CN114749635A - Intelligent manufacturing production system for automobile metal connecting piece - Google Patents
Intelligent manufacturing production system for automobile metal connecting piece Download PDFInfo
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- CN114749635A CN114749635A CN202210463559.2A CN202210463559A CN114749635A CN 114749635 A CN114749635 A CN 114749635A CN 202210463559 A CN202210463559 A CN 202210463559A CN 114749635 A CN114749635 A CN 114749635A
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- spoiler
- fixed
- production system
- intelligent manufacturing
- injection pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
- B22D1/007—Treatment of the fused masses in the supply runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/08—Shaking, vibrating, or turning of moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D43/00—Mechanical cleaning, e.g. skimming of molten metals
- B22D43/001—Retaining slag during pouring molten metal
- B22D43/004—Retaining slag during pouring molten metal by using filtering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
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- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention belongs to the technical field of intelligent manufacturing, and particularly relates to an intelligent manufacturing and production system for automobile metal connecting pieces, which comprises an upper die base, wherein a movable die frame is arranged below the upper die base, a push rod plate frame is arranged below the movable die frame, the outer part of the push rod plate frame is connected with a fixed base in a sliding manner, a liquid injection pipe is arranged inside the upper die base, a plurality of spoilers are arranged inside the liquid injection pipe, synchronizing wheels are fixed inside the spoilers, the synchronizing wheels are rotationally connected with the liquid injection pipe, and a swinging plate is fixed at the bottom ends of the spoilers; the synchronizing wheel is driven to rotate by the collision of the molten metal and the spoiler, the spoiler can transversely flap the molten metal at the same time in the rotating process, so that longitudinal turbulence is applied to the molten metal flowing through the spoiler, the molten metal is prevented from forming a vortex in a cavity to roll gas into a sand hole, the die-casting quality is improved, the generation of the sand hole of the metal connecting piece of the automobile is reduced, and the product quality is improved.
Description
Technical Field
The invention belongs to the technical field of intelligent manufacturing, and particularly relates to an intelligent manufacturing production system for an automobile metal connecting piece.
Background
In the process of automobile production, a plurality of metal connecting pieces are needed, the metal connecting pieces are partially processed in a die-casting forming mode, and in the die-casting forming process, a large number of sand holes are often formed in the interior of a metal finished product part to influence the product quality.
The chinese patent with publication number CN111360208B discloses an injection mold, a metal connecting piece casting mold, relates to the mold shaping processing technology field, including the lower mould shell that is cross structure, the die cavity of cross structure is seted up on the top of lower mould shell, the upper die cover of cross structure is installed on the top of lower mould shell, is cross structure the sprue gate that communicates with the die cavity is seted up on upper die cover top, is cross structure the pin hole that a plurality of equidistance set up is seted up to the both sides wall symmetry of lower mould shell, the through-hole that a plurality of corresponds is seted up to the both sides wall of upper die cover. According to the invention, the side wall of the stop block is provided with the first matching surface, the stop block is attached to the outer wall of the forming rod in the cavity when extending out, a part of space in the cavity is blocked, the stop block retreats into the abdicating groove, the filling block extends into the abdicating groove to fill the first matching surface sunken in the side wall of the stop block, and the filling block fills the first matching surface sunken in the side wall of the stop block, so that the side wall of the cavity is nearly flat.
The reason why the sand holes are generated when the traditional die-casting die is used is that when molten metal is filled at high pressure and high speed, the molten metal can form a vortex after entering the inside of a cavity, and the vortex can suck external air into the inside of the cavity, so that the sand holes are generated; therefore, the invention provides an intelligent manufacturing production system for the automobile metal connecting piece.
