CN114749988A - Cutting fluid circulating constant-temperature fluid supplementing treatment method for CNC system and integrated treatment system - Google Patents
Cutting fluid circulating constant-temperature fluid supplementing treatment method for CNC system and integrated treatment system Download PDFInfo
- Publication number
- CN114749988A CN114749988A CN202210492249.3A CN202210492249A CN114749988A CN 114749988 A CN114749988 A CN 114749988A CN 202210492249 A CN202210492249 A CN 202210492249A CN 114749988 A CN114749988 A CN 114749988A
- Authority
- CN
- China
- Prior art keywords
- constant
- temperature
- cutting
- cutting fluid
- fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002173 cutting fluid Substances 0.000 title claims abstract description 338
- 239000012530 fluid Substances 0.000 title claims abstract description 137
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000001502 supplementing effect Effects 0.000 title claims abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 402
- 238000005520 cutting process Methods 0.000 claims abstract description 180
- 239000002699 waste material Substances 0.000 claims abstract description 145
- 238000007710 freezing Methods 0.000 claims abstract description 122
- 230000008014 freezing Effects 0.000 claims abstract description 122
- 238000003860 storage Methods 0.000 claims abstract description 75
- 238000012545 processing Methods 0.000 claims abstract description 65
- 238000001802 infusion Methods 0.000 claims abstract description 60
- 238000004321 preservation Methods 0.000 claims abstract description 49
- 230000010354 integration Effects 0.000 claims abstract description 6
- 230000003139 buffering effect Effects 0.000 claims description 34
- 238000002791 soaking Methods 0.000 claims description 31
- 238000001914 filtration Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000009413 insulation Methods 0.000 claims description 9
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 238000003672 processing method Methods 0.000 claims description 7
- 238000002637 fluid replacement therapy Methods 0.000 claims description 2
- 239000000047 product Substances 0.000 description 47
- 238000003754 machining Methods 0.000 description 27
- 239000012535 impurity Substances 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 14
- 238000001816 cooling Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 4
- 230000008602 contraction Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000013538 functional additive Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The application provides a cutting fluid circulating constant-temperature fluid supplementing treatment method for a CNC system and an integrated treatment system. The cutting fluid circulating constant-temperature fluid supplementing integrated treatment system for the CNC system comprises a CNC module, a cutting waste fluid collecting unit, a cutting fluid comprehensive treatment unit, a constant-temperature freezing module and a cutting fluid heat-preservation regulation and control storage body; and the constant-temperature freezing module comprises a main constant-temperature freezing unit and at least one sub constant-temperature freezing unit, the liquid inlet end of the main constant-temperature freezing unit is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit, and the liquid inlet end of the sub constant-temperature freezing unit is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit. Through foretell cutting fluid circulation constant temperature fluid infusion integration processing system for CNC system can improve product self temperature and add the temperature uniformity of processing man-hour, improve product processing dimensional stability.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a cutting fluid circulating constant-temperature fluid infusion treatment method and an integrated treatment system for a CNC (computer numerical control) system.
Background
The cutting fluid is an industrial fluid used for cooling and lubricating cutters and workpieces in the metal cutting and grinding process, is formed by scientifically compounding and matching various super-strong functional additives, and has the characteristics of good cooling performance, lubricating performance, antirust performance, oil removal and cleaning functions, anticorrosion function and easiness in dilution. The defects that the traditional soap-based emulsion is easy to smell in summer, difficult to dilute in winter and poor in antirust effect are overcome, the lathe paint is not affected, and the soap-based emulsion is suitable for cutting and grinding ferrous metal and belongs to the most advanced grinding product at present. The cutting fluid has various indexes superior to those of saponified oil, has the characteristics of good cooling, cleaning, rust prevention and the like, and has the characteristics of no toxicity, no odor, no corrosion to human bodies, no corrosion to equipment, no pollution to the environment and the like.
However, in the production process, the room temperature of a workshop changes along with weather changes, the constant temperature of the product and the cutting fluid of a workpiece machine tool in the room temperature state is about 8 ℃, and the product expands with heat and contracts with cold due to the temperature difference, so that the processing size is often poor, and the process capability is insufficient.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a cutting fluid circulating constant-temperature fluid infusion treatment method and an integrated treatment system for a CNC (computer numerical control) system, which can improve the consistency of the temperature of a product and the temperature during processing and improve the stability of the processed dimension of the product.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a CNC for system cutting fluid circulation constant temperature fluid infusion integration processing system, includes:
the CNC module comprises a plurality of constant-temperature cutting fluid buffering and storing units and a plurality of cutting waste fluid collecting and storing units, and the liquid outlet end of each constant-temperature cutting fluid buffering and storing unit and the liquid inlet end of one cutting waste fluid collecting and storing unit are correspondingly communicated with a CNC device;
the liquid inlet end of the cutting waste liquid collecting unit is respectively communicated with the liquid outlet end of each cutting waste liquid collecting and storing unit;
the liquid inlet end of the cutting liquid comprehensive treatment unit is communicated with the liquid outlet end of the cutting waste liquid collecting unit;
the constant-temperature freezing module comprises a main constant-temperature freezing unit and at least one sub constant-temperature freezing unit, wherein the liquid inlet end of the main constant-temperature freezing unit is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit, and the liquid inlet end of the sub constant-temperature freezing unit is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit;
the cutting fluid heat preservation regulation and control storage body is characterized in that a liquid inlet end of the cutting fluid heat preservation regulation and control storage body is communicated with a liquid outlet end of the main constant-temperature freezing unit and a liquid outlet end of each sub constant-temperature freezing unit respectively, and a liquid outlet end of the cutting fluid heat preservation regulation and control storage body is communicated with a liquid inlet end of each constant-temperature cutting fluid buffering and storage unit respectively.
In one embodiment, the cutting fluid circulation constant-temperature fluid infusion integrated treatment system for the CNC system further comprises a cutting fluid filtering module, wherein a liquid inlet end of the cutting fluid filtering module is communicated with a liquid outlet end of the cutting fluid comprehensive treatment unit, and a liquid outlet end of the cutting fluid filtering module is respectively communicated with a liquid inlet end of the main constant-temperature freezing unit and a liquid inlet end of the sub constant-temperature freezing unit.
In one embodiment, the cutting fluid circulating constant-temperature fluid supplementing integrated processing system for the CNC system further comprises a delivery pump, wherein a liquid inlet end of the delivery pump is respectively communicated with a liquid outlet end of the main constant-temperature freezing unit and a liquid outlet end of each sub constant-temperature freezing unit, and a liquid outlet end of the delivery pump is communicated with a liquid inlet end of the cutting fluid heat-preservation regulation storage body.
In one embodiment, the cutting fluid circulation constant-temperature fluid infusion integrated treatment system for the CNC system further comprises a water suction pump, wherein a liquid inlet end of the water suction pump is communicated with a liquid outlet end of the cutting waste fluid collecting unit, and a liquid outlet end of the water suction pump is communicated with a liquid inlet end of the cutting fluid comprehensive treatment unit.
In one embodiment, an automatic liquid level floating ball is arranged in the cutting fluid heat-preservation regulation storage body and used for controlling the addition amount of the constant-temperature cutting fluid.
In one embodiment, the cutting fluid comprehensive treatment unit is provided with an adsorption module.
