径向方向的上向流。水流在锥形导流盖作用下迫使水流以“翻池”方式进入悬浮澄清柱,水中较大絮体颗粒在重力作用下发生沉积,微小絮体颗粒随水流继续上升。When the water flow reaches a certain height, the direction of the main flow will change from the initial swirling flow to the upward flow in the radial direction. Under the action of the conical diversion cover, the water flow is forced to enter the suspension clarification column in the way of "turning the pool". The larger floc particles in the water are deposited under the action of gravity, and the tiny floc particles continue to rise with the water flow.
进一步地,由于水流在悬浮澄清区上升流速较缓,微小絮粒在重力和水流的作用力下处于悬浮状态,形成悬浮泥渣层。随着微絮粒的碰撞、累积,逐步形成带有大量活性吸附位点的悬浮泥渣层,同时泥水分离界面逐步清晰,上清液浊度逐步降低。进一步地,悬浮泥渣层在水流和重力的作用下不断翻转循环,与后续进入地微絮粒发生类吸附的接触絮凝,进而实现对微絮粒及微小颗粒的捕捉。Furthermore, since the rising velocity of the water flow in the suspension clarification zone is relatively slow, the tiny flocs are in a suspended state under the force of gravity and water flow, forming a suspended sludge layer. With the collision and accumulation of micro flocs, a suspended sludge layer with a large number of active adsorption sites is gradually formed. At the same time, the mud-water separation interface is gradually clear, and the turbidity of the supernatant is gradually reduced. Furthermore, the suspended sludge layer is continuously turned and circulated under the action of water flow and gravity, and then undergoes adsorption-like contact flocculation with the subsequent incoming micro-flocs, thereby realizing the capture of micro-flocs and tiny particles.
进一步地,悬浮泥渣层距离滤布滤池31留有0.5-0.7m的清水安全区,清水安全区部分设有清水区出水管22,当上清液浊度低于10NTU或悬浮物含量小于20mg/L时,即可打开阀门FW1进行排放。若不满足上述排放要求时,关闭阀门FW1水流进一步向上运动至滤布滤池中,当水流达到设定液位时,打开阀门FW2,利用设备高差形成滤布表面的虹吸压力,进行虹吸出水。Further, there is a clean water safety zone of 0.5-0.7m between the suspended sludge layer and the filter cloth filter tank 31, and the clear water safety zone is provided with a clear water area outlet pipe 22. When the turbidity of the supernatant is lower than 10NTU or the content of suspended solids is lower than 20mg/L, the valve FW1 can be opened for discharge. If the above discharge requirements are not met, close the valve FW1 and the water flow will further move upwards into the filter cloth filter tank. When the water flow reaches the set level, open the valve FW2 to form a siphon pressure on the surface of the filter cloth by using the height difference of the equipment to siphon water out.
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