Disclosure of Invention
To remedy the deficiencies of the prior art, at least one of the technical problems set forth in the background is addressed.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to an intelligent manufacturing and production system for automobile metal connecting pieces, which comprises an upper die base, wherein a movable die frame is arranged below the upper die base, a push rod plate frame is arranged below the movable die frame, the outer part of the push rod plate frame is connected with a fixed base in a sliding manner, a liquid injection pipe is arranged inside the upper die base, a plurality of spoilers are arranged inside the liquid injection pipe, synchronizing wheels are fixed inside the spoilers, and the synchronizing wheels are rotationally connected with the liquid injection pipe; when the injection die works, the molten metal is introduced into a cavity between the upper die base and the movable die frame through the injection pipe in the upper die base, then the molten metal is forged and pressed along with the cooling of the molten metal, and in the process that the molten metal flows through the injection pipe, the molten metal can collide with the spoiler at first, a rotating force can be applied to the spoiler through collision, the spoiler can drive the synchronizing wheel to rotate under the action of the rotating force, the spoiler can transversely flap the molten metal in the rotating process at the same time, so that longitudinal turbulence is applied to the molten metal flowing through the spoiler, the molten metal is prevented from forming vortex in the cavity, gas is sucked into the cavity to form a sand hole, the quality of die casting is improved, the generation of the sand hole of the metal connecting piece of the automobile is reduced, and the product quality is improved.
Preferably, a swinging plate is fixed at the bottom end of the spoiler, the swinging plate is S-shaped, and a balancing weight is fixed at the lower end inside the spoiler; when the device works, in the process that the spoiler swings under the impact of the molten metal, the swinging plate can be driven to swing at the same time, so that the swinging plate swings to further strengthen the longitudinal turbulent flow of the molten metal, the phenomenon that the molten metal is sucked and rolled outside air after being injected into a cavity is further reduced, and meanwhile, the arrangement of the balancing weight can also apply a directional force to the spoiler, so that a balancing force is applied to the spoiler when the spoiler swings, and the swing amplitude of the spoiler is prevented from being too large.
Preferably, a backflow elastic plate is fixed on one side of the top end of the spoiler, and an inner concave surface of the backflow elastic plate faces upwards in an initial state; when in work, the spoiler is contacted with the backflow elastic plate firstly in the process of impacting the spoiler by the molten metal, the concave surface of the backflow elastic plate faces upwards, so that the impact force of the molten metal is larger, the spoiler swings towards the direction of the backflow elastic plate, the contact area between the concave surface of the backflow elastic plate and the molten metal is changed along with the swing of the spoiler, so that the impact force on the backflow elastic plate is increased, and when the impact force is increased to a certain degree, the backflow elastic plate can be bent, so that the concave surface faces downwards and the convex surface faces upwards, the impact force of the metal liquid on the backflow elastic plate is reduced, the spoiler can rotate reversely under the action of the gravity of the counterweight, the situation can be repeated after the reverse rotation, so that the situation that the spoiler cannot swing due to the fact that the spoiler is in a balanced state due to the impact force of water flow can be effectively prevented.
Preferably, a knocking rod is fixed outside the spoiler close to one side of the inner wall of the liquid injection pipe, the knocking rod is fixed on one side of the spoiler close to the inner wall of the liquid injection pipe, and a knocking block is fixed at one end, far away from the spoiler, of the knocking rod; the during operation, at the wobbling in-process of spoiler, the spoiler that is close to notes liquid pipe inner wall one side can drive and strike the pole and move together, thereby strike the motion of pole and drive and strike the piece motion, thereby strike the piece motion and strike annotate the liquid pipe, strike produced vibrations and can conduct to the die cavity of die holder and movable mould frame inside, and then arouse that the inside metal liquid of die cavity shakes to shake out its inside bubble, further reduction the sand hole of die casting, improved the die-casting quality.
Preferably, a synchronous belt is wound outside the synchronous wheel and is communicated with the liquid injection pipe, a follow-up wheel is wound at one end, away from the spoiler, of the synchronous belt, and the follow-up wheel is rotationally connected with the liquid injection pipe; during operation, in the process of rotating the synchronizing wheel, the rotation of the spoilers can be synchronized by the arrangement of the synchronous belt and the driven wheel, the situation that abrasion occurs due to mutual collision between the spoilers is prevented, and the service life of the equipment is prolonged.