The application also provides a cutting fluid circulating constant-temperature fluid infusion processing method for the CNC system, which is implemented by adopting the cutting fluid circulating constant-temperature fluid infusion integrated processing system for the CNC system, and specifically comprises the following steps:
controlling each CNC device to correspondingly introduce waste cutting fluid into a cutting waste fluid collecting and storing unit;
the cutting waste liquid collecting and storing unit correspondingly introduces the collected cutting liquid into the cutting waste liquid collecting unit;
the cutting waste liquid collecting unit uniformly introduces the cutting liquid collected in a centralized manner into the cutting liquid comprehensive treatment unit for pretreatment operation;
correspondingly introducing the processed cutting fluid into the constant-temperature freezing module for constant-temperature processing operation, controlling a first liquid level acquisition unit to acquire the current liquid level of the main constant-temperature freezing unit, and controlling a first liquid level compensation control unit to introduce the cutting fluid into the sub constant-temperature freezing units when the liquid level of the main constant-temperature freezing unit is lower than a preset compensation liquid level;
correspondingly introducing the cutting fluid subjected to constant temperature treatment into the cutting fluid heat-preservation regulation storage body, and respectively communicating the liquid outlet end of the cutting fluid heat-preservation regulation storage body with the liquid inlet end of each cutting waste liquid collection storage unit.
In one embodiment, the CNC equipment is provided with a soaking container, the soaking container is used for soaking a processed product, the liquid inlet end of the soaking container is respectively communicated with the liquid outlet end of each constant-temperature cutting liquid buffering and storing unit, and the liquid outlet end of the soaking container is respectively communicated with the liquid inlet end of each cutting waste liquid collecting and storing unit.
In one embodiment, the temperature in the constant temperature treatment operation is 20 ℃ to 24 ℃.
In one embodiment, the soaking time of the processed product in the soaking container is 50 minutes to 70 minutes.
Compared with the prior art, the invention has at least the following advantages:
1. in the cutting fluid circulation constant-temperature fluid infusion integrated treatment system for the CNC system, the CNC module comprises a plurality of constant-temperature cutting fluid buffering and storing units and a plurality of cutting waste fluid collecting and storing units, the liquid outlet end of each constant-temperature cutting fluid buffering and storing unit and the liquid inlet end of each cutting waste fluid collecting and storing unit are correspondingly communicated with one CNC device, and constant-temperature cutting fluid can be provided for a machined product in the CNC device through the constant-temperature cutting fluid buffering and storing units so as to improve the machining size stability of the machined product. Further, the constant-temperature cutting fluid in the CNC module has fluidity, and the used cutting waste fluid is collected through the cutting waste fluid collecting unit, so that the cutting waste fluid is further recycled.
2. The cutting fluid circulation constant-temperature fluid infusion integrated treatment system for the CNC system is further provided with a cutting fluid comprehensive treatment unit, and the liquid inlet end of the cutting fluid comprehensive treatment unit is communicated with the liquid outlet end of the cutting waste fluid collecting unit, so that collected cutting waste fluid can be effectively pretreated, and impurities in the cutting waste fluid can be removed. And then introducing the processed cutting waste liquid into a constant-temperature freezing module to enable the cutting liquid to reach a constant-temperature state, and simultaneously controlling a first liquid level acquisition unit to acquire the current liquid level of a main constant-temperature freezing unit, and controlling a first liquid level compensation control unit to introduce the cutting liquid into a sub constant-temperature freezing unit when the liquid level of the main constant-temperature freezing unit is lower than a preset compensation liquid level, so that the stability and the cyclicity of the cutting liquid circulation constant-temperature fluid infusion integrated processing system for the CNC system are ensured, and the cutting liquid in the cutting liquid circulation constant-temperature fluid infusion integrated processing system for the CNC system is prevented from generating temperature difference due to interruption of the constant-temperature freezing module, and the influence of expansion and contraction of heat on the processing size of the product is caused.
3. The cutting fluid circulating constant-temperature fluid infusion integrated treatment system for the CNC system is further provided with a cutting fluid heat-preservation regulation and control storage body, a liquid inlet end of the cutting fluid heat-preservation regulation and control storage body is respectively communicated with a liquid outlet end of the main constant-temperature freezing unit and a liquid outlet end of each sub constant-temperature freezing unit, and a liquid outlet end of the cutting fluid heat-preservation regulation and control storage body is respectively communicated with a liquid inlet end of each constant-temperature cutting fluid buffering and storing unit, so that when constant-temperature fluid infusion of the cutting fluid for the CNC system is achieved, the circulation of the constant-temperature cutting fluid for the CNC system can be achieved, the machining size of a product is stabilized, and the machining process capacity of an existing machine tool is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 shows a cutting fluid circulating constant-temperature fluid-infusion integrated processing system for a CNC system according to an embodiment of the present invention
Fig. 2 is a flow chart of a cutting fluid circulating constant-temperature fluid-infusion processing method implemented by the cutting fluid circulating constant-temperature fluid-infusion integrated processing system for the CNC system shown in fig. 1.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a single embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The application provides a cutting fluid circulation constant-temperature fluid infusion integrated processing system for a CNC (computer numerical control) system, which comprises a CNC module, a cutting waste fluid collecting unit, a cutting fluid comprehensive processing unit, a constant-temperature freezing module and a cutting fluid heat-preservation regulation storage body; the CNC module comprises a plurality of constant-temperature cutting fluid buffering and storing units and a plurality of cutting waste liquid collecting and storing units, and the liquid outlet end of each constant-temperature cutting fluid buffering and storing unit and the liquid inlet end of one cutting waste liquid collecting and storing unit are correspondingly communicated with a CNC device; the liquid inlet end of the cutting waste liquid collecting unit is respectively communicated with the liquid outlet end of each cutting waste liquid collecting and storing unit; the liquid inlet end of the cutting fluid comprehensive treatment unit is communicated with the liquid outlet end of the cutting waste liquid collecting unit; the constant-temperature freezing module comprises a main constant-temperature freezing unit and at least one sub constant-temperature freezing unit, wherein the liquid inlet end of the main constant-temperature freezing unit is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit, and the liquid inlet end of the sub constant-temperature freezing unit is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit; the liquid inlet end of the cutting fluid heat-preservation regulation and control storage body is respectively communicated with the liquid outlet end of the main constant-temperature freezing unit and the liquid outlet end of each sub constant-temperature freezing unit, and the liquid outlet end of the cutting fluid heat-preservation regulation and control storage body is respectively communicated with the liquid inlet end of each constant-temperature cutting fluid buffering and storing unit.
As shown in fig. 1, a cutting fluid circulation constant-temperature fluid infusion integrated processing system 10 for a CNC system in an embodiment includes a CNC module 100, a cutting waste fluid collecting unit 200, a cutting fluid comprehensive processing unit 300, a constant-temperature freezing module 400, and a cutting fluid thermal insulation regulation storage body 500; the CNC module 100 comprises a plurality of constant temperature cutting fluid buffering and storing units 110 and a plurality of cutting waste fluid collecting and storing units 120, wherein the liquid outlet end of each constant temperature cutting fluid buffering and storing unit 110 and the liquid inlet end of each cutting waste fluid collecting and storing unit 120 are correspondingly communicated with one CNC device 130; the liquid inlet end of the cutting waste liquid collecting unit 200 is respectively communicated with the liquid outlet end of each cutting waste liquid collecting and storing unit 120; the liquid inlet end of the cutting fluid comprehensive treatment unit 300 is communicated with the liquid outlet end of the cutting waste liquid collecting unit 200; the constant-temperature freezing module 400 comprises a main constant-temperature freezing unit 410 and at least one sub constant-temperature freezing unit 420, wherein the liquid inlet end of the main constant-temperature freezing unit 410 is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit 300, and the liquid inlet end of the sub constant-temperature freezing unit 420 is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit 300; the liquid inlet end of the cutting fluid heat-preservation regulation and control storage body 500 is respectively communicated with the liquid outlet end of the main constant-temperature freezing unit 410 and the liquid outlet end of each sub constant-temperature freezing unit 420, and the liquid outlet end of the cutting fluid heat-preservation regulation and control storage body 500 is respectively communicated with the liquid inlet end of each constant-temperature cutting fluid buffering and storage unit 110.
