CN114772145A - Chain type loop order sorting device and working method thereof - Google Patents
Chain type loop order sorting device and working method thereof Download PDFInfo
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- CN114772145A CN114772145A CN202210632745.4A CN202210632745A CN114772145A CN 114772145 A CN114772145 A CN 114772145A CN 202210632745 A CN202210632745 A CN 202210632745A CN 114772145 A CN114772145 A CN 114772145A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/12—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0216—Codes or marks on the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Discharge Of Articles From Conveyors (AREA)
Abstract
The invention discloses a chain type loop order sorting device and a working method thereof, wherein the chain type loop order sorting device comprises a profile support, a track is arranged on the profile support, the track is provided with an annular transmission chain, a plurality of tilting tray type trolleys are arranged on the annular transmission chain, and each tilting tray type trolley comprises a tilting tray and a base for controlling the tilting tray to tilt; a plurality of liftable slope-type eliminators for triggering the tilting of the tilting tray type trolley are arranged on the profile bracket on the inner side of the track, and the eliminators are arranged in one-to-one correspondence with the blanking ports on the outer side of the whole loop; a slope type reset guide strip is further arranged on the profile support outside the track, so that the unloaded tilting tray type trolley can be gradually reset to a lifted state when passing through. The chain type loop order sorting device is ingenious in structure, a chain type sorting loop structure is adopted, transmission is stable, the structure is compact, and the speed is stable; meanwhile, the tilting tray type trolley is simple in structure, flexible in action, light in whole, high in sorting efficiency and extremely low in cost, and an electric device does not need to be arranged in the tilting tray type trolley.
Description
Technical Field
The invention relates to the field of storage logistics equipment, in particular to a chain type loop order sorting device and a working method thereof.
Background
The emerging field of e-commerce logistics has created a great demand for e-commerce warehouse picking. Current a sorting device for sorting machine is mostly the crossing platform truck device of taking sorting machine and electronic tumbling, and two kinds of letter sorting platform trucks all set up electric actuator in that the platform truck is inside, realize the upset of tray and reset. The cross belt sorting machine is high in cost, the traditional tray-overturning type trolley is complex in structure, each trolley is provided with power, and control and manufacturing cost is high. Domestic chain formula sorting device is mostly weight sorter, sorts the product in bulk according to the weight difference, and often collocation weighing sensor uses. However, the weight sorting machine is classified according to the weight of the commodities, and has no function of loading and scanning codes, so that the situation of order sorting is not suitable, and meanwhile, the weight sorting machine is suitable for bulk products and is not suitable for packaged products (such as bagged products and boxed products).
It is apparent that the above-mentioned conventional order sorting apparatus still has inconvenience and drawbacks in structure, method and use, and further improvement is needed. How to create an order sorting device with stable transmission, simple structure, low cost and high sorting efficiency becomes an object which is greatly needed to be improved in the industry at present.
Disclosure of Invention
The invention aims to provide an order sorting device, which has the advantages of stable transmission, simple structure, low cost and high sorting efficiency, thereby overcoming the defects of the conventional order sorting device.
In order to solve the technical problems, the invention adopts the following technical scheme:
a chain type loop order sorting device comprises a section bar bracket, wherein a track is arranged on the section bar bracket, the track is provided with an annular transmission chain, a plurality of tilting tray type trolleys are arranged on the annular transmission chain, and each tilting tray type trolley comprises a tilting tray and a base for controlling the tilting tray; a plurality of liftable slope type rejectors for triggering the tipping of the tipping tray type trolley are mounted on the profile support on the inner side of the track, and the rejectors are arranged in one-to-one correspondence with the blanking ports on the outer side of the whole loop; a slope type reset guide strip is further arranged on the profile support outside the track, so that the unloaded tilting tray type trolley can be gradually reset to a lifted state when passing through the reset guide strip.
