CN114769210B

CN114769210B - Ultrasonic bead wire cleaning device

Info

Publication number: CN114769210B
Application number: CN202210249883.4A
Authority: CN
Inventors: 窦勇; 王金武; 窦万明; 窦衍君; 王松; 徐建序; 管玉红; 姜瑶瑶; 孙璐
Original assignee: Shandong Daye Co Ltd
Current assignee: Shandong Daye Co Ltd
Priority date: 2022-03-15
Filing date: 2022-03-15
Publication date: 2023-02-14
Anticipated expiration: 2042-03-15
Also published as: CN114769210A

Abstract

The utility model provides an ultrasonic wave tire bead steel wire belt cleaning device, including the U type pipe, the intraductal ultrasonic generator that sets up of U type, the upper end of downcomer is connected to the bottom of U type pipe, lower part in the downcomer sets up the water blocking plate of the type of falling L, the lower extreme of downcomer rotates the top of connecting the disc, the bottom surface of water blocking plate and the top surface contact of disc, two aqua storage tanks are seted up to the top surface of disc, the width of aqua storage tank is less than the interval of water blocking plate and downcomer inner wall, the upper end of two strainer is connected to the bottom surface of disc, every strainer communicates with an aqua storage tank, the other end of second cotton rope all sets up the magnetic path, the lower extreme of two strainer passes through three-way valve and rotary joint connects the water pump, the water purifier is connected to the water pump, the water purification export of water purifier passes through water piping connection U type pipe. The steel wire cleaning mechanism can continuously use running water to clean steel wires, has good water quality in the U-shaped pipe, is more favorable for cleaning the steel wires, and can save a large amount of water resources compared with the traditional groove type cleaning mechanism.

Description

Ultrasonic bead wire cleaning device

Technical Field

The invention belongs to the field of steel wire cleaning, and particularly relates to an ultrasonic bead steel wire cleaning device.

Background

The production process of the bead wire comprises a coating, and before the coating, the wire needs to be cleaned so that the combination of the graphene composite coating and the steel wire matrix meets the strength requirement. Use at present more, the steel wire passes and washs the basin, and the in-process cooperation brush is brushed the steel wire surface, nevertheless, traditional washing mode requires more to the water yield of wasing the usefulness, and when quality of water no longer satisfies the washing requirement, the time of replacing washing water cost is also longer, needs the production line to shut down the waiting.

Disclosure of Invention

The invention provides an ultrasonic bead wire cleaning device which is used for overcoming the defects in the prior art.

The invention is realized by the following technical scheme:

an ultrasonic bead wire cleaning device comprises a U-shaped pipe, an ultrasonic generator is arranged in the U-shaped pipe, the bottom of the U-shaped pipe is connected with the upper end of a sewer pipe, an inverted L-shaped water blocking plate is arranged at the lower part in the sewer pipe, the lower end of the sewer pipe is rotatably connected with the top of a disc, the bottom surface of the water blocking plate is contacted with the top surface of the disc, two water storage tanks are arranged on the top surface of the disc, the width of each water storage tank is smaller than the distance between the water blocking plate and the inner wall of the sewer pipe, the bottom surface of the disc is connected with the upper ends of two water filter pipes, each water filter pipe is communicated with one water storage tank, a net bag is movably arranged in each water filter pipe, the top of the net bag is fixedly connected with the lower ends of a plurality of support rods, the support rods are circumferentially distributed by taking the net bag as the center, the diameter of each circumferentially distributed is larger than the diameter of the water filter pipes, magnetic suction pieces are fixedly arranged at the upper ends of the support rods, and a first bevel gear and a first wire wheel are rotatably arranged on the transverse part of the water blocking plate, the water blocking plate is coaxially connected with a first bevel gear and a first wire wheel by a torsional spring, the first bevel gear is coaxially connected with the first wire wheel, the first bevel gear is meshed with a plurality of second bevel gears which are coaxially connected with the second wire wheel, the first wire wheel is connected with one end of a first wire rope, a first through hole for the first wire rope to pass through is arranged on a sewer pipe, a first ring and a second ring are rotatably arranged on the outer wall of the sewer pipe from top to bottom, the other end of the first wire rope is connected with the first ring, the bottom surface of the second ring is provided with a plurality of blind holes, the blind holes are connected with the upper end of a movable column by elastic pieces, the top surface of the second ring is provided with a plurality of arc-shaped grooves, the arc-shaped grooves are in one-to-one correspondence with the blind holes and are communicated by the second through hole, a plurality of L-shaped rods are fixedly arranged on the bottom surface of the first ring, the L-shaped rods are all positioned in the corresponding arc-shaped grooves, the L-shaped rods and the movable column are made of magnetic materials, and the magnetic poles of the end parts close to each other are in the same direction, the outer wall fixed mounting third ring of disc, the several recess is seted up to the top surface of third ring, and the lower extreme of activity post can be located the recess one by one, the lower part of downcomer set up with the inside switch door that communicates of water-blocking plate, the one end of second cotton rope is connected to every second reel, the other end of second cotton rope all sets up the magnetic path, the lower extreme of two strainer passes through the three-way valve and rotates the joint connection water pump, the water purifier is connected to the water pump, the water purification export of water purifier is through water piping connection U type pipe.

According to the ultrasonic bead wire cleaning device, the middle part of the first wire wheel is fixedly connected with the lower end of the rotating shaft, and the upper end of the rotating shaft is connected with the water blocking plate through the bearing.

According to the ultrasonic bead wire cleaning device, the elastic piece is a tension spring, the upper end of the tension spring is fixedly connected with the upper end of the blind hole, and the lower end of the tension spring is fixedly connected with the upper end of the movable column.

According to the ultrasonic bead wire cleaning device, the lower ends of the movable columns are of arc structures.

According to the ultrasonic bead wire cleaning device, the side peripheries of the first ring, the second ring and the third ring are provided with anti-skid threads.

The invention has the advantages that: when the ultrasonic cleaning device is used, the position of the U-shaped pipe is fixed, a steel wire to be cleaned penetrates through the U-shaped pipe, water is added into the U-shaped pipe, the ultrasonic generator is started, and then the steel wire can be cleaned by ultrasonic; in addition, the steel wire can be positioned at the central position of the U-shaped pipe by matching with the guide wheel. The water in the U-shaped pipe flows into the water storage tank through the sewer pipe, and due to the existence of the water blocking plate, only one water storage tank participates in water filtering operation at the same time, foreign matters larger than the mesh diameter of the net bag can be separated from the water, after the net bag is filled with the foreign matters, a user rotates the disc for half a circle, in the rotating process, the third ring rotates along with the disc, the movable column is clamped through the groove, so that the second ring is driven to rotate, the L-shaped rod moves in the arc-shaped groove in the moving direction towards the second through hole, after the L-shaped rod extends into the second through hole, the second ring can drive the first ring to rotate, and due to the fact that the same poles repel each other, the movable column moves towards the groove, the third ring can be prevented from being separated from the second ring, the first ring rotates to pull the first wire wheel to rotate through the first wire rope, the first wire wheel drives all the second bevel gears to rotate through the first bevel gears, second bevel gear drives the second line wheel and rotates and relieve winding second cotton rope on it, the magnetic path is with magnetism piece one-to-one, thereby can make magnetic path and magnetism piece absorption together, later make first ring continue to rotate a segment distance towards the direction before, so that L type pole breaks away from the second through-hole, under the effect of elastic component, activity post withdrawal blind hole in segment distance, make first ring and second ring rotate towards the opposite direction before for the third ring again, the torsional spring makes first cotton rope of first reel rewinding, second line wheel winding second cotton rope, thereby can lift the string bag from the drainage pipe, after the string bag mentions the eminence, manual separation magnetic path and magnetism piece, take out the clearance after the string bag through the switch door, after the clearance, put the string bag back in the aqua storage tank again, the toper structure of aqua storage tank can make the string bag return the swift current in the drainage pipe. The steel wire cleaning mechanism can continuously use running water to clean steel wires, the water quality in the U-shaped pipe is good, the steel wires can be cleaned more conveniently, and compared with a traditional groove type cleaning mechanism, a large amount of water resources can be saved; two sets of structures for filtering large impurities in water are arranged, switching can be carried out at any time, and water filtering cannot be delayed in the switching process; the clearance of string bag is also very convenient, has utilized the action when drainage switches, and the simple rotation action of rethread realizes hoisting of string bag, need not the user and explores into the sewer pipe with the hand.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic structural view of the present invention; FIG. 2 is an enlarged view of the view from the direction A of FIG. 1; FIG. 3 is an enlarged view of section I of FIG. 1; FIG. 4 is an enlarged view of a portion II of FIG. 1; fig. 5 is a partially enlarged view of iii of fig. 1.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.

An ultrasonic bead wire cleaning device comprises a U-shaped pipe 1, an ultrasonic generator is arranged in the U-shaped pipe 1, the bottom of the U-shaped pipe 1 is connected with the upper end of a downcomer 2, an inverted L-shaped water blocking plate 3 is arranged at the lower part in the downcomer 2, the structure enables the lower end face of the downcomer 2 to have half area for water supply and discharge, the upper end face of the water blocking plate 3 is fixedly connected with the inner wall of the downcomer 2, the lower end of the downcomer 2 is rotatably connected with the top of a disc 4 and is connected with the top through a waterproof sealing bearing, the bottom of the water blocking plate 3 is contacted with the top of the disc 4, the top of the disc 4 is provided with two water storage tanks 5, the bottoms of the water storage tanks 5 are of conical structures, the widths of the water storage tanks 5 are smaller than the distance between the water blocking plate 3 and the inner wall of the downcomer 2, the bottom of the disc 4 is connected with the upper ends of two water filter pipes 6, each water filter pipe 6 is communicated with one water storage tank 5, and a net bag 7 is movably arranged in each water filter pipe 6, the top of the net bag 7 is open, the top of the net bag 7 is fixedly connected with the lower ends of a plurality of support rods 8, the support rods 8 are circumferentially distributed by taking the net bag 7 as the center, the circumferentially distributed diameters are larger than the diameters of the filter pipes 6, the upper ends of the support rods 8 are fixedly provided with magnetic suction pieces 9, the number of the magnetic suction pieces 9 is preferably 3, a transverse part of the water-blocking plate 3 is rotatably provided with a first bevel gear 11 and a first wire wheel 12, the first wire wheel 12 is positioned on the first bevel gear 11, the rotary connection part of the water-blocking plate 3, the first bevel gear 11 and the first wire wheel 12 is provided with a torsion spring, the torsion spring enables the first wire wheel 12 to have the trend of drawing in a first wire rope 15, the first bevel gear 11 is coaxially connected with the first wire wheel 12, the first bevel gear 11 is meshed with a plurality of second bevel gears 13, the second bevel gears 13 are coaxially connected with a second wire wheel 14, the inner wall of the sewer pipe 2 or the water-blocking plate 3 is connected through a bracket and the like, the first line wheel 12 is connected with one end of a first line rope 15, a first through hole 16 for the first line rope 15 to pass through is arranged on the downcomer 2, a first ring 17 and a second ring 18 are rotatably arranged on the outer wall of the downcomer 2 from top to bottom, the other end of the first line rope 15 is connected with the first ring 17, a plurality of blind holes 19 are arranged on the bottom surface of the second ring 18, the blind holes 19 are connected with the upper end of a movable column 21 through elastic parts, the movable column 21 is in clearance fit with the blind holes 19, a plurality of arc-shaped grooves 22 are arranged on the top surface of the second ring 18, the angles of the arc-shaped grooves 22 are 90 degrees, the arc-shaped grooves 22 are in one-to-one correspondence with the blind holes 19 and are communicated through second through holes 23, a plurality of L-shaped rods 24 are fixedly arranged on the bottom surface of the first ring 17, and the L-shaped rods 24 are all positioned in the corresponding arc-shaped grooves 22, the end, far away from the first ring 17, of the L-shaped rod 24 can penetrate through the second through hole 23, the L-shaped rod 24 and the movable column 21 are made of magnetic materials, the magnetic poles of the end portions, close to the L-shaped rod 24 and the movable column 21, are in the same direction, the third ring 25 is fixedly installed on the outer wall of the disc 4, a plurality of grooves 26 are formed in the top surface of the third ring 25, the lower ends of the movable columns 21 can be located in the grooves 26 one by one, the lower portion of the water drainage pipe 2 is provided with a switch door communicated with the inside of the water blocking plate 3, not shown in the figure, and used for taking and placing the net bag 7, each second wire wheel 14 is connected with one end of a second wire rope 27, the other ends of the second wire ropes 27 are provided with magnetic blocks 28, the lower ends of the two water filter pipes 6 are connected with a water pump through a three-way valve and a rotary joint, the water pump is connected with a water purifier, the purified water outlet of the water purifier is connected with the U-shaped pipe 1 through a water feeding pipe 29, and the two water feeding pipes 29 are distributed on two sides of the water drainage pipe 2. When the ultrasonic cleaning device is used, the position of the U-shaped pipe 1 is fixed, a steel wire to be cleaned penetrates through the U-shaped pipe 1, water is added into the U-shaped pipe 1, the ultrasonic generator is started, and then the steel wire can be cleaned by ultrasonic; in addition, the steel wire can be positioned at the central position of the U-shaped pipe 1 by matching with a guide wheel. Water in the U-shaped pipe 1 flows into the water storage tank 5 through the sewer pipe 2, and due to the existence of the water blocking plate 3, only one water storage tank 5 participates in water filtering operation at the same time, foreign matters larger than the mesh diameter of the net bag 7 can be separated from the water, after the net bag 7 is full of the foreign matters, a user rotates the disc 4 for half a circle, in the rotating process, the third ring 25 rotates along with the third ring, the movable column 21 is clamped through the groove 26, so that the second ring 18 is driven to rotate, the L-shaped rod 24 moves in the arc-shaped groove 22, the moving direction is towards the second through hole 23, after the L-shaped rod 24 extends into the second through hole 23, the second ring 18 can drive the first ring 17 to rotate, and due to homopolar repulsion, the movable column 21 moves in the groove 26, the separation of the third ring 25 and the second ring 18 can be avoided, the first ring 17 rotates to pull the first reel 12 to rotate through the first cord 15, the first wire wheel 12 drives all the second bevel gears 13 to rotate through the first bevel gear 11, the second bevel gears 13 drive the second wire wheels 14 to rotate and release the second wire ropes 27 wound on the second wire wheels, the magnetic blocks 28 correspond to the magnetic attraction pieces 9 one by one, so that the magnetic blocks 28 and the magnetic attraction pieces 9 can be attracted together, then the first ring 17 continues to rotate a small distance in the previous direction so as to enable the L-shaped rod 24 to be separated from the second through hole 23, the movable column 21 retracts into the blind hole 19 for a small distance under the action of the elastic piece, the first ring 17 and the second ring 18 rotate in the opposite direction relative to the third ring 25, the torsion spring enables the first wire wheel 12 to wind the first wire rope 15 again, the second wire wheel 14 winds the second wire rope 27 so as to enable the net bag 7 to be lifted out of the water filtering pipe 6, after the net 7 is lifted up, the magnetic blocks 28 and the magnetic attraction pieces 9 are manually separated, the net 7 is taken out through the opening and closing door for cleaning, after cleaning, the net bag 7 is put back into the water storage tank 5, and the conical structure of the water storage tank 5 can enable the net bag 7 to slide back into the water filter pipe 6. The steel wire cleaning device can continuously use running water to clean steel wires, the water quality in the U-shaped pipe 1 is good, the steel wires can be cleaned better, and compared with a traditional groove type cleaning mechanism, a large amount of water resources can be saved; two sets of structures for filtering large impurities in water are arranged, switching can be carried out at any time, and water filtering cannot be delayed in the switching process; the clearance of string bag 7 is also very convenient, has utilized the action when drainage switches, and simple rotation action of rethread realizes hoisting of string bag 7, need not the user and probes into in the downcomer 2 with the hand.

Specifically, as shown in fig. 5, the middle of the first pulley 12 according to this embodiment is fixedly connected to the lower end of the rotating shaft 10, the rotating shaft 10 is parallel to the downcomer 2, and the upper end of the rotating shaft 10 is connected to the water baffle 3 through a bearing. The structure can ensure that the first bevel gear 11 can be stably meshed with the second bevel gear 13, and the torsion spring is sleeved outside the rotating shaft 10, thereby being beneficial to improving the working stability of the torsion spring.

Specifically, as shown in fig. 3, the elastic element described in this embodiment is a tension spring 20, an upper end of the tension spring 20 is fixedly connected to an upper end of the blind hole 19, and a lower end of the tension spring 20 is fixedly connected to an upper end of the movable column 21. The tension spring 20 can apply force to the upper end of the movable column 21 more uniformly, and is beneficial to preventing the movable column 21 from contacting the blind hole 19 and the groove 26 in the lifting process of the movable column 21, so that the movement resistance of the movable column 21 is reduced.

Further, as shown in fig. 3, the lower ends of the movable posts 21 of the present embodiment are all arc-shaped structures. This configuration further facilitates the movement of the movable post 21 beyond the recess 26 in which it is currently located when the extension spring 20 is in the retracted state.

Furthermore, the first ring 17, the second ring 18 and the third ring 25 of the present embodiment are provided with anti-slip threads on the side circumferences. The friction force between the handle and the hands of a user is increased, so that the user is prevented from slipping when rotating the handle, the handle and the hands of the user.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. The utility model provides an ultrasonic wave tire bead steel wire belt cleaning device, includes U type pipe (1), sets up supersonic generator in U type pipe (1), and the upper end of downcomer (2) is connected to the bottom of U type pipe (1), its characterized in that: the lower part in downcomer (2) sets up the water-blocking plate (3) of type of falling L, the lower extreme of downcomer (2) rotates the top of connecting disc (4), the bottom surface of water-blocking plate (3) contacts with the top surface of disc (4), two aqua storage tanks (5) are seted up to the top surface of disc (4), the width of aqua storage tank (5) is less than the interval of water-blocking plate (3) and downcomer (2) inner wall, the upper end of two strainer pipes (6) is connected to the bottom surface of disc (4), every strainer pipe (6) communicates with one aqua storage tank (5), respectively movable mounting string bag (7) in strainer pipe (6), the top fixed connection of string bag (7) is the lower extreme of several spinal branch poles (8), branch pole (8) are the diameter that circumference distributes and the circumference is greater than strainer pipe (6) with string bag (7) as the center, the upper end of branch pole (8) all fixed mounting magnetism suction disc (9), the horizontal part of water-blocking plate (3) goes up and rotates first bevel gear (11) and first bevel gear (12) of installation, second bevel gear (11) and second bevel gear (12) are connected with second bevel gear (12), second bevel gear (11) and second bevel gear (12) are connected to first bevel gear (12), the device comprises a first wire wheel (12), a first wire rope (15), a first through hole (16) for the first wire rope (15) to pass through is formed in the sewer pipe (2), a first ring (17) and a second ring (18) are rotatably installed on the outer wall of the sewer pipe (2) from top to bottom, the other end of the first wire rope (15) is connected with the first ring (17), a plurality of blind holes (19) are formed in the bottom surface of the second ring (18), the blind holes (19) are connected with the upper end of a movable column (21) through elastic pieces, a plurality of arc-shaped grooves (22) are formed in the top surface of the second ring (18), the arc-shaped grooves (22) are in one-to-one correspondence with the blind holes (19) and communicated through second through holes (23), a plurality of L-shaped rods (24) are fixedly installed on the bottom surface of the first ring (17), the L-shaped rods (24) are all located in the corresponding arc-shaped grooves (22), the L-shaped rods (24) and the movable column (21) are made of magnetic materials, the magnetic poles of the end portions close to each other are in the same direction, a third ring (25) is fixedly installed on the outer wall of the disc (4), a plurality of movable columns (26), a switch plate is arranged on the inner side of the switch door (26), and a groove (26) which is connected with the lower end of the first wire rope (2), the other end of the second rope (27) is provided with a magnetic block (28), the lower ends of the two water filter pipes (6) are connected with a water pump through a three-way valve and a rotary joint, the water pump is connected with a water purifier, and a purified water outlet of the water purifier is connected with the U-shaped pipe (1) through a water feeding pipe (29).

2. An ultrasonic bead wire cleaning device according to claim 1, characterized in that: the middle part of the first wire wheel (12) is fixedly connected with the lower end of the rotating shaft (10), and the upper end of the rotating shaft (10) is connected with the water-blocking plate (3) through a bearing.

3. An ultrasonic bead wire cleaning device according to claim 1, characterized in that: the elastic piece be extension spring (20), the upper end fixed connection blind hole (19) of extension spring (20) the upper end, the lower extreme fixed connection movable column (21) of extension spring (20) the upper end.

4. An ultrasonic bead wire cleaning device according to claim 1 or 3, characterized in that: the lower ends of the movable columns (21) are all arc-shaped structures.

5. An ultrasonic bead wire cleaning device according to claim 1, characterized in that: the side circumferences of the first ring (17), the second ring (18) and the third ring (25) are all provided with anti-slip grains.