In the above-mentioned cutting fluid circulation constant temperature fluid infusion integrated processing system 10 for CNC system, CNC module 100 includes that a plurality of constant temperature cutting fluid buffering storage unit 110 and a plurality of cutting waste liquid are collected and are stored unit 120, the play liquid end of each constant temperature cutting fluid buffering storage unit 110 and the feed liquor end that a cutting waste liquid was collected and is stored unit 120 are used for corresponding with a CNC equipment intercommunication, can provide constant temperature cutting fluid for the product of processing in the CNC equipment through constant temperature cutting fluid buffering storage unit 110 to improve the processing size stability of product of processing. Further, the constant temperature cutting fluid in the CNC module 100 has fluidity, and the used cutting waste fluid is collected by the cutting waste fluid collecting unit 200, so as to further recycle the cutting waste fluid. The liquid inlet end of the cutting fluid comprehensive treatment unit 300 is communicated with the liquid outlet end of the cutting waste liquid collecting unit 200, so that the collected cutting waste liquid can be effectively pretreated to remove impurities in the cutting waste liquid. And then, introducing the processed cutting waste liquid into a constant-temperature freezing module 400, so that the cutting liquid reaches a constant-temperature state, simultaneously controlling a first liquid level acquisition unit to acquire the current liquid level of a main constant-temperature freezing unit 410, and controlling a first liquid level compensation control unit to introduce the cutting liquid into a sub constant-temperature freezing unit 420 when the liquid level of the main constant-temperature freezing unit 410 is lower than a preset compensation liquid level, thereby ensuring the stability and the cyclicity of the cutting liquid circulation constant-temperature fluid infusion integrated processing system 10 for the CNC system, and preventing the cutting liquid circulation constant-temperature fluid infusion integrated processing system 10 for the CNC system from generating temperature difference due to interruption of the constant-temperature freezing module 400, so as to cause the influence of thermal expansion and cold contraction of a product on the processing size. The liquid inlet end of the cutting fluid heat-preservation regulation and control storage body 500 is respectively communicated with the liquid outlet end of the main constant-temperature freezing unit 410 and the liquid outlet ends of the sub constant-temperature freezing units 420, and the liquid outlet end of the cutting fluid heat-preservation regulation and control storage body 500 is respectively communicated with the liquid inlet ends of the constant-temperature cutting fluid buffer storage units 110, so that the circulation of the constant-temperature cutting fluid for the CNC system can be realized when the constant-temperature fluid infusion of the cutting fluid for the CNC system is realized, the product machining size is stabilized, and the machining process capacity of the existing machine tool is improved.
In one embodiment, the constant-temperature cutting fluid buffering and storing unit 110 is a constant-temperature cutting fluid buffering and storing tank, and the constant-temperature cutting fluid buffering and storing tank is provided with a fluid outlet end and a fluid inlet end; the cutting waste liquid collecting and storing unit 120 is a cutting waste liquid collecting and storing tank, the cutting waste liquid collecting and storing tank is provided with a liquid outlet end and a liquid inlet end, and the liquid outlet end of each constant-temperature cutting liquid buffering and storing tank and the liquid inlet end of each cutting waste liquid collecting and storing tank are correspondingly communicated with one CNC (computerized numerical control) device.
Further, the cutting waste liquid collecting unit 200 is a cutting waste liquid collecting tank, the cutting waste liquid collecting tank is provided with a liquid outlet end and a liquid inlet end, and the liquid inlet end of the cutting waste liquid collecting tank is respectively communicated with the liquid outlet end of each cutting waste liquid collecting and storing tank; the cutting fluid comprehensive treatment unit 300 is a cutting fluid comprehensive treatment tank, a liquid outlet end and a liquid inlet end are respectively formed in the cutting fluid comprehensive treatment tank, the liquid inlet end of the cutting fluid comprehensive treatment tank is communicated with the liquid outlet end of the cutting waste liquid collecting tank, and the collected cutting fluid flows into the cutting fluid comprehensive treatment tank and is effectively pretreated in the tank to remove impurities in the cutting waste liquid.
Furthermore, the constant temperature freezing module 400 comprises a heating box, a heating device, a temperature sensor and an industrial personal computer, wherein a liquid outlet end and a liquid inlet end are respectively arranged on the heating box, the liquid inlet end of the heating box is communicated with the liquid outlet end of the cutting fluid comprehensive treatment groove through a pipeline, the heating device is arranged at one end of the heating box, which is far away from the liquid inlet end, the temperature sensor is arranged in the heating box, the output end of the temperature sensor is connected with the signal input end of the industrial personal computer, and the signal output end of the industrial personal computer is connected with the heating device. In this embodiment, heating device is the heating tube, and the input of heating tube is connected with the signal output part of industrial computer.
In addition, the constant temperature freezing module 400 further comprises a cooling machine and a cutting fluid cooling tank, the input end of the cooling machine is connected with one end, far away from the heating device, of the heating tank, the output end of the cooling machine is connected with the cutting fluid cooling tank through a pipeline, the input end of the cooling machine is further connected with the signal output end of the industrial personal computer, and the liquid outlet end of the cutting fluid cooling tank is communicated with the liquid inlet end of the cutting fluid heat-preservation regulation storage body 500.
In one embodiment, the cutting fluid thermal insulation control storage body 500 is a cutting fluid thermal insulation control storage tank, the cutting fluid thermal insulation control storage tank is provided with a liquid inlet end and a liquid outlet end, the liquid inlet end of the cutting fluid thermal insulation control storage tank is communicated with the liquid outlet end of the heating box and the liquid outlet end of the cutting fluid cooling tank, and the liquid outlet end of the cutting fluid thermal insulation control storage tank is communicated with the liquid inlet ends of the constant-temperature cutting fluid buffer storage tanks, so that when the constant-temperature fluid replacement of the cutting fluid for the CNC system is realized, the cyclicity of the constant-temperature cutting fluid for the CNC system can be realized, the machining size of a product is stabilized, and the machining process capacity of the existing machine tool is improved. In another embodiment, an outlet of the machining center is connected to a cutting fluid recovery pipeline through a self-carried water suction pump, the cutting fluid is collected and returned to the comprehensive collecting tank for filtering, the filtered cutting fluid is frozen by using a freezing system at constant temperature, the constant-temperature cutting fluid is conveyed to a cutting fluid collecting tank of the machining center through a conveying pump, the liquid level of the collecting tank controls the adding amount of the constant-temperature cutting fluid through an automatic liquid level floating ball, and the balanced operation of the whole system is ensured. When the cutting fluid machine is used, a certain number of products are placed in a prepared container, frozen cutting fluid is injected into the container filled with the products when the machine runs, the products are ensured to be always in the cutting fluid flowing at constant temperature, the products are ensured to be at a set stable temperature before being processed, 1 product needs to be supplemented into the constant temperature container when 1 processed product is taken for processing, and the temperature of the products can be ensured to be consistent with the temperature of the products during processing by circulating the steps, so that the processing size of the products is stabilized.
