Rapid purifying and filtering system and purifying method for chip liquid
Technical Field
The invention relates to the technical field of chip liquid purification and filtration, in particular to a rapid chip liquid purification and filtration system and a purification method.
Background
The cutting fluid is an industrial fluid used for cooling and lubricating a cutter and a workpiece in the metal cutting and grinding process, is formed by scientifically compounding and matching a plurality of super functional auxiliary agents, and has the characteristics of good cooling performance, lubricating performance, rust resistance, oil removal cleaning function, corrosion prevention function and easy dilution. Overcomes the defects of easy odor in summer, difficult dilution in winter and poor rust prevention effect of the traditional soap-based emulsion, has no adverse effect on lathe paint, is suitable for cutting and grinding ferrous metals, and belongs to the most leading grinding product at present. The cutting fluid has various indexes superior to those of saponified oil, and has the features of excellent lubricating, cooling, cleaning, rust preventing, no toxicity, no smell, no corrosion to human body, no corrosion to equipment, no environmental pollution, etc. The lubrication of the metal cutting fluid (cutting fluid for short) in the cutting process can reduce the friction between the rake face and the chip and between the flank face and the processed surface to form a part of lubrication film, thereby reducing the cutting force, friction and power consumption, reducing the surface temperature and cutter abrasion of the friction part of the cutter and the workpiece blank, and improving the cutting property of the workpiece material. In the grinding process, after the grinding fluid is added, the grinding fluid is permeated into the space between the grinding wheel abrasive particles and the workpiece and between the abrasive particles and the abrasive dust to form a lubricating film, so that the friction between interfaces is reduced, the abrasion of the abrasive particle cutting edges and the adhesion of the cutting dust are prevented, the grinding force and the friction heat are reduced, and the durability of the grinding wheel and the surface quality of the workpiece are improved.
The chip liquid is required to be cooled in the turning process of the workpiece, and the used chip liquid can be recycled, but the chip liquid contains the scrap iron, so that the scrap iron in the cutting liquid is removed, the conventional method generally adopts a magnetic rod mode, but the total amount of the adsorbed scrap iron is limited and the treatment capacity in unit time is not high, so the invention provides a rapid chip liquid purifying and filtering system and a rapid chip liquid purifying method, and the problems are solved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a rapid chip liquid purifying and filtering system and a purifying method, which solve the problems that the existing method generally adopts a magnetic rod, but the total amount of adsorbed scrap iron is limited and the processing capacity in unit time is not high.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a chip liquid's quick purification filtration system, includes the liquid storage pond and sets up the conveyer pipe in the liquid storage pond below, the bottom symmetry fixedly connected with support of liquid storage pond, two fixedly connected with bottom plate between the bottom of support, the top of bottom plate is provided with the collecting vat, two be provided with filtering mechanism between the support.
The utility model provides a filter device, including the filter cabinet, filter mechanism includes the rose box, the positive fixedly connected with fixed axle of rose box inner wall, the fixed axle is provided with two, the surface fixedly connected with magnetic pole of fixed axle, be provided with the movable block on the magnetic pole, the front of movable block runs through and has seted up first logical groove, the inside sliding connection in first logical groove has the slider, the front of slider runs through and has seted up first through-hole, the inside of first through-hole and the surface looks adaptation of magnetic pole, be provided with actuating mechanism on the movable block, the spout has been seted up at the top of movable block, communicate between spout and the first logical groove, be provided with the pushing component on the slider, the second through-hole has been seted up at the back of rose box, swing joint between the rear end of fixed axle and the rose box, the drain groove has been seted up in the bottom of rose box, the inside fixed connection of conveyer pipe and rose box.
Preferably, the driving mechanism comprises a driving motor, the driving motor is fixedly arranged on the front surface of the filter box, the output end of the driving motor is fixedly connected with a screw rod, one end of the screw rod penetrates through the filter box and extends to the inside of the filter box, and the outer surface of the screw rod is in threaded connection with the inside of the moving block.
