CN114759894A - Preparation method of high-performance high-frequency surface acoustic wave device based on electron beam exposure - Google Patents
Preparation method of high-performance high-frequency surface acoustic wave device based on electron beam exposure Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于微电子器件技术领域,涉及一种基于电子束曝光的高性能高频声表面波器件的制备方法。The invention belongs to the technical field of microelectronic devices, and relates to a preparation method of a high-performance high-frequency surface acoustic wave device based on electron beam exposure.
背景技术Background technique
声表面波(Surface Acoustic Wave,SAW)器件是制备于压电材料上的微纳功能器件,核心单元结构为叉指换能器(又称叉指电极),叉指换能器由一组周期性排列的正负电极金属膜组成,其作用是将施加的正弦交流电信号转换成同频率的声表面波振动信号,反之在固体表面传递的声表面波信号也能通过叉指换能器转换成电信号。A Surface Acoustic Wave (SAW) device is a micro-nano functional device prepared on a piezoelectric material. The core unit structure is an interdigital transducer (also known as an interdigital electrode). It is composed of metal films of positive and negative electrodes arranged in a linear manner. Its function is to convert the applied sinusoidal alternating current signal into a surface acoustic wave vibration signal of the same frequency. On the contrary, the surface acoustic wave signal transmitted on the solid surface can also be converted by an interdigital transducer. into an electrical signal.
声表面波主要在固体表面一个波长范围内传播,具有很高的能量密度,在外界环境微扰下,声波传播速率会发生显著变化,因此被广泛应用于压力、温度、湿度及生物芯片传感器。此外,SAW器件具有很强的频率选择性,常应用于射频信号的带通滤波和信号处理过程,在5G通信和物联网领域中具有较大的应用需求。SAW mainly propagates in a wavelength range on the solid surface and has a high energy density. Under the perturbation of the external environment, the propagation rate of the acoustic wave will change significantly, so it is widely used in pressure, temperature, humidity and biochip sensors. In addition, SAW devices have strong frequency selectivity and are often used in the bandpass filtering and signal processing of radio frequency signals, and have great application requirements in the fields of 5G communication and the Internet of Things.
SAW器件性能的核心指标是工作频率、品质因数(Q)和插入损耗,其中,品质因数和插入损耗与器件工作频率相关,一般工作频率越高,器件插入损耗越大,且SAW器件的工作频率和品质因数由器件制备所使用的材料、声表面波速度和叉指电极周期长度等因素所决定。若要在不影响品质因数水平的情况下提高SAW器件的工作频率,一方面需要在材料体系选择方面进行考虑,另一方面需要对器件制备工艺进行优化或引入新工艺。The core indicators of SAW device performance are operating frequency, quality factor (Q) and insertion loss. Among them, the quality factor and insertion loss are related to the operating frequency of the device. Generally, the higher the operating frequency, the greater the insertion loss of the device, and the operating frequency of the SAW device. and quality factors are determined by factors such as the materials used for device fabrication, SAW velocity and interdigital electrode period length. In order to increase the operating frequency of SAW devices without affecting the quality factor level, on the one hand, it is necessary to consider the selection of material systems, and on the other hand, it is necessary to optimize the device fabrication process or introduce new processes.
现有的SAW器件的制备方法,难以满足制备高性能高频SAW器件的需求,因此,开发一套基于电子束曝光的高性能高频SAW器件的制备方法实属必要。The existing preparation methods of SAW devices are difficult to meet the needs of preparing high-performance high-frequency SAW devices. Therefore, it is necessary to develop a set of preparation methods for high-performance high-frequency SAW devices based on electron beam exposure.
发明内容SUMMARY OF THE INVENTION
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种基于电子束曝光的高性能高频声表面波器件的制备方法,用于解决现有技术中难以制备高性能高频声表面波器件的问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a preparation method of a high-performance high-frequency surface acoustic wave device based on electron beam exposure, which is used to solve the problem that it is difficult to prepare a high-performance high-frequency surface acoustic wave device in the prior art .
为实现上述目的及其他相关目的,本发明提供一种基于电子束曝光的高性能高频声表面波器件的制备方法,包括以下步骤:To achieve the above purpose and other related purposes, the present invention provides a preparation method of a high-performance high-frequency surface acoustic wave device based on electron beam exposure, comprising the following steps:
提供绝缘复合基底,所述绝缘复合基底包括支撑衬底及位于所述支撑衬底上的压电薄膜;An insulating composite substrate is provided, the insulating composite substrate includes a support substrate and a piezoelectric thin film on the support substrate;
对所述绝缘复合基底进行表面增粘处理;performing surface tackifying treatment on the insulating composite substrate;
在所述绝缘复合基底上形成电子束抗蚀复合层,所述电子束抗蚀复合层包括第一电子束抗蚀层及位于所述第一电子束抗蚀层上的第二电子束抗蚀层;forming an electron beam resist composite layer on the insulating composite substrate, the electron beam resist composite layer comprising a first electron beam resist layer and a second electron beam resist layer on the first electron beam resist layer Floor;
在所述电子束抗蚀复合层的上表面形成导电层;forming a conductive layer on the upper surface of the electron beam resist composite layer;
进行电子束曝光,在所述第一电子束抗蚀层中形成第一沟槽并在所述第二电子束抗蚀层中形成第二沟槽,所述第一沟槽及第二沟槽相贯通且所述第一沟槽的宽度大于所述第二沟槽,以图形化所述电子束抗蚀复合层;performing electron beam exposure, forming a first trench in the first electron beam resist layer and forming a second trench in the second electron beam resist layer, the first trench and the second trench connected to each other and the width of the first trench is larger than that of the second trench, so as to pattern the electron beam resist composite layer;
沉积金属层;depositing a metal layer;
采用剥离工艺去除所述电子束抗蚀复合层,于所述绝缘复合基底上形成叉指电极。The electron beam resist composite layer is removed by a lift-off process, and interdigitated electrodes are formed on the insulating composite substrate.