In one embodiment, the cutting fluid circulation and constant temperature fluid infusion integrated processing system 10 for the CNC system further includes a cutting fluid filtering module, a liquid inlet end of the cutting fluid filtering module is communicated with a liquid outlet end of the cutting fluid comprehensive processing unit 300, and a liquid outlet end of the cutting fluid filtering module is respectively communicated with a liquid inlet end of the main constant temperature freezing unit 410 and a liquid inlet end of the sub constant temperature freezing unit 420. It can be understood that after the cutting fluid is processed by the cutting fluid comprehensive processing unit 300, partial precipitates or impurities are easily generated, and if the cutting fluid is not processed in time, the cutting fluid circulation constant-temperature fluid infusion integrated processing system 10 for the CNC system is easily blocked and the performance of the cutting fluid is easily reduced. In order to improve the processing fluency of the cutting fluid circulation constant-temperature fluid infusion integrated processing system 10 for the CNC system and improve the stability of the cutting fluid, in this embodiment, the liquid inlet end of the cutting fluid filtering module is communicated with the liquid outlet end of the cutting fluid comprehensive processing unit 300, the liquid outlet end of the cutting fluid filtering module is respectively communicated with the liquid inlet end of the main constant-temperature freezing unit 410 and the liquid inlet end of the sub constant-temperature freezing unit 420, the cutting fluid filtering module can effectively filter precipitates or impurities in the cutting fluid, and the filtered cutting fluid is conveyed to the liquid inlet end of the main constant-temperature freezing unit 410 and the liquid inlet end of the sub constant-temperature freezing unit 420 to perform constant-temperature processing on the cutting fluid, so that the processing fluency of the cutting fluid circulation constant-temperature fluid infusion integrated processing system 10 for the CNC system and the stability of the cutting fluid are improved. Further, cutting fluid filter module is equipped with detachable filter residue recovery unit to can conveniently handle the cutting fluid waste residue fast, improve the cutting fluid circulation constant temperature fluid infusion integration processing system 10's for the CNC system feature of environmental protection. Further, the cutting fluid filters the module and includes filter-tank and filter screen, liquid outlet end and feed liquor end have been seted up respectively to the filter-tank, the feed liquor end and the cutting fluid integrated treatment groove intercommunication of filter-tank, the liquid outlet end of filter-tank and the feed liquor end intercommunication with the feed liquor end of main constant temperature refrigeration unit 410 and sub constant temperature refrigeration unit 420 respectively, the filter screen includes the one-level filter screen, second grade filter screen and tertiary filter screen, the one-level filter screen, second grade filter screen and tertiary filter screen set up respectively in the inside of filter-tank, the one-level filter screen, the feed liquor end of filter-tank is kept away from in proper order to second grade filter screen and tertiary filter screen, and the one-level filter screen, the aperture that passes through of second grade filter screen and tertiary filter screen reduces in proper order, can get rid of the impurity in the cutting fluid effectively through the tertiary filter screen, improve the impurity clearance rate in the cutting fluid simultaneously.
In one embodiment, the cutting fluid circulating constant-temperature fluid infusion integrated processing system 10 for the CNC system further comprises a delivery pump, a fluid inlet end of the delivery pump is respectively communicated with a fluid outlet end of the main constant-temperature freezing unit 410 and a fluid outlet end of each sub constant-temperature freezing unit 420, and a fluid outlet end of the delivery pump is communicated with a fluid inlet end of the cutting fluid heat-preservation regulation and control storage body 500. It can be understood that, after the cutting fluid is processed at a constant temperature, the cutting fluid needs to be conveyed to the cutting fluid heat-preservation regulation storage body 500 for standby, in order to improve the conveying efficiency of the cutting fluid, in this embodiment, the liquid inlet end of the conveying pump is respectively communicated with the liquid outlet end of the main constant-temperature freezing unit 410 and the liquid outlet ends of the sub constant-temperature freezing units 420, and the liquid outlet end of the conveying pump is communicated with the liquid inlet end of the cutting fluid heat-preservation regulation storage body 500, so as to provide stronger power for the cutting fluid at the liquid outlet end of the main constant-temperature freezing unit 410 and the liquid outlet ends of the sub constant-temperature freezing units 420, thereby improving the conveying efficiency of the cutting fluid. Furthermore, the delivery pump in this embodiment adopts double-pump, open hydraulic system of two return circuits, and main pump oil circuit and S valve swing oil circuit are independent each other, and the use system is simple, and components and parts are longe-lived, and the reliability is higher, has reduced the temperature of system simultaneously, and the fault of being convenient for is judged and is demolishd.
In one embodiment, the cutting fluid circulation constant-temperature fluid infusion integrated treatment system 10 for the CNC system further includes a water pump, a liquid inlet end of the water pump is communicated with a liquid outlet end of the cutting waste fluid collecting unit 200, and a liquid outlet end of the water pump is communicated with a liquid inlet end of the cutting fluid comprehensive treatment unit 300. It can be understood that the cutting fluid is circulated in the cutting fluid circulating constant-temperature fluid-infusion integrated treatment system 10 for the CNC system, and a certain amount of impurities exist in the cutting waste fluid collected in the cutting waste fluid collecting unit 200, so that the conveying smoothness and the conveying efficiency of the cutting waste fluid between the cutting waste fluid collecting unit 200 and the cutting fluid integrated treatment unit 300 are reduced. In order to improve the conveying smoothness and conveying efficiency of the cutting waste liquid between the cutting waste liquid collecting unit 200 and the cutting liquid comprehensive treatment unit 300, in this embodiment, a liquid inlet end of a water pump is communicated with a liquid outlet end of the cutting waste liquid collecting unit 200, a liquid outlet end of the water pump is communicated with a liquid inlet end of the cutting liquid comprehensive treatment unit 300, and a positive pressure is generated between the cutting waste liquid collecting unit 200 and the cutting liquid comprehensive treatment unit 300 through the water pump, so that the conveying smoothness and conveying efficiency of the cutting waste liquid between the cutting waste liquid collecting unit 200 and the cutting liquid comprehensive treatment unit 300 are improved. In addition, the water pump has the advantages of small volume, low noise and no maintenance.
In one embodiment, an automatic liquid level float is disposed in the cutting fluid thermal insulation control storage body 500, and the automatic liquid level float is used for controlling the addition amount of the constant temperature cutting fluid. It can be understood that, the cutting fluid circulation constant temperature fluid infusion integrated processing system 10 for the CNC system has a cyclicity, in the using process, the cutting fluid continuously flows in the cutting fluid circulation constant temperature fluid infusion integrated processing system 10 for the CNC system, and the cutting fluid heat preservation regulation storage body 500 is mainly used for storing the constant temperature cutting fluid for standby, if the addition amount of the constant temperature cutting fluid in the cutting fluid heat preservation regulation storage body 500 is too much or cannot be controlled, the balance of the cutting fluid circulation constant temperature fluid infusion integrated processing system 10 for the CNC system is easily damaged. In order to ensure the balance of the cutting fluid circulation constant-temperature fluid infusion integrated treatment system 10 for the CNC system, in the embodiment, an automatic liquid level floating ball is arranged in the cutting fluid heat preservation regulation storage body 500 and used for controlling the addition amount of the constant-temperature cutting fluid, and according to the archimedes buoyancy principle, the floating ball also moves up and down along with the liquid level change in the cutting fluid heat preservation regulation storage body 500, so that the addition amount of the constant-temperature cutting fluid can be controlled through the automatic liquid level floating ball, the balance operation of the whole system is ensured, and the balance of the cutting fluid circulation constant-temperature fluid infusion integrated treatment system 10 for the CNC system is ensured.