The industrial control all-in-one machine is arranged on the section bar bracket near the loading position of the sorting device, and the industrial control all-in-one machine also comprises a code scanning camera, wherein the code scanning camera is arranged beside the industrial control all-in-one machine and is in communication connection with the industrial control all-in-one machine, and the industrial control all-in-one machine is in communication connection with the remover.
Further, the annular transmission chain is arranged on two chain wheels, and a motor is arranged on one chain wheel.
Furthermore, a fixed mounting hole is formed in the middle of a base of the tilting tray type trolley, and the tilting tray type trolley is mounted on a chain plate of the annular transmission chain through the fixed mounting hole.
Furthermore, the inner side and the outer side of the annular transmission chain are respectively provided with a track guide strip, and the two sides of the bottom of the tilting tray type trolley are provided with walking wheels which walk along the track guide strips.
Furthermore, the base for controlling the tray to tip comprises a fan-shaped tray support and a base main body, the tray is installed at the top of the fan-shaped tray support, the fan-shaped tray support is hinged to one side of the base main body, and a fan-shaped tray support rotation angle limiting part is further arranged on the base main body; the rear end and the front end of the bottom of the fan-shaped tray support are respectively a tipping triggering end and a resetting triggering end, and the fan-shaped tray support can rotate forward and backward around the hinged part under the action of external force triggering to realize tipping and resetting of the tray.
Further, the trigger end of tumbling and the trigger end that resets all are provided with the leading wheel, and the leading wheel of the trigger end of tumbling is used for realizing the tipping of tray with the cooperation of the sloping remover of liftable, and the leading wheel of the trigger end that resets is used for realizing the reseing of tray with the cooperation of the sloping guide bar that resets.
Furthermore, the limiting part is a limiting shifting rod, an arc-shaped guide opening is formed in the fan-shaped tray support, and one end of the limiting shifting rod is inserted into the arc-shaped guide opening.
Furthermore, the rejector comprises a lifting rod, the top of the lifting rod is provided with an inclined plate, and the inclined plate is an ascending inclined plate along the running direction of the tilting tray type trolley; when the tilting tray type trolley needs to be triggered to tilt, the lifting rod is in a lifting state, so that the rear part of the tilting tray type trolley gradually rises along a slope when the tilting tray type trolley passes through, and the tilting tray is tilted; the reset guide strip is arranged on the profile support opposite to the feeding position and on the outer side of the track, and the reset guide strip is a rising slope along the running direction of the tilting tray type trolley.
The invention also provides a working method of the chain type loop order sorting device, which comprises the following steps: the annular transmission chain runs anticlockwise along a loop line, when the turnover trolley needs to be triggered to turn over, the rejector is lifted instantly, and when the turnover trolley passes through, the rear part of the turnover trolley gradually rises along the slope of the rejector, so that the tray is turned over; when the tray is tilted, the tray moves to the reset guide bar position, moves from the low position of the slope to the high position, and is gradually lifted by the reset guide bar from the tilted state, so that the reset of the tray is realized.
By adopting the technical scheme, the invention at least has the following advantages:
the chain type loop order sorting device is ingenious in overall structure, adopts a chain type sorting loop structure, and is stable in transmission, compact in structure and stable in speed; meanwhile, the tilting tray type trolley is simple in structure, free of a built-in electric device, flexible in action, light in whole, high in sorting efficiency, extremely low in cost and reliable in operation. The whole height is lower, and a sufficient space is reserved for realizing multiple layers subsequently.
Drawings
The foregoing is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and the detailed description.
FIG. 1 is a schematic view of the overall structure of the chain type loop order sorting device of the present invention;
FIG. 2 is a schematic structural view of a tilting tray type trolley;
FIG. 3 is a schematic structural view of a feeding part;
FIGS. 4 and 5 are schematic views of different angle structures of the tilting part;
fig. 6 is a schematic structural diagram of a reset portion.
