CN114771076A - Manufacturing process of porcelain wood sound-absorbing anti-seismic floor heating floor - Google Patents
Manufacturing process of porcelain wood sound-absorbing anti-seismic floor heating floor Download PDFInfo
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- CN114771076A CN114771076A CN202210374825.4A CN202210374825A CN114771076A CN 114771076 A CN114771076 A CN 114771076A CN 202210374825 A CN202210374825 A CN 202210374825A CN 114771076 A CN114771076 A CN 114771076A
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- floor
- layer
- sound
- seismic
- manufacturing process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
Abstract
The invention provides a manufacturing process of a porcelain wood sound-absorption anti-seismic floor heating floor, and relates to the technical field of floor production and processing. The manufacturing process of the porcelain wood sound-absorbing anti-seismic floor heating floor comprises the following specific steps: s1, selecting high-quality raw materials including a waterproof base layer, a sound-absorbing anti-seismic bottom layer, a ceramic tile base material layer, an elastic inner layer and an outer waterproof layer material, and cutting the raw materials into pieces which are prepared into fixed specifications; s2, adhesive glue is sprayed on the surface of the sound absorption and anti-seismic bottom layer, the tile substrate layer is paved on the surface of the sound absorption and anti-seismic bottom layer, the adhesive glue is sprayed on the surface of the tile substrate layer, and the elastic inner layer is paved on the surface of the tile substrate layer. The edge chamfer of the butt joint part of the steps is cut into the round angle, so that the subsequent floor is conveniently laid, the butt joint part of the steps on one side of the floor can be smoothly inserted into the groove of another floor, the rapid splicing is realized, the edge with the round angle structure design can play a better safety protection role in the construction process, and the potential safety hazard in the construction process is reduced.
Description
Technical Field
The invention relates to the technical field of floor production and processing, in particular to a manufacturing process of a porcelain wood sound-absorption anti-seismic floor heating floor.
Background
Floor, i.e. the surface layer of the floor or floor of a house. Made of wood or other material. The floor is classified into various types, including solid wood floors, reinforced composite wood floors, three-layer solid wood composite floors, bamboo and wood floors, anti-corrosion floors, cork floors, the most popular multi-layer solid wood composite floors and the like; the solid wood composite floor is a kind of floor derived from a solid wood floor family, and is favored by many families due to the advantages of natural wood texture, easy installation and maintenance, corrosion resistance, moisture resistance, bacteria resistance, suitability for geothermal and the like. The solid wood composite floor is divided into three layers of solid wood composite floors, multi-layer solid wood composite floors and novel solid wood composite floors, and the solid wood composite floor is formed by alternately laminating plates of different wood species, so that the defect of one-way homogeneity of the solid wood floor is overcome, the dry shrinkage and wet expansion rate is low, the dimensional stability is good, and the natural wood grains and the comfortable foot feel of the solid wood floor are kept.
The timber apron is a very common flooring ornamental material, a relatively comparatively expensive ornamental material of price, there is the timber apron of multiple different grade type in the existing market, but the production and processing technology of current timber apron is too simple, adopt simple stack to splice pressfitting technology mostly, exactly concentrate all slice composite board and splice, then utilize lamination equipment to concentrate the pressfitting, the fastness and the stability that not only can't guarantee to splice, and the butt joint portion on the floor of processing out all is the edges and corners structure, the floor is also comparatively difficult at follow-up laying assembly process, there is certain potential safety hazard in the assembling process still, cause the injury to the equipment workman easily.
Therefore, a new manufacturing process of the porcelain-wood sound-absorption anti-seismic floor heating floor is developed.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a manufacturing process of a ceramic wood sound-absorption and earthquake-resistant floor heating floor, which solves the problems that the production and processing process of the existing wood floor is too simple, most of the processes adopt a simple overlapping, gluing and pressing process, namely all sheet composite boards are glued together in a concentrated manner, and then pressing equipment is used for pressing together in a concentrated manner, so that the firmness and the stability of gluing cannot be ensured, butt joint parts of the processed floor are in corner structures, the floor is difficult to lay and assemble in the subsequent process, certain potential safety hazards exist in the assembling process, and the assembly workers are easily injured.