In one embodiment, the cutting fluid integrated processing unit 300 is provided with an adsorption module. It can be understood that the liquid inlet end of the cutting fluid comprehensive treatment unit 300 is communicated with the liquid outlet end of the cutting waste fluid collecting unit 200, so that the collected cutting waste fluid can be effectively pretreated, and impurities in the cutting waste fluid can be better removed. In order to further improve the separation degree between the cutting fluid and impurities in the cutting waste fluid, in this embodiment, the cutting fluid comprehensive treatment unit 300 is provided with an adsorption module, specifically, the adsorption module comprises an oily adsorption layer and a magnetic adsorption layer which are stacked, fine particle impurities floating in the cutting fluid can be adsorbed by the oily adsorption layer, and the magnetic adsorption layer better separates impurities such as metal scraps in the cutting fluid from the cutting fluid by the gravity principle and the magnetic force principle, so that the purity of the cutting fluid is improved, the effects of cooling and lubricating cutting members such as cutters of the cutting fluid are improved, and the cyclicity of the cutting fluid circulation constant-temperature fluid-supplementing integrated treatment system 10 for the CNC system is improved.
The application further provides a cutting fluid circulating constant-temperature fluid infusion processing method for the CNC system, which is implemented by the cutting fluid circulating constant-temperature fluid infusion integrated processing system 10 for the CNC system in any one of the above embodiments, and specifically comprises the following steps: controlling each CNC equipment to correspondingly feed the waste cutting fluid into a cutting waste fluid collecting and storing unit 120; the cutting waste liquid collecting and storing unit correspondingly introduces the collected cutting liquid into the cutting waste liquid collecting unit 200; the cutting waste liquid collecting unit 200 uniformly introduces the cutting liquid collected in a centralized manner into the cutting liquid comprehensive treatment unit 300 for pretreatment operation; correspondingly introducing the processed cutting fluid into the constant-temperature freezing module 400 for constant-temperature processing operation, controlling the first liquid level acquisition unit to acquire the current liquid level of the main constant-temperature freezing unit 410, and controlling the first liquid level compensation control unit to introduce the cutting fluid into the sub constant-temperature freezing unit 420 when the liquid level of the main constant-temperature freezing unit 410 is lower than a preset compensation liquid level; correspondingly introducing the cutting fluid treated at constant temperature into the cutting fluid heat-preservation regulation storage body 500, and respectively communicating the liquid outlet end of the cutting fluid heat-preservation regulation storage body 500 with the liquid inlet end of each cutting waste liquid collection storage unit 120.
Referring to fig. 2, in order to better understand the cutting fluid circulating constant temperature fluid infusion processing method for the CNC system of the present application, the following further explains the cutting fluid circulating constant temperature fluid infusion processing method for the CNC system of the present application, and the cutting fluid circulating constant temperature fluid infusion processing method for the CNC system of an embodiment includes the following steps:
s100, controlling each CNC device to correspondingly feed the waste cutting fluid into a cutting waste fluid collecting and storing unit 120.
It can be understood that, by adopting the cutting fluid circulating and constant-temperature fluid supplementing integrated treatment system 10 for the CNC system in the present application, the cutting fluid can be subjected to constant-temperature treatment and circulating fluid supplementing during the machining process, so as to ensure the stability of the workpiece during the machining process. For the convenience reprocesses the cutting waste liquid, improve the cyclicity of cutting waste liquid, in this embodiment, can let in useless cutting liquid correspondence to a cutting waste liquid through controlling each CNC equipment and collect and store the unit 120 to carry out the reprocessing to the cutting waste liquid, improve the cyclicity of cutting waste liquid.
S200, the cutting waste liquid collecting and storing unit correspondingly introduces the collected cutting liquid into the cutting waste liquid collecting unit 200.
In this embodiment, since the CNC module 100 includes the plurality of constant temperature cutting fluid buffering and storing units 110 and the plurality of cutting waste liquid collecting and storing units 120, the liquid outlet end of each constant temperature cutting fluid buffering and storing unit 110 and the liquid inlet end of each cutting waste liquid collecting and storing unit 120 are used for corresponding to communicate with one CNC device, thereby providing constant temperature cutting fluid for the machining product in the CNC device through the constant temperature cutting fluid buffering and storing unit 110, and improving the machining size stability of the machining product. Further, the constant temperature cutting fluid in the CNC module 100 has fluidity, and the used cutting waste fluid is collected by the cutting waste fluid collecting unit 200, so as to further recycle the cutting waste fluid.
S300, the cutting waste liquid collecting unit 200 uniformly introduces the cutting liquid collected in a centralized manner into the cutting liquid comprehensive treatment unit 300 for pretreatment operation.
It can be understood that the cutting waste liquid contains impurities such as scraps generated in the process of processing a workpiece, and the impurities can be more conveniently removed by the cutting waste liquid collecting unit 200 for centralized collection. In order to further improve the impurity removal effect of the cutting waste liquid, in this embodiment, the cutting waste liquid collecting unit 200 uniformly introduces the cutting liquid collected in a centralized manner to the cutting liquid comprehensive treatment unit 300 for pretreatment operation, and the liquid inlet end of the cutting liquid comprehensive treatment unit 300 is communicated with the liquid outlet end of the cutting waste liquid collecting unit 200, so that the collected cutting waste liquid can be effectively pretreated, for example, subjected to standing layering and filtering treatment to remove impurities in the cutting waste liquid.
S400, correspondingly introducing the processed cutting fluid into the constant-temperature freezing module 400 for constant-temperature processing operation, controlling the first liquid level acquisition unit to acquire the current liquid level of the main constant-temperature freezing unit 410, and controlling the first liquid level compensation control unit to introduce the cutting fluid into the sub constant-temperature freezing unit 420 when the liquid level of the main constant-temperature freezing unit 410 is lower than a preset compensation liquid level.
It can be understood that the cutting waste liquid is pretreated to obtain the recyclable cutting liquid, and then the recyclable cutting liquid is subjected to constant temperature treatment and then can be put into a workpiece machining process for use. However, the cutting fluid circulation constant-temperature fluid infusion integrated processing system 10 for the CNC system has the cyclicity and the continuity, and if the constant-temperature freezing module 400 has the problem of too slow constant-temperature processing or other faults, the cutting fluid in the constant-temperature freezing module 400 cannot be continuously input into the cutting fluid heat-preservation regulation storage body 500 and can be recycled subsequently. In order to ensure the working continuity and stability of the constant temperature freezing module 400, in this embodiment, the processed cutting fluid is correspondingly introduced into the constant temperature freezing module 400 for constant temperature processing operation, the first liquid level acquisition unit is controlled to acquire the current liquid level of the main constant temperature freezing unit 410, and when the liquid level of the main constant temperature freezing unit 410 is lower than a preset compensation liquid level, the first liquid level compensation control unit is controlled to introduce the cutting fluid into the sub constant temperature freezing unit 420. Through letting in the freezing module 400 of constant temperature with the cutting waste liquid that handles, make the cutting fluid reach the constant temperature state, the first liquid level acquisition unit of simultaneous control gathers the current liquid level of main constant temperature freezing unit 410, when the liquid level of main constant temperature freezing unit 410 is less than the predetermined compensation liquid level, control first liquid level compensation control unit lets in the cutting fluid to sub constant temperature freezing unit 420, thereby guarantee the stability and the circularity of cutting fluid circulation constant temperature fluid infusion integration processing system 10 for the CNC system, prevent that constant temperature freezing module 400 from breaking off and causing cutting fluid production temperature difference in the cutting fluid circulation constant temperature fluid infusion integration processing system 10 for the CNC system, arouse the influence of product expend with heat and contract with cold to machining dimension.