可选地,所述支撑衬底包括硅衬底、碳化硅衬底、金刚石衬底及蓝宝石衬底中的一种;所述压电薄膜包括铌酸锂、铌酸钾、钽酸锂、氧化锌、石英及氮化铝中的一种。Optionally, the supporting substrate includes one of a silicon substrate, a silicon carbide substrate, a diamond substrate and a sapphire substrate; the piezoelectric film includes lithium niobate, potassium niobate, lithium tantalate, oxide One of zinc, quartz and aluminum nitride.
可选地,对所述绝缘复合基底进行表面增粘处理的步骤包括采用Surpass4000增粘剂进行所述表面增粘处理,以增加所述电子束抗蚀复合层与所述绝缘复合基底的表面粘附性。Optionally, the step of performing the surface tackifying treatment on the insulating composite substrate includes using Surpass4000 tackifier to perform the surface tackifying treatment, so as to increase the surface tackiness of the electron beam resist composite layer and the insulating composite substrate. Attachment.
可选地,所述第一电子束抗蚀层的曝光中心剂量大于所述第二电子束抗蚀层的曝光中心剂量。Optionally, the central exposure dose of the first electron beam resist layer is greater than the central exposure dose of the second electron beam resist layer.
可选地,所述第一电子束抗蚀层包括ZEP520A电子束抗蚀层,所述第二电子束抗蚀层包括ARP6200电子束抗蚀层。Optionally, the first electron beam resist layer includes a ZEP520A electron beam resist layer, and the second electron beam resist layer includes an ARP6200 electron beam resist layer.
可选地,包括采用邻二甲苯进行显影,以及包括采用NMP溶剂进行溶胶剥离。Optionally, development with ortho-xylene is included, and sol stripping with NMP solvent is included.
可选地,所述第一电子束抗蚀层及所述第二电子束抗蚀层同时进行所述电子束曝光及所述剥离工艺。Optionally, the first electron beam resist layer and the second electron beam resist layer are subjected to the electron beam exposure and the lift-off process at the same time.
可选地,在所述电子束抗蚀复合层的上表面形成的所述导电层为水溶性导电层。Optionally, the conductive layer formed on the upper surface of the electron beam resist composite layer is a water-soluble conductive layer.
可选地,进行所述电子束曝光时,包括以下步骤:Optionally, when performing the electron beam exposure, the following steps are included:
利用版图设计软件设计出目标图形,获取版图;Use layout design software to design target graphics and obtain layout;
利用邻近效应参数校正所述版图,并转化成电子束曝光目标文件格式,以对所述版图进行数据转换。The layout is corrected using proximity effect parameters and converted into an electron beam exposure target file format to perform data conversion on the layout.
可选地,形成的所述叉指电极包括Al叉指电极,其中,叉指线宽包括150~500nm。Optionally, the formed interdigital electrodes include Al interdigitated electrodes, wherein the interdigital line width includes 150-500 nm.
如上所述,本发明的基于电子束曝光的高性能高频声表面波器件的制备方法,在绝缘复合基底上进行表面增粘处理,以增加电子束抗蚀复合层与绝缘复合基底表面之间的粘附性,防止胶型结构移动或脱落,同时还可提升匀胶均匀性;选用具有高灵敏度的第一电子束抗蚀层及第二电子束抗蚀层作为双层胶体系,通过调控曝光剂量实现倒梯形结构,既可有利于去胶剥离,以降低剥离工艺难度,提高剥离成品率,又可减少因薄膜断裂形成的胶体残留,从而可改善边缘粗糙度;在具有双层胶结构的电子束抗蚀复合层表面形成导电层,可有效地疏导电子束在曝光过程中在样品表面形成的电荷积聚,从而可将电荷通过样品夹具上的探针疏导至样品之外,以免电荷积聚之后形成微电场,避免造成电子束定位误差和表面火花放电的现象,保障设计图形的转移工艺能够有效的传递到胶体上;在显影及剥离过程中只需对双层胶进行显影及单次去胶,具有较高的生产效率以及产率。As mentioned above, in the preparation method of the high-performance high-frequency surface acoustic wave device based on electron beam exposure of the present invention, the surface tackifying treatment is performed on the insulating composite substrate to increase the adhesion between the electron beam resist composite layer and the surface of the insulating composite substrate. Adhesion to prevent the glue structure from moving or falling off, and at the same time, it can also improve the uniformity of the glue; the first electron beam resist layer and the second electron beam resist layer with high sensitivity are selected as the double-layer glue system, and the exposure dose is adjusted by adjusting the exposure dose. The realization of the inverted trapezoidal structure can not only facilitate debonding and peeling, reduce the difficulty of the peeling process, improve the peeling yield, but also reduce the colloid residue formed by the film breakage, thereby improving the edge roughness; A conductive layer is formed on the surface of the beam resist composite layer, which can effectively divert the charge accumulation formed on the surface of the sample by the electron beam during the exposure process, so that the electric charge can be diverted to the outside of the sample through the probe on the sample holder, so as to avoid the formation of charge accumulation. The micro electric field avoids the phenomenon of electron beam positioning error and surface spark discharge, and ensures that the transfer process of the design pattern can be effectively transferred to the colloid; during the development and peeling process, only the double-layer adhesive needs to be developed and removed in a single time. Has high production efficiency and yield.
