CN114759748A - Assembly method of motor permanent magnet - Google Patents
Assembly method of motor permanent magnet Download PDFInfo
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- CN114759748A CN114759748A CN202210585896.9A CN202210585896A CN114759748A CN 114759748 A CN114759748 A CN 114759748A CN 202210585896 A CN202210585896 A CN 202210585896A CN 114759748 A CN114759748 A CN 114759748A
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- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000003292 glue Substances 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 7
- 238000012797 qualification Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 29
- 238000001179 sorption measurement Methods 0.000 description 11
- 230000000903 blocking effect Effects 0.000 description 7
- 239000000084 colloidal system Substances 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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Abstract
本发明公开了一种电机永磁体的装配方法,旨在提供一种使磁块的点胶、装配流程高效且合格率高,提升生产的良品率,并降低生产成本的电机机永磁体的装配方法,包括工装架,所述工装架上设置有磁块装配装置、壳体放置工位和点胶装置,所述磁块装配装置包括第一推杆,第一电机以及若干个旋转对称的上料块,所述上料块外壁用于连接磁块;所述第一推杆连接在工装架上,并且第一推杆的输出端与支架连接;所述第一电机通过传动机构与上料块连接,并且上料块一端铰接,所述第一电机通过传动机构驱动上料块以铰接处为中心转动进行展开或者收拢;本发明涉及电机技术领域。
The invention discloses an assembly method of a permanent magnet of a motor, and aims to provide an assembly of the permanent magnet of a motor, which makes the glue dispensing and assembly process of the magnet block efficient and has a high qualification rate, improves the yield of production, and reduces the production cost. The method includes a tooling frame, the tooling frame is provided with a magnetic block assembling device, a housing placement station and a glue dispensing device, and the magnetic block assembling device includes a first push rod, a first motor and a plurality of rotationally symmetrical upper material block, the outer wall of the feeding block is used to connect the magnetic block; the first push rod is connected to the tooling frame, and the output end of the first push rod is connected to the bracket; the first motor is connected to the feeding material through the transmission mechanism The blocks are connected, and one end of the feeding block is hinged, and the first motor drives the feeding block to rotate with the hinge as the center to unfold or fold; the invention relates to the technical field of motors.
Description
技术领域technical field
本发明涉及电机技术领域,更确切地说涉及一种电机永磁体的装配方法。The invention relates to the technical field of motors, and more specifically to a method for assembling permanent magnets of motors.
背景技术Background technique
目前,对于嵌入式永磁电机磁块装配时,一般采用不导磁的推杆顶住磁块,另一端用手锤敲击推杆把磁块顶到位。这种装配方法不仅效率低,而且很难保证产品性能,因为磁块材质脆性大,经常敲击会导致磁块破损,且破损磁块不易更换,将使磁块磁力损失,影响产品性能,导致不必要的损失。At present, when assembling the magnet block of the embedded permanent magnet motor, a non-magnetic push rod is generally used to hold the magnet block, and the other end of the push rod is hit with a hammer to push the magnet block in place. This assembly method is not only inefficient, but also difficult to ensure product performance. Because the material of the magnetic block is brittle, frequent knocking will cause the magnetic block to be damaged, and the damaged magnetic block is not easy to be replaced, which will cause the magnetic force of the magnetic block to be lost, affecting the performance of the product, resulting in unnecessary loss.
另外,磁块之间通常需要刷胶,现有的加工流程是在将磁块与壳体连接完成后,最后在相邻的磁块之间的间隙点胶,电机磁块预留的间隙通常较小,加工流程不合理,在磁块装配完成后再进行点胶十分不便,存在点胶效果差的问题。In addition, glue usually needs to be brushed between the magnet blocks. The existing processing process is that after the magnet blocks are connected to the housing, glue is finally dispensed in the gap between the adjacent magnet blocks. The gap reserved for the motor magnet blocks is usually It is small and the processing flow is unreasonable. It is very inconvenient to dispense glue after the magnetic block is assembled, and there is a problem of poor dispensing effect.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足和缺陷,提供一种使磁块的点胶、装配流程高效且合格率高,提升生产的良品率,并降低生产成本的电机机永磁体的装配方法。Aiming at the deficiencies and defects of the prior art, a method for assembling permanent magnets of a motor machine is provided, which makes the glue dispensing and assembling process of the magnet block efficient and has a high qualification rate, improves the production yield, and reduces the production cost.
为实现上述目的,本发明提供以下技术方案:一种电机永磁体的装配方法,包括工装架,所述工装架上设置有磁块装配装置、壳体放置工位和点胶装置,所述磁块装配装置包括第一推杆,第一电机以及若干个旋转对称的上料块,所述上料块外壁用于连接磁块;所述第一推杆连接在工装架上,并且第一推杆的输出端与支架连接;In order to achieve the above purpose, the present invention provides the following technical solutions: a method for assembling a permanent magnet of a motor, comprising a tooling frame, and the tooling frame is provided with a magnetic block assembling device, a housing placement station and a glue dispensing device, and the magnet The block assembling device includes a first push rod, a first motor and several rotationally symmetrical feeding blocks, the outer wall of the feeding block is used to connect the magnetic blocks; the first push rod is connected to the tooling frame, and the first push rod The output end of the rod is connected with the bracket;
所述第一电机通过传动机构与上料块连接,并且上料块一端铰接,所述第一电机通过传动机构驱动上料块以铰接处为中心转动进行展开或者收拢;The first motor is connected with the feeding block through a transmission mechanism, and one end of the feeding block is hinged, and the first motor drives the feeding block to rotate with the hinge as the center through the transmission mechanism to unfold or fold;
SS01、上料时,所述第一电机通过传动机构驱动上料块处于收拢状态,将磁块放置在上料块外壁,收拢的上料块以将若干个磁块围接并且相邻的磁块侧壁相对;SS01. When feeding, the first motor drives the feeding block to be in a folded state through the transmission mechanism, and the magnetic block is placed on the outer wall of the feeding block. Block side walls are opposite;
SS02、点胶时,所述第一电机通过传动机构驱动上料块处于展开状态,展开的上料块以将相邻磁块的相对侧壁位置上错开并将其中一侧壁露出,所述点胶装置对露出的侧壁点胶;SS02. When dispensing glue, the first motor drives the feeding block to be in the unfolded state through the transmission mechanism, and the unfolded feeding block staggers the relative side walls of the adjacent magnetic blocks and exposes one of the side walls. The glue dispensing device dispenses glue to the exposed side wall;
SS03、装配时,所述第一电机通过传动机构驱动上料块处于收拢状态,所述第一推杆驱动支架移动以联动上料块进入壳体内,所述磁块吸附于壳体内壁;SS03. During assembly, the first motor drives the feeding block to be in a folded state through the transmission mechanism, the first push rod drives the bracket to move so as to link the feeding block into the casing, and the magnetic block is adsorbed on the inner wall of the casing;
SS04、装配完成时,所述第一推杆驱动支架移动以联动上料块远离壳体。SS04. When the assembly is completed, the first push rod drives the bracket to move so as to link the feeding block away from the housing.
采用以上结构后,本发明的一种电机永磁体的装配方法,与现有技术相比,具有以下优点:上料时,将若干个上料块处于收拢状态,在上料块的外壁分别连接磁块,收拢的上料块,方便了放置磁块,减少占用空间;进一步的,点胶时,将上料块处于展开状态,展开的上料块以将相邻磁块的相对侧壁位置上错开并将其中一侧壁露出,进而点胶装置可以获得足够的点胶空间,对磁块的侧壁稳定且高效的点胶;装配时,将上料块处于收拢状态,一方便第一推杆将带有磁块的上料块推入壳体内,当上料块进入壳体内时,上料块上的磁块即可在磁性作用下吸附在壳体的内壁;上述改进,使磁块的点胶、装配流程高效且合格率高,提升生产的良品率,并降低生产成本。After the above structure is adopted, a method for assembling a permanent magnet of a motor of the present invention has the following advantages compared with the prior art: when feeding, several feeding blocks are in a folded state, and the outer walls of the feeding blocks are respectively connected to each other. The magnetic block and the folded feeding block are convenient to place the magnetic block and reduce the space occupied; further, when dispensing, the feeding block is in an unfolded state, and the unfolded feeding block is used to position the relative side wall of the adjacent magnetic block. The upper part is staggered and one of the side walls is exposed, so that the glue dispensing device can obtain enough glue space to dispense glue to the side wall of the magnetic block stably and efficiently; when assembling, put the feeding block in a folded state, which is convenient and first. The push rod pushes the feeding block with the magnetic block into the casing. When the feeding block enters the casing, the magnetic block on the feeding block can be adsorbed on the inner wall of the casing under the magnetic action; the above improvement makes the magnetic The dispensing and assembly process of the block is efficient and has a high pass rate, which improves the yield of production and reduces production costs.
作为本发明的一种改进,所述传动机构包括支架、安装座、转座、第一连接件、第二连接件、第三连接件以及第四连接件,所述安装座与支架固定连接,所述第一连接件一端与安装座连接,另一端与上料块的上部一端铰接,第一连接件与上料块的铰接处为上料块的旋转轴。第一电机采用第一电机,第一电机的输出端与转座连接用于驱动转座旋转,转座通过第四连接件驱动第二连接件与第三连接件的铰接处移动进而联动上料块转动,传动稳定可靠的特点,延长的使用寿命。As an improvement of the present invention, the transmission mechanism includes a bracket, a mounting seat, a swivel seat, a first connecting piece, a second connecting piece, a third connecting piece and a fourth connecting piece, and the mounting seat is fixedly connected to the bracket, One end of the first connecting piece is connected with the mounting seat, and the other end is hinged with the upper end of the feeding block, and the hinged joint between the first connecting piece and the feeding block is the rotating shaft of the feeding block. The first motor adopts the first motor, and the output end of the first motor is connected with the swivel base to drive the swivel base to rotate, and the swivel base drives the hinge joint of the second connecting piece and the third connecting piece to move through the fourth connecting piece, thereby linking the feeding. The block rotates, the transmission is stable and reliable, and the service life is extended.
作为本发明的一种改进,所述磁块装配装置还包括第一推杆,所述第一推杆连接在工装架上,并且第一推杆的输出端与支架连接,所述第一电机固定在支架上,所述第一推杆伸长驱动支架联动上料块朝向壳体放置工位上放置的壳体移动,所述第一推杆回缩驱动支架联动上料块远离壳体放置工位上放置的壳体移动。第一推杆驱动磁块完成点胶后并且收拢的上料块立即朝向壳体移动至壳体内,上料块上的磁块吸附至壳体内侧即可完成磁块的安装。具有磁块安装快捷、可靠、自动化程度高的特点;另外在胶体还没有干的情况下立即将磁块连接于壳体内壁,使得连接相邻两个磁块侧壁的胶体在壳体内干涸,使磁块之间连接稳定,避免干涸情况下装配磁块,可能出现的磁块之间胶体断裂的情况发生,优化生产流程,提升生产良品率。As an improvement of the present invention, the magnet assembly device further includes a first push rod, the first push rod is connected to the tooling frame, and the output end of the first push rod is connected to the bracket, and the first motor Fixed on the bracket, the extension of the first push rod drives the bracket to move the loading block towards the shell placed on the shell placement station, and the retraction of the first push rod drives the bracket to move the loading block away from the shell. The housing placed on the station moves. After the first push rod drives the magnet block to complete the dispensing, and the retracted feeding block immediately moves toward the casing into the casing, the magnet block on the feeding block is adsorbed to the inside of the casing to complete the installation of the magnet block. It has the characteristics of fast, reliable and high degree of automation of magnetic block installation; in addition, the magnetic block is immediately connected to the inner wall of the shell when the colloid is not dry, so that the colloid connecting the side walls of the adjacent two magnetic blocks is dried in the shell, Make the connection between the magnetic blocks stable, avoid assembling the magnetic blocks in a dry state, and the possible colloidal breakage between the magnetic blocks, optimize the production process, and improve the production yield.
作为本发明的一种改进,所述转座与第一电机的输出端连接,所述第二连接一端与安装座铰接,另一端与第三连接件一端铰接,所述第三连接件另一端铰接在上料块的靠近外壁的位置,所述第四连接件一端与转座铰接,另一端铰接在第二连接件和第三连接件的连接处。上述改进,使得结构布局合理、运行可靠。As an improvement of the present invention, the swivel base is connected to the output end of the first motor, one end of the second connection is hinged with the mounting seat, the other end is hinged with one end of the third connecting piece, and the other end of the third connecting piece is hinged The fourth connecting piece is hinged at a position close to the outer wall of the loading block, one end of the fourth connecting piece is hinged with the swivel base, and the other end is hinged at the connection between the second connecting piece and the third connecting piece. The above improvements make the structure layout reasonable and reliable in operation.
作为本发明的一种改进,所述转座位于安装座下方,所述安装座上设置有供第一电机输出端穿过的通孔,所述第一电机输出端穿过通孔与转座同轴心固定连接。将转座设置在安装座的下方,安装座上设置有供驱动轴输出端穿过的通孔,输出端穿过通孔与转座连接,使传动机构分布合理,减小空间占用。As an improvement of the present invention, the swivel base is located below the mounting base, the mounting base is provided with a through hole through which the output end of the first motor passes, and the output end of the first motor passes through the through hole and the swivel base Coaxial fixed connection. The swivel base is arranged below the installation base, the installation base is provided with a through hole for the output end of the drive shaft to pass through, and the output end is connected to the swivel base through the through hole, so that the transmission mechanism is reasonably distributed and the space occupation is reduced.
作为本发明的一种改进,所述支架与第一推杆输出端之间还设置有转动机构,所述转动机构包括轴承座、第二电机、齿轮,所述轴承座的固定端与支架连接,转动端与第一推杆的输出端连接,并且第一推杆的输出端穿过支架与齿轮连接,所述第二电机设置在支架上,并且输出端与齿轮传动连接。上述改进,使得支架转动联动第一电机、传动机构以及上料块同步旋转,可以切换磁块与点胶装置输出端配合的侧壁,进而实现多个磁块侧壁的点胶,具有自动化程度高,点胶效果好的特点。As an improvement of the present invention, a rotation mechanism is further provided between the bracket and the output end of the first push rod, the rotation mechanism includes a bearing seat, a second motor and a gear, and the fixed end of the bearing seat is connected to the bracket , the rotating end is connected with the output end of the first push rod, and the output end of the first push rod is connected with the gear through the bracket, the second motor is arranged on the bracket, and the output end is connected with the gear transmission. The above improvements make the bracket rotate in conjunction with the first motor, the transmission mechanism and the feeding block to rotate synchronously, and the side walls that match the magnet block and the output end of the dispensing device can be switched, thereby realizing the dispensing of multiple magnet block side walls, with a degree of automation High, good dispensing effect.
作为本发明的一种改进,所述点胶装置包括第二推杆、滑座、滑块以及连接在滑座上的点胶头,所述第一推杆以及滑座均固定在工装架上,所述滑块与滑座滑动配合,所述第二推杆输出端与滑块连接用于驱动滑块联动点胶头移动以使点胶头的输出端获得与磁块侧壁配合的位置或者失去与磁块侧壁配合的位置;As an improvement of the present invention, the glue dispensing device includes a second push rod, a sliding seat, a slider and a glue dispensing head connected to the sliding seat, and the first push rod and the sliding seat are both fixed on the tooling frame , the slider is slidably matched with the sliding seat, and the output end of the second push rod is connected with the slider to drive the slider to move in conjunction with the dispensing head, so that the output end of the dispensing head obtains a position that matches the side wall of the magnet block Or lose the position that fits with the side wall of the magnet;
步骤SS02、点胶时,第一推杆驱动上料块朝向壳体移动至其中一个磁块的一侧壁与点胶头的输出端配合,第二推杆驱动滑块朝向壳体放置工位移动至点胶头的输出端与该侧壁旁,点胶头的输出端单次输出胶体以对该侧壁点胶,当点胶头的输出胶体量无法满足该的侧壁垂直高度上的均匀点胶时,第一推杆伸长并回缩以使上料块竖向往复移动,上料块的往复移动中,磁块的侧壁持续与点胶头输出端配合,并且点胶头的输出端持续输出胶体以满足该侧壁垂直高度上的均匀点胶;Step SS02, when dispensing, the first push rod drives the loading block to move toward the casing until one side wall of one of the magnetic blocks is matched with the output end of the dispensing head, and the second push rod drives the slider to be placed at the position of the casing Move to the output end of the dispensing head and beside the side wall. The output end of the dispensing head outputs the glue at a time to dispense glue to the side wall. When the output glue volume of the dispensing head cannot meet the vertical height of the side wall. When dispensing evenly, the first push rod extends and retracts to make the feeding block reciprocate vertically. During the reciprocating movement of the feeding block, the side wall of the magnetic block continues to cooperate with the output end of the dispensing head, and the dispensing head The output end of the device continuously outputs colloid to meet the uniform dispensing on the vertical height of the side wall;
该侧壁点胶完成后,第二推杆驱动滑块远离壳体放置工位,第二电机旋转以切换下一个上料块上的侧壁与点胶头输出端配合。上述改进,当一个上料块的上的磁块侧壁被点胶完成后,第一推杆驱动点胶头复位,第二电机旋转以使支架转动,进而切换下一个上料块上的磁块与点胶头的输出端配合,依此步骤完成所有上料块上的磁块上的点胶,使的单独一个点胶装置即可实现多个磁块侧壁的点胶,具有减少空间占用,自动化程度高的特点;另外通过第一推杆伸长并回缩一定距离可以实现多种垂直高度的磁块侧壁点胶,当磁块宽度发生变化时,也可通过第二推杆伸长并回缩控制点胶头做垂直于磁块高度方向上的横向移动,以满足不同宽度磁块的点胶,上述改进,还具有适用性强、便于使用的特点。After the side wall dispensing is completed, the second push rod drives the slider away from the housing placement station, and the second motor rotates to switch the side wall on the next feeding block to match the output end of the dispensing head. The above improvement, when the side wall of the magnetic block on one feeding block is finished, the first push rod drives the dispensing head to reset, the second motor rotates to make the bracket rotate, and then switches the magnet on the next feeding block. The block is matched with the output end of the dispensing head. Follow these steps to complete the dispensing on the magnetic blocks on all the feeding blocks, so that a single dispensing device can realize the dispensing of the side walls of multiple magnetic blocks, which has the advantage of reducing space. It has the characteristics of occupation and high degree of automation; in addition, the first push rod can be extended and retracted for a certain distance, and various vertical heights of magnetic block sidewalls can be dispensed. When the width of the magnetic block changes, the second push rod can also be used. Extend and retract to control the dispensing head to move laterally perpendicular to the height of the magnet block to meet the dispensing of magnet blocks of different widths. The above improvements also have the characteristics of strong applicability and ease of use.
作为本发明的一种改进,所述上料块为圆弧形结构,并且半圆形结构上料块下端设置有用于伸入壳体内侧的延伸部,所述延伸部上端设置有阻挡部,所述延伸部外周开设有槽口,所述槽口内设置有供磁块吸附的吸附块。在上料块下端设置延伸部,延伸部与上料块同为圆弧形结构,延伸部以及上料块均采用不被受磁吸的材料制成。延伸部上端设置的阻挡部在磁块吸附到壳体内壁时,上料块在第一推杆作用下继续下移,阻挡部与磁块的上端面接触以将磁块向壳体内推动至装配到位;延伸部上槽口内设置的吸附块供磁块吸合,有利于磁块连接在延伸部上,并且在壳体供磁块吸附面积大于吸附块吸附面积的情况下,磁块能够稳定的吸附于壳体内壁,断开与吸附块的连接。As an improvement of the present invention, the feeding block is of a circular arc structure, and the lower end of the semicircular structure feeding block is provided with an extension part for extending into the inner side of the casing, and the upper end of the extension part is provided with a blocking part, The outer periphery of the extension part is provided with a slot, and the slot is provided with an adsorption block for the magnetic block to be adsorbed. An extension part is arranged at the lower end of the feeding block, and the extension part and the feeding block are both arc-shaped structures, and both the extension part and the feeding block are made of materials that are not magnetically attracted. When the magnet block is adsorbed to the inner wall of the casing, the blocking part provided on the upper end of the extension part continues to move down under the action of the first push rod, and the blocking part contacts the upper end surface of the magnet block to push the magnet block into the casing to assemble In place; the adsorption block provided in the slot on the extension part is for the magnetic block to be attracted, which is conducive to the connection of the magnetic block to the extension part, and in the case that the adsorption area of the magnetic block of the shell is larger than the adsorption area of the adsorption block, the magnetic block can be stably It is adsorbed on the inner wall of the shell and disconnected from the adsorption block.
作为本发明的一种改进,所述槽口数量为三个,其中一个竖向设置在延伸部的外周中心位置,另外两个竖向设置在延伸部外周靠近端部的位置。上述改进,使得磁块的中心以及两端均有连接处,使磁块能够准确且稳定的连接在延伸部上。As an improvement of the present invention, the number of the notches is three, one of which is vertically arranged at the center of the outer circumference of the extension portion, and the other two are vertically arranged at the position of the outer circumference of the extension portion close to the end portion. With the above improvement, the center and both ends of the magnet block have connection points, so that the magnet block can be accurately and stably connected to the extension portion.
附图说明Description of drawings
图1是本发明的右视图。FIG. 1 is a right side view of the present invention.
图2是本发明的结构示意图。Figure 2 is a schematic structural diagram of the present invention.
图3是本发明图2中B处结构放大示意图。FIG. 3 is an enlarged schematic view of the structure at B in FIG. 2 of the present invention.
图4是本发明的上料块展开状态的结构示意图。FIG. 4 is a schematic structural diagram of the unfolded state of the feeding block of the present invention.
图5是本发明的上料块收拢状态的结构示意图。FIG. 5 is a schematic structural diagram of the folded state of the feeding block of the present invention.
图6-图9是本发明的上料块由展开状态到收拢状态的仰视结构示意图。Figures 6-9 are schematic bottom views of the structure of the loading block of the present invention from the unfolded state to the folded state.
图10是本发明图1中A处结构放大示意图。FIG. 10 is an enlarged schematic view of the structure at A in FIG. 1 of the present invention.
图11是本发明点胶结构示意图。Figure 11 is a schematic diagram of the dispensing structure of the present invention.
图中所示:1、工装架;2、磁块装配装置;2.1、支架;2.2、第一电机;2.3、上料块;2.31、延伸部;2.32、阻挡部;2.33、吸附块;2.4、第一推杆;3、点胶装置;3.1、第二推杆;3.2、滑座;3.3、滑块;3.4、点胶头;4、传动机构;4.1、安装座;4.2、转座;4.3、第一连接件;4.4、第二连接件;4.5、第三连接件;4.6、第四连接件;5、转动机构;5.1、轴承座;5.2、第二电机;5.3、齿轮;6、壳体;7、磁块。As shown in the figure: 1. Tooling frame; 2. Magnetic block assembly device; 2.1. Bracket; 2.2. The first motor; 2.3. Loading block; 1st push rod; 3. Dispensing device; 3.1, Second push rod; 3.2, Slider; 3.3, Slider; 3.4, Dispensing head; 4. Transmission mechanism; , the first connector; 4.4, the second connector; 4.5, the third connector; 4.6, the fourth connector; 5, the rotating mechanism; 5.1, the bearing seat; 5.2, the second motor; 5.3, the gear; 6, the shell body; 7. Magnetic block.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
请参阅图1-11所示,为实现上述目的,本发明提供以下技术方案:一种电机永磁体的装配方法,包括工装架1,所述工装架1上设置有磁块7装配装置2、壳体6放置工位和点胶装置3,所述磁块7装配装置2包括第一推杆2.4,第一电机2.2以及若干个旋转对称的上料块2.3,所述上料块2.3外壁用于连接磁块7;所述第一推杆2.4连接在工装架1上,并且第一推杆2.4的输出端与支架2.1连接;1-11, in order to achieve the above purpose, the present invention provides the following technical solutions: a method for assembling a permanent magnet of a motor, comprising a
所述第一电机2.2通过传动机构4与上料块2.3连接,并且上料块2.3一端铰接,所述第一电机2.2通过传动机构4驱动上料块2.3以铰接处为中心转动进行展开或者收拢;The first motor 2.2 is connected with the feeding block 2.3 through the
SS01、上料时,所述第一电机2.2通过传动机构4驱动上料块2.3处于收拢状态,将磁块7放置在上料块2.3外壁,收拢的上料块2.3以将若干个磁块7围接并且相邻的磁块7侧壁相对;SS01. When feeding, the first motor 2.2 drives the feeding block 2.3 through the
SS02、点胶时,所述第一电机2.2通过传动机构4驱动上料块2.3处于展开状态,展开的上料块2.3以将相邻磁块7的相对侧壁位置上错开并将其中一侧壁露出,所述点胶装置3对露出的侧壁点胶;SS02. When dispensing, the first motor 2.2 drives the feeding block 2.3 through the
SS03、装配时,所述第一电机2.2通过传动机构4驱动上料块2.3处于收拢状态,所述第一推杆2.4驱动支架2.1移动以联动上料块2.3进入壳体6内,所述磁块7吸附于壳体6内壁;SS03. During assembly, the first motor 2.2 drives the feeding block 2.3 to be in a retracted state through the
SS04、装配完成时,所述第一推杆2.4驱动支架2.1移动以联动上料块2.3远离壳体6。SS04. When the assembly is completed, the first push rod 2.4 drives the bracket 2.1 to move so as to link the feeding block 2.3 away from the
采用以上结构后,本发明的一种电机永磁体的装配方法,与现有技术相比,具有以下优点:上料时,将若干个上料块2.3处于收拢状态,在上料块2.3的外壁分别连接磁块7,收拢的上料块2.3,方便了放置磁块7,减少占用空间;进一步的,点胶时,将上料块2.3处于展开状态,展开的上料块2.3以将相邻磁块7的相对侧壁位置上错开并将其中一侧壁露出,进而点胶装置3可以获得足够的点胶空间,对磁块7的侧壁稳定且高效的点胶;装配时,将上料块2.3处于收拢状态,一方便第一推杆2.4将带有磁块7的上料块2.3推入壳体6内,当上料块2.3进入壳体6内时,上料块2.3上的磁块7即可在磁性作用下吸附在壳体6的内壁;上述改进,使磁块7的点胶、装配流程高效且合格率高,提升生产的良品率,并降低生产成本。After adopting the above structure, compared with the prior art, the method for assembling a permanent magnet of a motor of the present invention has the following advantages: when feeding, several feeding blocks 2.3 are placed in a folded state, and the outer walls of the feeding blocks 2.3 are placed in a folded state. The
作为本发明的一种改进,所述传动机构4包括支架2.1、安装座4.1、转座4.2、第一连接件4.3、第二连接件4.4、第三连接件4.5以及第四连接件4.6,所述安装座4.1与支架2.1固定连接,所述第一连接件4.3一端与安装座4.1连接,另一端与上料块2.3的上部一端铰接,第一连接件4.3与上料块2.3的铰接处为上料块2.3的旋转轴。第一电机2.2采用第一电机2.2,第一电机2.2的输出端与转座4.2连接用于驱动转座4.2旋转,转座4.2通过第四连接件4.6驱动第二连接件4.4与第三连接件4.5的铰接处移动进而联动上料块2.3转动,传动稳定可靠的特点,延长的使用寿命。As an improvement of the present invention, the
作为本发明的一种改进,所述磁块7装配装置2还包括第一推杆2.4,所述第一推杆2.4连接在工装架1上,并且第一推杆2.4的输出端与支架2.1连接,所述第一电机2.2固定在支架2.1上,所述第一推杆2.4伸长驱动支架2.1联动上料块2.3朝向壳体6放置工位上放置的壳体6移动,所述第一推杆2.4回缩驱动支架2.1联动上料块2.3远离壳体6放置工位上放置的壳体6移动。第一推杆2.4驱动磁块7完成点胶后并且收拢的上料块2.3立即朝向壳体6移动至壳体6内,上料块2.3上的磁块7吸附至壳体6内侧即可完成磁块7的安装。具有磁块7安装快捷、可靠、自动化程度高的特点;另外在胶体还没有干的情况下立即将磁块7连接于壳体6内壁,使得连接相邻两个磁块7侧壁的胶体在壳体6内干涸,使磁块7之间连接稳定,避免干涸情况下装配磁块7,可能出现的磁块7之间胶体断裂的情况发生,优化生产流程,提升生产良品率。As an improvement of the present invention, the
作为本发明的一种改进,所述转座4.2与第一电机2.2的输出端连接,所述第二连接一端与安装座4.1铰接,另一端与第三连接件4.5一端铰接,所述第三连接件4.5另一端铰接在上料块2.3的靠近外壁的位置,所述第四连接件4.6一端与转座4.2铰接,另一端铰接在第二连接件4.4和第三连接件4.5的连接处。上述改进,使得结构布局合理、运行可靠。As an improvement of the present invention, the swivel base 4.2 is connected with the output end of the first motor 2.2, one end of the second connection is hinged with the mounting base 4.1, and the other end is hinged with one end of the third connecting piece 4.5, the third The other end of the connecting piece 4.5 is hinged at the position close to the outer wall of the loading block 2.3, one end of the fourth connecting piece 4.6 is hinged with the swivel base 4.2, and the other end is hinged at the junction of the second connecting piece 4.4 and the third connecting piece 4.5. The above improvements make the structure layout reasonable and the operation reliable.
作为本发明的一种改进,所述转座4.2位于安装座4.1下方,所述安装座4.1上设置有供第一电机2.2输出端穿过的通孔,所述第一电机2.2输出端穿过通孔与转座4.2同轴心固定连接。将转座4.2设置在安装座4.1的下方,安装座4.1上设置有供驱动轴输出端穿过的通孔,输出端穿过通孔与转座4.2连接,使传动机构4分布合理,减小空间占用。As an improvement of the present invention, the swivel base 4.2 is located below the mounting base 4.1, and the mounting base 4.1 is provided with a through hole for the output end of the first motor 2.2 to pass through, and the output end of the first motor 2.2 passes through The through hole is fixedly connected with the swivel base 4.2 concentrically. The swivel base 4.2 is arranged below the mounting base 4.1, the mounting base 4.1 is provided with a through hole for the output end of the drive shaft to pass through, and the output end is connected to the swivel base 4.2 through the through hole, so that the
作为本发明的一种改进,所述支架2.1与第一推杆2.4输出端之间还设置有转动机构5,所述转动机构5包括轴承座5.1、第二电机5.2、齿轮5.3,所述轴承座5.1的固定端与支架2.1连接,转动端与第一推杆2.4的输出端连接,并且第一推杆2.4的输出端穿过支架2.1与齿轮5.3连接,所述第二电机5.2设置在支架2.1上,并且输出端与齿轮5.3传动连接。上述改进,使得支架2.1转动联动第一电机2.2、传动机构4以及上料块2.3同步旋转,可以切换磁块7与点胶装置3输出端配合的侧壁,进而实现多个磁块7侧壁的点胶,具有自动化程度高,点胶效果好的特点。As an improvement of the present invention, a
作为本发明的一种改进,所述点胶装置3包括第二推杆3.1、滑座3.2、滑块3.3以及连接在滑座3.2上的点胶头3.4,所述第一推杆2.4以及滑座3.2均固定在工装架1上,所述滑块3.3与滑座3.2滑动配合,所述第二推杆3.1输出端与滑块3.3连接用于驱动滑块3.3联动点胶头3.4移动以使点胶头3.4的输出端获得与磁块7侧壁配合的位置或者失去与磁块7侧壁配合的位置;As an improvement of the present invention, the
步骤SS02、点胶时,第一推杆2.4驱动上料块2.3朝向壳体6移动至其中一个磁块7的一侧壁与点胶头3.4的输出端配合,第二推杆3.1驱动滑块3.3朝向壳体6放置工位移动至点胶头3.4的输出端与该侧壁旁,点胶头3.4的输出端单次输出胶体以对该侧壁点胶,当点胶头3.4的输出胶体量无法满足该的侧壁垂直高度上的均匀点胶时,第一推杆2.4伸长并回缩以使上料块2.3竖向往复移动,上料块2.3的往复移动中,磁块7的侧壁持续与点胶头3.4输出端配合,并且点胶头3.4的输出端持续输出胶体以满足该侧壁垂直高度上的均匀点胶;Step SS02, when dispensing, the first push rod 2.4 drives the feeding block 2.3 to move toward the
该侧壁点胶完成后,第二推杆3.1驱动滑块3.3远离壳体6放置工位,第二电机5.2旋转以切换下一个上料块2.3上的侧壁与点胶头3.4输出端配合。上述改进,当一个上料块2.3的上的磁块7侧壁被点胶完成后,第一推杆2.4驱动点胶头3.4复位,第二电机5.2旋转以使支架2.1转动,进而切换下一个上料块2.3上的磁块7与点胶头3.4的输出端配合,依此步骤完成所有上料块2.3上的磁块7上的点胶,使的单独一个点胶装置3即可实现多个磁块7侧壁的点胶,具有减少空间占用,自动化程度高的特点;另外通过第一推杆2.4伸长并回缩一定距离可以实现多种垂直高度的磁块7侧壁点胶,当磁块7宽度发生变化时,也可通过第二推杆3.1伸长并回缩控制点胶头3.4做垂直于磁块7高度方向上的横向移动,以满足不同宽度磁块7的点胶,上述改进,还具有适用性强、便于使用的特点。After the side wall dispensing is completed, the second push rod 3.1 drives the slider 3.3 away from the
作为本发明的一种改进,所述上料块2.3为圆弧形结构,并且半圆形结构上料块2.3下端设置有用于伸入壳体6内侧的延伸部2.31,所述延伸部2.31上端设置有阻挡部2.32,所述延伸部2.31外周开设有槽口,所述槽口内设置有供磁块7吸附的吸附块2.33。在上料块2.3下端设置延伸部2.31,延伸部2.31与上料块2.3同为圆弧形结构,延伸部2.31以及上料块2.3均采用不被受磁吸的材料制成。延伸部2.31上端设置的阻挡部2.32在磁块7吸附到壳体6内壁时,上料块2.3在第一推杆2.4作用下继续下移,阻挡部2.32与磁块7的上端面接触以将磁块7向壳体6内推动至装配到位;延伸部2.31上槽口内设置的吸附块2.33供磁块7吸合,有利于磁块7连接在延伸部2.31上,并且在壳体6供磁块7吸附面积大于吸附块2.33吸附面积的情况下,磁块7能够稳定的吸附于壳体6内壁,断开与吸附块2.33的连接。As an improvement of the present invention, the loading block 2.3 has a circular arc structure, and the lower end of the semicircular structure loading block 2.3 is provided with an extension portion 2.31 for extending into the inner side of the
作为本发明的一种改进,所述槽口数量为三个,其中一个竖向设置在延伸部2.31的外周中心位置,另外两个竖向设置在延伸部2.31外周靠近端部的位置。上述改进,使得磁块7的中心以及两端均有连接处,使磁块7能够准确且稳定的连接在延伸部2.31上。As an improvement of the present invention, the number of the slots is three, one of which is vertically arranged at the center of the outer circumference of the extension portion 2.31, and the other two are vertically arranged at the outer circumference of the extension portion 2.31 near the end. The above improvement makes the center and both ends of the
工作原理:使用时,首先在壳体6放置工位上放置电机壳体6,第一推杆2.4处于回缩状态,第一电机2.2通过传动机构4驱动上料块2.3处于收拢状态,此时,收拢的上料块2.3位于壳体6的正上方;进一步的,工作人员将磁块7吸附在延伸部2.31上,磁块7的内凹口与延伸部2.31外壁贴合,进一步的,第一电机2.2通过传动机构4驱动上料块2.3展开,并且第一推杆2.4伸长驱动上料块2.3朝向壳体6移动至磁块7进入点胶装置3的加工工位处,此时第二推杆3.1伸长驱动点胶头3.4移动至输出端与其中一个磁块7露出的侧壁相对并且在该侧壁点胶,该侧壁点胶完成后,第二推杆3.1回缩,第二电机5.2旋转切换下一个上料块2.3上磁块7与点胶头3.4输出端配合的侧壁,依此步骤循环以将上料块2.3上的磁块7的一侧侧壁全部点胶,进一步的,第一电机2.2通过传动机构4驱动上料块2.3收拢,第一推杆2.4驱动收拢的上料块2.3移动至延伸部2.31进入壳体6内,此时延伸部2.31上的磁块7得以吸附在壳体6的内壁上,进一步的,第一推杆2.4继续推动上料块2.3下移至阻挡部2.32与磁块7上端面相抵,直至磁块7被推动至装配到位,进一步的,第一推杆2.4复位即可将收拢的上料块2.3拉出壳体6内,即可完成磁块7的点胶与装配流程,具有自动化程度高、磁块7的点胶效果好、连接稳定的特点。Working principle: When using, first place the
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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