S500, correspondingly introducing the cutting fluid treated at constant temperature into the cutting fluid heat-preservation regulation storage body 500, and respectively communicating the liquid outlet end of the cutting fluid heat-preservation regulation storage body 500 with the liquid inlet end of each cutting waste liquid collection storage unit 120.
It can be understood that the cutting fluid after constant temperature treatment can enter the next circulation module of the cutting fluid circulation constant temperature fluid infusion integrated treatment system 10 for the CNC system, namely, the cutting fluid can be recycled. However, depending on the processing of the workpiece during the machining process, it is necessary to control the amount of the constant temperature cutting fluid to be added. In order to improve the controllability of the addition amount of the constant-temperature cutting fluid, in this embodiment, the cutting fluid subjected to constant-temperature treatment is correspondingly introduced into the cutting fluid heat-preservation regulation storage body 500, the liquid outlet end of the cutting fluid heat-preservation regulation storage body 500 is respectively communicated with the liquid inlet ends of the cutting waste fluid collection storage units 120, the liquid inlet end of the cutting fluid heat-preservation regulation storage body 500 is respectively communicated with the liquid outlet end of the main constant-temperature freezing unit 410 and the liquid outlet ends of the sub constant-temperature freezing units 420, and the liquid outlet end of the cutting fluid heat-preservation regulation storage body 500 is respectively communicated with the liquid inlet ends of the constant-temperature cutting fluid buffer storage units 110, so that the cyclicity of the constant-temperature cutting fluid for the CNC system can be realized when the constant-temperature fluid supplement of the cutting fluid for the CNC system is realized, the machining size of a product is stabilized, and the machining process capability of the existing machine tool is improved.
In one embodiment, the CNC device is provided with a soaking container for soaking the processed product, a liquid inlet end of the soaking container is respectively communicated with a liquid outlet end of each constant temperature cutting fluid buffering and storing unit 110, and a liquid outlet end of the soaking container is respectively communicated with a liquid inlet end of each cutting waste fluid collecting and storing unit 120. It will be appreciated that the cutting fluid cools and lubricates the tool and the workpiece during machining. In order to improve the cycle consistency of the cutting fluid use and the cutting fluid circulation constant-temperature fluid infusion integrated treatment system 10 for the CNC system, in the embodiment, a soaking container is arranged in the CNC equipment, a workpiece is soaked in the soaking container in the machining process, the liquid inlet end of the soaking container is respectively communicated with the liquid outlet end of each constant-temperature cutting fluid buffering and storing unit 110, and the liquid outlet end of the soaking container is respectively communicated with the liquid inlet end of each cutting waste liquid collecting and storing unit 120, so that the soaking container is closely connected with the cutting fluid circulation constant-temperature fluid infusion integrated treatment system 10 for the CNC system, and the cycle consistency of the cutting fluid use and the cutting fluid circulation constant-temperature fluid infusion integrated treatment system 10 for the CNC system is improved. Furthermore, when the cutting fluid soaking machine is used, a certain number of products are placed in a prepared soaking container, the processed cutting fluid is input into the soaking container filled with the products when the machine runs, the products are ensured to be always in the cutting fluid flowing at constant temperature, the products are ensured to be at a set stable temperature before being processed, when one processed product is taken for processing, the constant temperature container is required to be supplemented with one product, the steps are repeated in such a circulating way, the temperature of the products can be ensured to be consistent with the temperature of the products during processing, and therefore the processing size of the products is stabilized.
In one embodiment, the temperature in the isothermal treatment operation is from 20 ℃ to 24 ℃. It will be appreciated that, in addition to the temperature differential of the cutting fluid affecting the effectiveness of the machining process, the temperature of the cutting fluid being too high or too low can also affect the ability of the machine tool to perform the machining process. In order to further improve the capacity of the machine tool in the machining process, in the embodiment, the temperature in the constant temperature treatment operation is 20-24 ℃, so that the temperature of the cutting fluid is kept constant at 20-24 ℃, and the capacity of the machine tool in the machining process can be effectively improved. Further, the soaking time of the processed product in the soaking container is 50 minutes to 70 minutes.
Some specific examples are listed below, and if mentioned%, all are expressed in weight percent. It should be noted that the following examples are not exhaustive of all possible cases, and that the materials used in the following examples are commercially available without specific recitation.
Example 1
Controlling each CNC device to correspondingly introduce the waste cutting fluid into a cutting waste fluid collecting and storing unit for subsequent recycling; then correspondingly introducing the collected cutting fluid into a cutting waste fluid collecting unit by a cutting waste fluid collecting and storing unit, uniformly introducing the collected cutting fluid into a cutting fluid comprehensive treatment unit by the cutting waste fluid collecting unit for pretreatment operation, correspondingly introducing the treated cutting fluid into a constant-temperature freezing module for constant-temperature treatment operation, controlling a first liquid level acquisition unit to acquire the current liquid level of a main constant-temperature freezing unit, and controlling a first liquid level compensation control unit to introduce the cutting fluid into a sub constant-temperature freezing unit when the liquid level of the main constant-temperature freezing unit is lower than a preset compensation liquid level, wherein the temperature in the constant-temperature treatment operation is 20 ℃; and correspondingly introducing the cutting fluid treated at the constant temperature into a cutting fluid heat-preservation regulation storage body, wherein the liquid outlet end of the cutting fluid heat-preservation regulation storage body is respectively communicated with the liquid inlet ends of the cutting waste liquid collection storage units, and the soaking time of the processed product in the cutting fluid is 50 minutes.
Example 2
Controlling each CNC device to correspondingly introduce the waste cutting fluid into a cutting waste fluid collecting and storing unit for subsequent recycling; then correspondingly introducing the collected cutting fluid into a cutting waste fluid collecting unit by a cutting waste fluid collecting and storing unit, uniformly introducing the cutting fluid collected in a centralized manner into a cutting fluid comprehensive treatment unit for pretreatment operation by the cutting waste fluid collecting unit, and correspondingly introducing the treated cutting fluid into a constant-temperature freezing module for constant-temperature treatment operation, controlling a first liquid level acquisition unit to acquire the current liquid level of a main constant-temperature freezing unit, and controlling a first liquid level compensation control unit to introduce the cutting fluid into a sub constant-temperature freezing unit when the liquid level of the main constant-temperature freezing unit is lower than a preset compensation liquid level, wherein the temperature in the constant-temperature treatment operation is 24 ℃; and correspondingly introducing the cutting fluid subjected to constant temperature treatment into a cutting fluid heat-preservation regulation and control storage body, wherein the liquid outlet end of the cutting fluid heat-preservation regulation and control storage body is respectively communicated with the liquid inlet end of each cutting waste liquid collection and storage unit, and the soaking time of the processed product in the cutting fluid is 70 minutes.