本发明的基于电子束曝光的高性能高频声表面波器件的制备方法,具有工艺简单易用、产能高、重复性好、成品率高的优点,适用于批量高性能高频SAW器件的制备。The preparation method of the high-performance high-frequency surface acoustic wave device based on electron beam exposure of the present invention has the advantages of simple and easy-to-use process, high productivity, good repeatability and high yield, and is suitable for the preparation of batch high-performance high-frequency SAW devices.
附图说明Description of drawings
图1显示为本发明实施例中基于电子束曝光的高性能高频SAW器件的制备工艺流程图。FIG. 1 is a flow chart of a fabrication process of a high-performance high-frequency SAW device based on electron beam exposure in an embodiment of the present invention.
图2显示为本发明实施例中形成导电层后的结构示意图。FIG. 2 is a schematic diagram of a structure after forming a conductive layer in an embodiment of the present invention.
图3显示为本发明实施例中图形化电子束抗蚀复合层后的结构示意图。FIG. 3 is a schematic diagram showing the structure of a patterned electron beam resist composite layer in an embodiment of the present invention.
图4显示为本发明实施例中沉积金属层后的结构示意图。FIG. 4 is a schematic diagram of a structure after depositing a metal layer in an embodiment of the present invention.
图5显示为本发明实施例中剥离工艺后形成的SAW器件的结构示意图。FIG. 5 is a schematic structural diagram of a SAW device formed after a lift-off process in an embodiment of the present invention.
图6显示为本发明实施例中SAW器件的光学显微镜图。FIG. 6 shows an optical microscope image of the SAW device in the embodiment of the present invention.
图7a及图7b分别显示为本发明实施例中的SAW器件在极低温下的S参数测试结果图。FIG. 7 a and FIG. 7 b respectively show the S-parameter test results of the SAW device in the embodiment of the present invention at a very low temperature.
元件标号说明Component label description
100 绝缘复合基底100 Insulating Composite Substrates
200 第一电子束抗蚀层200 first electron beam resist
201 第一沟槽201 First groove
300 第二电子束抗蚀层300 second electron beam resist
301 第二沟槽301 Second groove
400 导电层400 conductive layers
500 金属层500 metal layers
501 叉指电极501 Interdigital electrode
600 测量引线600 Measurement Leads
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.
如在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the protection scope of the present invention. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual production.
为了方便描述,此处可能使用诸如“之下”、“下方”、“低于”、“下面”、“上方”、“上”等的空间关系词语来描述附图中所示的一个元件或特征与其他元件或特征的关系。将理解到,这些空间关系词语意图包含使用中或操作中的器件的、除了附图中描绘的方向之外的其他方向。此外,当一层被称为在两层“之间”时,它可以是所述两层之间仅有的层,或者也可以存在一个或多个介于其间的层。For convenience of description, spatially relative terms such as "below," "below," "below," "below," "above," "on," etc. may be used herein to describe an element shown in the figures or The relationship of a feature to other components or features. It will be understood that these spatially relative terms are intended to encompass other directions of the device in use or operation than those depicted in the figures. In addition, when a layer is referred to as being 'between' two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present.
在本申请的上下文中,所描述的第一特征在第二特征“之上”的结构可以包括第一和第二特征形成为直接接触的实施例,也可以包括另外的特征形成在第一和第二特征之间的实施例,这样第一和第二特征可能不是直接接触。In the context of this application, descriptions of structures where a first feature is "on" a second feature can include embodiments in which the first and second features are formed in direct contact, and can also include further features formed over the first and second features. Embodiments between the second features such that the first and second features may not be in direct contact.
需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图示中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,其组件布局型态也可能更为复杂。It should be noted that the diagrams provided in this embodiment are only to illustrate the basic concept of the present invention in a schematic way, so the diagrams only show the components related to the present invention rather than the number, shape and the number of components in the actual implementation. For dimension drawing, the type, quantity and proportion of each component can be arbitrarily changed in actual implementation, and the component layout may also be more complicated.