Preferably, the pushing component comprises a first connecting plate, the bottom of the first connecting plate is fixedly connected with the top of the outer surface of the sliding block, the back of the first connecting plate is fixedly connected with a second connecting plate, the back of the second connecting plate is fixedly connected with a third connecting plate, a guide rod penetrates through the first connecting plate, a spring is sleeved on the outer surface of the guide rod, one end of the spring is fixedly connected with the back of the first connecting plate, and the other end of the spring is fixedly connected with the inner part of the sliding groove.
Preferably, the back fixedly connected with first backup pad of rose box, the top fixedly connected with second backup pad of first backup pad, the second through groove has been seted up in the top of first backup pad in a penetrating way, the one end of lead screw is rotated with the front of second backup pad and is connected.
Preferably, the front of the filter box and the lower part of the drive motor are provided with third through holes in a penetrating mode, hydraulic rods are fixedly connected to two sides of the filter box, and a fixing plate is fixedly connected between output ends of the hydraulic rods.
Preferably, the back fixedly connected with dead lever of fixed plate, the rear end fixedly connected with magnetic plate of dead lever, the inside fixedly connected with filter plate of rose box.
Preferably, the front of the second supporting plate is fixedly connected with one end of the fixed shaft, one side of the support is fixedly connected with a placing plate, and the placing plate is fixedly connected with the top of the filter box.
Preferably, the outer surface of the first connecting plate is matched with the inside of the chute, the bottom of the second connecting plate is in sliding connection with the top of the moving block, and the width of the outer surface of the second connecting plate is larger than the width of the inside of the chute.
The invention also discloses a rapid chip liquid purifying method, which specifically comprises the following steps:
s1, primary purification and filtration: firstly, chip liquid in a liquid storage tank enters a filter box through a conveying pipe, so that the chip liquid can be washed on a magnetic rod in the falling process of the chip liquid, and then the magnetic rod is utilized to adsorb scrap iron in the chip liquid, so that the scrap iron is adsorbed on the surface of the magnetic rod, and the chip liquid flows to the lower part of the magnetic rod;
s2, secondary purification and filtration: then, the chip liquid passes through the filter plate, so that the chip liquid after primary purification and filtration obtains a filtering effect again, scrap iron in the chip liquid is blocked on the filter plate, and then the chip liquid flows into the collecting groove through the liquid outlet groove to be collected, so that the purifying effect of the chip liquid is improved, and the chip liquid is convenient to reuse;
s3, cleaning the magnetic rod: then, a control valve on the conveying pipe is closed, the driving motor is started to drive the screw rod to rotate, so that the moving block is driven to move on the magnetic rod, the magnetic rod is used for driving the sliding block to move, scrap iron on the magnetic rod is cleaned by the sliding block, the scrap iron falls into the first through groove, the moving block is further moved to the outside of the filter box through the second through hole, at the moment, the third connecting plate is pulled to drive the first connecting plate to move through the second connecting plate, the first connecting plate slides in the chute, the sliding block is moved on the magnetic rod under the action of the first connecting plate, the scrap iron is pushed out, the third connecting plate is released, the spring is restored to drive the first connecting plate to reset, then, the driving motor is started again, and the driving mechanism is used for driving the moving block to reset, so that the existing common magnetic rod mode is solved, but the total amount of adsorbed scrap iron is limited, and the treatment amount in unit time is not high;
s4, cleaning a filter plate: finally, the hydraulic rod is opened, the magnetic plate is driven to move through the fixing plate and the fixing rod, the filter plate is cleaned in the moving process of the magnetic plate, scrap iron on the filter plate is adsorbed on the magnetic plate, when the magnetic plate moves to the third through hole, the hydraulic rod is closed, the magnetic plate is cleaned, then, the control valve on the conveying pipe is opened, and the scrap liquid is purified and filtered again.
Preferably, the driving motor in S3 is a three-phase asynchronous motor, and the driving motor is electrically connected to an external power supply, and the hydraulic rod in S4 is electrically connected to the external power supply.