Example 3
Controlling each CNC device to correspondingly introduce the waste cutting fluid into a cutting waste fluid collecting and storing unit for subsequent recycling; then correspondingly introducing the collected cutting fluid into a cutting waste fluid collecting unit by a cutting waste fluid collecting and storing unit, uniformly introducing the collected cutting fluid into a cutting fluid comprehensive treatment unit by the cutting waste fluid collecting unit for pretreatment operation, correspondingly introducing the treated cutting fluid into a constant-temperature freezing module for constant-temperature treatment operation, controlling a first liquid level acquisition unit to acquire the current liquid level of a main constant-temperature freezing unit, and controlling a first liquid level compensation control unit to introduce the cutting fluid into a sub constant-temperature freezing unit when the liquid level of the main constant-temperature freezing unit is lower than a preset compensation liquid level, wherein the temperature in the constant-temperature treatment operation is 22 ℃; and correspondingly introducing the cutting fluid subjected to constant temperature treatment into a cutting fluid heat-preservation regulation and control storage body, wherein the liquid outlet end of the cutting fluid heat-preservation regulation and control storage body is respectively communicated with the liquid inlet ends of the cutting waste liquid collection and storage units, and the soaking time of the processed product in the cutting fluid is 60 minutes.
Compared with the prior art, the invention has at least the following advantages:
1. in the cutting fluid circulation constant-temperature fluid infusion integrated treatment system 10 for the CNC system, the CNC module comprises a plurality of constant-temperature cutting fluid buffering and storing units and a plurality of cutting waste fluid collecting and storing units, the liquid outlet end of each constant-temperature cutting fluid buffering and storing unit and the liquid inlet end of each cutting waste fluid collecting and storing unit are correspondingly communicated with one CNC device, and constant-temperature cutting fluid can be provided for a processed product in the CNC device through the constant-temperature cutting fluid buffering and storing units so as to improve the processing size stability of the processed product. Further, the constant-temperature cutting fluid in the CNC module has fluidity, and the used cutting waste fluid is collected through the cutting waste fluid collecting unit, so that the cutting waste fluid is further recycled.
2. The cutting fluid circulation constant-temperature fluid infusion integrated treatment system 10 for the CNC system is further provided with a cutting fluid comprehensive treatment unit, and the liquid inlet end of the cutting fluid comprehensive treatment unit is communicated with the liquid outlet end of the cutting waste fluid collecting unit, so that collected cutting waste fluid can be effectively pretreated, and impurities in the cutting waste fluid can be removed. And then introducing the processed cutting waste liquid into a constant-temperature freezing module to enable the cutting liquid to reach a constant-temperature state, and simultaneously controlling a first liquid level acquisition unit to acquire the current liquid level of a main constant-temperature freezing unit, and controlling a first liquid level compensation control unit to introduce the cutting liquid into a sub constant-temperature freezing unit when the liquid level of the main constant-temperature freezing unit is lower than a preset compensation liquid level, so that the stability and the cyclicity of the cutting liquid circulation constant-temperature fluid infusion integrated processing system 10 for the CNC system are ensured, and the cutting liquid in the cutting liquid circulation constant-temperature fluid infusion integrated processing system 10 for the CNC system is prevented from generating temperature difference due to the interruption of the constant-temperature freezing module, and the influence of the expansion and contraction of heat on the machining size of the product is caused.
3. The cutting fluid circulating constant-temperature fluid infusion integrated treatment system 10 for the CNC system is further provided with a cutting fluid heat-preservation regulation and control storage body, a liquid inlet end of the cutting fluid heat-preservation regulation and control storage body is respectively communicated with a liquid outlet end of the main constant-temperature freezing unit and a liquid outlet end of each sub constant-temperature freezing unit, and a liquid outlet end of the cutting fluid heat-preservation regulation and control storage body is respectively communicated with a liquid inlet end of each constant-temperature cutting fluid buffering and storing unit, so that when constant-temperature fluid infusion of the cutting fluid for the CNC system is achieved, the circulation of the constant-temperature cutting fluid for the CNC system can be achieved, the machining size of a product is stabilized, and the machining process capacity of an existing machine tool is improved.
The above examples only show several embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The utility model provides a CNC for system cutting fluid circulation constant temperature fluid infusion integration processing system which characterized in that includes:
the CNC module comprises a plurality of constant-temperature cutting fluid buffering and storing units and a plurality of cutting waste fluid collecting and storing units, and the liquid outlet end of each constant-temperature cutting fluid buffering and storing unit and the liquid inlet end of one cutting waste fluid collecting and storing unit are correspondingly communicated with a CNC device;
the liquid inlet end of the cutting waste liquid collecting unit is respectively communicated with the liquid outlet end of each cutting waste liquid collecting and storing unit;
the liquid inlet end of the cutting liquid comprehensive treatment unit is communicated with the liquid outlet end of the cutting waste liquid collecting unit;
the constant-temperature freezing module comprises a main constant-temperature freezing unit and at least one sub constant-temperature freezing unit, wherein the liquid inlet end of the main constant-temperature freezing unit is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit, and the liquid inlet end of the sub constant-temperature freezing unit is communicated with the liquid outlet end of the cutting fluid comprehensive treatment unit;
the cutting fluid heat preservation regulation and control storage body is characterized in that a liquid inlet end of the cutting fluid heat preservation regulation and control storage body is communicated with a liquid outlet end of the main constant-temperature freezing unit and a liquid outlet end of each sub constant-temperature freezing unit respectively, and a liquid outlet end of the cutting fluid heat preservation regulation and control storage body is communicated with a liquid inlet end of each constant-temperature cutting fluid buffering and storage unit respectively.
2. The cutting fluid circulating constant-temperature fluid infusion integrated treatment system for the CNC system according to claim 1, further comprising a cutting fluid filtering module, wherein a liquid inlet end of the cutting fluid filtering module is communicated with a liquid outlet end of the cutting fluid comprehensive treatment unit, and a liquid outlet end of the cutting fluid filtering module is respectively communicated with a liquid inlet end of the main constant-temperature freezing unit and a liquid inlet end of the sub constant-temperature freezing unit.
3. The cutting fluid circulating constant-temperature fluid supplementing integrated processing system for the CNC system as recited in claim 1, further comprising a delivery pump, wherein a liquid inlet end of the delivery pump is respectively communicated with a liquid outlet end of the main constant-temperature freezing unit and a liquid outlet end of each sub constant-temperature freezing unit, and a liquid outlet end of the delivery pump is communicated with a liquid inlet end of the cutting fluid thermal insulation regulation storage body.
4. The cutting fluid circulation constant-temperature fluid infusion integrated treatment system for the CNC system as recited in claim 1, further comprising a water pump, wherein a liquid inlet end of the water pump is communicated with a liquid outlet end of the cutting waste fluid collecting unit, and a liquid outlet end of the water pump is communicated with a liquid inlet end of the cutting fluid comprehensive treatment unit.
5. The cutting fluid circulation constant-temperature fluid infusion integrated treatment system for the CNC system as recited in claim 1, wherein an automatic liquid level floating ball is disposed in the cutting fluid thermal insulation control storage body, and the automatic liquid level floating ball is used for controlling the addition amount of the constant-temperature cutting fluid.
6. The cutting fluid circulating constant-temperature fluid supplementing integrated processing system for the CNC system as recited in claim 1, wherein the cutting fluid comprehensive processing unit is provided with an adsorption module.
7. A cutting fluid circulating constant-temperature fluid supplementing treatment method for a CNC system is characterized by being implemented by the cutting fluid circulating constant-temperature fluid supplementing integrated treatment system for the CNC system according to any one of claims 1-6, and specifically comprising the following steps of:
controlling each CNC device to correspondingly introduce waste cutting fluid into a cutting waste fluid collecting and storing unit;
the cutting waste liquid collecting and storing unit correspondingly introduces the collected cutting liquid into the cutting waste liquid collecting unit;
the cutting waste liquid collecting unit uniformly introduces the cutting liquid collected in a centralized manner into the cutting liquid comprehensive treatment unit for pretreatment operation;
correspondingly introducing the processed cutting fluid into the constant-temperature freezing module for constant-temperature processing operation, controlling a first liquid level acquisition unit to acquire the current liquid level of the main constant-temperature freezing unit, and controlling a first liquid level compensation control unit to introduce the cutting fluid into the sub constant-temperature freezing units when the liquid level of the main constant-temperature freezing unit is lower than a preset compensation liquid level;
correspondingly introducing the cutting fluid subjected to constant temperature treatment into the cutting fluid heat-preservation regulation storage body, and respectively communicating the liquid outlet end of the cutting fluid heat-preservation regulation storage body with the liquid inlet end of each cutting waste liquid collection storage unit.