Detailed Description
Exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention can be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
As shown in fig. 1-6, the chain type loop order sorting device comprises a section bar support 1, wherein a track 2 is arranged on the section bar support 1, an annular transmission chain 21 is arranged on the track 2, the annular transmission chain 21 is installed on two chain wheels 8, and a motor 9 is arranged on one chain wheel 8. The whole loop is driven by a motor 9, and two chain wheels 8 drive a chain to transmit, so that the circular rotation is realized. A plurality of tilting-tray type trolleys 3 are arranged on the annular transmission chain 21, and each tilting-tray type trolley 3 comprises a tilting tray 31 and a base 32 for controlling the tilting tray; a plurality of liftable slope type rejectors 4 are arranged on the section bar bracket on the inner side of the track 2, the rejectors 4 are arranged in one-to-one correspondence with the plurality of blanking ports on the outer side of the whole loop, and the rejectors 4 are used for triggering the turnover table type trolley 3 to overturn; the rejector 4 comprises a liftable lifting rod 41, the top of the lifting rod 41 is provided with a sloping plate 42, and the sloping plate 42 is a rising sloping plate along the running direction of the tilting tray type trolley 3; the slope type reset guide strip 5 is further arranged on the section bar support outside the track, the reset guide strip 5 is installed opposite to the feeding position, the reset guide strip 5 is a rising slope along the running direction of the tilting tray type trolley 3, and the tilting tray type trolley 3 after unloading can be gradually reset to a lifting state through the reset guide strip 5.
As shown in fig. 2, the tilting tray type trolley 3 includes a tilting tray 31 and a base 32 for controlling the tilting tray, the base 32 for controlling the tilting tray includes a fan-shaped tray support 321 and a base main body 322, the tray 31 is installed on the top of the fan-shaped tray support 321, the fan-shaped tray support 321 is hinged on one side of the base main body 322, and the base main body 322 is further provided with a fan-shaped tray support rotation angle limiting part 323; the rear end and the front end of the bottom of the fan-shaped tray support 321 are respectively a tipping triggering end 324 and a resetting triggering end 325, and the fan-shaped tray support 321 can rotate forward and backward around the hinged part under the action of external force triggering to realize tipping and resetting of the tray.
Of course, in order to make the whole operation smoother and smoother, as a preferred mode, the tipping triggering end 324 and the resetting triggering end 325 are both provided with a guide wheel, the guide wheel of the tipping triggering end 324 is used to cooperate with the liftable ramp-type remover 4 to realize tipping of the tray, and the guide wheel of the resetting triggering end 325 is used to cooperate with the ramp-type resetting guide bar 5 to realize resetting of the tray.
In addition, due to the rotation angle limiting member 323 of the fan-shaped tray support, the fan-shaped tray support 321 can drive the tray 31 to be stabilized at the reset position or the tilted position. The stopper 323 preferably takes the form of a stopper lever, which is fitted with an arc-shaped guide opening 326 provided in the fan-shaped tray support 321, and one end of the stopper lever is inserted into the arc-shaped guide opening 326, and the stopper lever is located at the rear side of the arc-shaped guide opening 326 when in the tilted position, and at the front side of the arc-shaped guide opening 326 when in the reset position. Through the simple structural style, the limit can be realized.
As shown in fig. 2, 4 and 5, a fixed mounting hole is provided in the middle of the bottom of the base 32 of the tilting tray type trolley 3, which may be in the form of two through holes, and a fitting bolt is fixedly mounted on the chain plate of the endless transmission chain 21. Track guide bars 22 are respectively arranged on the inner side and the outer side of the annular transmission chain 21, and walking wheels 327 walking along the track guide bars 22 are arranged on the two sides of the bottom of the tilting tray type trolley 3. Through the above arrangement, the running stability of the tip-up table trolley 3 can be increased.
