CN114749978A - Device and numerical control machining center suitable for unloading on digit control machine tool - Google Patents
Device and numerical control machining center suitable for unloading on digit control machine tool Download PDFInfo
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- CN114749978A CN114749978A CN202210549448.3A CN202210549448A CN114749978A CN 114749978 A CN114749978 A CN 114749978A CN 202210549448 A CN202210549448 A CN 202210549448A CN 114749978 A CN114749978 A CN 114749978A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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Abstract
The invention discloses a device suitable for feeding and discharging of a numerical control machine tool and a numerical control machining center in the technical field of feeding and discharging automation equipment, wherein the device comprises a storage library, a feeding and discharging control module and a discharging and discharging control module, wherein the storage library is used for temporarily storing raw materials and parts processed by the raw materials; the human-machine docking station is used for storing raw materials into the storage library and taking parts out of the storage library; the connecting rod feeding machine is used for transferring raw materials stored through the human-computer docking station to the storage warehouse, transferring the raw materials in the storage warehouse to the numerical control machine tool, transferring parts obtained after machining of the numerical control machine tool to the storage warehouse, and transferring the parts in the storage warehouse to the human-computer docking station. The invention realizes the function of caching the raw materials, can meet the production requirement of 1-2 days, and can realize automatic production for 24 hours; the automation level is high, and the manual participation is reduced; the storage, the feeding and the discharging are integrated, the structure is compact, the use is simple, the extra space is not occupied, and the intervention of personnel is reduced.
Description
Technical Field
The invention belongs to the technical field of automatic feeding and discharging equipment, and particularly relates to a device suitable for feeding and discharging of a numerical control machine tool and a numerical control machining center.
Background
Most of the existing mechanical processing equipment adopts manual feeding and discharging or semi-automatic operation to feed or discharge, so that the overall production efficiency is reduced; particularly, the workers need to contact equipment in a close distance during manual loading and unloading, so that the labor intensity of the workers is increased, and certain potential safety hazards exist; meanwhile, the feeding and discharging are carried out manually, the clamping precision is difficult to ensure to be consistent or qualified, and the machining precision and the quality of products are further influenced.
For numerical control machining of medium-load parts, the parts are too heavy and difficult to carry, manual work needs to be replaced by the aid of the power-assisted manipulator, efficiency and safety are improved, the problem of carrying parts is simply solved, and a large space is left for transformation of the whole system. After the parts are machined, the parts need to be unloaded from a machine tool manually and timely, the parts are transported to a storage area to be stored, and then new parts are loaded according to requirements, the machining time of different parts is different, and the efficiency of production and machining is affected due to the fact that the parts cannot be unloaded timely and the raw materials cannot be loaded timely.
In recent years, the labor cost is continuously increased, and great pressure is brought to enterprises; the phenomenon that workers are lack in poor seasons and poor workers are maintained in slack seasons is common in enterprises; market competition is intense, high efficiency and high quality are the key for the survival of enterprises, and the numerical control machine tool is forced to be automatically transformed, so that high automation of production is realized.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a device suitable for feeding and discharging of a numerical control machine tool and a numerical control machining center, wherein the device is provided with a part storage library, can cache a certain raw material and can realize uninterrupted automatic production for 24 hours.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
in a first aspect, a device suitable for feeding and discharging of a numerical control machine tool is provided, which comprises: a storage warehouse for temporarily storing raw materials and parts processed from the raw materials; the human-machine docking station is used for storing raw materials into the storage library and taking parts out of the storage library; the connecting rod feeding machine is used for transferring raw materials stored through the human-computer docking station to the storage warehouse, transferring the raw materials in the storage warehouse to the numerical control machine tool, transferring parts obtained after machining of the numerical control machine tool to the storage warehouse, and transferring the parts in the storage warehouse to the human-computer docking station.
Further, the human-machine docking station includes: a docking station frame; the double-leaf rotating door is arranged on the docking station frame and used for isolating the internal space and the external space of the human-machine docking station; the rotating workbench is arranged on the docking station frame and is used for installing the docking lifting platform; the butt joint lifting platform is used for placing raw materials or parts and adjusting the butt joint height according to the butt joint requirement; and the locking pin is arranged on the docking station frame and used for locking the rotary workbench and the docking station frame so as to keep the rotary workbench at a set position.