参阅图1,本实施例提供一种基于电子束曝光的高性能高频声表面波器件的制备方法,包括以下步骤:Referring to FIG. 1 , the present embodiment provides a preparation method of a high-performance high-frequency surface acoustic wave device based on electron beam exposure, including the following steps:
S1:提供绝缘复合基底,所述绝缘复合基底包括支撑衬底及位于所述支撑衬底上的压电薄膜;S1: Provide an insulating composite substrate, the insulating composite substrate includes a support substrate and a piezoelectric film on the support substrate;
S2:对所述绝缘复合基底进行表面增粘处理;S2: performing surface tackifying treatment on the insulating composite substrate;
S3:在所述绝缘复合基底上形成电子束抗蚀复合层,所述电子束抗蚀复合层包括第一电子束抗蚀层及位于所述第一电子束抗蚀层上的第二电子束抗蚀层;S3: forming an electron beam resist composite layer on the insulating composite substrate, where the electron beam resist composite layer includes a first electron beam resist layer and a second electron beam resist layer on the first electron beam resist layer resist layer;
S4:在所述电子束抗蚀复合层的上表面形成导电层;S4: forming a conductive layer on the upper surface of the electron beam resist composite layer;
S5:进行电子束曝光,在所述第一电子束抗蚀层上形成第一沟槽并在所述第二电子束抗蚀层形成第二沟槽,所述第一沟槽及第二沟槽相贯通且所述第一沟槽的宽度大于所述第二沟槽,以图形化所述电子束抗蚀复合层;S5: performing electron beam exposure, forming a first trench on the first electron beam resist layer and forming a second trench on the second electron beam resist layer, the first trench and the second trench The grooves are connected with each other and the width of the first groove is larger than that of the second groove, so as to pattern the electron beam resist composite layer;
S6:沉积金属层;S6: deposit a metal layer;
S7:采用剥离工艺去除所述电子束抗蚀复合层,于所述绝缘复合基底上形成叉指电极。S7: The electron beam resist composite layer is removed by a lift-off process, and interdigital electrodes are formed on the insulating composite substrate.
以下结合图2~图6对所述SAW器件的制备方法进行进一步的介绍。The manufacturing method of the SAW device will be further introduced below with reference to FIGS. 2 to 6 .
如图2,先执行步骤S1,提供绝缘复合基底100,所述绝缘复合基底100包括支撑衬底及位于所述支撑衬底上的压电薄膜。As shown in FIG. 2 , step S1 is first performed to provide an insulating
作为示例,所述支撑衬底可包括硅衬底、碳化硅衬底、金刚石衬底及蓝宝石衬底中的一种;所述压电薄膜可包括铌酸锂、铌酸钾、钽酸锂、氧化锌、石英及氮化铝中的一种。As an example, the supporting substrate may include one of a silicon substrate, a silicon carbide substrate, a diamond substrate and a sapphire substrate; the piezoelectric film may include lithium niobate, potassium niobate, lithium tantalate, One of zinc oxide, quartz and aluminum nitride.
具体的,SAW器件的工作频率和品质因数由器件制备所使用的材料、声表面波速度和叉指电极周期长度等因素所决定。其中,基于石英、LiNbO3、ZnO等材料的SAW器件工作频率均低于3GHz,无法满足对于微弱信号传感和5G通信4.4~5GHz的高频需求。若要在不影响品质因数水平的情况下提高SAW器件的工作频率,一方面需要在材料体系选择方面进行考虑,另一方面需要对器件制备工艺进行优化或引入新工艺。Specifically, the operating frequency and quality factor of the SAW device are determined by factors such as the materials used in the fabrication of the device, the velocity of the surface acoustic wave, and the period length of the interdigital electrodes. Among them, the operating frequencies of SAW devices based on materials such as quartz, LiNbO 3 , and ZnO are all lower than 3 GHz, which cannot meet the high-frequency requirements of 4.4-5 GHz for weak signal sensing and 5G communication. In order to increase the operating frequency of SAW devices without affecting the quality factor level, on the one hand, it is necessary to consider the selection of material systems, and on the other hand, it is necessary to optimize the device fabrication process or introduce new processes.
其中,对于材料体系选择而言,压电材料需要选择声速高、机电耦合系数大的材料;对于支撑衬底的材料,优选高频损耗低材质,以避免影响器件品质因数、且优选热导率高的材质,以避免影响器件功率的材料。相对于声速均低于6000m/s的LiNbO3、ZnO压电薄膜材料,虽然金刚石具有自然界最高的声速18000m/s,但因其不具备压电性质,因此优选将压电薄膜与金刚石衬底/薄膜结合形成多层膜结构使用。当采用金刚石单晶支撑衬底时,金刚石单晶尺寸有限,难以利用先进的微电子集成制造工艺,存在成本高、不利于批量制造等缺点,此外还存在器件工艺步骤复杂、多层膜质量控制技术难度高等缺点。AlN是声速最快的压电材料,声速可达到11000m/s左右,而且传输损耗低、热稳定性和化学稳定性优异,可用于高频5GHz以上的SAW器件的压电薄膜。本实施例中,所述SAW器件中的所述绝缘复合基底100的具体材料体系优选为AlN/Diamond金刚石、AlN/Saphire蓝宝石(Al2O3)或AlN/Si,与金刚石衬底难以提供晶圆规格衬底、Si衬底与AlN热膨胀系数差异大导致薄膜质量不高相比,Sapphire单晶不但本身高频损耗低、热导率高,而且可提供高质量的晶圆规格支撑衬底有利于生长均匀平坦低缺陷的AlN压电薄膜,适用于微电子集成制造工艺批量制造,因此,本实施例中采用AlN/Sapphire作为制作高频率的所述SAW器件的所述绝缘复合基底100。Among them, for the selection of material system, piezoelectric materials need to choose materials with high sound velocity and large electromechanical coupling coefficient; for supporting substrate materials, materials with low high-frequency loss are preferred to avoid affecting the device quality factor, and thermal conductivity is preferred High material to avoid materials affecting device power. Compared with LiNbO 3 and ZnO piezoelectric film materials whose sound speed is lower than 6000m/s, although diamond has the highest sound speed of 18000m/s in nature, it does not have piezoelectric properties, so it is preferable to combine piezoelectric film with diamond substrate/ The thin films are used in combination to form a multilayer film structure. When the diamond single crystal support substrate is used, the size of the diamond single crystal is limited, and it is difficult to use the advanced microelectronic integrated manufacturing process, and there are disadvantages such as high cost and unfavorable mass manufacturing. Disadvantages of high technical difficulty. AlN is the piezoelectric material with the fastest sound speed. The sound speed can reach about 11000m/s, and it has low transmission loss, excellent thermal stability and chemical stability. It can be used as a piezoelectric film for SAW devices at high frequencies above 5GHz. In this embodiment, the specific material system of the insulating