8. The cutting fluid circulating constant-temperature fluid infusion processing method for the CNC system as recited in claim 7, wherein a soaking container is disposed in the CNC equipment, the soaking container is used for soaking a processed product, a liquid inlet end of the soaking container is respectively communicated with a liquid outlet end of each constant-temperature cutting fluid buffering and storing unit, and a liquid outlet end of the soaking container is respectively communicated with a liquid inlet end of each cutting waste fluid collecting and storing unit.
9. The cutting fluid circulation constant-temperature fluid infusion treatment method for the CNC system according to claim 7, wherein the temperature in the constant-temperature treatment operation is 20-24 ℃.
10. The cutting fluid circulation constant-temperature fluid replacement treatment method for the CNC system according to claim 7, wherein the soaking time of the processed product in the soaking container is 50-70 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210492249.3A CN114749988B (en) | 2022-05-07 | 2022-05-07 | Cutting fluid circulation constant-temperature fluid replacement treatment method for CNC system and integrated treatment system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210492249.3A CN114749988B (en) | 2022-05-07 | 2022-05-07 | Cutting fluid circulation constant-temperature fluid replacement treatment method for CNC system and integrated treatment system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114749988A true CN114749988A (en) | 2022-07-15 |
| CN114749988B CN114749988B (en) | 2023-12-12 |
Family
ID=82335211
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210492249.3A Active CN114749988B (en) | 2022-05-07 | 2022-05-07 | Cutting fluid circulation constant-temperature fluid replacement treatment method for CNC system and integrated treatment system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114749988B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2280540C1 (en) * | 2005-02-08 | 2006-07-27 | Государственное образовательное учреждение высшего профессионального образования Курский государственный технический университет | Part high-accuracy working apparatus in nc machine tools |
| CN104985155A (en) * | 2015-06-24 | 2015-10-21 | 东莞鸿图精密压铸有限公司 | Method for producing complex die-cast product with inclined holes by utilization of embedded inserts |
| CN211940096U (en) * | 2019-12-27 | 2020-11-17 | 柳州奥兴汽配制造有限公司 | Cutting fluid constant temperature control device |
| CN212043808U (en) * | 2020-04-22 | 2020-12-01 | 利科机电设备(深圳)有限公司 | Constant-temperature high-precision machining center |
| CN212122589U (en) * | 2020-03-04 | 2020-12-11 | 昂拓科技（苏州）有限公司 | Precision parts constant temperature system of processing |
| CN113635130A (en) * | 2021-08-24 | 2021-11-12 | 吴绿珍 | Numerical control cutting fluid circulation system with multistage filtering capability |
| CN113635134A (en) * | 2021-10-18 | 2021-11-12 | 徐州翔途机电有限公司 | Cooling device for machine tool |
| CN215748138U (en) * | 2021-09-29 | 2022-02-08 | 威海台一盈拓机械科技有限公司 | Cutting fluid circulating device for numerical control machine tool |
| CN215967755U (en) * | 2021-07-15 | 2022-03-08 | 油机机械工业（中国）有限公司 | Cutting fluid filtering and cooling system of numerical control machine tool |
-
2022
- 2022-05-07 CN CN202210492249.3A patent/CN114749988B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2280540C1 (en) * | 2005-02-08 | 2006-07-27 | Государственное образовательное учреждение высшего профессионального образования Курский государственный технический университет | Part high-accuracy working apparatus in nc machine tools |
| CN104985155A (en) * | 2015-06-24 | 2015-10-21 | 东莞鸿图精密压铸有限公司 | Method for producing complex die-cast product with inclined holes by utilization of embedded inserts |
| CN211940096U (en) * | 2019-12-27 | 2020-11-17 | 柳州奥兴汽配制造有限公司 | Cutting fluid constant temperature control device |
| CN212122589U (en) * | 2020-03-04 | 2020-12-11 | 昂拓科技（苏州）有限公司 | Precision parts constant temperature system of processing |
| CN212043808U (en) * | 2020-04-22 | 2020-12-01 | 利科机电设备(深圳)有限公司 | Constant-temperature high-precision machining center |
| CN215967755U (en) * | 2021-07-15 | 2022-03-08 | 油机机械工业（中国）有限公司 | Cutting fluid filtering and cooling system of numerical control machine tool |
| CN113635130A (en) * | 2021-08-24 | 2021-11-12 | 吴绿珍 | Numerical control cutting fluid circulation system with multistage filtering capability |
| CN215748138U (en) * | 2021-09-29 | 2022-02-08 | 威海台一盈拓机械科技有限公司 | Cutting fluid circulating device for numerical control machine tool |
| CN113635134A (en) * | 2021-10-18 | 2021-11-12 | 徐州翔途机电有限公司 | Cooling device for machine tool |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114749988B (en) | 2023-12-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101036844B (en) | Lubricant multilevel automatic oil and water separating system and the control method thereof | |
| US20160062371A1 (en) | Liquid Supply Systems | |
| CN203736930U (en) | Cutting fluid regeneration vehicle | |
| CN204569636U (en) | A kind of energy-efficient Oil scraper | |
| CN113546756B (en) | Rapid purifying and filtering system and purifying method for chip liquid | |
| CN211940096U (en) | Cutting fluid constant temperature control device | |
| CN111712358A (en) | Oil-lubricated motion module connection system for a drive or bearing module, in particular for an industrial robot, and method for lubricating a motion module | |
| CN114749988A (en) | Cutting fluid circulating constant-temperature fluid supplementing treatment method for CNC system and integrated treatment system | |
| CN202174443U (en) | Automatic cooling liquid circulation system for planer type milling machine | |
| CN102095066B (en) | Cooled type circulating lubrication oiling machine | |
| CN207701323U (en) | A kind of compressor lubrication system with self-purification function | |
| CN214499989U (en) | Speed reducer lubricating oil way system | |
| CN215748138U (en) | Cutting fluid circulating device for numerical control machine tool | |
| CN102423570A (en) | Modular constant-temperature multi-filter cylinder oil mist purifying and deslagging filtration system | |
| CN201848651U (en) | Lubricating system for laser cutting machine | |
| CN209604872U (en) | A kind of list case off-line type lubricating oil cleaning filtration system | |
| CN209439866U (en) | A kind of numerical control drilling machine coolant liquid recycling plant | |
| CN205672664U (en) | A kind of dual-effect refrigeration and extra accuracy filter plant | |
| CN203418050U (en) | Cold header with lubricating oil circulating filtration device | |
| EP2691196B1 (en) | Methods for die casting metals using phase separable fluids | |
| CN215172114U (en) | Speed reducer oil sump warehouse-dividing lubricating system | |
| CN201719915U (en) | Super-finishing oil purification treatment device | |
| CN219485046U (en) | Oil return device applied to deep hole drilling machine tool | |
| CN218376608U (en) | Thin oil lubrication power system | |
| CN218992305U (en) | Parallel shaft helical gear speed reducer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |