CN114752275A - Preparation method of bionic super-hydrophobic coating capable of being sprayed on various substrates - Google Patents

Preparation method of bionic super-hydrophobic coating capable of being sprayed on various substrates Download PDF

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CN114752275A
CN114752275A CN202210214861.4A CN202210214861A CN114752275A CN 114752275 A CN114752275 A CN 114752275A CN 202210214861 A CN202210214861 A CN 202210214861A CN 114752275 A CN114752275 A CN 114752275A
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coating
sprayed
super
hydrophobic coating
preparation
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刘燕
张文良
郑再航
李淑一
魏冬松
韩志武
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Weihai Institute Of Bionics Jilin University
Jilin University
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Weihai Institute Of Bionics Jilin University
Jilin University
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/68Particle size between 100-1000 nm
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/69Particle size larger than 1000 nm
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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Abstract

The invention relates to a preparation method of a bionic super-hydrophobic coating capable of being sprayed on various substrates. The method comprises the steps of firstly, dissolving epoxy resin in ethyl acetate; and then adding micron KH550-ZnO, nano KH550-ZnO, PDMS, epoxy resin curing agent and PDMS curing agent into the solution to prepare a coating suspension, and spraying the coating on the surfaces of glass, PET films, paper, cloth and stainless steel by adopting a spraying mode, thereby preparing the bionic super-hydrophobic coating with the low surface energy micro-nano scale double-layer hierarchical structure, and enabling the surfaces of all substrates to have typical biological super-hydrophobicity and self-cleaning antifouling performance. Compared with the conventional coating, the prepared bionic super-hydrophobic coating has obvious progress.