Advantageous effects
The invention provides a rapid chip liquid purifying and filtering system and a purifying method. Compared with the prior art, the method has the following beneficial effects:
(1) This rapid purification filtration system and purification method of chip liquid includes the rose box through filtering mechanism, the positive fixedly connected with fixed axle of rose box inner wall, the fixed axle is provided with two, the surface fixedly connected with magnetic pole of fixed axle, be provided with the movable block on the magnetic pole, first logical groove has been seted up in the front of movable block, the inside sliding connection in first logical groove has the slider, first through-hole has been seted up in the front of slider, the inside of first through-hole and the surface looks adaptation of magnetic pole, be provided with actuating mechanism on the movable block, the spout has been seted up at the top of movable block, communicate between spout and the first logical groove, be provided with the pushing component on the slider, the second through-hole has been seted up at the back of rose box, swing joint between the rear end of fixed axle and the rose box, the bottom of rose box is run through and is seted up out the drain groove, the conveyer pipe and the inside fixed connection of rose box, through at the rose box, the fixed axle, the magnetic pole, the movable block, first logical groove, the slider, first through-hole, actuating mechanism, the spout, pushing component, under the cooperation use of second through-hole and the drain groove, when the magnetic pole adsorbs the mechanism drives the movable block, through the movable block, the clearance iron fillings, but the clearance iron fillings need not be carried out to the magnetic bar in the general removal time to the removal of the iron fillings, the volume is realized in the general time of the removal from the magnetic bar, but the removal in the removal time is difficult to the removal from the magnetic bar.
(2) According to the rapid chip liquid purifying and filtering system and the rapid chip liquid purifying and filtering method, the first supporting plate is fixedly connected to the back of the filtering box, the second supporting plate is fixedly connected to the top of the first supporting plate, the second through groove is formed in the top of the first supporting plate in a penetrating mode, one end of the screw rod is rotatably connected with the front face of the second supporting plate, and the fixing shaft and the screw rod are supported under the matched use of the first supporting plate, the second supporting plate and the second through groove.
(3) According to the rapid chip liquid purifying and filtering system and the rapid chip liquid purifying and filtering method, the third through hole is formed in the front side of the filtering box and located below the driving motor in a penetrating mode, the hydraulic rods are fixedly connected to the two sides of the filtering box, the fixing plates are fixedly connected between the output ends of the two hydraulic rods, the fixing rods are fixedly connected to the back faces of the fixing plates, the magnetic plates are fixedly connected to the rear ends of the fixing rods, the filter plates are fixedly connected to the inside of the filtering box, the chip liquid is conveniently filtered for the second time through the cooperation of the hydraulic rods, the fixing plates, the fixing rods, the magnetic plates and the filter plates, and the chip liquid purifying effect is improved, so that the chip liquid can be conveniently reused.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front cross-sectional view of the filter housing of the present invention;
FIG. 3 is a side cross-sectional view of the filter box of the present invention;
FIG. 4 is a perspective view of a moving block of the present invention;
FIG. 5 is a perspective view of a slider and pusher assembly of the present invention;
FIG. 6 is a side cross-sectional view of a moving block and slider of the present invention;
fig. 7 is a perspective view of the first support plate and the second support plate of the present invention;
FIG. 8 is an enlarged view of a portion of the invention at A in FIG. 1;
FIG. 9 is an enlarged view of a portion of the invention at B in FIG. 6;
fig. 10 is a process flow diagram of the present invention.