接着,执行步骤S2,对所述绝缘复合基底100进行表面增粘处理。Next, step S2 is performed to perform surface tackifying treatment on the insulating
具体的,当前影响SAW器件良率的主要因素来自于显影阶段出现的脱胶问题,对于表面清洗干净的衬底,表面极性、表面吸附等状态将直接影响后续制备的电子抗蚀剂在衬底上的粘附程度,比如表面氧化层、表面吸附的水分子极易导致电子抗蚀剂粘附不牢,从而会导致显影过程中抗蚀剂底部被液态显影液渗透,导致显影时这些周期性密集结构的胶体出现移动或脱落。因此,如何增强所选的电子抗蚀剂在绝缘衬底上的粘附性对SAW器件的良率非常重要。Specifically, the main factor affecting the yield of SAW devices currently comes from the degumming problem in the development stage. For a substrate with a clean surface, the surface polarity, surface adsorption and other states will directly affect the subsequent preparation of the electronic resist on the substrate. The degree of adhesion on the surface, such as the surface oxide layer and the water molecules adsorbed on the surface, can easily lead to poor adhesion of the electronic resist, which will cause the bottom of the resist to be penetrated by the liquid developer during the development process. Densely structured colloids appear to move or fall off. Therefore, how to enhance the adhesion of selected electronic resists on insulating substrates is very important for the yield of SAW devices.
本实施例中,在形成所述电子束抗蚀复合层之前,优选先对所述绝缘复合基底100进行清洗,而后在所述绝缘复合基底100上涂覆增粘剂以进行表面增粘处理,而后再形成所述电子束抗蚀复合层。其中,增粘剂可选用Surpass4000增粘剂,具体可通过将所述Surpass4000增粘剂旋涂于所述绝缘复合基底100的表面,以采用所述Surpass4000增粘剂进行所述表面增粘处理,以增加后续形成的所述电子束抗蚀复合层与所述绝缘复合基底100表面的粘附性,且所述Surpass4000增粘剂不需要人为去除,可在烘烤过程中自然挥发,从而可避免后续对形成金属层500的影响。In this embodiment, before forming the electron beam resist composite layer, preferably, the insulating
接着,执行步骤S3,在所述绝缘复合基底100上形成电子束抗蚀复合层,所述电子束抗蚀复合层包括第一电子束抗蚀层200及位于所述第一电子束抗蚀层200上的第二电子束抗蚀层300。Next, step S3 is performed to form an electron beam resist composite layer on the insulating
具体的,当SAW器件的材料体系确定后,器件制备工艺就是保证SAW器件最终品质因数的关键,良好的工艺既要满足版图设计指标,又要减小加工过程对材料性能的损伤。其中,SAW器件的制备可采用紫外曝光、激光直写、电子束曝光、深紫外/极紫外曝光等光刻手段构建微纳图形掩模,然后采用刻蚀,如可包括离子束刻蚀、反应离子刻蚀、等离子体刻蚀等或剥离等手段完成掩模图形转移,以形成所需器件结构。其中,由于SAW器件的叉指电极常用Al金属材料,若在光刻后采用刻蚀方式进行图形转移,所使用的Cl2和BCl3混合刻蚀气体,一方面为具有危险性的有毒气体,对安全和环保要求高,另一方面,刻蚀的成本要远高于剥离。因此,本实施例中优选所述SAW器件的制备工艺采用剥离的方式进行图形结构的转移。进一步的,当SAW器件工作频率提升到5GHz以上时,器件最小特征尺寸需减小到亚微米/深亚微米尺度,如在150~500nm范围内。随着特征尺寸越来越小,对于导致中心频率偏移的尺寸偏差、叉指断裂等导致器件失效的缺陷控制、影响器件性能一致性与良率的工艺稳定性等要求越来越高。因此,需要根据最小特征尺寸,选择具有相应的线宽分辨率能力的光刻技术。由于电子束曝光作为一种无掩模光刻技术,在亚微米到深亚微米特征尺寸范围有良好的工艺应用效果,具有分辨率高、定位精度高、曝光均匀性好等优势,基于上述技术特点,本实施例中,优选电子束曝光作为制备高性能高频的所述SAW器件的制备工艺。Specifically, when the material system of the SAW device is determined, the device fabrication process is the key to ensuring the final quality factor of the SAW device. A good process must not only meet the layout design indicators, but also reduce the damage to the material properties during processing. Among them, the preparation of SAW devices can use photolithography methods such as ultraviolet exposure, laser direct writing, electron beam exposure, deep ultraviolet/extreme ultraviolet exposure to construct micro-nano pattern masks, and then use etching, such as ion beam etching, reaction The mask pattern transfer is completed by means of ion etching, plasma etching, etc., or stripping, to form the desired device structure. Among them, since the interdigitated electrodes of SAW devices are usually made of Al metal material, if the pattern transfer is performed by etching after photolithography, the mixed etching gas of Cl 2 and BCl 3 is used, which is a dangerous toxic gas on the one hand. The requirements for safety and environmental protection are high. On the other hand, the cost of etching is much higher than that of stripping. Therefore, in this embodiment, it is preferred that the preparation process of the SAW device adopts a lift-off method to transfer the pattern structure. Further, when the operating frequency of the SAW device is increased to above 5 GHz, the minimum feature size of the device needs to be reduced to the submicron/deep submicron scale, such as in the range of 150-500 nm. As the feature size gets smaller and smaller, the requirements for defect control that lead to device failure, such as dimensional deviation resulting in center frequency offset, interdigital breakage, and process stability that affect device performance consistency and yield, are getting higher and higher. Therefore, it is necessary to select a lithography technique with corresponding line width resolution capability according to the minimum feature size. Since electron beam exposure is a maskless lithography technology, it has good process application effects in the sub-micron to deep sub-micron feature size range, and has the advantages of high resolution, high positioning accuracy, and good exposure uniformity. Based on the above technology Features, in this embodiment, electron beam exposure is preferably used as a preparation process for preparing the SAW device with high performance and high frequency.
对于基于电子束曝光工艺的高频SAW器件的制备而言,如何克服深亚微米线宽的叉指密集图形曝光中邻近效应影响,如叉指线宽在150~500nm范围、且为密集周期性排布的高频SAW器件,所需的电子束抗蚀剂的厚度需在几百纳米厚,因此曝光剂量要求很大,对于密集周期性结构,曝光时的邻近效应明显,特别是在绝缘衬底上影响就更加严重,容易导致曝光图形失真;如何保证剥离时周期性密集图形结构的完整性,即剥离工艺实际上是由电子束曝光对胶型的控制来决定的,特别是对于厚胶而言,一方面周期性密集结构在显影时易出现掩模图形的粘接和倒塌,另一方面剥离过程中这些深亚微米图形转移时易出现图形边缘粗糙、甚至结构破损的情况。若采用单层电子束抗蚀剂,例如950PMMA进行电子束曝光,虽可完整地将周期性密集图形转移到金属Al膜层上,但是在去胶剥离时极易破坏叉指结构,如叉指断裂,影响器件品质因数;若采用双层电子束抗蚀剂,例如ZEP520A/MMA-EL11进行电子束曝光时,由于这两种胶体所需曝光剂量差距大,较难形成倒梯形胶型。因此,如何在电子束曝光阶段构建有利于后续剥离的倒梯形胶型结构是高频SAW器件制备良率及性能保证的关键。For the preparation of high-frequency SAW devices based on electron beam exposure, how to overcome the proximity effect in the exposure of interdigitated dense patterns with deep submicron linewidths, such as interdigitated linewidths in the range of 150-500nm and dense periodicity Arranged high-frequency SAW devices, the required thickness of the electron beam resist needs to be several hundred nanometers thick, so the exposure dose is required to be large. For dense periodic structures, the proximity effect during exposure is obvious, especially in insulating linings. The impact on the bottom is more serious, and it is easy to cause distortion of the exposure pattern; how to ensure the integrity of the periodic dense pattern structure during peeling, that is, the peeling process is actually determined by the control of the glue type by electron beam exposure, especially for thick glue On the one hand, the periodic dense structure is prone to bonding and collapse of the mask pattern during development, and on the other hand, these deep submicron patterns are prone to rough pattern edges and even structural damage during the transfer of these deep submicron patterns during the peeling process. If a single-layer electron beam resist, such as 950PMMA, is used for electron beam exposure, although the periodic dense pattern can be completely transferred to the metal Al film layer, it is very easy to damage the interdigital structure during debonding and peeling, such as interdigitated fingers. Fractures will affect the quality factor of the device; if a double-layer electron beam resist, such as ZEP520A/MMA-EL11, is used for electron beam exposure, it is difficult to form an inverted trapezoid type of glue due to the large difference in exposure dose between the two colloids. Therefore, how to construct an inverted trapezoidal glue-type structure in the electron beam exposure stage that is conducive to subsequent peeling is the key to the fabrication yield and performance assurance of high-frequency SAW devices.
本实施例中,在所述绝缘复合基底100上依次旋涂具有不同曝光中心剂量的电子束抗蚀层,以构成电子束双抗蚀层,且所述第一电子束抗蚀层200的曝光中心剂量大于所述第二电子束抗蚀层300的曝光中心剂量,如优选所述第一电子束抗蚀层200为ZEP520A电子束抗蚀层,所述第二电子束抗蚀层300为ARP6200电子束抗蚀层,从而只需对双层胶进行显影,单次去胶,具有较高的效率以及产率,可以极大缩短电子束曝光时间;同时,利用两种抗蚀剂曝光中心剂量的差距可实现倒梯形胶型结构,降低剥离工艺难度,提高剥离成品率,且具有流程简单、重复性好的优点。In this embodiment, electron beam resist layers with different exposure center doses are sequentially spin-coated on the insulating
接着,执行步骤S4,在所述电子束抗蚀复合层的上表面形成导电层400。Next, step S4 is performed to form a
对于基于电子束曝光工艺的高频SAW器件的制备而言,需要克服所述绝缘复合基底100上的电荷积累对微纳图形的影响,如所述AlN/Sapphire绝缘复合基底、AlN/Diamond绝缘复合基底均为绝缘材料,在进行电子束曝光时电子不能及时导走,电荷将聚集在样品表面产生电场,导致电子束发生偏转,最终致使曝光图形发生偏移或者失真变形。For the preparation of high-frequency SAW devices based on the electron beam exposure process, it is necessary to overcome the influence of the charge accumulation on the insulating
本实施例中,在所述电子束抗蚀复合层的上表面直接采用涂覆法形成所述导电层400,其中,所述导电层400优选为水溶性导电层,如Discharge导电胶,从而在后续进行电子束曝光时,可通过所述导电层400有效地疏导电子束在曝光过程中在样品表面形成的电荷积聚,将电荷通过样品夹具上的探针疏导至样品之外,以免电荷积聚之后形成微电场,避免造成电子束定位误差和表面火花放电的现象,保障设计图形的转移工艺能够有效的传递到胶体上。其中,当采用所述水溶性导电层时,其优势主要表现在方便涂布,在后续的显影过程中即可去除,相较于其他金属导电层对电子束的穿透性影响小。In this embodiment, the
接着,如图3所示,执行步骤S5,进行电子束曝光,在所述第一电子束抗蚀层200中形成第一沟槽201并在所述第二电子束抗蚀层300中形成第二沟槽301,所述第一沟槽201及第二沟槽301相贯通且所述第一沟槽201的宽度大于所述第二沟槽301,以图形化所述电子束抗蚀复合层。Next, as shown in FIG. 3 , step S5 is performed, electron beam exposure is performed, a
作为示例,进行所述电子束曝光时,包括以下步骤:As an example, when the electron beam exposure is performed, the following steps are included:
利用版图设计软件设计出目标图形,获取版图;Use layout design software to design target graphics and obtain layout;
利用邻近效应参数校正所述版图,并转化成电子束曝光目标文件格式,以对所述版图进行数据转换。The layout is corrected using proximity effect parameters and converted into an electron beam exposure target file format to perform data conversion on the layout.
具体的,可采用如L-edit软件根据不同需求适配线宽、有效面积、占空比结构等参数,设计出核心区域有关光栅结构和叉指电极的目标图形,并利用邻近效应参数校正版图设计,并转化成电子束曝光目标文件格式,从而可通过电子束系统进行曝光,以将所设计的图形转移到所述电子束抗蚀复合层上。Specifically, L-edit software can be used to adapt parameters such as line width, effective area, and duty cycle structure according to different requirements, design the target pattern of the grating structure and interdigital electrodes in the core area, and use the proximity effect parameters to correct the layout. The design is converted into an electron beam exposure target file format so that exposure can be performed by an electron beam system to transfer the designed pattern onto the electron beam resist composite layer.
其中,由于所述第一电子束抗蚀层200的曝光中心剂量大于所述第二电子束抗蚀层300的曝光中心剂量,从而可利用所述第一电子束抗蚀层200及所述第二电子束抗蚀层300的曝光中心剂量的差距实现具有倒梯形结构的沟槽的制备,即形成相贯通的具有较大宽度的所述第一沟槽201及较小宽度的所述第二沟槽301,从而可降低后续剥离工艺的难度,提高剥离成品率。Wherein, since the exposure center dose of the first electron beam resist
本实施例中,将完成最终导电胶涂覆的基片放入电子束曝光设备中进行曝光,曝光完成后,取出基片,进行显影,形成如图3所示的倒梯形胶型结构,其中,由于所述第一电子束抗蚀层201采用ZEP520A电子束抗蚀层,所述第二电子束抗蚀层301采用ARP6200电子束抗蚀层,从而两种抗蚀剂可在ARP546溶液及邻二甲苯中分别显影。In this embodiment, the substrate coated with the final conductive adhesive is put into an electron beam exposure device for exposure, and after exposure is completed, the substrate is taken out and developed to form an inverted trapezoidal adhesive structure as shown in FIG. 3 , wherein , because the first electron beam resist
接着,如图4所示,执行步骤S6,沉积金属层500。Next, as shown in FIG. 4 , step S6 is performed to deposit a
其中,所述金属层500可包括Al金属层,达到预设真空度后即可先进行Al膜生长,以形成所述金属层500,从而在后续的剥离工艺完成后,即可制备材质为Al的叉指电极501,如图5。Wherein, the
接着,如图5所示,执行步骤S7,采用剥离工艺去除所述电子束抗蚀复合层,于所述绝缘复合基底100上形成叉指电极501。Next, as shown in FIG. 5 , step S7 is performed, the electron beam resist composite layer is removed by a lift-off process, and
具体的,可将生长完成的样品放入N-甲基吡咯烷酮(NMP)溶液中,以在进行单次去胶后即可将多余胶体去除,从而可提高生产效率以及产率,完成高性能高频的所述SAW器件的制备,如图6示意了光镜下所述SAW器件的光镜扫描图。核心区域为所述叉指电极501部分,整个器件利用两端法通过测量引线600连接至相应测试系统。Specifically, the grown sample can be put into N-methylpyrrolidone (NMP) solution, so that the excess colloid can be removed after a single degumming, thereby improving production efficiency and yield, and achieving high performance and high performance The preparation of the SAW device at high frequency, as shown in FIG. 6 , the optical mirror scanning diagram of the SAW device under the optical microscope. The core area is the part of the
其中,当SAW器件工作频率提高后,其核心区域的图形结构特征尺寸需要控制在100-1000nm之间,长宽比可达到600:1或以上,例如对于5G应用,SAW器件特征尺寸要控制在150-500nm范围。因此,本实施例中,形成的所述叉指电极501的叉指线宽可包括150~500nm,如150nm、200nm、300nm、400nm、500nm等。Among them, when the operating frequency of the SAW device is increased, the feature size of the pattern structure in the core area needs to be controlled between 100-1000nm, and the aspect ratio can reach 600:1 or above. For example, for 5G applications, the feature size of the SAW device should be controlled within 150-500nm range. Therefore, in this embodiment, the interdigital line width of the formed
图7a及图7b示意了所述SAW器件在10mK下的S参数测试结果图,图7a和图7b分别表示SAW单端口谐振腔在低温10mK下的反射系数S11幅值和相位测量结果。如图所示,所述SAW器件的谐振频率fo为5.5848GHz,与设计值非常接近。根据谐振频率与器件波长的关系,可以估算AlN/sapphire的声表面波速度约为5600m/s。根据公式拟合获取SAW谐振腔的本征品质因数Qi和耦合品质因数Qe分别为7014和76371,这表明采用该工艺制备的SAW谐振腔具有较低的损耗,从而可在低温电子学、超导电子学应用中显示出极佳的应用前景。。Figures 7a and 7b show the S-parameter test results of the SAW device at 10mK, and Figures 7a and 7b respectively show the S11 amplitude and phase measurement results of the SAW single-port resonator at a low temperature of 10mK. As shown in the figure, the resonant frequency f o of the SAW device is 5.5848 GHz, which is very close to the design value. According to the relationship between the resonance frequency and the wavelength of the device, it can be estimated that the surface acoustic wave velocity of AlN/sapphire is about 5600 m/s. According to the formula fitting, the intrinsic quality factor Q i and coupling quality factor Q e of the SAW resonator are 7014 and 76371, respectively, which shows that the SAW resonator fabricated by this process has lower loss, which can be used in low-temperature electronics, It has shown excellent application prospects in the application of superconducting electronics. .
综上所述,本发明的基于电子束曝光的高性能高频声表面波器件的制备方法,在绝缘复合基底上进行表面增粘处理,以增加电子束抗蚀复合层与绝缘复合基底表面之间的粘附性,防止胶型结构移动或脱落,同时还可提升匀胶均匀性;选用具有高灵敏度的第一电子束抗蚀层及第二电子束抗蚀层作为双层胶体系,通过调控曝光剂量实现倒梯形结构,既可有利于去胶剥离,以降低剥离工艺难度,提高剥离成品率,又可减少因薄膜断裂形成的胶体残留,从而可改善边缘粗糙度;在具有双层胶结构的电子束抗蚀复合层表面形成导电层,可有效地疏导电子束在曝光过程中在样品表面形成的电荷积聚,从而可将电荷通过样品夹具上的探针疏导至样品之外,以免电荷积聚之后形成微电场,避免造成电子束定位误差和表面火花放电的现象,保障设计图形的转移工艺能够有效的传递到胶体上;在显影及剥离过程中只需对双层胶进行显影及单次去胶,具有较高的生产效率以及产率。To sum up, in the preparation method of the high-performance high-frequency surface acoustic wave device based on electron beam exposure of the present invention, the surface tackifying treatment is performed on the insulating composite substrate to increase the adhesion between the electron beam resist composite layer and the surface of the insulating composite substrate. Adhesion to prevent the glue structure from moving or falling off, and at the same time, it can improve the uniformity of the glue; the first electron beam resist layer and the second electron beam resist layer with high sensitivity are selected as the double-layer glue system, and the exposure is adjusted by adjusting the exposure. The dose achieves an inverted trapezoidal structure, which can not only facilitate debonding and peeling, reduce the difficulty of the peeling process, improve the peeling yield, but also reduce the colloid residue formed by film breakage, thereby improving the edge roughness; A conductive layer is formed on the surface of the electron beam resist composite layer, which can effectively divert the charge accumulation formed on the surface of the sample by the electron beam during the exposure process, so that the charge can be diverted to the outside of the sample through the probe on the sample holder, so as to avoid the charge accumulation after Form a micro-electric field, avoid the phenomenon of electron beam positioning error and surface spark discharge, and ensure that the transfer process of the design pattern can be effectively transferred to the colloid; in the process of developing and peeling, only the double-layer adhesive needs to be developed and removed in a single time. , with high production efficiency and yield.
本发明的基于电子束曝光的高性能高频声表面波器件的制备方法,具有工艺简单易用、产能高、重复性好、成品率高的优点,适用于批量高性能高频SAW器件的制备。The preparation method of the high-performance high-frequency surface acoustic wave device based on electron beam exposure of the present invention has the advantages of simple and easy-to-use process, high productivity, good repeatability and high yield, and is suitable for the preparation of batch high-performance high-frequency SAW devices.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in the present invention should still be covered by the claims of the present invention.
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