CN114763509A - Automatic wine brewing production line with automatic cellar opening and entering function - Google Patents
Automatic wine brewing production line with automatic cellar opening and entering function Download PDFInfo
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- CN114763509A CN114763509A CN202210458178.5A CN202210458178A CN114763509A CN 114763509 A CN114763509 A CN 114763509A CN 202210458178 A CN202210458178 A CN 202210458178A CN 114763509 A CN114763509 A CN 114763509A
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Classifications
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
Abstract
The invention discloses an automatic wine production line with an automatic cellar starting and entering function, which comprises a cellar starting system, a material distribution system, a transfer system, a mixing system, a retort loading system and a cellar entering system which are sequentially arranged, wherein the cellar starting system comprises a cellar starting travelling crane and a cellar starting hopper which are arranged above a cellar pool, and the cellar starting travelling crane is provided with a holding hopper and a lifting hook; the pit-opening hopper is movably provided with a hanging ring, the hanging hook comprises a body, and the bottom of the body is provided with a hook; the invention adopts the automatic equipment to link each other in the whole process from the cellar opening to the cellar entering of the fermented grains, completes the automatic production line of the white spirit brewing, greatly improves the production efficiency and reduces the labor intensity; the invention uses the hopper as the transfer equipment of the fermented grains, and has simple structure, large capacity and high transfer efficiency; the lifting hook can be used for automatically installing the lifting hook and the lifting ring without the participation of operators, has high automation degree, avoids potential safety hazards and improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of white spirit brewing equipment, in particular to an automatic brewing production line with an automatic cellar entry function.
Background
The white spirit is a special distilled spirit in China, the special production process endows the Chinese white spirit with special flavor characteristics, the fragrant components are extremely complex, the components are various, and the content span is large, so that the white spirit can be named as the world distilled spirit. The solid-state white spirit is white spirit produced by adopting a solid matrix form in the main processes of cooking, saccharifying, fermenting, distilling and the like.
The traditional white spirit production line is semi-automatic, and the semi-automatic refers to that corresponding automatic equipment is adopted in partial procedures of white spirit brewing, and brewing operation still needs to be completed through manual cooperation in the partial procedures. Especially in the links of cellar entry, fermented grain transportation and the like, the automation degree is still low.
In the prior art, chinese patent CN103911261B discloses an automatic wine brewing production line with a full-automatic retort filling robot, which includes a fermented grain feeder, a flour grain feeder, a rice hull feeder, a lifting chain plate machine, an upper horizontal bidirectional chain plate machine, a lower horizontal bidirectional chain plate machine, an upper retort feeder, a full-automatic retort filling robot, a retort bucket, a cooler, a first chain plate conveyor, a transition chain plate machine, a spreading cooler, a yeast adding machine, a second chain plate conveyor and a wine storage tank arranged in a factory building. The automatic production line for brewing wine has the advantages of complex structure, single mode and low automation degree in the fermented grain transferring link.
In the prior art, chinese patent CN103275842A discloses a mechanized wine brewing production line, which comprises a grain and grain mixing machine, a grain and grain conveyor I, a grain and grain moistening machine, a grain and grain conveyor II, an automatic rice steamer filling machine, a white spirit automatic distilling machine, an automatic water measuring moistening machine and an automatic grain airing machine which are sequentially arranged, wherein rotary feeders are respectively arranged above a discharge port of the grain and grain mixing machine and above the middle rear portion of the automatic grain airing machine, bran shells are uniformly arranged above the discharge port of the grain and grain moistening machine, and a condenser is arranged beside the white spirit automatic distilling machine. The application does not disclose the automatic operation of the fermented grain transferring link and the fermented grain discharging and storing link, so the application only realizes the semi-automation of the brewing production line.
The applicant of the application is dedicated to the development of automatic white spirit brewing equipment, and a patent of a two-dimensional mixing device with the publication number of CN105623945B is applied in 2016; a grain moistening device patent with a publication number of CN105623965B was applied in 2016; a scraper type spreading and drying machine patent with the publication number of CN209368224U is applied in 2018; an automatic steamer feeding device patent with the publication number of CN211946953U is applied in 2020; a patent of a distillation device with publication number CN208234879U was applied in 2018.
Disclosure of Invention
Aiming at the technical problem of low automation degree of the traditional white spirit production line, the invention provides an automatic wine production line with an automatic cellar-entering function.
The technical scheme adopted by the invention is as follows:
the automatic wine production line with the automatic pit lifting and entering function comprises a pit lifting system, a material distributing system, a transferring system, a mixing system, a retort loading system and a pit entering system which are sequentially arranged, wherein the pit lifting system comprises a pit lifting travelling crane and a pit lifting hopper which are arranged above a pit pool, and the pit lifting travelling crane is provided with a holding hopper for clamping fermented grains in the pit pool into the pit lifting hopper and a lifting hook for lifting the pit lifting hopper to the material distributing system; play that cellar for storing things hopper goes up activity and be provided with rings, the lifting hook includes the body, and the body top is provided with the lug, and the body bottom is provided with the couple, couple and body swing joint are provided with on the body and are used for couple pivoted to give way the groove, this internal drive couple that is provided with for the body power unit that rotates in vertical direction, and the body bottom is provided with the electro-magnet. The invention adopts the mutual connection of automatic equipment in the whole process from the cellar opening to the cellar entering of the fermented grains, completes the automatic production line of the white spirit brewing, greatly improves the production efficiency and reduces the labor intensity. The invention uses the hopper as the transfer equipment of the fermented grains, and has simple structure, large capacity and high transfer efficiency. Traditionally, when a hopper is lifted, the connection between a lifting hook and a lifting ring is mainly completed manually, so that an operator needs to stand in a working area to complete the connection, potential safety hazards exist for the operator who operates in the working area, once a lifted object swings in the lifting process, the operator can be easily touched, and the operator is injured; in addition, the manual unhooking operation of the lifting hook has relatively low working efficiency, and the unhooking operation of large hoisted objects is difficult. The lifting hook can be used for automatically installing the lifting hook and the lifting ring without the participation of operators, has high automation degree, avoids potential safety hazards and improves the working efficiency.
Furthermore, the first power mechanism comprises a hoisting motor reducer, a pinion and a bull gear which are arranged in the body and connected in sequence, and the bull gear is fixedly connected with the hook. The power mechanism adopts the traditional common mode of the motor and the gear set, has simple structure and low cost, is convenient for later maintenance, and specifically comprises the following steps: the small gear is meshed with the large gear which is fixedly connected with the hook, the hoisting motor reducer drives the small gear to rotate, and the small gear drives the large gear to rotate so as to drive the hook to rotate.
Furthermore, the material distribution system comprises a belt conveyor and a cellar opening hopper arranged on the belt conveyor, and a self-opening door mechanism is arranged on the cellar opening hopper. The hopper has large capacity, simple manufacturing procedure and low cost; the mode of horizontally pulling the material door to open and close the discharge hole is convenient for pouring the vinasse; the automatic door opening mechanism drives the material door to open and close the discharge hole, so that manual operation is avoided, the manual labor intensity and the operation risk are reduced, and the automation degree is high; the opening and closing mode is simpler, more convenient and safer.
Further, the pit-lifting hopper comprises a hopper support and a hollow prismatic hopper body arranged on the hopper support, a discharge port is arranged at the bottom of the body, two material doors are movably arranged below the discharge port, and the material doors can horizontally move to open and close the discharge port; the material door is driven to move in the horizontal direction to open and close the material outlet. The discharge port is opened and closed by driving the material door through the second power mechanism, so that manual operation is avoided, the manual labor intensity and the operation risk are reduced, and the automation degree is high; the opening and closing mode is simpler, more convenient and safer.
Further, the second power mechanism comprises a second support, a screw rod is horizontally arranged on the second support, the end of the screw rod is connected with a door opening motor speed reducer, the outer side of the screw rod is connected with a limiting column through a T-shaped nut and a bearing in sequence, and a limiting groove matched with the limiting column is formed in the bin gate. The door opening motor reducer drives the screw rod to rotate, the limiting column moves on the screw rod along with the T-shaped nut synchronously, and the limiting column drives the material door to move through the limiting groove so as to open and close the discharge hole. The power of the invention is transmitted by the screw rod, and the invention has the characteristics of simple structure, easy processing, low cost, large transmission axial force, self-locking, high positioning precision and the like.
Further, the transfer system comprises hoppers arranged below the belt conveyor, the hoppers are arranged on the first chain conveyor, and weighing sensors are arranged at the bottoms of the four bottom corners where the hoppers are located. In the brewing process, fermented grains are taken out from a cellar pool, conveyed into a hopper through a distribution conveyor, and then mixed with bran shells and grains in a mixer in a certain proportion. The fermented grains conveyed into the hopper need to be metered, and then the bran shells and the grains with proper proportion can be mixed. The traditional method for metering the fermented grains in the transfer hopper is a volume method, and the accumulation degree of the fermented grains in the transfer hopper is mainly visually observed by an operator. The method completely depends on the experience of operators; and the density of the piled fermented grains can also change under the influence of the humidity of the fermented grains, so that a large error exists and the subsequent wine yield is influenced. Therefore, the invention can weigh the weight of the fermented grains in the hopper in real time through the weighing sensor arranged at the bottom of the hopper, thereby being convenient for accurately matching bran shells and grains with proper proportion for mixing and improving the liquor yield of subsequent distillation. The weighing sensor has compact structure, small volume, low height, light weight and high precision.
Further, a second self-opening door mechanism and a force reducing mechanism are arranged on the hopper; the force reducing mechanism is at least one force reducing beam connected between two opposite side walls of the hopper. The second door opening mechanism and the door opening mechanism have the same structure and principle. After the hopper is filled with the fermented grains, the gravity of the fermented grains acts on the material door at the bottom of the hopper, and the opening and closing of the material door cause great resistance; in addition, the bin gate bears the gravity of lees for a long time, easily leads to bin gate deformation, card to interfere, leads to the bin gate can not normally open and close. Therefore, the invention can transmit the acting force of the fermented grains to the side wall of the hopper through the force reducing beam, so that the side wall of the hopper is stressed, thereby reducing the acting force borne by the bin gate, achieving the purpose of reducing the opening and closing resistance of the bin gate, better protecting the bin gate, avoiding the problems of deformation and interference of the bin gate and prolonging the service life of the bin gate; in addition, the force reducing beams also play a role in stabilizing and reinforcing the hopper side walls.
Furthermore, the force reducing beam is of a hollow structure; the cross-sectional shape of the force reducing beam is an isosceles right triangle, the vertex angle of the isosceles right triangle is vertically upward, and two waists of the isosceles right triangle face the side wall of the hopper. The force reducing beam is of a hollow structure, so that the weight of the force reducing beam is reduced, and the operation load of equipment is reduced. The inventors of the present application carried out numerous analyses and experiments on the structure of the force reducing beam: if a cylindrical force reducing beam is adopted, the contact area with the fermented grains is small, and the acting force of the fermented grains cannot be well transferred to the side wall of the feeding hopper; if the square force reducing beam is adopted, the acting force of the vinasse cannot be well transferred to the side wall of the feeding hopper, and the top of the square force reducing beam is easy to accumulate. Therefore, the force reducing beam is in the shape of an isosceles right triangle, and the vertex angle is vertically upward, so that the top of the force reducing beam is not easy to accumulate materials; the waist faces to the side face, and the acting force of the vinasse can be well transferred to the side wall of the feeding hopper.
Further, the transfer system comprises a hoist arranged beside the first chain conveyor; the lifting machine comprises a rack, a lifting frame movably arranged on the rack and a first lifting mechanism arranged on the rack, wherein the first lifting mechanism is used for driving the lifting frame to lift in the vertical direction relative to the rack; the first lifting mechanism comprises a first rotating shaft arranged on any one side of the top of the rack, a first motor reducer for driving the first rotating shaft to rotate, a first chain and a second chain, a first transmission chain wheel and a second transmission chain wheel are arranged on two sides of the first rotating shaft, and a third transmission chain wheel is arranged on the opposite side of one side of the rack where the first rotating shaft is located; one end of the first chain is connected to the lifting frame below the third transmission chain wheel, and the other end of the first chain sequentially bypasses the third transmission chain wheel and the second transmission chain wheel to be connected with the balance weight; one end of the second chain is connected to the lifting frame below the first rotating shaft, and the other end of the second chain is connected with the balance weight by bypassing the first transmission chain wheel. In the brewing process, fermented grains are delivered into a transfer hopper through a distribution conveyor after being taken out of a cellar, then the hopper is lifted to the upper part of a mixing machine, and the fermented grains in the hopper are poured into the mixing machine to be mixed with grains and bran shells and then conveyed to the next process. The traditional way of lifting the hopper is: and hoisting the hopper to the upper part of the mixing machine through a travelling crane. Therefore, the travelling crane hoisting mode is long in time consumption and low in efficiency, an operator needs to get off and hook in the hoisting process, certain potential safety hazards are caused, and the manual labor intensity is high. The lifting frame is used for placing and supporting the hopper, the hopper to be lifted is placed on the lifting frame, the lifting frame is driven to ascend through the first lifting mechanism on the rack, and the lifting of the hopper is completed. Compared with the traditional travelling crane hoisting mode, the vertical transportation of the hopper is realized through the hoister, no operator is required to participate in the whole process, the labor intensity is reduced, potential safety hazards are eliminated, and the automation degree is high; meanwhile, the working efficiency is improved, and the hopper can be stably lifted. The driving mode of the first lifting mechanism is as follows: first motor reducer drives the first pivot and rotates, first drive sprocket and the synchronous rotation of second drive sprocket on it are driven to first pivot, first chain of rethread and second chain drive hoisting frame go up and down, first chain and second chain are connected at four angles of hoisting frame, guarantee the stability of promotion process, the homogeneity of first chain and second chain atress has been guaranteed through the counter weight simultaneously, avoid first chain and second chain unilateral atress, improve the life of first chain and second chain.
Furthermore, a first bearing fixedly connected with the rack is arranged on the first rotating shaft, so that the first rotating shaft is connected with the rack in a multi-point manner, and the stable rotation of the first rotating shaft is ensured.
Furthermore, the top of the frame is provided with a falling protector, and the bottom of the falling protector is connected with the lifting frame through a rope. The situation that the first chain and the second chain are broken or the first lifting mechanism fails possibly occurs with small probability in the lifting process of the lifting frame, and the lifting frame breaks away from the first lifting mechanism and can freely fall in the rack. Therefore, in order to avoid the above situation, the falling protector is arranged on the rack, and during the rapid descending process of the lifting frame, the falling protector works to strain the lifting frame below the falling protector, so that the collision damage of the lifting frame and a hopper on the lifting frame and the scattering of fermented grains are avoided. The hoisting frame is protected.
Further, a sliding rail is arranged on the rack, and a sliding groove matched with the sliding rail is arranged on the lifting frame. In the process of lifting the lifting frame, the sliding rail is matched with the sliding groove, so that the lifting frame is limited to a certain extent, and the stability of the lifting process is ensured.
Further, a chain conveyor and a roller conveyor are arranged on the lifting frame, the chain conveyor is arranged on the roller conveyor in an embedded mode, and the chain conveyor is movably connected with the roller conveyor; the roller conveyor is provided with a second lifting mechanism for driving the chain conveyor to lift in the vertical direction; the transmission direction of the roller conveyor is perpendicular to the transmission direction of the chain conveyor. The arrangement of the chain conveyor and the roller conveyor enables the elevator to be more intelligent, and the chain conveyor and the roller conveyor can automatically input and output the hopper to the lifting frame. When the hopper is at a low station, namely when the hopper is input to the lifting frame, the chain conveyor is hidden below the roller conveyor, and the hopper is horizontally input to the lifting frame by starting the roller conveyor; when the hoister ascends to a high station, namely the hopper is output to the hoisting frame, the second lifting mechanism drives the chain conveyor to ascend to the upper part of the roller conveyor, and the chain conveyor is started to horizontally output the hopper to the hoisting frame. The chain conveyor is arranged on the roller conveyor in an embedded mode, and the chain conveyor can be driven to lift through the second lifting mechanism, so that the chain conveyor and the roller conveyor can work alternately, the chain conveyor and the roller conveyor are not affected when working, the chain conveyor and the roller conveyor are ingenious in design, the occupied area of equipment is greatly reduced, and the structure is simpler. In addition, the chain conveyor and the roller conveyor can transport the hoppers in two mutually perpendicular directions in the horizontal direction, can complete reversing operation on the hoppers, and have diversified functions, while the traditional single chain conveyor or roller conveyor can only transport in a single direction and does not have the reversing function.
Further, the chain conveyor comprises a third chain, a driving chain wheel and a driven chain wheel which are arranged at two ends of the third chain, and a second motor reducer connected with the driving chain wheel. The method comprises the following specific steps: the second motor reducer drives the driving chain wheel to rotate, the driving chain wheel drives the driven chain wheel to synchronously rotate through the third chain, the conveying of the feeding hopper of the third chain is completed, and the structure is simplified, the operation is convenient, and the maintenance is convenient.
Further, the roller conveyor comprises a plurality of rollers arranged on two adjacent sides of the third chain and a third power mechanism for driving the rollers to rotate; the drum is parallel to the third chain. The third power mechanism drives the roller to rotate, so that the hopper on the roller is driven to be transported on the roller; the roller is parallel to the third chain, i.e. the conveying direction of the roller conveyor is perpendicular to the conveying direction of the chain conveyor.
Further, the rollers comprise at least two driving rollers and a plurality of driven rollers which are oppositely arranged, a first chain wheel is arranged at the end part of each driving roller, and the opposite driving rollers are connected through a transmission shaft; the third power mechanism comprises a third motor reducer and a fourth chain, the third motor reducer and the fourth chain are arranged on the roller conveyor, the third motor reducer is connected with the first chain wheel through the fourth chain, the rollers are provided with second chain wheels, and adjacent rollers are connected through a fifth chain. The third motor reducer drives the first chain wheel to rotate through the fourth chain, the first chain wheel drives the driving roller on one side to rotate, the driving roller on one side drives the driving roller on the other side to synchronously rotate through the transmission shaft, the driving roller drives the adjacent driven rollers to synchronously rotate through the second chain wheel and the fifth chain on the driving roller, and the like, so that the transportation of materials on the roller conveyor is completed, and the structure is simplified, convenient to operate and convenient to maintain.
Furthermore, the second lifting mechanism comprises a first air cylinder, a pushing arm, a lifting rotating shaft, a lifting torque arm and an ear plate which are connected in sequence, and the ear plate is fixedly connected with the chain conveyor; the first air cylinder is horizontally arranged on the roller conveyor, and the fixed end of the first air cylinder is fixedly connected with the roller conveyor. The first air cylinder drives the chain conveyor to ascend and descend in the vertical direction through the pushing arm, the lifting rotating shaft, the lifting torque arm and the ear plate in sequence; through the corresponding structure, the first air cylinder is horizontally arranged on the roller conveyor, and the occupied area of the first air cylinder is reduced under the action of ensuring the supporting force of the chain conveyor. If a traditional vertical mode is adopted, the fixed end of the first air cylinder is connected with the roller conveyor, and the movable end of the first air cylinder is connected with the chain conveyor, so that the piston rod of the first air cylinder is directly stressed, and the piston rod is easy to damage; in addition, the vertical arrangement requires an increase in the distance between the roller conveyor and the scraper chain conveyor, resulting in an increase in the equipment footprint. Therefore, the invention arranges the first cylinder on the roller conveyor horizontally and drives the chain conveyor to lift through the corresponding force transmission component.
Furthermore, a second bearing fixedly connected with the roller conveyor is arranged on the outer side of the lifting rotating shaft, so that the stress point and the stress area of the lifting rotating shaft are increased, and the stable rotation of the lifting rotating shaft is ensured.
Further, the outside of cylinder conveyer place cylinder is provided with first baffle, plays direction and limiting displacement to the hopper of last transportation of cylinder conveyer, avoids the material to lead to the problem of hopper landing because of mechanical shake or equipment slope.
Further, the outside at chain conveyor place second chain is provided with the second baffle, plays direction and limiting displacement to the hopper of chain conveyor last transportation, avoids the hopper because of the landing problem that mechanical shake or equipment slope lead to.
Furthermore, a third lifting mechanism for driving the second baffle to lift is arranged on the chain conveyor. The second baffle plays a role in guiding and limiting a hopper on the chain conveyor, so that the baffle is arranged above the third chain. When the hopper is transported on the roller conveyor, the chain conveyor is hidden on the roller conveyor, namely the upper surface of the chain conveyor is lower than the upper surface of the roller. If a fixed second baffle is adopted, the second baffle needs to be hidden on the roller conveyor, namely the upper surface of the second baffle is lower than that of the roller, so that the stroke of the first lifting mechanism is increased, namely the overall height and the occupied area of the roller conveyor are increased. Therefore, the third lifting mechanism is ingeniously arranged and used for driving the second baffle to lift, and when the chain conveyor transports materials, the second baffle extends out; when the chain conveyor does not transport materials, the second baffle plate retracts. After the second baffle retracts, the second lifting mechanism only needs to drive the upper surface of a third chain of the chain conveyor to be lower than the upper surface of the roller. The stroke of the second lifting mechanism is shortened, namely the whole height and the occupied area of the roller conveyor are reduced.