As shown in a matched figure 3, the feeding position of the chain type loop order sorting device further comprises an industrial control all-in-one machine 6 and a code sweeping camera 7, the industrial control all-in-one machine 6 is installed on an industrial control all-in-one machine section bar support through an industrial control all-in-one machine installing plate, the industrial control all-in-one machine section bar support is installed on a section bar support near the feeding position of the sorting device through the industrial control all-in-one machine section bar support, the code sweeping camera 7 is installed beside the industrial control all-in-one machine 6 and installed on the industrial control all-in-one machine section bar support through a camera installing plate, the code sweeping camera 7 is in communication connection with the industrial control all-in-one machine 6, and the industrial control all-in-one machine 6 is in communication connection with the remover 4.
When the device works, the annular transmission chain 21 runs anticlockwise along a loop, the outer side of a straight line section of the whole loop corresponds to a plurality of blanking ports, the blanking ports are used for discharging materials by a trolley, and each remover 4 corresponds to one blanking port and specifically acts as follows:
and (3) loading action: manual feeding is carried out at a feeding position, and as shown in fig. 3, the tray 31 is in a lifted state and can be used for placing products, the products are manually placed in the dynamic tray 31, and the bar codes of the goods face upwards; the scanning camera 7 scans the bar code of the product and transmits the commodity information to the industrial personal computer 6.
Blanking action: as shown in fig. 4 and 5, the industrial control integrated machine 6 determines which discharging port the commodity belongs to according to the order information maintained in advance, and sends an instruction to the remover 4, the remover 4 acts instantaneously, when the turning-disc type trolley 3 passes through, the lifting rod 41 of the remover 4 is in a lifted state, the upper surface of the lifting rod is an inclined plate 42, the outer force of the inclined plate 42 acts on the base 32 of the turning-disc type trolley, the rear part of the turning-disc type trolley rises gradually along a slope, the tray 31 is tilted, the commodity is put into the corresponding discharging port, and the discharging action is realized.
Resetting action: as shown in fig. 6, the reset bar 5 is mounted on the profile bracket outside the track, and is in a slope shape, when the tray 31 is tilted, the tray 31 moves to the position of the reset bar 5, the tray 31 moves from the low position of the slope to the high position, and the tray 31 is gradually lifted by the reset bar 5 from the tilted state, so as to realize the reset function of the tray 31.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention in any way, and it will be apparent to those skilled in the art that the above description of the present invention can be applied to various modifications, equivalent variations or modifications without departing from the spirit and scope of the present invention.
Claims (10)
1. A chain type loop order sorting device is characterized by comprising a profile support, wherein a rail is arranged on the profile support, the rail is provided with an annular transmission chain, a plurality of tilting tray type trolleys are arranged on the annular transmission chain, and each tilting tray type trolley comprises a tilting tray and a base for controlling the tilting tray;
a plurality of liftable slope-type eliminators for triggering the tilting of the tilting tray type trolley are arranged on the profile bracket on the inner side of the track, and the eliminators are arranged in one-to-one correspondence with the blanking ports on the outer side of the whole loop;
a slope type reset guide strip is further arranged on the profile support outside the track, so that the unloaded tilting tray type trolley can be gradually reset to a lifted state when passing through the reset guide strip.
2. The chain type loop order sorting device as claimed in claim 1, further comprising an industrial control all-in-one machine, wherein the industrial control all-in-one machine is mounted on the section bar support near the loading position of the sorting device, the chain type loop order sorting device further comprises a code scanning camera, the code scanning camera is mounted beside the industrial control all-in-one machine and is in communication connection with the industrial control all-in-one machine, and the industrial control all-in-one machine is in communication connection with the remover.
3. Chain loop order sorting device according to claim 1 or 2, characterized in that the endless drive chain is mounted on two chain wheels, one of which is provided with a motor.
4. The chain loop order sorting device of claim 3 wherein the base of the turnover table carriage has a fixed mounting hole in the middle, and the turnover table carriage is mounted on the link plate of the endless drive chain through the fixed mounting hole.
5. The chain type loop order sorting device according to claim 3, wherein the inside and outside of the endless transmission chain are respectively provided with a track guide bar, and the two sides of the bottom of the tilting tray type trolley are provided with a walking wheel walking along the track guide bar.
6. The chain type loop order sorting device as claimed in claim 1 or 2, wherein the base for controlling the tray to tip comprises a fan-shaped tray bracket and a base main body, the tray is mounted on the top of the fan-shaped tray bracket, the fan-shaped tray bracket is hinged on one side of the base main body, and the base main body is further provided with a fan-shaped tray bracket rotation angle limiting part; the rear end and the front end of the bottom of the fan-shaped tray support are respectively a tipping triggering end and a resetting triggering end, and the fan-shaped tray support can rotate forward and backward around the hinged part under the action of external force triggering to realize tipping and resetting of the tray.
7. The chain type loop wire order sorting device as claimed in claim 6, wherein the tilting trigger end and the resetting trigger end are provided with guide wheels, the guide wheels of the tilting trigger end are used for cooperating with a liftable slope type remover to realize the tilting of the tray, and the guide wheels of the resetting trigger end are used for cooperating with a slope type resetting guide bar to realize the resetting of the tray.
8. The chain type loop order sorting device according to claim 6, wherein the position limiter is a position limiting lever, an arc-shaped guide opening is provided in the fan-shaped tray support, and one end of the position limiting lever is inserted into the arc-shaped guide opening.
9. The chain loop order sorting device as claimed in claim 1 or 2, wherein the rejector comprises a lifting rod, the top of which is provided with a sloping plate, the sloping plate is a rising sloping plate along the running direction of the tilting tray type trolley; when the tilting-tray type trolley needs to be triggered to tilt, the lifting rod is in a lifting state, so that when the tilting-tray type trolley passes through, the rear part of the tilting-tray type trolley is gradually lifted along the inclined plate, and the tilting of the tray is realized;
and/or the reset guide strip is arranged on the section bar bracket opposite to the feeding position and outside the track, and the reset guide strip is a rising slope along the running direction of the tilting tray type trolley.
10. A method of operating a chain loop order sorting apparatus according to any one of claims 1 to 9, comprising:
the annular transmission chain moves anticlockwise along a loop line, when the turning-over type trolley needs to be triggered to turn over, the rejector is lifted instantly, and when the turning-over type trolley passes through, the rear part of the turning-over type trolley gradually rises along the slope of the rejector, so that the tray is turned over;
when the tray is tilted, the tray moves to the position of the reset guide strip, moves from the low position of the slope to the high position, and is gradually lifted by the reset guide strip from the tilting state, so that the reset of the tray is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210632745.4A CN114772145A (en) | 2022-05-27 | 2022-05-27 | Chain type loop order sorting device and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210632745.4A CN114772145A (en) | 2022-05-27 | 2022-05-27 | Chain type loop order sorting device and working method thereof |
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| Publication Number | Publication Date |
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| CN114772145A true CN114772145A (en) | 2022-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210632745.4A Pending CN114772145A (en) | 2022-05-27 | 2022-05-27 | Chain type loop order sorting device and working method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116651761A (en) * | 2023-07-28 | 2023-08-29 | 杭州乐橙电子有限公司 | High-speed dynamic weighing and sorting machine and dynamic weighing and sorting method thereof |
-
2022
- 2022-05-27 CN CN202210632745.4A patent/CN114772145A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116651761A (en) * | 2023-07-28 | 2023-08-29 | 杭州乐橙电子有限公司 | High-speed dynamic weighing and sorting machine and dynamic weighing and sorting method thereof |
| CN116651761B (en) * | 2023-07-28 | 2023-11-03 | 杭州乐橙电子有限公司 | High-speed dynamic weighing and sorting machine and dynamic weighing and sorting method thereof |
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