Furthermore, a perspective window is installed on the double-leaf revolving door.
Furthermore, the locking pin is a pneumatic positioning pin, after the rotary workbench rotates to a set position, the electromagnetic valve controls the cylinder to act, and the positioning pin is inserted into a pin hole of the rotary workbench to realize a locking function.
Further, the repository comprises: a storage rack for storing raw materials and processed parts; the ground rail plays a role in supporting and guiding the operation of the connecting rod feeding machine; the side rails play a role in laterally supporting and guiding the operation of the connecting rod feeding machine; the safety purse seine is used for isolating a working area from a non-working area.
Furthermore, the safety purse net is provided with a docking interface connected with a human-machine docking station and a numerical control machine.
Further, the connecting rod material loading machine includes: a complete machine frame; the horizontal movement mechanism is arranged on the whole machine frame and is used for driving the connecting rod feeding machine to move along the ground rail and the side rails; the vertical movement mechanism is arranged on the whole machine frame and used for driving the holding mechanism to vertically move along the whole machine frame; the supporting and taking mechanism comprises a supporting and taking support which is in sliding connection with the whole machine frame, a parallel four-bar mechanism which is hinged with the supporting and taking support, a supporting and taking servo motor which is arranged on the supporting and taking support and is used for driving the parallel four-bar mechanism, and a supporting and taking fork which is arranged on the parallel four-bar mechanism and is used for forking and taking raw materials or parts.
Furthermore, the horizontal movement mechanism comprises a horizontal servo motor arranged on the whole machine frame, a driving gear is arranged at the output end of the horizontal servo motor, and the driving gear is meshed with a rack arranged on a ground rail.
Furthermore, the vertical movement mechanism comprises a vertical servo motor arranged on the whole machine frame, a driving chain wheel is arranged at the output end of the vertical servo motor, the driving chain wheel is meshed with a driving chain arranged on the whole machine frame, and the driving chain is used for driving the supporting and taking mechanism to vertically move along the whole machine frame.
In a second aspect, a numerical control machining center is provided, which comprises the device for feeding and discharging in a numerical control machine tool of the first aspect, wherein the device is provided with a plurality of numerical control machine tools.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention temporarily stores raw materials and parts processed by the raw materials through a storage warehouse; the human-machine docking station stores the raw materials into a storage library and takes the parts out of the storage library; the connecting rod feeding machine transfers the raw materials stored in the human-computer docking station to the storage warehouse, transfers the raw materials in the storage warehouse to the numerical control machine tool, transfers the parts processed by the numerical control machine tool to the storage warehouse, and transfers the parts in the storage warehouse to the human-computer docking station, so that the buffer function of the raw materials is realized, the production requirement of 1-2 days can be met, and the automatic production of 24 hours can be realized;
(2) The invention has high automation level and reduces the participation of manpower; the storage, the feeding and the discharging are integrated, the structure is compact, the use is simple, no extra space is occupied, and the personnel intervention is reduced;
(3) the automatic equipment for feeding and discharging of the numerical control machine tool, which is disclosed by the invention, is used as a closed and independent production line, and can meet the requirements of processing of various parts meeting conditions, and the produced data is recorded, stored and shared in real time. The data can be shared with the system data of enterprise ERP, SAP and MES.