In the figure: 1-liquid storage tank, 2-conveying pipe, 3-bracket, 4-bottom plate, 5-collecting tank, 6-filtering mechanism, 601-filtering tank, 602-fixed shaft, 603-magnetic rod, 604-moving block, 605-first through groove, 606-sliding block, 607-first through hole, 608-driving mechanism, 6081-driving motor, 6082-screw rod, 609-sliding groove, 610-pushing component, 6101-first connecting plate, 6102-second connecting plate, 6103-third connecting plate, 6104-guide rod, 6105-spring, 611-second through hole, 612-liquid outlet groove, 7-first supporting plate, 8-second supporting plate, 9-second through groove, 10-third through hole, 11-hydraulic rod, 12-fixed plate, 13-fixed rod, 14-magnetic plate, 15-16-placing plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, the present invention provides a technical solution: the rapid chip liquid purifying and filtering system comprises a liquid storage tank 1 and a conveying pipe 2 arranged below the liquid storage tank 1, wherein a control valve is arranged on the conveying pipe 2, the bottom of the liquid storage tank 1 is symmetrically and fixedly connected with brackets 3, a bottom plate 4 is fixedly connected between the bottoms of the two brackets 3, a collecting tank 5 is arranged at the top of the bottom plate 4, and a filtering mechanism 6 is arranged between the two brackets 3; the filtering mechanism 6 comprises a filtering box 601, the front surface of the inner wall of the filtering box 601 is fixedly connected with a fixed shaft 602, the fixed shafts 602 are provided with two, the outer surface of the fixed shaft 602 is fixedly connected with a magnetic rod 603, a movable block 604 is arranged on the magnetic rod 603, the front surface of the movable block 604 is penetrated and provided with a first through groove 605, the inside of the first through groove 605 is slidably connected with a sliding block 606, the front surface of the sliding block 606 is penetrated and provided with a first through hole 607, the inside of the first through hole 607 is matched with the outer surface of the magnetic rod 603, the movable block 604 is provided with a driving mechanism 608, the top of the movable block 604 is provided with a sliding groove 609, the sliding groove 609 is communicated with the first through groove 605, the sliding block 606 is provided with a pushing component 610, the back surface of the filtering box 601 is provided with a second through hole 611, the rear end of the fixed shaft 602 is movably connected with the filtering box 601, the bottom of the filtering box 601 is penetrated and provided with a liquid outlet groove 612, the conveying pipe 2 is fixedly connected with the inside of the filtering box 601, through the cooperation of the filter tank 601, the fixed shaft 602, the magnetic rod 603, the moving block 604, the first through groove 605, the sliding block 606, the first through hole 607, the driving mechanism 608, the sliding groove 609, the pushing component 610, the second through hole 611 and the liquid outlet groove 612, when the magnetic rod 603 adsorbs full scrap iron, the driving mechanism 608 drives the moving block 604 to move so as to clean the scrap iron on the magnetic rod 603, the pushing component 610 is utilized to push the scrap iron out of the first through groove 605, when the moving block 604 resets, the scrap iron on the magnetic rod 603 is cleaned again, the existing problem that the mode generally adopts a magnetic rod is solved, but the total amount of adsorbed scrap iron is limited and the processing amount in unit time is not high is solved, the driving mechanism 608 comprises a driving motor 6081, the driving motor 6081 is fixedly arranged on the front surface of the filter tank 601, and the output end of the driving motor 6081 is fixedly connected with a screw rod 6082, one end of the screw rod 6082 penetrates through the filter tank 601 and extends to the inside of the filter tank 601, the outer surface of the screw rod 6082 is in threaded connection with the inside of the moving block 604, the pushing component 610 comprises a first connecting plate 6101, the bottom of the first connecting plate 6101 is fixedly connected with the top of the outer surface of the sliding block 606, the back of the first connecting plate 6101 is fixedly connected with a second connecting plate 6102, the back of the second connecting plate 6102 is fixedly connected with a third connecting plate 6103, a guide rod 6104 penetrates through the inside of the first connecting plate 6101, a spring 6105 is sleeved on the outer surface of the guide rod 6104, one end of the spring 6105 is fixedly connected with the back of the first connecting plate 6101, the other end of the spring 6105 is fixedly connected with the inside of the sliding groove 609, the back of the filter tank 601 is fixedly connected with a first supporting plate 7, the top of the first supporting plate 7 is fixedly connected with a second supporting plate 8, the top of the first supporting plate 7 is penetrated and provided with a second through groove 9, one end of the screw rod 6082 is rotationally connected with the front surface of the second supporting plate 8, the screw rod 6082 is favorable for supporting the fixed shaft 602 and the screw rod 6082 through the matched use of the first supporting plate 7, the second supporting plate 8 and the second through groove 9, the third through hole 10 is formed in the front surface of the filter box 601 and below the driving motor 6081 in a penetrating mode, the hydraulic rods 11 are fixedly connected to two sides of the filter box 601, the fixed plate 12 is fixedly connected between the output ends of the two hydraulic rods 11, the fixed rod 13 is fixedly connected to the back surface of the fixed plate 12, the magnetic plate 14 is fixedly connected to the rear end of the fixed rod 13, the filter plate 15 is fixedly connected to the inside of the filter box 601, the secondary filtering is conveniently carried out on chip liquid through the matched use of the hydraulic rods 11, the fixed plate 12, the fixed rod 13, the magnetic plate 14 and the filter plate 15, the purifying effect of the chip liquid is improved, the chip liquid is conveniently reused, the front of second backup pad 8 and the one end fixed connection of fixed axle 602, one side fixedly connected with of support 3 places board 16, places board 16 and the top fixed connection of rose box 601, and the surface of first connecting plate 6101 and the inside looks adaptation of spout 609, the bottom of second connecting plate 6102 and the top sliding connection of movable block 604, the width of second connecting plate 6102 surface is greater than the inside width of spout 609.
The invention also discloses a rapid chip liquid purifying method, which specifically comprises the following steps:
s1, primary purification and filtration: firstly, the chip liquid in the liquid storage tank 1 enters the filter tank 601 through the conveying pipe 2, so that the chip liquid can be washed on the magnetic rod 603 in the falling process, and then the chip liquid is adsorbed by the magnetic rod 603, so that the chip liquid is adsorbed on the surface of the magnetic rod 603, and the chip liquid flows to the lower part of the magnetic rod 603;
s2, secondary purification and filtration: then, the chip liquid passes through the filter plate 15, and then the chip liquid after primary purification and filtration obtains the filtering effect again, and the scrap iron in the chip liquid is blocked on the filter plate 15, and then the chip liquid flows into the collecting groove 5 through the liquid outlet groove 612 to be collected, so that the purifying effect of the chip liquid is improved, and the chip liquid is convenient to reuse;
s3, cleaning the magnetic rod: then, the control valve on the conveying pipe 2 is closed, the driving motor 6081 is started to drive the screw rod 6082 to rotate, so that the moving block 604 is driven to move on the magnetic rod 603, the magnetic rod 603 is further used to drive the sliding block 606 to move, scrap iron on the magnetic rod 603 is cleaned by the sliding block 606, the scrap iron falls into the first through groove 605, the moving block 604 is further moved to the outside of the filter tank 601 through the second through hole 611, at the moment, the third connecting plate 6103 is pulled to drive the first connecting plate 6101 to move through the second connecting plate 6102, the first connecting plate 6101 slides in the chute 609, the sliding block 606 is driven to move on the magnetic rod 603 under the action of the first connecting plate 6101, the scrap iron is further pushed out, the third connecting plate 6103 is released, the spring 6105 is further restored to drive the first connecting plate 6101 to reset, then, the driving motor 6081 is started again, and the driving mechanism 608 is used to drive the moving block 604 to reset, so that the existing general magnetic rod mode is adopted, but the total amount of scrap iron is limited and the processing amount per unit time is not high is solved;
s4, cleaning a filter plate: finally, the hydraulic rod 11 is opened, the magnetic plate 14 is driven to move through the fixed plate 12 and the fixed rod 13, the filter plate 15 is cleaned in the moving process of the magnetic plate 14, scrap iron on the filter plate 15 is adsorbed on the magnetic plate 14, when the magnetic plate 14 moves to the third through hole 10, the hydraulic rod 11 is closed, the magnetic plate 14 is cleaned, then, a control valve on the conveying pipe 2 is opened, and the scrap liquid is cleaned and filtered again.
In the invention, the driving motor 6081 in the step S3 is a three-phase asynchronous motor, the driving motor 6081 is electrically connected with an external power supply, and the hydraulic rod in the step S4 is electrically connected with the external power supply.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.