Description

Preparation method of bionic super-hydrophobic coating capable of being sprayed on various substrates
Technical Field
The invention belongs to the technical field of coatings, and particularly relates to a preparation method of a bionic super-hydrophobic coating capable of being sprayed on various substrates.
Background
A large number of biological surfaces in the nature form natural and reasonable super-hydrophobic structures through natural selection and evolution for hundreds of millions of years. Can be widely observed in nature, such as lotus leaves, butterfly wings, cicada wings, shark skin surface and the like. The micro-nano scale double-layer hierarchical structure and the low surface energy of the biological surfaces endow the biological surfaces with excellent super-hydrophobicity and self-cleaning antifouling performance. Often the surfaces become contaminated with particles or dust when the material is exposed to an outdoor environment. Therefore, the preparation of the bionic super-hydrophobic antifouling surface with the micro-nano scale double-layer hierarchical structure is very necessary.
At present, a plurality of methods for preparing the super-hydrophobic surface are available, such as an electrochemical deposition method, a sol-gel method, a spinning method, a layer-by-layer self-assembly method, a template method, a laser etching method and the like. However, the method for preparing the superhydrophobic surface often has the problems of complex process, low applicability and difficulty in being widely applied to production practice. Therefore, a method which is simple in process, high in applicability and suitable for large-scale preparation of the super-hydrophobic coating needs to be explored to meet the actual needs.
Disclosure of Invention
The invention aims to provide a preparation method of a bionic super-hydrophobic coating which can be sprayed on various base materials, and aims to solve the problems that the super-hydrophobic coating suitable for glass, PET films, paper, cloth and stainless steel base materials is prepared on various base materials through a simple spraying method, and the hydrophobic property and the self-cleaning antifouling property of the surfaces of various base materials are improved. The method can improve the hydrophobicity and the self-cleaning antifouling property of the surfaces of various substrates, opens up a simple and convenient way for constructing the bionic super-hydrophobic coating with the self-cleaning antifouling property, and has important significance for the development of the coating technology.
The purpose of the invention is realized by the following technical scheme:
a bionic super-hydrophobic coating which can be sprayed on various substrates is prepared by preparing a bionic super-hydrophobic coating with a micro-nano scale double-layer hierarchical structure on the surfaces of glass, PET films, paper, cloth and stainless steel by adopting a spraying method, wherein the formed bionic super-hydrophobic surface is a characteristic imitating the characteristic of a typical biological super-hydrophobic surface, such as the characteristic of a super-hydrophobic microstructure of animals and plants such as lotus leaves, butterfly wings, rice, water stridors and the like, so that the substrates have super-hydrophobicity, self-cleaning and antifouling functions. The method specifically comprises the following steps:
A. dissolving epoxy resin in ethyl acetate, and magnetically stirring for 5 min;
B. adding micron KH550-ZnO and nano KH550-ZnO into the solution prepared in the step A, and performing ultrasonic dispersion for 10 min;
C. firstly adding PDMS into the suspension, then adding EP and PDMS curing agent into the suspension according to a certain proportion, and magnetically stirring the mixed suspension for 30 min;
D. placing the obtained coating suspension into a spray gun, and spraying the coating suspension on the surface of each substrate to form a bionic super-hydrophobic coating with a micro-nano scale double-layer hierarchical structure;
E. and heating and curing the sprayed bionic super-hydrophobic sample at 80 ℃ for 1h to prepare the bionic super-hydrophobic coating with the typical biological super-hydrophobicity micro-nano scale double-layer hierarchical structure.
Further, in step A, 3g of epoxy resin and 12ml of ethyl acetate were added to the coating suspension.
Further, in the step B, the adding amount of the nano KH550-ZnO in the coating is 2.5 g; the KH550-ZnO particle size is 100 nm.
Further, in the step B, the addition amount of the micron KH550-ZnO in the coating is 1 g; the KH550-ZnO particle size is 10 μm.
Further, in step C, the content of PDMS added in the coating is 2 g.
Further, in the step C, EP and PDMS curing agents are added into the coating respectively in the mass ratio of 10:3 to 10: 1.
And step D, spraying the coating from left to right and from top to bottom, controlling the air pressure of an air compressor to be less than 1bar, controlling the angle of the spray gun to be 45, and controlling the distance between the spray gun and the substrate to be 15-25 cm.
And D, respectively using glass, PET (polyethylene terephthalate) film, paper, cloth and stainless steel as the base materials.
And D, in the micro-nano scale double-layer hierarchical structure, a first layer of micron zinc oxide is stacked to form a micron particle structure, and a second layer of the micron zinc oxide double-layer hierarchical structure is nano zinc oxide particles wrapped by an outer layer of the micron zinc oxide.
Further, in step E, the typical biological super-hydrophobic micro-nano scale double-layer hierarchical structure comprises a micro-nano scale double-layer hierarchical structure on the surfaces of animals and plants such as lotus leaf, rice leaf and water strider leg.
Compared with the prior art, the invention has the beneficial effects that:
the invention imitates the super-hydrophobic microstructure characteristics of animals and plants such as lotus leaves, butterfly wings, rice, cicada wings, water striders and the like, adopts a simple spraying method to prepare a bionic super-hydrophobic coating with a micro-nano scale double-layer hierarchical structure on the surfaces of glass, PET films, paper, cloth and stainless steel, and the contact angle of the coating is more than 150 degrees, so that the super-hydrophobic state is achieved, the substrate has super-hydrophobic property, self-cleaning antifouling function and wider application; the prepared bionic super-hydrophobic coating can be well combined with a matrix, and the self-cleaning antifouling performance of the surface is realized under the working condition of use.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is an SEM image of a stainless steel surface sprayed coating, wherein panel a is an SEM image of a stainless steel surface sprayed coating at 2000 times magnification; FIG. b is an SEM image of a stainless steel surface sprayed coating at 5000 times magnification;
FIG. 2a is a schematic diagram of the contact angle of the sprayed coating on the glass substrate to water and the liquid repellency to various common liquids (water, coffee, fruit juice, milk, cola, and sprite);
FIG. 2b is a schematic representation of the contact angle of a sprayed coating on a PET film substrate, the liquid repellency of various common liquids (water, coffee, fruit juice, milk, cola, and sprite) and the contact angle of the sprayed coating on the PET film substrate;
FIG. 2c is a schematic representation of the spray coating on a paper substrate showing contact angle to water and liquid repellency to various common liquids (water, coffee, juice, milk, cola, sprite);
FIG. 2d is a schematic representation of the contact angle of the spray coating on a cloth substrate with respect to water, and the liquid repellency of various common liquids (water, coffee, juice, milk, cola, and sprite);
fig. 2e is a schematic representation of the contact angle of the spray coating on a stainless steel substrate, the water repellency of the spray coating on a stainless steel substrate, and the liquid repellency of various common liquids (water, coffee, fruit juice, milk, cola, and sprite).
FIG. 3a is a schematic diagram of a self-cleaning and anti-fouling process of quartz sand by a coating sprayed on the surface of glass;
fig. 3b is a schematic view of the self-cleaning antifouling process of the coating sprayed on the glass surface to soil.
Detailed Description
The invention is further illustrated by the following examples:
the present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present invention, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
The invention relates to a preparation method of a bionic super-hydrophobic coating which can be sprayed on various substrates, which is characterized in that natural biological materials are used as a design model, the characteristics of animal and plant super-hydrophobic microstructures such as lotus leaves, butterfly wings, rice, water striders and the like are simulated, and a spraying method is adopted to prepare the bionic super-hydrophobic coating with a micro-nano scale double-layer hierarchical structure on the surfaces of glass, PET films, paper, cloth and stainless steel, so that the super-hydrophobicity and the self-cleaning antifouling function of the surfaces of various substrates are improved.
The invention relates to a method for designing a super-hydrophobic bionic surface by using glass, a PET film, paper, cloth and a stainless steel substrate, and a method for preparing the bionic super-hydrophobic surface on various substrates, which comprises the following steps:
1. dissolving epoxy resin in ethyl acetate, and magnetically stirring for 5 min;
2. adding KH550-ZnO (micrometer) and KH550-ZnO (nanometer) into the solution, and ultrasonically dispersing for 10 min;
3. firstly adding PDMS into the suspension, then adding EP and PDMS curing agent into the suspension according to a certain proportion, and magnetically stirring the mixed suspension for 30 min;
4. the obtained coating suspension liquid is placed in a spray gun and sprayed on the surface of each substrate;
5. and heating and curing the sprayed bionic super-hydrophobic sample at 80 ℃ for 1 h.
Due to the bionic micro-nano scale double-layer hierarchical structure and low surface energy of the surface of the sprayed coating, the surface of the coating has typical biological super-hydrophobicity.
The coating suspension was added with 3g of epoxy resin and 12ml of ethyl acetate.
The addition amount of KH550-ZnO (nanometer) in the coating is 2.5 g. The KH550-ZnO particle size is 100 nm.
The addition amount of KH550-ZnO (micron) in the coating is 1 g. The KH550-ZnO particle size is 10 μm.
The content of PDMS added in the coating is 2g, and the function of PDMS is to reduce the surface energy of the coating.
EP and PDMS curing agents are added into the coating respectively according to the mass ratio of 10:3 to 10: 1.
The method of the spraying process is to spray the coating from left to right and from top to bottom. The air pressure of the air compressor is controlled below 1bar, and the angle of the spray gun is 45 degrees. The distance between the spray gun and the substrate is 15-25 cm.
Forming a micro-nano scale double-layer hierarchical structure:
the first layer of micron zinc oxide is stacked to form a micron particle structure, and the second layer of micron zinc oxide is nano zinc oxide particles wrapped by the outer layer of micron zinc oxide, so that a micron-nano double-layer hierarchical structure is formed on a glass, PET film, paper, cloth and stainless steel substrate.
The typical biological super-hydrophobic surface characteristics comprise a micro-nano scale double-layer hierarchical structure on the surfaces of animals and plants such as lotus leaves, rice leaves and water striders.
Example 1
A preparation method of a bionic super-hydrophobic coating which can be sprayed on various substrates (glass, PET film, paper, cloth and stainless steel) comprises the following steps:
1. revealing the microstructure and distribution characteristic rule of a typical biological hydrophobic surface 2, spraying a coating: adding 3g of epoxy resin into 12ml of ethyl acetate, and magnetically stirring for 5 min; adding nano KH550-ZnO (2.5g) and micro KH550-ZnO (1g) into the suspension, and ultrasonically dispersing for 10 min; adding EP and PDMS curing agents with the PDMS content of 2g and the mass ratio of 10:3 and 10:1 respectively into the suspension, and magnetically stirring for 30 min; the obtained suspension is sprayed with a coating from left to right and from top to bottom; the air pressure of the air compressor is controlled to be below 1bar, and the angle of the spray gun is 45 degrees; the distance between the spray gun and the substrate is 15-25 cm. Micron-sized particle structures formed by stacking micron zinc oxide and nano zinc oxide particles wrapped by the outer layers of the micron zinc oxide form micro-nano-sized double-layer hierarchical structures on various matrixes.
3. Heating and curing: the prepared super-hydrophobic coating is heated for 1h at 80 ℃, so that the surface of each substrate with a micro-nano double-layer hierarchical structure has typical biological super-hydrophobicity and self-cleaning antifouling performance.
As shown in fig. 2, the biomimetic superhydrophobic coatings sprayed on various substrates retained excellent superhydrophobic and liquid repellent properties for various common liquids. As shown in fig. 2a, a bionic super-hydrophobic coating is sprayed on a glass substrate, and the water contact angle of the sprayed coating on the glass substrate is 157.5 degrees; as shown in fig. 2b, the bionic super-hydrophobic coating is sprayed on the PET film substrate, and the water contact angle of the sprayed coating on the PET film substrate is 154.8 °; as shown in fig. 2c, a bionic super-hydrophobic coating is sprayed on the paper substrate, and the water contact angle of the sprayed coating on the paper substrate is 151.8 degrees; as shown in fig. 2d, the bionic super-hydrophobic coating is sprayed on the cloth substrate, and the water contact angle of the sprayed coating on the cloth substrate is 155.6 degrees; as shown in fig. 2e, the biomimetic super-hydrophobic coating is sprayed on the stainless steel substrate, and the water contact angle of the sprayed coating on the stainless steel substrate is 162.4 °. FIG. 3 shows the self-cleaning antifouling property of the bionic super-hydrophobic coating sprayed on the glass substrate, and it can be seen that when water drops slide off the coating, gravel and soil can be rapidly cleaned, indicating that the prepared bionic super-hydrophobic coating has excellent self-cleaning antifouling property.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims (10)

1. A preparation method of a bionic super-hydrophobic coating which can be sprayed on various substrates is characterized by comprising the following steps: the method comprises the following steps:
A. dissolving epoxy resin in ethyl acetate, and magnetically stirring for 5 min;
B. adding micron KH550-ZnO and nano KH550-ZnO into the solution prepared in the step A, and performing ultrasonic dispersion for 10 min;
C. firstly adding PDMS into the suspension, then adding EP and PDMS curing agent into the suspension according to a certain proportion, and magnetically stirring the mixed suspension for 30 min;
D. placing the obtained coating suspension into a spray gun, and spraying the coating suspension on the surface of each substrate to form a bionic super-hydrophobic coating with a micro-nano scale double-layer hierarchical structure;
E. and heating and curing the sprayed bionic super-hydrophobic sample at 80 ℃ for 1h to prepare the bionic super-hydrophobic coating with the typical biological super-hydrophobicity micro-nano scale double-layer hierarchical structure.
2. The preparation method of the bionic super-hydrophobic coating capable of being sprayed on various substrates according to claim 1, is characterized in that: step A, 3g of epoxy resin and 12ml of ethyl acetate were added to the coating suspension.
3. The preparation method of the bionic super-hydrophobic coating capable of being sprayed on various substrates according to claim 1, is characterized in that: step B, the adding amount of the nano KH550-ZnO in the coating is 2.5 g; the KH550-ZnO particle size is 100 nm.
4. The preparation method of the bionic super-hydrophobic coating capable of being sprayed on various substrates according to claim 1, is characterized in that: step B, adding 1g of micron KH550-ZnO in the coating; the KH550-ZnO particle size is 10 μm.
5. The preparation method of the bionic super-hydrophobic coating capable of being sprayed on various substrates according to claim 1, is characterized in that: and step C, adding 2g of PDMS into the coating.
6. The preparation method of the bionic super-hydrophobic coating capable of being sprayed on various substrates according to claim 1, is characterized in that: and step C, adding EP and PDMS curing agents into the coating according to the mass ratio of 10:3 and 10:1 respectively.
7. The preparation method of the bionic super-hydrophobic coating capable of being sprayed on various substrates according to claim 1, is characterized in that: and D, spraying the coating from left to right and from top to bottom, controlling the air pressure of an air compressor to be less than 1bar, controlling the angle of a spray gun to be 45, and controlling the distance between the spray gun and the substrate to be 15-25 cm.
8. The preparation method of the bionic super-hydrophobic coating capable of being sprayed on various substrates according to claim 1, is characterized in that: and D, respectively using glass, a PET film, paper, cloth and stainless steel as the base materials.
9. The preparation method of the bionic super-hydrophobic coating capable of being sprayed on various substrates according to claim 1, is characterized in that: and D, in the micro-nano scale double-layer hierarchical structure, a first layer of micro-zinc oxide is stacked to form a micro-scale particle structure, and a second layer of the micro-nano scale double-layer hierarchical structure is nano-zinc oxide particles wrapped by an outer layer of the micro-zinc oxide.
10. The preparation method of the bionic super-hydrophobic coating capable of being sprayed on various substrates according to claim 1, is characterized in that: and E, the typical biological super-hydrophobic micro-nano scale double-layer hierarchical structure comprises a micro-nano scale double-layer hierarchical structure on the surfaces of animals and plants such as lotus leaves, rice leaves and water striders.
CN202210214861.4A 2022-03-07 2022-03-07 Preparation method of bionic super-hydrophobic coating capable of being sprayed on various substrates Pending CN114752275A (en)

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CN115445895A (en) * 2022-09-22 2022-12-09 上海大学 Super-hydrophobic material based on bionic micro-nano structure and preparation method and application thereof
CN115651534A (en) * 2022-11-14 2023-01-31 云南大学 Super-hydrophobic coating, self-cleaning coating, and preparation method and application thereof
CN115787306A (en) * 2022-11-29 2023-03-14 西安交通大学 Preparation method of high-robustness super-hydrophobic anti-icing fabric
CN116640508A (en) * 2023-05-08 2023-08-25 泰州市创新电子有限公司 Construction graphene bionic super-hydrophobic coating and manufacturing process thereof
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杨洪兴 等, 中国铁道出版社 *

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CN115445895A (en) * 2022-09-22 2022-12-09 上海大学 Super-hydrophobic material based on bionic micro-nano structure and preparation method and application thereof
CN115651534A (en) * 2022-11-14 2023-01-31 云南大学 Super-hydrophobic coating, self-cleaning coating, and preparation method and application thereof
CN115787306A (en) * 2022-11-29 2023-03-14 西安交通大学 Preparation method of high-robustness super-hydrophobic anti-icing fabric
CN116640508A (en) * 2023-05-08 2023-08-25 泰州市创新电子有限公司 Construction graphene bionic super-hydrophobic coating and manufacturing process thereof
CN116875091A (en) * 2023-07-12 2023-10-13 东方绿色能源(河北)有限公司华中分公司 Stainless steel matrix surface super-hydrophobic film and preparation method thereof
CN117483212A (en) * 2024-01-02 2024-02-02 中国科学院海洋研究所 Preparation method of micro-nano composite high-stability super-amphiphobic metal anti-corrosion material
CN117483212B (en) * 2024-01-02 2024-03-19 中国科学院海洋研究所 Preparation method of micro-nano composite high-stability super-amphiphobic metal anti-corrosion material

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