(II) technical scheme
In order to realize the purpose, the invention is realized by the following technical scheme: a manufacturing process of a porcelain wood sound-absorbing anti-seismic floor heating floor comprises the following specific steps:
s1, selecting high-quality raw materials including a waterproof base layer, a sound-absorbing and anti-seismic bottom layer, a ceramic tile base material layer, an elastic inner layer and an outer waterproof layer material, and cutting the raw materials into pieces which are prepared into fixed specifications;
s2, spraying adhesive on the surface of the sound-absorbing anti-seismic bottom layer, paving the ceramic tile base material layer on the surface of the sound-absorbing anti-seismic bottom layer, spraying adhesive on the surface of the ceramic tile base material layer, and paving the elastic inner layer on the surface of the ceramic tile base material layer;
s3, placing the mixture in a press machine, and carrying out static pressure for 15-20min, wherein the pressure per square meter is 5-5.3 Mpa;
s4, spraying adhesive glue on the surface of the elastic inner layer after the elastic inner layer is taken out, and adhering the outer waterproof layer to the surface of the elastic inner layer;
s5, cutting off redundant corner parts of the floor by using cutting equipment according to the design size, reserving a step butt joint part on one side of the floor, cutting a groove on the other side of the floor, and cutting edges of the step butt joint part to form a chamfer structure;
s6, continuously rolling the floor by using continuous rolling equipment to tightly press the sound-absorbing and shock-resistant bottom layer, the ceramic tile base material layer, the elastic inner layer and the outer waterproof layer to form a complete floor;
s7, polishing and grinding the surface of the floor, spraying paint on the surface layer of the floor, and drying the paint on the surface of the floor by using a baking lamp to ensure that the paint is uniformly and stably attached to the surface of the floor;
preferably, inhale sound antidetonation bottom and elasticity inlayer and all make by the silica gel material, the sound antidetonation bottom of inhaling made by the silica gel material and elasticity inlayer both can play support, antidetonation and cushioning effect, also can realize giving sound insulation, inhaling the sound effect simultaneously.
Preferably, the adhesive in S2-S4 is hot melt adhesive.
Preferably, the hot melt adhesive is pur glue, can be at waterproof basic unit, inhale the sound antidetonation bottom, ceramic tile substrate layer, elasticity inlayer and realize inseparable bonding between the waterproof layer, can not take place to drop easily or the condition of separation.
Preferably, the width of the step butt-joint part in S5 is the same as that of the groove, so that the step butt-joint part of the floor can be quickly and accurately spliced with the groove, and quick laying of the floor is realized.
Preferably, the cutting chamfer of ladder butt joint portion is specifically for the fillet structure, cuts into the fillet through the edge chamfer to ladder butt joint portion, and the laying of subsequent floor of both having been convenient for makes the ladder butt joint portion on one side of the floor can insert the recess on another slice of floor smoothly to realize quick concatenation, the edge of fillet structural design also can play better safety protection effect in the work progress simultaneously, has reduced the potential safety hazard in the work progress.
(III) advantageous effects
The invention provides a manufacturing process of a porcelain wood sound-absorbing anti-seismic floor heating floor. The method has the following beneficial effects:
1. this manufacturing technology of ceramic-wood inhales sound antidetonation ground heating floor cuts into the fillet through the edge chamfer to ladder butt joint portion, and the subsequent laying on floor of both being convenient for makes the ladder butt joint portion of floor one side can insert the recess on another slice of floor smoothly to realize quick concatenation, the edge of fillet structural design also can play better safety protection effect in the work progress, has reduced the potential safety hazard in the work progress.
2. The manufacturing process of the porcelain wood sound-absorption anti-seismic floor heating floor can ensure the tightness and firmness of connection between the composite layers of the floor and can also ensure the overall strength, sound absorption, anti-seismic and other comprehensive properties of the floor by adopting the multistage static pressure and rolling process.
Drawings
FIG. 1 is a schematic perspective view of the floor panel of the present invention;
FIG. 2 is a cross-sectional structural view of the floor panel of the present invention;
FIG. 3 is a schematic diagram of the structure of the continuous rolling process of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1-3, an embodiment of the invention provides a manufacturing process of a porcelain wood sound-absorption anti-seismic floor heating floor, which comprises the following specific steps:
s101, selecting high-quality raw materials including a sound-absorbing and anti-seismic bottom layer, a tile base material layer, an elastic inner layer and an outer waterproof layer material, and cutting the raw materials into pieces which are prepared into fixed specifications;
s102, spraying adhesive glue on the surface of the sound-absorbing anti-seismic bottom layer, paving the ceramic tile base material layer on the surface of the sound-absorbing anti-seismic bottom layer, spraying adhesive glue on the surface of the ceramic tile base material layer, and paving the elastic inner layer on the surface of the ceramic tile base material layer;
s103, placing the mixture in a press machine, and carrying out static pressure for 15-20min, wherein the pressure per square meter is 5-5.3 Mpa;
s104, spraying adhesive glue on the surface of the elastic inner layer after the elastic inner layer is taken out, and adhering the outer waterproof layer to the surface of the elastic inner layer;
s105, cutting off redundant corner parts of the floor by using cutting equipment according to the design size, reserving a step butt joint part on one side of the floor, cutting a groove on the other side of the floor, and cutting edges of the step butt joint part to form a chamfer structure;
s106, continuously rolling the floor by using continuous rolling equipment to tightly press the sound-absorbing and shock-resistant bottom layer, the ceramic tile substrate layer, the elastic inner layer and the outer waterproof layer to form a complete floor;
s107, polishing and grinding the surface of the floor, spraying paint on the surface layer of the floor, and drying the paint on the surface of the floor by using a baking lamp to ensure that the paint is uniformly and stably attached to the surface of the floor;
furthermore, inhale sound antidetonation bottom and elasticity inlayer and all be made by the silica gel material, the sound antidetonation bottom of inhaling made by the silica gel material and elasticity inlayer both can play support, antidetonation and cushioning effect, also can realize giving sound insulation, inhaling the sound effect simultaneously.
Furthermore, the adhesive in S102-S104 is hot melt adhesive, which is pur adhesive, and can realize tight adhesion among the waterproof base layer, the sound-absorbing and shock-resistant bottom layer, the ceramic tile substrate layer, the elastic inner layer and the outer waterproof layer, and the situation of falling off or separation cannot occur easily.
Further, the width of the step butt joint part in the step 105 is the same as that of the groove, so that the step butt joint part of the floor can be quickly and accurately spliced with the groove, and the floor can be quickly laid; the cutting chamfer of ladder butt joint portion is specifically for fillet structure, through cutting into the fillet to the edge chamfer of ladder butt joint portion, the subsequent laying on floor of both being convenient for, during the recess on ladder butt joint portion that makes floor one side can insert another slice of floor smoothly to realize quick concatenation, the edge of fillet structural design also can play better safety protection effect in the work progress simultaneously, has reduced the potential safety hazard in the work progress.
Example two:
on the basis of the first embodiment, the manufacturing process of the sound-absorbing and shock-resistant ceramic-wood floor heating floor is provided, and the specific processing steps are as follows:
s201, selecting high-quality raw materials including a waterproof base layer, a sound-absorbing anti-seismic bottom layer, a ceramic tile base material layer, an elastic inner layer and an outer waterproof layer material, and cutting the raw materials into pieces which are prepared into fixed specifications;
s202, adhesive glue is sprayed on the surface of the sound-absorbing anti-seismic bottom layer, the ceramic tile base material layer is paved on the surface of the sound-absorbing anti-seismic bottom layer,
s203, placing the mixture in a press machine, and carrying out static pressure for 15-20min, wherein the pressure per square meter is 5-5.3 Mpa;
s204, spraying adhesive glue on the surface of the ceramic tile substrate layer, and flatly paving the elastic inner layer on the surface of the ceramic tile substrate layer to form a floor primary mold;
s205, static pressure is carried out on the floor primary mould for 50-60min by using a static pressure machine, and the applied pressure per square meter is 11-12 Mpa;
s206, spraying adhesive glue on the surface of the elastic inner layer after the elastic inner layer is taken out, and adhering the outer waterproof layer to the surface of the elastic inner layer;
s207, cutting off redundant corner portions of the floor by using cutting equipment according to the design size, reserving a step butt joint portion on one side of the floor, cutting a groove on the other side of the floor, and cutting edges of the step butt joint portion to form a chamfer structure;
s208, continuously rolling the floor by using continuous rolling equipment to tightly press the sound-absorbing and shock-resistant bottom layer, the ceramic tile substrate layer, the elastic inner layer and the outer waterproof layer to form a complete floor;
s209, polishing and grinding the surface of the floor, spraying paint on the surface layer of the floor, and drying the paint on the surface of the floor by using a baking lamp to ensure that the paint is uniformly and stably attached to the surface of the floor.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The manufacturing process of the porcelain wood sound-absorbing anti-seismic floor heating floor is characterized by comprising the following specific steps of:
s1, selecting high-quality raw materials including a sound-absorbing and anti-seismic bottom layer, a ceramic tile base material layer, an elastic inner layer and an outer waterproof layer material, and cutting the raw materials into pieces which are prepared into fixed specifications;
s2, spraying adhesive glue on the surface of the sound-absorbing anti-seismic bottom layer, paving the ceramic tile base material layer on the surface of the sound-absorbing anti-seismic bottom layer, spraying adhesive glue on the surface of the ceramic tile base material layer, and paving the elastic inner layer on the surface of the ceramic tile base material layer;
s3, placing the mixture in a press machine for static pressure for 15-20min, wherein the pressure per square meter is 5-5.3 Mpa;
s4, spraying adhesive glue on the surface of the elastic inner layer after the elastic inner layer is taken out, and adhering the outer waterproof layer to the surface of the elastic inner layer;
s5, cutting off redundant corner parts of the floor by using cutting equipment according to the designed size, reserving a step butt joint part on one side of the floor, cutting a groove on the other side of the floor, and cutting edges of the step butt joint part to form a chamfer structure;
s6, continuously rolling the floor by using continuous rolling equipment to tightly press the sound absorption and shock resistance bottom layer, the ceramic tile base material layer, the elastic inner layer and the outer waterproof layer to form a complete floor;
and S7, polishing and grinding the surface of the floor, spraying paint on the surface layer of the floor, and drying the paint on the surface of the floor by using a baking lamp to ensure that the paint is uniformly and stably attached to the surface of the floor.
2. The manufacturing process of the porcelain-wood sound-absorption anti-seismic floor heating floor according to claim 1, characterized by comprising the following steps of: inhale sound antidetonation bottom and elasticity inlayer and all make by the silica gel material.
3. The manufacturing process of the ceramic-wood sound-absorbing anti-seismic floor heating floor as claimed in claim 1, is characterized in that: and the adhesive in the S2-S4 is hot melt adhesive.
4. The manufacturing process of the porcelain-wood sound-absorption anti-seismic floor heating floor according to claim 4, characterized in that: the hot melt adhesive is pur adhesive.
5. The manufacturing process of the ceramic-wood sound-absorbing anti-seismic floor heating floor as claimed in claim 1, is characterized in that: the step butt-joint part in the step 5 has the same width as the groove.
6. The manufacturing process of the porcelain-wood sound-absorption anti-seismic floor heating floor according to claim 5, characterized by comprising the following steps of: the cutting chamfer of ladder butt joint portion is specifically for fillet structure.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210374825.4A CN114771076A (en) | 2022-04-11 | 2022-04-11 | Manufacturing process of porcelain wood sound-absorbing anti-seismic floor heating floor |
| PCT/CN2022/119693 WO2023197527A1 (en) | 2022-04-11 | 2022-09-19 | Manufacturing process for porcelain wood-look sound-absorption shock-absorbing floor tile for radiant floor heating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210374825.4A CN114771076A (en) | 2022-04-11 | 2022-04-11 | Manufacturing process of porcelain wood sound-absorbing anti-seismic floor heating floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114771076A true CN114771076A (en) | 2022-07-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210374825.4A Pending CN114771076A (en) | 2022-04-11 | 2022-04-11 | Manufacturing process of porcelain wood sound-absorbing anti-seismic floor heating floor |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN114771076A (en) |
| WO (1) | WO2023197527A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023197527A1 (en) * | 2022-04-11 | 2023-10-19 | 黎志恒 | Manufacturing process for porcelain wood-look sound-absorption shock-absorbing floor tile for radiant floor heating |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1584255A (en) * | 2004-05-31 | 2005-02-23 | 陶德龙 | Ceramic wooden floor |
| CN2863972Y (en) * | 2006-01-11 | 2007-01-31 | 徐衡 | Moisture-proof resiliently-mounted floor |
| CN201212237Y (en) * | 2008-06-24 | 2009-03-25 | 马云鹏 | Elastic water proof ceramic tile, rubber plate and wood composite floor |
| CN102213027A (en) * | 2010-04-01 | 2011-10-12 | 上海汉斯木业有限公司 | High-wear-resistance solid wood composite floor |
| CN103924770A (en) * | 2014-05-06 | 2014-07-16 | 湖州市南浔祥龙木业制造厂 | Sound insulation wooden floor |
| CN107604784A (en) * | 2017-09-28 | 2018-01-19 | 厦门共享体育科技有限公司 | A kind of composite shaped block |
| CN108687920A (en) * | 2018-05-06 | 2018-10-23 | 泗阳县顺意木材制品厂 | Multi-layer solid wood floor plate blank molding device |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000110333A (en) * | 1998-10-08 | 2000-04-18 | Hyogo Boeki Kk | Flooring material and execution method thereof |
| CN208247081U (en) * | 2018-05-06 | 2018-12-18 | 泗阳县顺意木材制品厂 | A kind of multi-layer solid wood floor plate blank molding device |
| CN114771076A (en) * | 2022-04-11 | 2022-07-22 | 黎志恒 | Manufacturing process of porcelain wood sound-absorbing anti-seismic floor heating floor |
-
2022
- 2022-04-11 CN CN202210374825.4A patent/CN114771076A/en active Pending
- 2022-09-19 WO PCT/CN2022/119693 patent/WO2023197527A1/en unknown
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1584255A (en) * | 2004-05-31 | 2005-02-23 | 陶德龙 | Ceramic wooden floor |
| CN2863972Y (en) * | 2006-01-11 | 2007-01-31 | 徐衡 | Moisture-proof resiliently-mounted floor |
| CN201212237Y (en) * | 2008-06-24 | 2009-03-25 | 马云鹏 | Elastic water proof ceramic tile, rubber plate and wood composite floor |
| CN102213027A (en) * | 2010-04-01 | 2011-10-12 | 上海汉斯木业有限公司 | High-wear-resistance solid wood composite floor |
| CN103924770A (en) * | 2014-05-06 | 2014-07-16 | 湖州市南浔祥龙木业制造厂 | Sound insulation wooden floor |
| CN107604784A (en) * | 2017-09-28 | 2018-01-19 | 厦门共享体育科技有限公司 | A kind of composite shaped block |
| CN108687920A (en) * | 2018-05-06 | 2018-10-23 | 泗阳县顺意木材制品厂 | Multi-layer solid wood floor plate blank molding device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023197527A1 (en) * | 2022-04-11 | 2023-10-19 | 黎志恒 | Manufacturing process for porcelain wood-look sound-absorption shock-absorbing floor tile for radiant floor heating |
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| Publication number | Publication date |
|---|---|
| WO2023197527A1 (en) | 2023-10-19 |
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