Drawings
Fig. 1 is a schematic diagram of an overall structure of a numerical control machining center according to an embodiment of the present invention;
fig. 2 is a schematic view of an overall structure of a human-machine docking station in the device for loading and unloading a numerical control machine according to the embodiment of the present invention;
FIG. 3 is a schematic view of the dual rotary door of FIG. 2 after closing;
FIG. 4 is a schematic diagram of an overall structure of a human-machine docking station in the apparatus for loading and unloading a numerically-controlled machine tool according to the embodiment of the present invention;
FIG. 5 is a schematic view of an overall structure of a storage library in the apparatus for loading and unloading a numerically-controlled machine tool according to the embodiment of the present invention;
fig. 6 is a schematic view of an overall structure of a connecting rod feeding machine in the device for feeding and discharging material on a numerical control machine according to the embodiment of the present invention;
In the figure: 100. a human-machine docking station; 101. a docking station frame; 102. a double-leaf revolving door; 103. rotating the working table; 104. a locking pin; 105. butting a lifting platform; 200. a repository; 201. a storage rack; 202. a ground rail; 203. side rails; 204. a safety purse net; 300. a connecting rod feeding machine; 301. a complete machine frame; 302. supporting and taking the bracket; 303. a parallel four-bar mechanism; 304. a supporting fork; 305. a horizontal servo motor; 306. a vertical servo motor; 307. supporting and taking the servo motor; 400. provided is a numerical control machine tool.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
The first embodiment is as follows:
as shown in fig. 1-6, a device suitable for feeding and discharging of a numerical control machine tool comprises: a storage repository 200 for temporarily storing raw materials and parts processed from the raw materials; the human-machine docking station 100 is used for storing raw materials into the storage library 200 and taking parts out of the storage library 200; the connecting rod feeder 300 is used for transferring the raw materials stored by the human-machine docking station to the storage library 200, transferring the raw materials in the storage library 200 to the numerical control machine 400, transferring the parts processed by the numerical control machine 400 to the storage library 200, and transferring the parts in the storage library 200 to the human-machine docking station 100.
The human docking station 100 is a window for docking of people and equipment, and people store the raw materials of parts scheduled to be produced into the storage library 200 through the human docking station 100 in advance, and simultaneously take out the parts which are processed and stored in the storage library 200. The human docking station 100 includes a docking station frame 101; a double-leaf revolving door 102 for isolating the internal space and the external space of the human-machine docking station is arranged on a docking station frame 101; a rotary table 103 for mounting a docking elevating platform is mounted on the docking station frame 101; a locking pin 104 for locking the rotary table 103 with the docking station frame 101 to keep the rotary table 103 at a set position is mounted on the docking station frame 101.
The docking station frame 101 is a basic peripheral frame of a human docking station, and is formed by welding sectional materials and plate materials, so that the docking station frame plays roles in stabilizing, supporting and protecting. The double-leaf revolving door 102 plays the effect of isolation, and double-leaf revolving door 102 is opened when getting the operation of expecting, and butt joint lift platform 105 reduces to a take the altitude, and operating personnel can be convenient install butt joint lift platform 105 to the raw materials or hang the part from butt joint lift platform 105, and the part condition of targetting in place can be looked over to installation perspective window on the double-leaf revolving door 102. The rotary table 103 is a mounting table that docks the elevating platform 105. The butt joint lifting platform 105 is arranged on the rotary workbench 103, can move up and down, can adjust the butt joint height according to needs, and is kept at the height convenient for operators to carry during manual feeding so as to save physical strength; when rotating to the inside along with the rotary table, the height is adjusted to be in butt joint with the connecting rod feeding machine 300. The locking pin 104 is a pneumatic positioning pin, after the rotary workbench rotates to the proper position, the solenoid valve controls the cylinder to act, and the positioning pin is inserted into a pin hole of the rotary workbench to realize the locking function.
The storage library 200 is used for storing raw materials and processed parts, the raw materials entering from the human-machine docking station 100 are supported by the connecting rod feeding machine 300 and placed on the storage positions distributed by the system for caching, and the parts processed by the numerical control machine 400 are supported by the connecting rod feeding machine 300 and placed on the storage positions of the raw materials of the parts.
The storage library 200 includes storage shelves 201 for storing stock and processed parts; a ground rail 202 for supporting and guiding the operation of the connecting rod feeder 300; side rails 203 for lateral support and guidance of the operation of the connecting rod loader 300; a security fence 204 for isolating working areas from non-working areas. The double-layer storage rack 201 is a rack body of the storage library 200, is formed by welding sectional materials and/or pipes, has enough strength and rigidity, and can meet the bearing requirements of raw materials and parts. The storage position is arranged on the double-layer storage rack 201, the storage position is provided with a standard butt joint, and the insertion of the supporting fork 304 of the connecting rod feeding machine 300 can be met. The ground rail 202 is a ground running rail of the connecting rod feeder 300, and plays a role in supporting and guiding the operation of the connecting rod feeder 300. The side rails 203 are side running rails of the link feeder 300, and serve to laterally support and guide the operation of the link feeder 300. The safety fence 204 is a boundary for isolating the operating environment from the external environment, and the upper end of the safety fence 204 is provided with a safety door, so that the personnel can conveniently overhaul and manually operate and process. Meanwhile, the safety purse net is provided with a numerically-controlled machine tool 400 butt joint port, so that butt joint with the numerically-controlled machine tool 400 is realized.
The connecting rod feeder 300 includes a whole machine frame 301; a horizontal movement mechanism which is arranged on the whole machine frame 301 and is used for driving the connecting rod feeding machine 300 to move along the ground rail 202 and the side rail 203; a vertical movement mechanism which is arranged on the whole machine frame 301 and is used for driving the holding mechanism to vertically move along the whole machine frame 301; the supporting and taking mechanism comprises a supporting and taking support 302 connected with the whole machine frame 301 in a sliding mode, a parallel four-bar mechanism 303 hinged with the supporting and taking support 302, a supporting and taking servo motor 307 installed on the supporting and taking support 302 and used for driving the parallel four-bar mechanism 303, and a supporting and taking fork 304 installed on the parallel four-bar mechanism 303 and used for forking raw materials or parts.
The connecting rod feeding machine 300 can realize the movement of three axes of horizontal, vertical and supporting, wherein the horizontal movement mechanism is used for realizing the movement in the horizontal direction, the horizontal movement mechanism comprises a horizontal servo motor 305 installed on the whole machine frame 301, the horizontal servo motor 305 drives a gear rack to realize the horizontal movement, specifically, the output end of the horizontal servo motor 305 is provided with a driving gear, and the driving gear is meshed with the gear rack installed on the ground rail 202. The vertical motion mechanism is used for realizing vertical movement, the vertical motion mechanism comprises a vertical servo motor 306 arranged on the whole machine frame 301, the vertical servo motor 306 drives a sprocket chain to realize vertical movement, specifically, a driving sprocket is arranged at the output end of the vertical servo motor 306, the driving sprocket is meshed with a driving chain arranged on the whole machine frame 301, and the driving chain is used for driving the picking mechanism to vertically move along the whole machine frame 301. The racking motion is realized by a racking servo motor 307 driving a racking link. The three-axis cooperation realizes the transfer of raw materials between the human-machine docking station 100 and the storage library 200 and the transfer of parts between machine tool parts and the part storage library. The whole machine frame 301 is a profile welding workpiece, each servo motor is fixedly mounted on the whole machine frame, slide blocks are mounted on the bottom frame and the side faces of the whole machine frame and are respectively connected with the operation ground rail and the operation side rail, and stable operation in the horizontal direction is achieved. The supporting connecting rod is a parallel four-bar mechanism 303, so that stable extension and retraction of the supporting fork 304 are realized, and the supporting fork 304 is a final fork executing part of raw materials and parts.
The automatic feeding and discharging device meets the requirement of 24-hour automatic production, and the automatic feeding and discharging device of the numerical control machine tool is provided with a part storage library, can cache a certain generation of processing raw materials and can meet the requirement of 1-2 days of production, so that the 24-hour automatic production can be realized. The invention has high automation level and reduces the participation of manpower. The storage, the feeding and the discharging are integrated, the structure is compact, the use is simple, the extra space is not occupied, and the intervention of personnel is reduced. The invention has the advantage of resource sharing, the automatic equipment for feeding and discharging materials on the numerical control machine tool as a closed and independent production line can meet the processing of various parts meeting the conditions, and the produced data is recorded, stored and shared in real time. The data can be shared with the system data of enterprise ERP, SAP and MES.
Example two:
based on the device for feeding and discharging of the numerical control machine tool according to the first embodiment, the present embodiment provides a numerical control machining center, which includes the device for feeding and discharging of the numerical control machine tool according to the first embodiment, and the device is configured with a plurality of numerical control machines 400, as shown in fig. 1.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a device suitable for unloading on digit control machine tool, its characterized in that includes:
a storage warehouse (200) for temporarily storing raw materials and parts processed from the raw materials;
the human-machine docking station (100) is used for storing raw materials into the storage library (200) and taking parts out of the storage library (200);
the connecting rod feeding machine (300) is used for transferring raw materials stored through the human-computer docking station (100) to the storage library (200), transferring the raw materials in the storage library (200) to the numerical control machine tool (400), transferring parts obtained after the parts are processed by the numerical control machine tool (400) to the storage library (200) and transferring the parts in the storage library (200) to the human-computer docking station (100).
2. The device for the loading and unloading of numerical control machine tools according to claim 1, characterized in that said human-machine docking station (100) comprises:
a docking station frame (101);
a double-leaf rotating door (102) mounted on the docking station frame (101) for isolating the internal space and the external space of the man-machine docking station;
a rotating table (103) mounted on the docking station frame (101) for mounting a docking lifting platform (105); the butt joint lifting platform (105) is used for placing raw materials or parts and adjusting the butt joint height according to the butt joint requirement;
And the locking pin (104) is arranged on the docking station frame (101) and used for locking the rotary workbench (103) and the docking station frame (101) so that the rotary workbench (103) is kept at a set position.
3. The device for loading and unloading of numerical control machine tools according to claim 2, characterized in that the double revolving door (102) is provided with a see-through window.
4. The device suitable for feeding and discharging of a numerical control machine tool as claimed in claim 2, wherein the locking pin (104) is a pneumatic positioning pin, the solenoid valve controls the cylinder to operate after the rotary table (103) rotates to a set position, and the positioning pin is inserted into a pin hole of the rotary table (103) to realize a locking function.
5. Device suitable for loading and unloading a numerically-controlled machine tool according to claim 1, characterized in that said storage magazine (200) comprises:
a storage rack (201) for storing raw materials and processed parts;
a ground rail (202) for supporting and guiding the operation of the connecting rod feeder (300);
side rails (203) for laterally supporting and guiding the operation of the connecting rod feeder (300);
a security fence (204) for isolating a working area from a non-working area.
6. The device suitable for feeding and discharging of numerical control machine tools according to claim 5, wherein the safety fence (204) is provided with a docking interface connected with a human-computer docking station (100) and a numerical control machine tool.
7. The device suitable for loading and unloading of digit control machine tool of claim 5, characterized in that, the connecting rod material loading machine (300) includes:
a whole frame (301);
the horizontal movement mechanism is arranged on the whole machine frame (301) and is used for driving the connecting rod feeding machine to move along the ground rail (202) and the side rail (203);
a vertical movement mechanism which is arranged on the whole machine frame (301) and is used for driving the holding mechanism to vertically move along the whole machine frame (301);
the supporting and taking mechanism comprises a supporting and taking support (302) which is in sliding connection with the whole machine frame (301), a parallel four-bar mechanism (303) which is hinged with the supporting and taking support (302), a supporting and taking servo motor (307) which is arranged on the supporting and taking support (302) and used for driving the parallel four-bar mechanism (303), and a supporting and taking fork (304) which is arranged on the parallel four-bar mechanism (303) and used for forking raw materials or parts.
8. The device suitable for the loading and unloading of the numerical control machine tool is characterized in that the horizontal movement mechanism comprises a horizontal servo motor (305) installed on the whole machine frame (301), the output end of the horizontal servo motor (305) is provided with a driving gear, and the driving gear is meshed with a rack installed on a ground rail (202).
9. The device suitable for loading and unloading of numerical control machine tools as claimed in claim 7, wherein the vertical movement mechanism comprises a vertical servo motor (306) mounted on the whole machine frame (301), and a driving chain wheel is mounted at an output end of the vertical servo motor (306), and is meshed with a driving chain mounted on the whole machine frame (301), and the driving chain is used for driving the picking mechanism to move vertically along the whole machine frame (301).
10. A numerically controlled machining center, characterized in that it comprises a device for feeding and discharging material on a numerically controlled machine tool according to any one of claims 1 to 9, said device being equipped with a plurality of numerically controlled machines (400).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210549448.3A CN114749978A (en) | 2022-05-20 | 2022-05-20 | Device and numerical control machining center suitable for unloading on digit control machine tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210549448.3A CN114749978A (en) | 2022-05-20 | 2022-05-20 | Device and numerical control machining center suitable for unloading on digit control machine tool |
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| CN202210549448.3A Pending CN114749978A (en) | 2022-05-20 | 2022-05-20 | Device and numerical control machining center suitable for unloading on digit control machine tool |
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| CN213730661U (en) * | 2020-11-12 | 2021-07-20 | 富盛光电（吴江）有限公司 | Automatic module of unloading on digit control machine tool |
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