Further, the third lifting mechanism comprises a second air cylinder which is vertically arranged, the fixed end of the second air cylinder is fixedly connected with the chain conveyor, the movable end of the second air cylinder is fixedly connected with the second baffle, and the second air cylinder is simple in arrangement mode and convenient to operate.
Furthermore, a plurality of guide shafts are arranged on the chain conveyor; the second baffle is provided with a notch matched with the guide shaft, and the guide shaft is arranged in the notch. The guide shaft plays a role in guiding the second baffle in the lifting process, and the second baffle is prevented from inclining in the lifting process.
Further, a self-adaptive tensioning mechanism is arranged on the chain conveyor and used for automatically tensioning the third chain. The chain conveyor is a mechanical mechanism, and the chain deforms due to friction among all parts along with the lapse of time; in addition, long-term heavy-duty operation of the chain can also result in chain deformation. The size increase after the chain deformation leads to the chain not hard up, influences the normal transportation of hopper. The traditional maintenance method comprises the following steps: the machine is stopped firstly, then the chain is replaced or the distance between the driving chain wheel and the driven chain wheel is adjusted manually, so that the chain is in a tensioning state, and the normal transportation of the hopper is ensured. The traditional mode is artifical intensity of labour big, work efficiency is low, with high costs. The self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, prolongs the service life of equipment, improves the production efficiency, reduces the manual labor and the production cost, and has simple structure and convenient installation.
Furthermore, a long hole is horizontally arranged on the chain conveyor, a rotating shaft of the driven chain wheel is arranged in the long hole, a tensioning shaft penetrates through the end part of the rotating shaft, and a spring is arranged on the tensioning shaft; the tensioning shaft is movably connected with the rotating shaft. Because the pivot activity of driven sprocket arranges in the slot hole, driven sprocket can move in the slot hole within range, and the rethread arranges that the epaxial spring of tensioning supports the pivot tightly in one side of slot hole, fixes driven sprocket. Along with the increase of chain scraper conveyor operating time, wearing and tearing between third chain and action wheel and the driven wheel cause the third chain slack, can promote driven sprocket through arranging the epaxial spring of tensioning and keep away from drive sprocket this moment to increase the interval between drive sprocket and the driven sprocket, reach the effect of tensioning third chain. Compared with the traditional manual replacement or adjustment mode, the self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, prolongs the service life of equipment, improves the production efficiency, reduces the manual labor and the production cost, and has the advantages of simple structure and convenience in installation.
Furthermore, the tensioning shaft is detachably connected with the chain conveyor, so that the tensioning shaft can be conveniently and quickly disassembled and assembled.
Furthermore, the tensioning shaft is a tensioning screw, two ends of the tensioning screw are connected with the chain conveyor through a first tensioning plate and a second tensioning plate respectively, and a nut is arranged at the end of the tensioning screw, namely, the tensioning screw is connected with the lifting frame through a bolt, so that the chain conveyor has the advantage of being fast to assemble and disassemble.
Furthermore, a positioning mechanism for fixing the lifting frame and the rack is arranged on the rack. When the lifting frame reaches the high station and the hopper on the lifting frame needs to be output, the first lifting mechanism is stopped, and then the hopper is horizontally output through the chain conveyor. In the process of hopper output, the gravity of the hopper is completely born by the first chain and the second chain, the first chain and the second chain are greatly damaged, the first chain and the second chain are deformed, the lifting frame can be inclined after the deformation, and the hopper output is blocked; even more, this can result in breakage of the first and second chains, causing severe damage to the hopper, the lifting frame and the frame. Therefore, by arranging the positioning mechanism, the positioning mechanism fixes the lifting frame and the rack after the hopper is lifted in place, the first chain and the second chain are prevented from being stressed, the first chain and the second chain are protected, the service lives of the first chain and the second chain are prolonged, and the hopper, the lifting frame and the rack are also protected.
Furthermore, the positioning mechanism comprises a positioning rod arranged at the upper part of the rack, a positioning plate hinged with the lifting frame and a third air cylinder, one end of the third air cylinder is fixedly connected with the lifting frame, and the other end of the third air cylinder is connected with the positioning plate; a buckle plate which can be rotationally lapped on the lifting frame is arranged on one side of the positioning plate, which is close to the lifting frame; the third cylinder can drive the positioning plate to rotate in the vertical direction to be overlapped on the positioning rod. After the lifting frame rises to the high station, the third cylinder drives the positioning plate to rotate, and the positioning plate is lapped on the positioning rod after rotating; meanwhile, the pinch plates rotate synchronously and are connected to the lifting frame in an overlapping mode, the third air cylinder is prevented from being stressed due to the interaction force of the pinch plates and the lifting frame, and the stability of connection of the lifting frame and the rack is improved.
Further, the locating plate is the flute profile, compares in platelike locating plate, and the locating plate stability of flute profile is stronger, non-deformable.
Further, the mixing system comprises a second chain conveyor, a grain moistening machine, a second belt conveyor arranged below the grain moistening machine and a two-dimensional mixing device; the second chain conveyor and the second belt conveyor are arranged in the same horizontal direction, and the two-dimensional mixing device is arranged below the second chain conveyor and the second belt conveyor which are adjacent. The hopper is transported to a second chain conveyor through a lifter and then poured into a two-dimensional mixing device, and grains and bran shells are poured into the two-dimensional mixing device through a grain moistening machine and a second belt conveyor in sequence to be uniformly mixed with fermented grains, so that the fermented grains can be conveniently put into a steamer in the subsequent process.
Further, the steamer feeding system comprises a steamer feeding machine, an automatic steamer feeding device and a condenser which are sequentially arranged; the condenser comprises a shell, a feeding cavity, a cooling cavity and a discharging cavity are sequentially arranged in the shell from top to bottom, and a cooling assembly is arranged in the cooling cavity; the top of the shell is provided with a wine steam pipeline communicated with the feeding cavity, and the shell is provided with a water inlet pipe and a wine outlet pipe communicated with the discharging cavity; the casing is internal vertical arrangement has row aldehyde pipe, arranges aldehyde pipe one end and ejection of compact chamber intercommunication, and the other end runs through the casing and extends to the casing outside. In the condensation link of the wine steam, a large amount of wine aldehyde steam can be generated. The aldehydes in the white spirit mainly comprise formaldehyde, acetaldehyde, furfural, butyraldehyde, valeraldehyde, acetal and the like, the aldehydes are products in the white spirit brewing process, the white spirit contains a small amount of acetaldehyde which is a beneficial aroma component, the acetaldehyde and ethanol can be condensed into the acetal, the acetal has faint scent and can enhance the taste, the content of the acetal is an important mark of the wine age, the white spirit contains formaldehyde which is harmful to human bodies, and the formaldehyde and the formic acid are products obtained after methanol oxidation and both contain toxicity. Therefore, the aldehydes in the liquor need to be controlled in a proper range, and the aldehydes in the white liquor need to be contained but not exposed. The traditional method for controlling aldehydes in white spirit comprises the following steps: in order to reduce the content of aldehydes in the production of white spirit, rice bran and rice hull are used less, or auxiliary materials are steamed in advance. When the wine is steamed, the temperature of the wine is strictly controlled, and the head and the tail are pinched off to reduce the content of total aldehyde in the wine. But still more uncertain factors cause the aldehydes to exceed the standard, and the traditional mode does not adopt means to control the aldehydes in the wine outlet link. Therefore, the invention discharges the alcohol aldehyde steam in the discharge cavity through the aldehyde discharge pipe, thereby reducing the alcohol aldehyde contained in the liquid wine, making the alcohol aldehyde contained but not exposed, and controlling the alcohol aldehyde in the wine to be in a standard range.
Further, arrange the top of aldehyde pipe and be provided with the mechanism that shelters from that prevents that impurity from getting into row aldehyde pipe, avoid solid particle or impurity to fall into the wine liquid of ejection of compact intracavity through arranging the aldehyde pipe and influence the wine quality.
Furthermore, the shielding mechanism comprises a concave upper cover and a connecting plate arranged at the opening part of the upper cover, and a vent hole is formed in the connecting plate. The alcohol aldehyde steam is discharged to the outside through the aldehyde discharge pipe and the vent hole in sequence.
Further, shelter from mechanism and row aldehyde pipe threaded connection, the outer wall of arranging the aldehyde pipe is provided with the external screw thread, is provided with the internal thread that matches with the external screw thread on the connecting plate. The threaded connection mode has the characteristics of simple structure, convenience in processing and quickness in dismounting, and is convenient for overhauling the formaldehyde discharging pipe and the shielding mechanism.
Furthermore, the upper cover is arc-shaped, so that impurities are prevented from being accumulated on the top of the upper cover.
Further, the cellar entering system comprises a scraper type spreading and drying machine, a cellar entering hopper, a cellar entering travelling crane arranged above the cellar pool and a lifting hook connected to the cellar entering travelling crane. And (3) cooling and adding yeast to the distilled fermented grains by a scraper type spreading and drying machine, conveying the fermented grains into a cellar feeding hopper, and pouring the fermented grains into a cellar pool for secondary fermentation by a cellar feeding travelling crane matched with a lifting hook.
The invention has the beneficial effects that:
1. The invention adopts the automatic equipment to link each other in the whole process from the cellar opening to the cellar entering of the fermented grains, completes the automatic production line of the white spirit brewing, greatly improves the production efficiency and reduces the labor intensity; the hopper is used as the transfer equipment of the fermented grains, the structure is simple, the capacity is large, and the transfer efficiency is high; the lifting hook can finish automatic installation of the lifting hook and the lifting ring, does not need the participation of operators, has high automation degree, avoids potential safety hazards and improves the working efficiency.
2. The automatic door opening mechanism can automatically open and close the discharge hole of the hopper, thereby avoiding manual operation, reducing the manual labor intensity and the operation risk and having high automation degree; the opening and closing mode is simpler, more convenient and safer.
3. According to the invention, the weight of the fermented grains in the hopper is weighed in real time through the weighing sensor arranged at the bottom of the hopper, so that bran shells and grains in a proper proportion are accurately matched for mixing, and the liquor yield of subsequent distillation is improved; the weighing sensor has compact structure, small volume, low height, light weight and high precision.
4. According to the invention, the acting force of the fermented grains can be transmitted to the side wall of the hopper through the force reducing beam, so that the side wall of the hopper is stressed, the acting force borne by the bin gate is reduced, the aim of reducing the opening and closing resistance of the bin gate is achieved, the bin gate is better protected, the problems of deformation and interference of the bin gate are avoided, and the service life of the bin gate is prolonged; in addition, the force reducing beams also play a role in stabilizing and reinforcing the side wall of the hopper
5. According to the invention, the vertical transportation of the hopper is completed through the elevator, no operator is required to participate in the whole process, the labor intensity is reduced, the potential safety hazard is eliminated, and the automation degree is high; meanwhile, the working efficiency is improved, and the hopper can be stably lifted.
6. The chain conveyor and the roller conveyor can carry out reciprocating transportation in two vertical directions in the horizontal direction, and can complete reversing operation on materials, so that the functions of the chain conveyor and the roller conveyor are diversified; the reversing time is shorter, and the production efficiency is improved; the chain conveyor is arranged on the roller conveyor in an embedded mode, and the overall size of the appearance of the chain conveyor is not different from that of the traditional roller conveyor, so that the situation of increasing the occupied area is avoided, and the requirement on the site is low.
7. The self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, prolongs the service life of equipment, improves the production efficiency, reduces the manual labor and the production cost, and has simple structure and convenient installation.
8. According to the invention, by arranging the positioning mechanism, after the lifting frame is lifted in place, the positioning mechanism fixes the lifting frame and the rack, so that the first chain and the second chain are prevented from being stressed, the first chain and the second chain are protected, the service lives of the first chain and the second chain are prolonged, and the hopper, the lifting frame and the rack are also protected.
Drawings
FIG. 1 is a schematic view of the arrangement of the present invention.
Fig. 2 is a perspective view of the hook.
Fig. 3 is a front view of the hook.
FIG. 4 is a schematic view of the hook after rotation
Fig. 5 is a schematic structural view of the self-opening door mechanism.
Fig. 6 is a partially enlarged view of B in fig. 5.
Fig. 7 is a perspective view of a cellar hopper.
FIG. 8 is a front view of the kiln hopper.
Fig. 9 is a schematic structural view of the force reducing beam.
Fig. 10 is a perspective view of the hoist.
Fig. 11 is a front view of the hoist.
Fig. 12 is a top view of fig. 11.
Fig. 13 is a partially enlarged view of a in fig. 10.
Fig. 14 is a perspective view of the lifting frame.
Fig. 15 is a schematic structural view of the roller conveyor.
Fig. 16 is a perspective view of the chain conveyor.
Fig. 17 is a front view of the chain conveyor.
Fig. 18 is a schematic structural view of the second elevating mechanism.
Fig. 19 is a flow chart of the operation of the hoist.
Fig. 20 is a schematic structural view of a condenser.
Fig. 21 is a partial enlarged view of C in fig. 20.
Labeled in the figure as:
1. a frame; 101. a safety catch; 102. a slide rail;
2. a hoisting frame; 201. a chute;
301. a first rotating shaft; 302. a first motor reducer; 303. a first chain; 304. a second chain; 305. a first drive sprocket; 306. a second drive sprocket; 307. a third drive sprocket; 308. balancing weight; 309. a first bearing;
4. A chain conveyor; 401. a third chain; 402. a drive sprocket; 403. a driven sprocket; 404. a second motor reducer; 405. a guide shaft;
5. a roller conveyor; 501. a driving roller; 502. a driven drum; 503. a first sprocket; 504. a drive shaft; 505. a third motor reducer; 507. a second sprocket;
6. a second lifting mechanism; 601. a first cylinder; 602. a thrust arm; 603. a lifting rotating shaft; 604. a lifting torsion arm; 605. an ear plate; 606. a second bearing; 607. a first baffle plate; 608. a second baffle;
7. a second cylinder;
8. a self-adaptive tensioning mechanism; 801. a long hole; 802. a rotating shaft; 803. tensioning the shaft; 804. a spring; 805. a first tensioning plate; 806. a second tensioning plate; 807. and a nut.
901. Positioning a rod; 902. a third cylinder; 903. positioning a plate; 904. buckling the plate;
10. a first chain conveyor; 11. a second chain conveyor; 12. two-dimensional mixing device.
13. A cellar opening system; 131. opening the pit and driving a vehicle; 132. a cellar opening hopper; 133. carrying out bucket holding; 134. a hook; 135. a body; 136. lifting lugs; 137. hooking; 138. a receding groove; 139. an electromagnet;
14. a material distribution system; 140. a belt conveyor; 141. a hopper holder; 142. a hopper body; 143. a material door; 144. a screw rod; 145. a T-shaped nut; 146. a bearing; 147. a limiting column; 148. a limiting groove; 149. a door opening motor reducer;
15. A transport system; 151. a hopper; 152. a weighing sensor; 153. a force reducing beam;
16. a blending system; 161. a grain moistening machine; 162. a second belt conveyor;
17. feeding into a steamer system; 171. feeding to a steamer feeding machine; 172. an automatic steamer feeding device; 173. a condenser; 174. an upper cover; 175. a connecting plate; 176. a vent hole; 1701. a housing; 1702. a feed cavity; 1703. a cooling chamber; 1704. a discharge cavity; 1705. a cooling assembly; 1706. a wine steam line; 1707. a water inlet pipe; 1708. a wine outlet pipe; 1709. an aldehyde discharge pipe;
18. entering a cellar system; 181. a scraper type spreading and drying machine; 182. feeding into a cellar hopper; 183. entering a cellar for driving; 184. and (5) placing the hook in the cellar.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example one
Referring to fig. 1, fig. 2, fig. 3 and fig. 4, the automatic wine brewing production line with automatic pit lifting and entering function of the present invention comprises a pit lifting system 13, a material dividing system 14, a transfer system 15, a mixing system 16, a retort loading system 17 and a pit entering system 18 which are sequentially arranged, wherein the pit lifting system 13 comprises a pit lifting trolley 131 and a pit lifting hopper 132 which are arranged above a pit pool (not shown in the figure), the pit lifting trolley 131 is provided with a holding hopper 133 for clamping fermented grains in the pit into the pit lifting hopper 132 and a lifting hook 134 for lifting the pit lifting hopper 132 to the material dividing system 14; the cellar opening hopper 132 is movably provided with a lifting ring (not shown in the figure), the lifting ring comprises a body 135, the top of the body is provided with a lifting lug 136, the bottom of the body 135 is provided with a hook 137, the hook 137 is movably connected with the body 135, the body 135 is provided with a yielding groove 138 for the hook 137 to rotate, a first power mechanism for driving the hook 137 to rotate in the vertical direction relative to the body 135 is arranged in the body 135, and the bottom of the body 135 is provided with an electromagnet 139. The invention adopts automatic equipment to link with each other in the whole process from the cellar opening to the cellar entering, completes the automatic production line of white spirit brewing, greatly improves the production efficiency and reduces the labor intensity. The invention uses the hopper as the transfer equipment of the fermented grains, and has simple structure, large capacity and high transfer efficiency. When the hopper is lifted, the connection between the lifting hook and the lifting ring is mainly completed manually, so that an operator is required to stand in a working area for completing the connection, potential safety hazards exist for the operator who stands in the working area for operating, once a lifted object swings in the lifting process, the operator is easily touched, and the operator is injured; in addition, the manual operation of unhooking the lifting hook has relatively low working efficiency, and the unhooking operation of large-sized hoisted objects is difficult. The lifting hook and the lifting ring can be automatically installed without the participation of operators, the automation degree is high, the potential safety hazard is eliminated, and the working efficiency is improved.
The first power mechanism of the embodiment comprises a hoisting motor reducer (not shown in the figure), a pinion (not shown in the figure) and a gearwheel (not shown in the figure) which are arranged in the body and are sequentially connected, and the gearwheel is fixedly connected with the hook. The power mechanism adopts the traditional common mode of the motor and the gear set, has simple structure and low cost, is convenient for later maintenance, and specifically comprises the following steps: the small gear is meshed with the large gear which is fixedly connected with the hook, the hoisting motor reducer drives the small gear to rotate, and the small gear drives the large gear to rotate so as to drive the hook to rotate.
Referring to fig. 1, the material distribution system 14 of the present embodiment includes a belt conveyor 140 and a cellar opening hopper 132 disposed on the belt conveyor 140, and the cellar opening hopper 132 is provided with a self-opening door mechanism. The pit-opening hopper has large capacity, simple manufacturing process and low cost; the mode of horizontally pulling the material door for opening and closing the material outlet is convenient for pouring the vinasse; the automatic door opening mechanism drives the material door to open and close the discharge hole, so that manual operation is avoided, the manual labor intensity and the operation risk are reduced, and the automation degree is high; the opening and closing mode is simpler, more convenient and safer.
Referring to fig. 5 and 8, the kiln-starting hopper 132 of the present embodiment comprises a hopper support 141 and a hollow prismatic hopper body 142 disposed on the hopper support 141, wherein a discharge hole is disposed at the bottom of the hopper body 142, two material doors 143 are movably disposed below the discharge hole, and the material doors 143 can move horizontally to open and close the discharge hole; and a second power mechanism for driving the material door 143 to move in the horizontal direction to open and close the material outlet. The discharge port is opened and closed by driving the material door through the second power mechanism, so that manual operation is avoided, the manual labor intensity and the operation risk are reduced, and the automation degree is high; the opening and closing mode is simpler, more convenient and safer.
Referring to fig. 5, 6, 7 and 8, the second power mechanism of this embodiment includes a second bracket, a screw rod 144 is horizontally disposed on the second bracket, an end of the screw rod 144 is connected to a door-opening motor reducer 149, an outer side of the screw rod 144 is connected to a limit column 147 through a T-shaped nut 145 and a bearing 146 in sequence, and a limit groove 148 matched with the limit column 147 is disposed on the bin gate 143. The door opening motor reducer 149 drives the screw rod 144 to rotate, the limiting column 147 moves on the screw rod 144 along with the T-shaped nut 145 synchronously, and the limiting column 147 drives the material door 143 to move through the limiting groove 148 so as to open and close the material outlet. The power of the invention adopts screw rod transmission, and has the characteristics of simple structure, easy processing, low cost, large transmission axial force, self-locking, high positioning precision and the like.
Referring to fig. 1 and 9, the transfer system 15 of the present embodiment includes a hopper 151 disposed below the belt conveyor 140, the hopper 151 being disposed on the first chain conveyor 10, and load cells 152 being provided at the bottoms of four bottom corners of the hopper 151. In the brewing process, fermented grains are taken out from a cellar pool, conveyed into a hopper through a distribution conveyor, and then mixed with bran shells and grains in a mixer in a certain proportion. The fermented grains conveyed into the hopper need to be metered, and then the bran shells and the grains with proper proportion can be mixed. The traditional method for metering the fermented grains in the transfer hopper is a volume method, and the accumulation degree of the fermented grains in the transfer hopper is mainly visually observed by an operator. The method completely depends on the experience of operators; and the density of the piled fermented grains can also change under the influence of the humidity of the fermented grains, so that a large error exists and the subsequent wine yield is influenced. Therefore, the invention can weigh the weight of the fermented grains in the hopper in real time through the weighing sensor arranged at the bottom of the hopper, thereby being convenient for accurately matching bran shells and grains with proper proportion for mixing and improving the wine yield of subsequent distillation. The weighing sensor has compact structure, small volume, low height, light weight and high precision.
Referring to fig. 9, the present embodiment is provided with a second self-opening mechanism and a force reducing mechanism on the hopper 151; the force reducing mechanism is at least one force reducing beam 153 connected between the two opposite side walls of the hopper. The second door opening mechanism and the door opening mechanism have the same structure and principle. After the hopper is filled with the fermented grains, the gravity of the fermented grains acts on the material door at the bottom of the hopper, and the opening and closing of the material door cause great resistance; in addition, the bin gate bears the gravity of lees for a long time, easily leads to bin gate deformation, card to interfere, leads to the bin gate can not normally open and close. Therefore, the invention can transmit the acting force of the fermented grains to the side wall of the hopper through the force reducing beam, so that the side wall of the hopper is stressed, thereby reducing the acting force borne by the bin gate, achieving the purpose of reducing the opening and closing resistance of the bin gate, better protecting the bin gate, avoiding the problems of deformation and interference of the bin gate and prolonging the service life of the bin gate; in addition, the force reducing beams also play a role in stabilizing and reinforcing the hopper side walls.
Referring to fig. 9, the force-reducing beam 153 of the present embodiment has a hollow structure; the cross-sectional shape of the force reducing beam 153 is an isosceles right triangle, the vertex angle of the isosceles right triangle is vertically upward, and the two waists of the isosceles right triangle face the side wall of the hopper. The force reducing beam is of a hollow structure, so that the weight of the force reducing beam is reduced, and the operation load of equipment is reduced. The inventors of the present application carried out numerous analyses and experiments on the structure of the force reducing beam: if a cylindrical force-reducing beam is adopted, the contact area with the fermented grains is small, and the acting force of the fermented grains cannot be well transferred to the side wall of the feeding hopper; if the square force reducing beam is adopted, the acting force of the vinasse cannot be well transferred to the side wall of the feeding hopper, and the top of the square force reducing beam is easy to accumulate. Therefore, the force reducing beam is in the shape of an isosceles right triangle, and the vertex angle is vertically upward, so that the top of the force reducing beam is not easy to accumulate materials; the waist faces to the side face, and the acting force of the vinasse can be well transferred to the side wall of the feeding hopper.
Referring to fig. 10, 11 and 12, the transferring system 15 of the present embodiment includes a hoist disposed at the side of the first chain conveyor 10; the lifting machine comprises a rack 1, a lifting frame 2 movably arranged on the rack 1 and a first lifting mechanism arranged on the rack 1, wherein the first lifting mechanism is used for driving the lifting frame 2 to lift in the vertical direction relative to the rack 1; the first lifting mechanism comprises a first rotating shaft 301 arranged on any one side of the top of the rack 1, a first motor reducer 302 for driving the first rotating shaft 301 to rotate, a first chain 303 and a second chain 304, wherein a first transmission chain wheel 305 and a second transmission chain wheel 306 are arranged on two sides of the first rotating shaft 301, and a third transmission chain wheel 307 is arranged on the opposite side of one side of the rack 1 where the first rotating shaft 301 is arranged; one end of the first chain 303 is connected to the lifting frame 2 below the third transmission chain wheel 307, and the other end of the first chain sequentially bypasses the third transmission chain wheel 307 and the second transmission chain wheel 306 to be connected with the counterweight 308; one end of the second chain 304 is connected to the lifting frame 2 below the first rotating shaft 301, and the other end is connected to the counterweight 308 by bypassing the first driving sprocket 305. In the brewing process, fermented grains are taken out from a cellar pool and then are conveyed into a transfer hopper through a distribution conveyor, the hopper is lifted above a mixing machine, and the fermented grains in the hopper are poured into the mixing machine to be mixed with grains and bran shells and then conveyed to the next working procedure. The traditional way of lifting the hopper is: and hoisting the hopper to the upper part of the mixer by a travelling crane. Therefore, the travelling crane hoisting mode is long in time consumption and low in efficiency, an operator needs to get off and hook in the hoisting process, certain potential safety hazards are generated, and the manual labor intensity is high. The lifting frame is used for placing and supporting the hopper, the hopper to be lifted is placed on the lifting frame, the lifting frame is driven to ascend through the first lifting mechanism on the rack, and the lifting of the hopper is completed. Compared with the traditional travelling crane hoisting mode, the vertical transportation of the hopper is realized through the hoister, no operator is required to participate in the whole process, the labor intensity is reduced, potential safety hazards are eliminated, and the automation degree is high; meanwhile, the working efficiency is improved, and the hopper can be stably lifted. The driving mode of the first lifting mechanism is as follows: first motor reducer drives the first pivot and rotates, first drive sprocket and the synchronous rotation of second drive sprocket on it are driven to first pivot, first chain of rethread and second chain drive hoisting frame go up and down, first chain and second chain are connected at four angles of hoisting frame, guarantee the stability of promotion process, the homogeneity of first chain and second chain atress has been guaranteed through the counter weight simultaneously, avoid first chain and second chain unilateral atress, improve the life of first chain and second chain.
Referring to fig. 12, in the present embodiment, a first bearing 309 fixedly connected to the frame 1 is disposed on the first rotating shaft 301, so that the first rotating shaft 301 is connected to the frame 1 at multiple points, and the first rotating shaft 301 is ensured to rotate smoothly.
Referring to fig. 11, the present embodiment is provided with a fall arrester 101 at the top of the frame, the bottom of the fall arrester 101 being connected to the hoist frame 2 by a rope. The situation that the first chain and the second chain are broken or the first lifting mechanism fails may occur with a small probability in the lifting process of the lifting frame, and the lifting frame is separated from the first lifting mechanism and can freely fall in the rack. Therefore, in order to avoid the above situation, the falling protector is arranged on the rack, and in the process of rapidly descending the lifting frame, the falling protector works to strain the lifting frame below the lifting frame, so that the collision damage of the lifting frame and a hopper on the lifting frame and the scattering of fermented grains are avoided. The hoisting frame is protected.
Referring to fig. 10, in the present embodiment, a slide rail 102 is disposed on the frame, and a sliding groove 201 matching with the slide rail 102 is disposed on the lifting frame 2. In the process of lifting the lifting frame, the sliding rail is matched with the sliding groove, so that the lifting frame is limited to a certain extent, and the stability of the lifting process is ensured.
Referring to fig. 12 and 14, in the embodiment, a chain conveyor 4 and a roller conveyor 5 are arranged on the lifting frame 2, the chain conveyor 4 is embedded on the roller conveyor 5, and the chain conveyor 4 is movably connected with the roller conveyor 5; the roller conveyor 5 is provided with a second lifting mechanism 6 for driving the chain conveyor 4 to lift in the vertical direction; the conveying direction of the roller conveyor 5 is perpendicular to the conveying direction of the chain conveyor 4. The arrangement of the chain conveyor 4 and the roller conveyor 5 enables the elevator to be more intelligent, and the chain conveyor 4 and the roller conveyor 5 can automatically input and output the hopper to and from the lifting frame. When the hopper is at a low station, namely when the hopper is input to the lifting frame, the chain conveyor is hidden below the roller conveyor, and the hopper is horizontally input to the lifting frame by starting the roller conveyor; when the hoister ascends to a high station, namely the hopper is output to the hoisting frame, the second lifting mechanism drives the chain conveyor to ascend to the upper part of the roller conveyor, and the chain conveyor is started to horizontally output the hopper to the hoisting frame. The chain conveyor is arranged on the roller conveyor in an embedded mode, and the chain conveyor can be driven to lift through the second lifting mechanism, so that the chain conveyor and the roller conveyor can work alternately, the chain conveyor and the roller conveyor are not affected when working, the chain conveyor and the roller conveyor are ingenious in design, the occupied area of equipment is greatly reduced, and the structure is simpler. In addition, the chain conveyor and the roller conveyor can transport the hoppers in two mutually perpendicular directions in the horizontal direction, can complete reversing operation on the hoppers, and have diversified functions, while the traditional single chain conveyor or roller conveyor can only transport in a single direction and does not have the reversing function.
Referring to fig. 16, the chain conveyor 4 of the present embodiment includes a third chain 401, a drive sprocket 402 and a driven sprocket 403 arranged at both ends of the third chain 401, and a second motor reducer 404 connected to the drive sprocket 402. The method specifically comprises the following steps: the second motor reducer 404 drives the driving sprocket 402 to rotate, the driving sprocket 402 drives the driven sprocket 403 to synchronously rotate through the third chain 401, the feeding hopper of the third chain 401 is conveyed, and the structure is simplified, the operation is convenient, and the maintenance is convenient.
Referring to fig. 15, the roller conveyor 5 of the present embodiment includes a plurality of rollers disposed at two adjacent sides of the third chain 401 and a third power mechanism for driving the rollers to rotate; the drum is parallel to the third chain. The third power mechanism drives the roller to rotate, so that the hopper on the roller is driven to be transported on the roller; the rollers are parallel to the third chain 401, i.e. the transport direction of the roller conveyor 5 and the transport direction of the chain conveyor 4 are perpendicular to each other.
Referring to fig. 15, the drum of the present embodiment includes at least two driving drums 501 and a plurality of driven drums 502 arranged oppositely, a first chain wheel 503 is provided at an end of the driving drum 501, and the opposite driving drums 501 are connected by a transmission shaft 504; the third power mechanism comprises a third motor reducer 505 and a fourth chain 506 which are arranged on the roller conveyor 5, the third motor reducer 505 is connected with the first chain wheel 503 through the fourth chain 506, the rollers are provided with second chain wheels 507, and adjacent rollers are connected through a fifth chain. The third motor reducer 505 drives the first chain wheel 503 to rotate through the fourth chain 506, the first chain wheel 503 drives the driving roller 501 on one side to rotate, the driving roller 501 on one side drives the driving roller 501 on the other side to synchronously rotate through the transmission shaft 504, the driving roller 501 drives the adjacent driven rollers to synchronously rotate through the second chain wheel 507 and the fifth chain on the driving roller 501, and the like, so that the transportation of materials on the roller conveyor is completed, the structure is simplified, the operation is convenient, and the maintenance is convenient.
Referring to fig. 18, the second lifting mechanism 6 of this embodiment includes a first cylinder 601, a thrust arm 602, a lifting rotating shaft 603, a lifting torsion arm 604, and an ear plate 605, which are connected in sequence, where the ear plate 605 is fixedly connected to the chain conveyor 4; the first cylinder 601 is horizontally arranged on the roller conveyor 5, and the fixed end of the first cylinder 601 is fixedly connected with the roller conveyor 5. The first air cylinder 501 drives the chain conveyor 4 to ascend and descend in the vertical direction sequentially through the pushing arm 602, the lifting rotating shaft 603, the lifting torque arm 604 and the ear plate 605; through the corresponding structure, the first air cylinder is horizontally arranged on the roller conveyor, and the occupied area of the first air cylinder is reduced under the action of ensuring the supporting force of the chain conveyor. If a traditional vertical mode is adopted, the fixed end of the first air cylinder is connected with the roller conveyor, and the movable end of the first air cylinder is connected with the chain conveyor, so that the piston rod of the first air cylinder is directly stressed, and the piston rod is easy to damage; furthermore, the vertical arrangement requires an increase in the distance between the roller conveyor and the scraper chain conveyor, resulting in an increase in the equipment footprint. Therefore, the invention arranges the first cylinder on the roller conveyor horizontally and drives the chain conveyor to lift through the corresponding force transmission component.
Referring to fig. 18, in this embodiment, a second bearing 606 fixedly connected to the roller conveyor 5 is disposed outside the lifting rotating shaft 603, so as to increase a force bearing point and a force bearing area of the lifting rotating shaft and ensure stable rotation of the lifting rotating shaft.
Referring to fig. 15, in this embodiment, a first baffle 607 is disposed outside the roller where the roller conveyor 5 is located, so as to guide and limit the hopper transported on the roller conveyor, and avoid the problem that the hopper slides down due to mechanical shaking or equipment tilting of the material.
Referring to fig. 17, in this embodiment, a second baffle 608 is disposed outside the second chain 304 where the chain conveyor 4 is located, so as to guide and limit the hoppers transported on the chain conveyor 4, and avoid the problem that the hoppers slip off due to mechanical shaking or equipment inclination.
In the present embodiment, the chain conveyor 4 is provided with a third lifting mechanism for driving the second flap 608 to lift. The second apron 608 is used to guide and limit the hoppers on the chain conveyors, and thus the second apron 608 is arranged above the third chain 401. When the hopper is transported on the roller conveyor, the chain conveyor is hidden on the roller conveyor, namely the upper surface of the chain conveyor is lower than the upper surface of the roller. If a fixed second baffle is adopted, the second baffle needs to be hidden on the roller conveyor, namely the upper surface of the second baffle is lower than that of the roller, so that the stroke of the first lifting mechanism is increased, namely the overall height and the occupied area of the roller conveyor are increased. Therefore, the third lifting mechanism is ingeniously arranged and used for driving the second baffle to lift, and when the chain conveyor transports materials, the second baffle extends out; when the chain conveyor does not transport materials, the second baffle plate retracts. After the second baffle retracts, the second lifting mechanism only needs to drive the upper surface of a third chain of the chain conveyor to be lower than the upper surface of the roller. The stroke of the second lifting mechanism is shortened, namely the whole height and the occupied area of the roller conveyor are reduced.
Referring to fig. 17, the third lifting mechanism of this embodiment includes the second cylinder 7 that is vertically arranged, the fixed end of the second cylinder 7 is fixedly connected with the chain conveyor 4, the movable end of the second cylinder 7 is fixedly connected with the second baffle 608, and the arrangement manner of the second cylinder is simple and convenient to operate.
Referring to fig. 17, the present embodiment is provided with a plurality of guide shafts 405 on the chain conveyor 4; the second shutter 608 is provided with a notch matching the guide shaft 405, and the guide shaft 405 is disposed in the notch. The guide shaft plays a role in guiding the second baffle in the lifting process, and the second baffle is prevented from inclining in the lifting process.
Referring to fig. 19, in this embodiment, a first chain conveyor 10 and a second chain conveyor 11 are respectively disposed beside a low station and a high station of the elevator, first, the lifting frame 2 is lowered to the same level as the first chain conveyor 10, the hopper on the first chain conveyor 10 is transversely conveyed to the roller conveyor 5 on the lifting frame 2, and then the roller conveyor 5 conveys the hopper to the position right above the lifting frame 2; the first lifting mechanism drives the lifting frame 2 to ascend to a high station, the second lifting mechanism drives the chain conveyor 4 to ascend and contact with the hopper, the chain conveyor 4 horizontally and longitudinally outputs the hopper on the lifting frame, and finally the hopper is conveyed to the position right above the mixing machine through the second chain conveyor 11, fermented grains in the hopper are poured into the mixing machine to be uniformly mixed with grains and bran shells and then enter the next process.
Referring to fig. 16, the present embodiment is provided with an adaptive tensioning mechanism 8 on the chain conveyor for automatically tensioning the third chain 401. The chain conveyor is a mechanical mechanism, and the chain deforms due to friction among all parts along with the lapse of time; in addition, long-term heavy-duty operation of the chain can also result in chain deformation. The size increase after the chain deformation leads to the chain not hard up, influences the normal transportation of hopper. The traditional maintenance method comprises the following steps: the machine is stopped firstly, then the chain is replaced or the distance between the driving chain wheel and the driven chain wheel is adjusted manually, so that the chain is in a tensioning state, and the normal transportation of the hopper is ensured. The traditional mode is artifical intensity of labour big, work efficiency is low, with high costs. The self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, prolongs the service life of equipment, improves the production efficiency, reduces the manual labor and the production cost, and has simple structure and convenient installation.
Referring to fig. 17, a long hole 801 is horizontally arranged on the chain conveyor 4 of the present embodiment, a rotating shaft 802 of the driven sprocket is arranged in the long hole 801, a tension shaft 803 is arranged through an end portion of the rotating shaft 802, and a spring 804 is arranged on the tension shaft 803; the tensioning shaft 803 is movably connected with the rotating shaft 802. Because the rotating shaft 802 of the driven sprocket is movably arranged in the long hole 801, the driven sprocket can move in the range of the long hole 801, and then the rotating shaft 802 is tightly pressed on one side of the long hole 801 through the spring 804 arranged on the tensioning shaft 803, so that the driven sprocket is fixed. Along with the increase of chain scraper conveyor operating time, wearing and tearing between third chain and action wheel and the driven wheel cause the third chain slack, can promote driven sprocket through arranging the epaxial spring of tensioning and keep away from drive sprocket this moment to increase the interval between drive sprocket and the driven sprocket, reach the effect of tensioning third chain. Compared with the traditional manual replacement or adjustment mode, the self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, prolongs the service life of equipment, improves the production efficiency, reduces the manual labor and the production cost, and has the advantages of simple structure and convenience in installation.
Referring to fig. 17, the tensioning shaft 803 of the present embodiment is detachably connected to the chain conveyor 4, so that the tensioning shaft can be quickly disassembled and assembled.
Referring to fig. 17, the tensioning shaft 803 of this embodiment is a tensioning screw, both ends of the tensioning screw are respectively connected to the chain conveyor 4 through a first tensioning plate 805 and a second tensioning plate 806, and a nut 807 is disposed at an end of the tensioning screw, that is, the tensioning screw is bolted to the lifting frame 2, which has an advantage of fast assembly and disassembly.
In this embodiment, a positioning mechanism for fixing the lifting frame 2 and the frame 1 is disposed on the frame 1. When the lifting frame 2 reaches the high station and the hopper on the lifting frame 2 needs to be output, the first lifting mechanism is stopped, and the hopper is horizontally output through the chain conveyor 4. In the process of hopper output, the gravity of the hopper is completely born by the first chain and the second chain, the first chain and the second chain are greatly damaged, the first chain and the second chain are deformed, the lifting frame can be inclined after the deformation, and the hopper output is blocked; even more, this can result in breakage of the first and second chains, causing severe damage to the hopper, the lifting frame and the frame. Therefore, by arranging the positioning mechanism, the positioning mechanism fixes the lifting frame and the rack after the hopper is lifted in place, the first chain and the second chain are prevented from being stressed, the first chain and the second chain are protected, the service lives of the first chain and the second chain are prolonged, and the hopper, the lifting frame and the rack are also protected.
Referring to fig. 13, the positioning mechanism of the present embodiment includes a positioning rod 901 disposed at the upper portion of the frame, a positioning plate 903 hinged to the lifting frame, and a third cylinder 902, wherein one end of the third cylinder 902 is fixedly connected to the lifting frame 2, and the other end is connected to the positioning plate 903; a buckle plate 904 which can be rotatably overlapped on the lifting frame 2 is arranged on one side of the positioning plate 903 close to the lifting frame 2; the third cylinder 902 can drive the positioning plate 903 to rotate in the vertical direction to be overlapped on the positioning rod 901. After the lifting frame rises to the high station, the third cylinder drives the positioning plate to rotate, and the positioning plate is lapped on the positioning rod after rotating; meanwhile, the pinch plates rotate synchronously and are in lap joint with the lifting frame, the third air cylinder is prevented from being stressed due to the mutual acting force of the pinch plates and the lifting frame, and the stability of connection of the lifting frame and the rack is improved.
Referring to fig. 13, the positioning plate 903 of the present embodiment is in a groove shape, and compared to a plate-shaped positioning plate, the groove-shaped positioning plate is more stable and less prone to deformation.
Referring to fig. 1 and 19, the blending system 16 of the present embodiment includes a second chain conveyor 11, a grain moistening machine 161, a second belt conveyor 162 disposed below the grain moistening machine, and a two-dimensional blending device 12; the second chain conveyor 11 and the second belt conveyor 162 are arranged horizontally, and the two-dimensional mixing device 12 is arranged below the second chain conveyor 11 adjacent to the second belt conveyor 162. The hopper is transported to a second chain conveyor through a hoister and then poured into the two-dimensional mixing device, grains and bran shells are poured into the two-dimensional mixing device through the grain moistening machine and the second belt conveyor in sequence and are uniformly mixed with fermented grains, and the grains and the bran shells are convenient to go into a steamer in the subsequent process.
Referring to fig. 1 and 20, the retort loading system 17 of the present embodiment includes a retort loading feeder 171, an automatic retort loading device 172, and a condenser 173, which are sequentially arranged in sequence; the condenser 173 comprises a shell 1701, wherein a feeding cavity 1702, a cooling cavity 1703 and a discharging cavity 1704 are sequentially arranged in the shell 1701 from top to bottom, and a cooling assembly 1705 is arranged in the cooling cavity 1703; the top of the shell 1701 is provided with a wine steam pipeline 1706 communicated with the feeding cavity 1702, and the shell 1701 is provided with a water inlet pipe 1707 and a wine outlet pipe 1708 communicated with the discharging cavity 1704; an aldehyde discharge pipe 1709 is vertically arranged in the casing 1704, one end of the aldehyde discharge pipe 1709 is communicated with the discharge cavity 1704, and the other end of the aldehyde discharge pipe 170penetrates through the casing 1701 and extends to the outside of the casing 1701. In the condensation link of the wine steam, a large amount of wine aldehyde steam can be generated. The aldehydes in the white spirit mainly comprise formaldehyde, acetaldehyde, furfural, butyraldehyde, valeraldehyde, acetal and the like, the aldehydes are products in the white spirit brewing process, the white spirit contains a small amount of acetaldehyde which is a beneficial aroma component, the acetaldehyde and ethanol can be condensed into the acetal, the acetal has faint scent and can enhance the taste, the content of the acetal is an important mark of the wine age, the white spirit contains formaldehyde which is harmful to human bodies, and the formaldehyde and the formic acid are products obtained after methanol oxidation and both contain toxicity. Therefore, the aldehydes in the liquor need to be controlled in a proper range, and the aldehydes in the white liquor need to be contained but not exposed. The traditional method for controlling aldehydes in white spirit comprises the following steps: in order to reduce the content of aldehydes in the production of white spirit, rice bran and rice hull are used less, or auxiliary materials are steamed in advance. During wine steaming, the temperature of the wine is strictly controlled, and the head and the tail are removed to reduce the content of total aldehyde in the wine. But still more uncertain factors cause the aldehydes to exceed the standard, and the traditional mode does not adopt means to control the aldehydes in the wine outlet link. Therefore, the invention discharges the alcohol aldehyde steam in the discharge cavity through the aldehyde discharge pipe, thereby reducing the alcohol aldehyde contained in the liquid wine, making the alcohol aldehyde contained but not exposed, and controlling the alcohol aldehyde in the wine to be in a standard range.
Referring to fig. 20, in the present embodiment, a shielding mechanism for preventing impurities from entering the aldehyde discharging pipe 1709 is disposed at the top of the aldehyde discharging pipe 1709, so as to prevent solid particles or impurities from falling into the wine in the discharging cavity through the aldehyde discharging pipe to affect the quality of the wine.
Referring to fig. 21, the shielding mechanism of the present embodiment includes a concave upper cover 174 and a connection plate 175 provided at a mouth of the upper cover 174, and the connection plate 175 is provided with a vent hole 176. The alcohol aldehyde vapor is discharged to the outside through the aldehyde discharge pipe 1709 and the vent hole 176 in sequence.
Referring to fig. 21, the shielding mechanism of the present embodiment is in threaded connection with an aldehyde discharge pipe 1709, the outer wall of the aldehyde discharge pipe 1709 is provided with an external thread, and the connecting plate 175 is provided with an internal thread matching the external thread. The threaded connection mode has the characteristics of simple structure, convenience in processing and quickness in dismounting, and is convenient for overhauling the formaldehyde discharging pipe and the shielding mechanism.
Referring to fig. 21, the upper cover 174 of the present embodiment has an arc shape to prevent impurities from being accumulated on the top of the upper cover.
Referring to fig. 1, the cellar entry system 18 of the present embodiment includes a scraper-type spreading and drying machine 181, a cellar entry hopper 182, a cellar entry trolley 183 disposed above the cellar pool, and a cellar entry hook 184 connected to the cellar entry trolley. And (3) cooling and adding yeast to the distilled fermented grains by a scraper type spreading and drying machine, conveying the fermented grains into a cellar feeding hopper, and pouring the fermented grains into a cellar pool for secondary fermentation by a cellar feeding travelling crane matched with a lifting hook.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (37)
1. An automatic wine-making production line with an automatic pit-opening and pit-entering function comprises a pit-opening system (13), a distributing system (14), a transferring system (15), a mixing system (16), a retort-loading system (17) and a pit-entering system (18) which are sequentially arranged, and is characterized in that the pit-opening system (13) comprises a pit-opening travelling crane (131) and a pit-opening hopper (132) which are arranged above a pit pool, and the pit-opening travelling crane (131) is provided with a holding hopper (133) for clamping fermented grains in the pit pool into the pit-opening hopper (132) and a lifting hook (134) for lifting the pit-opening hopper (132) to the distributing system (14);
play cellar for storing things hopper (132) and go up the activity and be provided with rings, lifting hook (134) are provided with lug (136) including body (135), and the body top is provided with couple (137), couple (137) and body (135) swing joint are provided with on body (135) and are used for couple (137) pivoted to move back and let groove (138), are provided with drive couple (137) in body (135) and rotate the first power unit in vertical direction for body (135), and body (135) bottom is provided with electro-magnet (139).
2. The automated wine brewing production line with the automatic cellar entry function as claimed in claim 1, wherein the first power mechanism comprises a hoisting motor reducer, a pinion gear and a bull gear which are arranged in the body (135) and are sequentially connected, and the bull gear is fixedly connected with the hook.
3. The automated wine production line with automatic cellar opening and entry function of claim 1, wherein the material distribution system (14) comprises a belt conveyor (140) and a cellar opening hopper (132) arranged on the belt conveyor (140), and the cellar opening hopper (132) is provided with an automatic door opening mechanism.
4. The automated wine production line with the automatic cellar opening and entering function according to claim 3, wherein the cellar opening hopper (132) comprises a hopper support (141) and a hollow prismatic hopper body (142) arranged on the hopper support (141), a discharging opening is arranged at the bottom of the hopper body (142), two material doors (143) are movably arranged below the discharging opening, and the material doors (143) can horizontally move to open and close the discharging opening; the device also comprises a second power mechanism for driving the material door (143) to move in the horizontal direction to open and close the material outlet.
5. The automatic wine brewing production line with the automatic cellar opening and entering function as claimed in claim 4, wherein the second power mechanism comprises a second support, a screw rod (144) is horizontally arranged on the second support, the end portion of the screw rod (144) is connected with a door opening motor reducer (149), the outer side of the screw rod (144) is connected with a limiting column (147) sequentially through a T-shaped nut (145) and a bearing (146), and a limiting groove (148) matched with the limiting column (147) is arranged on the bin gate (143).
6. The automated wine production line with automatic cellar entry function according to claim 4, characterized in that the transfer system (15) comprises a hopper (151) arranged below the belt conveyor, the hopper (151) is arranged on the first chain conveyor (10), and the bottom of the four bottom corners of the hopper is provided with weighing sensors (152).
7. The automated wine production line with automatic cellar entry function of claim 6, wherein the hopper (151) is provided with a second self-opening door mechanism and a force reducing mechanism;
the force reducing mechanism is at least one force reducing beam (153) connected between two opposite side walls of the hopper (151).
8. The automated wine production line with automatic cellar entry function of claim 7, wherein the force reducing beam (153) is a hollow structure; the cross section of the force reducing beam (153) is in the shape of an isosceles right triangle, the vertex angle of the isosceles right triangle is vertically upward, and two waists of the isosceles right triangle face the side wall of the hopper (151).
9. The automated wine production line with automated cellar entry function according to claim 6, characterised in that the transfer system (15) comprises a hoist arranged beside the first chain conveyor (10); the lifting machine comprises a rack (1), a lifting frame (2) movably arranged on the rack (1) and a first lifting mechanism arranged on the rack (1), wherein the first lifting mechanism is used for driving the lifting frame (2) to lift in the vertical direction relative to the rack (1);
The first lifting mechanism comprises a first rotating shaft (301) arranged on any side of the top of the rack (1), a first motor reducer (302) for driving the first rotating shaft (301) to rotate, a first chain (303) and a second chain (304), a first transmission chain wheel (305) and a second transmission chain wheel (306) are arranged on two sides of the first rotating shaft (301), and a third transmission chain wheel (307) is arranged on the opposite side of one side of the rack (1) where the first rotating shaft (301) is located; one end of the first chain (303) is connected to the lifting frame (2) below the third transmission chain wheel (307), and the other end of the first chain sequentially bypasses the third transmission chain wheel (307) and the second transmission chain wheel (306) to be connected with the counterweight (308); one end of the second chain (304) is connected to the lifting frame (2) below the first rotating shaft (301), and the other end of the second chain bypasses the first transmission chain wheel (305) and is connected with the counterweight (308).
10. The automated wine production line with automatic cellar entry function according to claim 9, wherein the first rotating shaft (301) is arranged with a first bearing (309) fixedly connected with the frame (1).
11. The automated wine production line with automatic cellar entry function according to claim 9, characterized in that the top of the frame (1) is provided with a safety catch (101), and the bottom of the safety catch (101) is connected with the lifting frame (2) through a rope.
12. The automated wine brewing production line with the automatic cellar opening and entering function as claimed in claim 9, wherein the rack (1) is provided with a slide rail (102), and the lifting frame (2) is provided with a sliding groove (201) matched with the slide rail (102).
13. The automated wine brewing production line with the automatic cellar opening and entering function as claimed in claim 9, wherein the lifting frame (2) is provided with a chain conveyor (4) and a roller conveyor (5), the chain conveyor (4) is embedded on the roller conveyor (5), and the chain conveyor (4) is movably connected with the roller conveyor (5); a second lifting mechanism (6) for driving the chain conveyor (4) to lift in the vertical direction is arranged on the roller conveyor (5); the transmission direction of the roller conveyor (5) is vertical to the transmission direction of the chain conveyor (4).
14. The automated wine production line with automatic cellar entry function according to claim 13, wherein the chain conveyor (4) comprises a third chain (401), a driving sprocket (402) and a driven sprocket (403) arranged at both ends of the third chain (401), a second motor reducer (404) connected to the driving sprocket (402).
15. The automated wine production line with automatic cellar entry function according to claim 14, wherein the roller conveyor (5) comprises a plurality of rollers arranged on two adjacent sides of a third chain (401) and a third power mechanism for driving the rollers to rotate;
the rollers are parallel to a third chain (401).
16. The automated wine production line with automatic cellar entry function according to claim 15, wherein the rollers comprise at least two driving rollers (501) and a plurality of driven rollers (502) which are oppositely arranged, the end of the driving roller is provided with a first chain wheel (503), and the opposite driving rollers are connected with each other through a transmission shaft (504);
the third power mechanism comprises a third motor reducer (505) and a fourth chain (506) which are arranged on the roller conveyor (5), the third motor reducer (505) is connected with the first chain wheel (503) through the fourth chain (506), the rollers are provided with second chain wheels (507), and adjacent rollers are connected through a fifth chain.
17. The automated wine brewing production line with the automatic cellar opening and closing function according to claim 13, wherein the second lifting mechanism (6) comprises a first cylinder (601), a thrust arm (602), a lifting rotating shaft (603), a lifting torsion arm (604) and an ear plate (605) which are connected in sequence, and the ear plate (605) is fixedly connected with the chain conveyor (4); the first air cylinder (601) is horizontally arranged on the roller conveyor (5), and the fixed end of the first air cylinder (601) is fixedly connected with the roller conveyor (5).
18. The automated wine brewing production line with the function of automatically opening and closing the cellar according to claim 17, wherein a second bearing (606) fixedly connected with the roller conveyor (5) is arranged outside the lifting rotating shaft (603).
19. The automated wine production line with automatic cellar entry function according to claim 17, characterized in that the outside of the drum on which the drum conveyor (5) is located is provided with a first baffle (607).
20. The automated wine production line with automatic cellar entry function according to claim 14, wherein the chain conveyor (4) is provided with a second baffle (608) outside the second chain (304).
21. The automated wine brewing production line with the function of automatically opening and closing the cellar according to claim 20, wherein the chain conveyor (4) is provided with a third lifting mechanism for driving the second baffle (608) to lift.
22. The automated wine brewing production line with automatic cellar entry function according to claim 21, wherein the third lifting mechanism comprises a second cylinder (7) which is vertically arranged, a fixed end of the second cylinder (7) is fixedly connected with the chain conveyor (4), and a movable end of the second cylinder (7) is fixedly connected with the second baffle (608).
23. The automated wine production line with automatic cellar entry function according to claim 20, wherein the chain conveyor (4) is provided with a plurality of guide shafts (405); the second baffle plate (608) is provided with a notch matched with the guide shaft (405), and the guide shaft (405) is arranged in the notch.
24. The automated wine production line with automatic cellar entry function according to claim 14, characterised in that the chain conveyor (4) is provided with an adaptive tensioning mechanism (8) for automatically tensioning the third chain (401).
25. The automated wine brewing production line with the automatic cellar opening and closing function according to claim 24, wherein the chain conveyor (4) is horizontally provided with a long hole (801), a rotating shaft (802) of the driven chain wheel is arranged in the long hole (801), a tensioning shaft (803) is arranged through the end part of the rotating shaft (802), and a spring (804) is arranged on the tensioning shaft (803); the tensioning shaft (803) is movably connected with the rotating shaft (802).
26. The automated wine production line with automatic cellar entry function of claim 25, wherein the tensioning shaft (803) is detachably connected with the chain conveyor (4).
27. The automated wine production line with automatic cellar entry function according to claim 26, characterized in that the tensioning shaft (803) is a tensioning screw, both ends of which are connected to the chain conveyor (4) by a first tensioning plate (805) and a second tensioning plate (806), respectively, and the end of which is provided with a nut (807).
28. The automated wine production line with automatic cellar entry function according to claim 9, wherein the rack (1) is provided with a positioning mechanism for fixing the lifting frame (2) and the rack (1).
29. The automated wine production line with automatic cellar opening and entry function of claim 28, wherein the positioning mechanism comprises a positioning rod (901) arranged at the upper part of the frame, a positioning plate (903) hinged with the lifting frame (2) and a third cylinder (902), one end of the third cylinder (902) is fixedly connected with the lifting frame (2), and the other end is connected with the positioning plate (903); a buckle plate (904) which can be rotationally lapped on the lifting frame (2) is arranged on one side, close to the lifting frame (2), of the positioning plate (903); the third air cylinder (902) can drive the positioning plate (903) to be in rotary lap joint with the positioning rod (901) in the vertical direction.
30. The automated wine production line with automatic cellar entry function of claim 29, wherein the positioning plate (903) is trough-shaped.
31. The automated wine production line with automatic pit-opening and pit-entering function according to claim 1, characterized in that the blending system (16) comprises a second chain conveyor (11), a grain moistening machine (161), a second belt conveyor (162) arranged below the grain moistening machine and a two-dimensional blending device (12); the second chain conveyor (11) and the second belt conveyor (162) are arranged in the same horizontal direction, and the two-dimensional mixing device (12) is arranged below the second chain conveyor (11) and the second belt conveyor (162) adjacent to each other.
32. The automated wine production line with the automatic cellar opening and entering function according to claim 1, wherein the retort feeding system (17) comprises a retort feeding machine (171), an automatic retort feeding device (172) and a condenser (173) which are sequentially arranged in sequence;
the condenser (173) comprises a shell (1701), a feeding cavity (1702), a cooling cavity (1703) and a discharging cavity (1704) are sequentially arranged in the shell (1701) from top to bottom, and a cooling assembly (1705) is arranged in the cooling cavity (1703); the top of the shell (1701) is provided with a wine steam pipeline (1706) communicated with the feeding cavity (1702), and the shell (1701) is provided with a water inlet pipe (1707) and a wine outlet pipe (1708) communicated with the discharging cavity (1704);
An aldehyde discharge pipe (1709) is vertically arranged in the shell (1701), one end of the aldehyde discharge pipe (1709) is communicated with the discharge cavity (1704), and the other end of the aldehyde discharge pipe penetrates through the shell (1701) and extends to the outside of the shell (1701).
33. The automated wine production line with automatic cellar entry function according to claim 32, wherein the top of the aldehyde discharge pipe (1709) is provided with a shielding mechanism for preventing impurities from entering the aldehyde discharge pipe (1709).
34. The automated wine production line with automatic cellar opening and entry function according to claim 33, wherein the sheltering mechanism comprises a concave upper cover (174) and a connecting plate (175) arranged at the mouth of the upper cover (174), and the connecting plate (175) is provided with a vent hole (176).
35. The automated wine production line with the function of automatically opening and closing the cellar according to claim 34, wherein the shielding mechanism is in threaded connection with the aldehyde discharge pipe (1709), the outer wall of the aldehyde discharge pipe (1709) is provided with an external thread, and the connecting plate (175) is provided with an internal thread matching with the external thread.
36. The automated wine production line with automatic cellar entry function of claim 34, wherein the upper lid (174) is arc-shaped.
37. The automated wine production line with automated cellar entry function of claim 1, wherein the cellar entry system (18) comprises a scraper-type spreading and drying machine (181), a cellar entry hopper (182), a cellar entry trolley (183) arranged above the cellar pool, and a cellar entry hook (184) connected to the cellar entry trolley.
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| CN202210458178.5A CN114763509A (en) | 2022-04-28 | 2022-04-28 | Automatic wine brewing production line with automatic cellar opening and entering function |
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| CN202210458178.5A CN114763509A (en) | 2022-04-28 | 2022-04-28 | Automatic wine brewing production line with automatic cellar opening and entering function |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115466666A (en) * | 2022-09-27 | 2022-12-13 | 泸州老窖股份有限公司 | Rack elevator with multidirectional conveying function |
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| CN201296751Y (en) * | 2008-10-10 | 2009-08-26 | 山东轻工业学院 | Device for experimentally distilling liquor produced by solid fermentation |
| CN202124619U (en) * | 2011-06-17 | 2012-01-25 | 内蒙古河套酒业集团股份有限公司 | Wine distilling pot device for white wine |
| CN103010938A (en) * | 2012-11-13 | 2013-04-03 | 大连钛鼎重工有限公司 | Automatic hanging hook |
| CN205603562U (en) * | 2016-03-16 | 2016-09-28 | 泸州智通自动化设备有限公司 | White spirit making wine automatic system |
| CN205820189U (en) * | 2016-06-28 | 2016-12-21 | 涿州市益通机械制造厂 | A kind of gunpowder feed supplement elevator |
| CN107858238A (en) * | 2017-12-22 | 2018-03-30 | 赣州岑峰酒业有限责任公司 | White spirit brewing automated system and its white spirit brewing technique |
| CN108726346A (en) * | 2018-07-10 | 2018-11-02 | 泸州智通自动化设备有限公司 | Vinasse transfer device |
| CN111040925A (en) * | 2020-01-21 | 2020-04-21 | 湖北天永智能装备有限公司 | Fermented material cellar for storing things device of going up |
| CN212502350U (en) * | 2020-03-25 | 2021-02-09 | 河南湛蓝环境工程有限公司 | Dedicated danger is useless handles charging equipment |
| CN215479067U (en) * | 2021-08-23 | 2022-01-11 | 苏州君凌智能装备有限公司 | Double-station tray elevator |
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2022
- 2022-04-28 CN CN202210458178.5A patent/CN114763509A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201296751Y (en) * | 2008-10-10 | 2009-08-26 | 山东轻工业学院 | Device for experimentally distilling liquor produced by solid fermentation |
| CN202124619U (en) * | 2011-06-17 | 2012-01-25 | 内蒙古河套酒业集团股份有限公司 | Wine distilling pot device for white wine |
| CN103010938A (en) * | 2012-11-13 | 2013-04-03 | 大连钛鼎重工有限公司 | Automatic hanging hook |
| CN205603562U (en) * | 2016-03-16 | 2016-09-28 | 泸州智通自动化设备有限公司 | White spirit making wine automatic system |
| CN205820189U (en) * | 2016-06-28 | 2016-12-21 | 涿州市益通机械制造厂 | A kind of gunpowder feed supplement elevator |
| CN107858238A (en) * | 2017-12-22 | 2018-03-30 | 赣州岑峰酒业有限责任公司 | White spirit brewing automated system and its white spirit brewing technique |
| CN108726346A (en) * | 2018-07-10 | 2018-11-02 | 泸州智通自动化设备有限公司 | Vinasse transfer device |
| CN111040925A (en) * | 2020-01-21 | 2020-04-21 | 湖北天永智能装备有限公司 | Fermented material cellar for storing things device of going up |
| CN212502350U (en) * | 2020-03-25 | 2021-02-09 | 河南湛蓝环境工程有限公司 | Dedicated danger is useless handles charging equipment |
| CN215479067U (en) * | 2021-08-23 | 2022-01-11 | 苏州君凌智能装备有限公司 | Double-station tray elevator |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115466666A (en) * | 2022-09-27 | 2022-12-13 | 泸州老窖股份有限公司 | Rack elevator with multidirectional conveying function |
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