Preferably, a filter plate is arranged above the spoiler, a mounting frame is fixed outside the filter plate, and the mounting frame is fixedly connected with the liquid injection pipe; the during operation, before the spoiler is strikeed to the metal liquid, it can at first flow through the filter, the filter can filter the impurity in the metal liquid, further improvement the purity of metal liquid, thereby the quality of die casting has been improved, and the spoiler is at the wobbling in-process, it can drive the backward flow diving board simultaneously and strike the bottom of filter, thereby arouse the vibrations of filter, the filter vibrations can be shaken the sediment that its filtered and disperse, thereby prevent that the filter from appearing blockking up and causing the excessive condition of metal liquid, and the setting of filter has also further restricted the injection velocity of flow of metal liquid, thereby avoid the staff to pour into at the excessive speed and lead to the metal liquid to be drawn into a large amount of air.
Preferably, a rotating wheel is fixed outside the follow-up wheel, a flicking rod is fixed outside the rotating wheel, a knocking ball is fixed at one end of the flicking rod away from the rotating wheel, a flicking sheet is arranged above the knocking ball, and the flicking sheet is fixedly connected with the mounting frame; the during operation, at follower wheel pivoted in-process, it can drive outside rotation wheel simultaneously and rotate, thereby rotate the wheel and rotate and drive the bouncing rod and rotate, thereby the bouncing rod rotates and drives to strike the reciprocal bullet piece of beating the batting and strike, and then produces vibrations, and this vibrations are in the transmission of bullet piece to the mounting bracket, and then in the transmission reaches the filter to further improvement the vibrations degree of filter, prevent that the condition of jam from appearing in the filter.
Preferably, a hollow column is fixed inside the liquid injection pipe, a detection plug is connected inside the hollow column in a sliding manner, a magnetic guide rod is fixed on one side, away from the center of the liquid injection pipe, of the detection plug, a return spring is fixed between the magnetic guide rod and the liquid injection pipe, a sliding contact is fixed outside the magnetic guide rod, a rheostatic contact is connected outside the sliding contact in a sliding manner, and the rheostatic contact is fixedly connected with the hollow column; the during operation, at the in-process that the die cavity is inside injected into to the liquid metal through annotating the liquid pipe, the temperature of annotating the liquid pipe can rise along with the injection of molten metal gradually, at this moment, the inside temperature of hollow post also can rise in step, according to expend with heat and contract with cold principle, the detection stopper at this moment can receive the gaseous thrust effect of hollow post inside, thereby it can drive magnetism guide arm compression reset spring and make its motion after deformation, thereby magnetism guide arm motion drives sliding contact and slides on the varistor contact, thereby change the resistance of varistor contact, resistance through observing the varistor contact changes, can learn the temperature of the molten metal of injecting into the die cavity, thereby be convenient for staff control die-casting temperature, realize the low temperature pouring, improve the die-casting quality.
Preferably, one side of the detection plug, which is close to the center of the liquid injection pipe, is provided with a heat conduction wire, and the heat conduction wire is fixedly connected with the liquid injection pipe; during operation, the design of heat conduction silk can be effectual with annotate the temperature conduction of liquid pipe inner wall to hollow column in, improved the accuracy to pouring temperature detection.
Preferably, a plurality of heat dissipation holes are formed in the liquid injection pipe at positions close to the rotating wheel, a closed column is connected to the inside of each heat dissipation hole in a sliding mode, a plurality of through holes are formed in the closed column and correspond to the heat dissipation holes one by one, a follow-up magnetic block is fixed below the closed column, and an adjusting spring is fixed between the follow-up magnetic block and the liquid injection pipe; the during operation, in the in-process of magnetism guide arm motion, under the effect of magnetic force, the follow-up magnetic path can stretch adjusting spring and promote adjusting spring and move after making its deformation, so in case the inside high temperature of notes liquid pipe, the operation of magnetism guide arm forms too big, then the follow-up magnetic path can drive the motion of sealed post, make through-hole and louvre contact, thereby dispel the heat to the inside of annotating the liquid pipe, the motion of rotating the wheel and driving the flexible pole when rotating simultaneously also can accelerate the velocity of flow of annotating the inside air current of liquid pipe, and then the cooling of annotating the liquid pipe with higher speed, thereby the pouring to the molten metal cools down, the quality of pouring is improved, and then subsequent die-casting quality is improved.
The invention has the following beneficial effects:
1. according to the intelligent manufacturing production system for the automobile metal connecting piece, disclosed by the invention, the synchronizing wheel is driven to rotate by the collision of the molten metal and the spoiler, and the spoiler can simultaneously transversely flap the molten metal in the rotating process, so that the molten metal flowing through the spoiler is longitudinally disturbed, the molten metal is prevented from forming a vortex in a cavity to roll gas into a sand hole, the die-casting quality is improved, the generation of the sand hole of the automobile metal connecting piece is reduced, and the product quality is improved.
2. According to the intelligent manufacturing production system for the automobile metal connecting piece, disclosed by the invention, the temperature of the molten metal injected into the cavity can be known by observing the resistance value change of the variable-resistance contact, so that the pressure casting temperature can be conveniently controlled by staff, the low-temperature pouring is realized, and the pressure casting quality is improved.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view of the structure of the liquid injection tube in the present invention;
FIG. 3 is a schematic view of a spoiler structure according to the present invention;
FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 2;
FIG. 5 is a schematic structural view of a second embodiment of a liquid injection pipe structure according to the present invention;
fig. 6 is a partial enlarged view of the invention at B in fig. 5.
In the figure: 1. an upper die holder; 2. moving the mold frame; 3. a push rod plate frame; 4. a fixed base; 5. a liquid injection pipe; 6. a spoiler; 7. a swing plate; 8. a counterweight block; 9. a return spring plate; 10. a knock bar; 11. knocking the block; 12. a synchronizing wheel; 13. a synchronous belt; 14. a follower wheel; 15. a rotating wheel; 16. a filter plate; 17. a mounting frame; 18. a flick bar; 19. knocking and hitting the ball; 20. a spring plate; 21. a hollow column; 22. detecting the plug; 23. a magnetic guide rod; 24. a return spring; 25. a sliding contact; 26. a varistor contact; 27. heat conducting wires; 28. heat dissipation holes; 29. closing the column; 30. a follow-up magnetic block; 31. the spring is adjusted.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example one
As shown in fig. 1 to 3, the intelligent manufacturing and production system for automobile metal connecting pieces according to the embodiment of the present invention includes an upper die holder 1, a movable die frame 2 is installed below the upper die holder 1, a push rod plate frame 3 is installed below the movable die frame 2, a fixed base 4 is slidably connected to the exterior of the push rod plate frame 3, a liquid injection pipe 5 is installed inside the upper die holder 1, a plurality of spoilers 6 are arranged inside the liquid injection pipe 5, a synchronizing wheel 12 is fixed inside the spoilers 6, and the synchronizing wheel 12 is rotatably connected to the liquid injection pipe 5; when the metal fluid injection die works, the metal fluid is introduced into a cavity between the upper die base 1 and the movable die frame 2 through the fluid injection pipe 5 in the upper die base 1, and then is forged and pressed along with the cooling of the metal fluid, and in the process that the metal fluid passes through the fluid injection pipe 5, the metal fluid can firstly collide with the spoiler 6, the collision can apply a rotating force to the spoiler 6, the spoiler 6 can drive the synchronizing wheel 12 to rotate under the action of the rotating force, and the spoiler 6 can transversely flap the metal fluid simultaneously in the rotating process, so that the longitudinal turbulence is applied to the metal fluid flowing through the spoiler 6, the metal fluid is prevented from forming vortex in the cavity, gas is rolled into sand holes, the quality of die casting is improved, the generation of the sand holes of metal connecting pieces of an automobile is reduced, and the product quality is improved.
As shown in fig. 3, a swinging plate 7 is fixed at the bottom end of the spoiler 6, the swinging plate 7 is in an "S" shape, and a counterweight 8 is fixed at the lower end inside the spoiler 6; when the metal liquid stirring device works, in the process that the spoiler 6 swings under the impact of metal liquid, the swinging plate 7 can be driven to swing at the same time, the swinging plate 7 swings to further strengthen longitudinal turbulence of the metal liquid, the phenomenon that the metal liquid is sucked and rolled outside air after being injected into a cavity is further reduced, and meanwhile, the arrangement of the balancing weight 8 can also apply a directional force to the spoiler 6, so that a balance force is applied to the spoiler 6 when the spoiler 6 swings, and the swing amplitude is prevented from being too large.
As shown in fig. 3, a backflow elastic plate 9 is fixed on one side of the top end of the spoiler 6, and an inner concave surface of the backflow elastic plate 9 faces upward in an initial state; when the metal fluid impact spoiler 6 works, the metal fluid impact spoiler 6 can be firstly contacted with the backflow elastic plate 9, the concave surface of the backflow elastic plate 9 is upward, so that the impact force of the metal fluid is larger, the spoiler 6 can swing towards the backflow elastic plate 9 at the moment, along with the swing of the spoiler 6, the contact area between the concave surface of the backflow elastic plate 9 and the metal fluid can be changed, so that the impact force applied to the backflow elastic plate 9 is increased, after the impact force is increased to a certain degree, the backflow elastic plate 9 can be bent, so that the concave surface is downward and the convex surface is upward, the metal fluid impact force applied to the backflow elastic plate 9 is reduced, the spoiler 6 can reversely rotate under the action of the gravity of the balancing weight 8, the above conditions can be repeated after the reverse rotation, so that the impact force of the water flow can be effectively prevented, and the spoiler 6 is in a balanced state, causing the spoiler 6 to be unable to swing.
As shown in fig. 3, a knocking rod 10 is fixed outside the spoiler 6 close to the inner wall of the liquid injection pipe 5, the knocking rod 10 is fixed on one side of the spoiler 6 close to the inner wall of the liquid injection pipe 5, and a knocking block 11 is fixed at one end of the knocking rod 10 far away from the spoiler 6; the during operation, at spoiler 6 wobbling in-process, spoiler 6 near annotating liquid pipe 5 inner wall one side can drive strikes pole 10 with the motion, thereby strike pole 10 motion and drive and strike piece 11 motion, thereby strike piece 11 motion and strike annotate liquid pipe 5, strike produced vibrations and can conduct to die cavity 1 and movable mould frame 2 inside, and then arouse that the inside metal liquid of die cavity shakes, thereby shake out its inside bubble, further reduction the sand hole of die casting, the die-casting quality has been improved.
As shown in fig. 3 to 4, a synchronous belt 13 is wound outside the synchronous wheel 12, the synchronous belt 13 is connected with the liquid injection pipe 5 in a penetrating way, a follower wheel 14 is wound at one end of the synchronous belt 13 far away from the spoiler 6, and the follower wheel 14 is rotationally connected with the liquid injection pipe 5; during operation, in the process of rotating the synchronizing wheel 12, the rotation of the spoilers 6 can be synchronized by the arrangement of the synchronizing belt 13 and the driven wheel 14, so that the spoilers 6 and the spoilers 6 are prevented from colliding with each other and being worn, and the service life of the equipment is prolonged.
As shown in fig. 2, a filter plate 16 is arranged above the spoiler 6, a mounting bracket 17 is fixed outside the filter plate 16, and the mounting bracket 17 is fixedly connected with the liquid injection pipe 5; the during operation, before the spoiler 6 is strikeed to the metal liquid, it can be at first through filter 16, filter 16 can filter the impurity in the metal liquid, further improvement the purity of metal liquid, thereby the quality of die casting has been improved, and spoiler 6 is at the wobbling in-process, it can drive backward flow diving board 9 simultaneously and strike the bottom of filter 16, thereby arouse the vibrations of filter 16, 16 vibrations of filter can be trembled the sediment that it filtered and disperse, thereby prevent that filter 16 from appearing blockking up and causing the excessive condition of metal liquid, and filter 16's setting has also further restriction the injection velocity of metal liquid, thereby avoid the staff to pour into at the excessive speed and lead to the metal liquid to be drawn into a large amount of air.
As shown in fig. 4, a rotating wheel 15 is fixed outside the follower wheel 14, a flick rod 18 is fixed outside the rotating wheel 15, a knocking ball 19 is fixed at one end of the flick rod 18 away from the rotating wheel 15, a flick sheet 20 is arranged above the knocking ball 19, and the flick sheet 20 is fixedly connected with a mounting frame 17; during operation, at follow-up wheel 14 pivoted in-process, it can drive outside rotation wheel 15 simultaneously and rotate, thereby rotate wheel 15 and rotate and drive flick pole 18 and rotate, thereby flick pole 18 rotates and drives to strike the reciprocal bullet piece 20 of beating ball 19 and strike, and then produce vibrations, this vibrations are conducted to the mounting bracket 17 in through flick piece 20, and then in conducting to filter 16 to further improvement the vibrations degree of filter 16, prevent that the condition of jam from appearing in filter 16.
Example two
As shown in fig. 5 to 6, a first comparative example, in which another embodiment of the present invention is: a hollow column 21 is fixed inside the liquid injection pipe 5, a detection plug 22 is connected inside the hollow column 21 in a sliding manner, a magnetic guide rod 23 is fixed on one side, away from the center of the liquid injection pipe 5, of the detection plug 22, a return spring 24 is fixed between the magnetic guide rod 23 and the liquid injection pipe 5, a sliding contact 25 is fixed outside the magnetic guide rod 23, a rheostatic contact 26 is connected outside the sliding contact 25 in a sliding manner, and the rheostatic contact 26 is fixedly connected with the hollow column 21; the during operation, at the in-process that the die cavity is inside injected into through annotating liquid pipe 5 to the molten metal, annotate the temperature of liquid pipe 5 and can rise gradually along with the injection of molten metal, at this moment, the inside temperature of hollow post 21 also can rise in step, keep away from according to expend with heat and contract with cold, detection stopper 22 at this moment can receive the gaseous thrust effect of hollow post 21 inside, thereby it can drive magnetic guide 23 compression reset spring 24 and make its motion after the deformation, thereby magnetic guide 23 motion drives sliding contact 25 and slides on varistor contact 26, thereby change the resistance of varistor contact 26, resistance change through observing varistor contact 26, can learn the temperature of the molten metal of injecting into in the die cavity, thereby be convenient for staff control die-casting temperature, realize the low temperature pouring, improve the die-casting quality.
As shown in fig. 6, a heat conducting wire 27 is arranged on one side of the detection plug 22 close to the center of the liquid filling pipe 5, and the heat conducting wire 27 is fixedly connected with the liquid filling pipe 5; during operation, the design of heat conduction silk 27 can be effectual with annotate in liquid pipe 5 inner wall's the temperature conduction to hollow column 21, improved the accuracy to pouring temperature detection.
As shown in fig. 6, a plurality of heat dissipation holes 28 are formed in the liquid injection pipe 5 at positions close to the rotating wheel 15, a sealing column 29 is connected to the inside of the heat dissipation holes 28 in a sliding manner, a plurality of through holes are formed in the sealing column 29, the through holes correspond to the heat dissipation holes 28 one by one, a follow-up magnetic block 30 is fixed below the sealing column 29, and an adjusting spring 31 is fixed between the follow-up magnetic block 30 and the liquid injection pipe 5; in the process of during operation, at the motion of magnetism guide arm 23, under the effect of magnetic force, follow-up magnetic path 30 can stretch adjusting spring 31 and make it promote adjusting spring 31 after deformation and move, so in case annotate the inside high temperature of liquid pipe 5, the operation of magnetism guide arm 23 forms too big, then follow-up magnetic path 30 can drive and seal post 29 motion, make through-hole and louvre 28 contact, thereby dispel the heat to annotating the inside of liquid pipe 5, it also can accelerate the flow velocity of annotating the inside air current of liquid pipe 5 to rotate the motion that wheel 15 drove flexible pole 18 when rotating simultaneously, and then accelerate the cooling of annotating liquid pipe 5, thereby lower the temperature to the pouring of metal liquid, improve the quality of pouring, and then improve subsequent die-casting quality.
The working principle is as follows: when the metal die casting die is used, molten metal is introduced into a cavity between the upper die holder 1 and the movable die frame 2 through the liquid injection pipe 5 in the upper die holder 1, and then is forged and pressed along with cooling of the molten metal, when the molten metal passes through the liquid injection pipe 5, the molten metal collides with the spoiler 6 at first, a rotating force is applied to the spoiler 6 due to collision, the spoiler 6 drives the synchronizing wheel 12 to rotate under the action of the rotating force, and the spoiler 6 performs transverse flapping on the molten metal simultaneously in the rotating process, so that longitudinal turbulence is applied to the molten metal flowing through the spoiler 6, the molten metal is prevented from forming vortex in the cavity, gas is coiled to form sand holes, the quality of die casting is improved, the generation of the sand holes of metal connecting pieces of an automobile is reduced, and the quality of products is improved;
in the process that the spoiler 6 swings under the impact of the molten metal, the swinging plate 7 can be driven to swing at the same time, the swinging plate 7 swings to further strengthen longitudinal turbulent flow of the molten metal, the phenomenon that the molten metal is sucked and rolled outside air after being injected into a cavity is further reduced, and meanwhile, the arrangement of the balancing weight 8 can also apply a directional force to the spoiler 6, so that a balancing force is applied to the spoiler 6 when the spoiler 6 swings, and the swing amplitude is prevented from being too large; in the process that the metal liquid impacts the spoiler 6, the metal liquid contacts with the backflow elastic plate 9 firstly, the concave surface of the backflow elastic plate 9 faces upwards, so that the impact force of the metal liquid is larger, the spoiler 6 swings towards the backflow elastic plate 9 at the moment, along with the swinging of the spoiler 6, the contact area between the concave surface of the backflow elastic plate 9 and the metal liquid is changed, so that the impact force applied to the backflow elastic plate 9 is increased, after the impact force is increased to a certain degree, the backflow elastic plate 9 is bent, so that the concave surface faces downwards and the convex surface faces upwards, the impact force applied to the backflow elastic plate 9 is reduced, the spoiler 6 rotates reversely under the action of the gravity of the counterweight block 8 at the moment, the above conditions are repeated after the reverse rotation, and thus the impact force of the water flow can be effectively prevented so that the spoiler 6 is in a balanced state, the spoiler 6 cannot swing; in the swinging process of the spoiler 6, the spoiler 6 close to one side of the inner wall of the liquid injection pipe 5 can drive the knocking rod 10 to move together, the knocking rod 10 moves to drive the knocking block 11 to move, the knocking block 11 moves to knock the liquid injection pipe 5, and the vibration generated by knocking can be transmitted to the cavities inside the upper die base 1 and the movable die frame 2 so as to cause the metal liquid inside the cavities to vibrate, so that the bubbles inside the cavities are vibrated out, the sand holes of die-cast parts are further reduced, and the die-casting quality is improved; in the process of rotating the synchronizing wheel 12, the rotation of the spoilers 6 can be synchronized by arranging the synchronizing belt 13 and the driven wheel 14, so that the spoilers 6 and the spoilers 6 are prevented from colliding with each other to be worn, and the service life of the equipment is prolonged;
before the metal liquid impacts the spoiler 6, the metal liquid can firstly flow through the filter plate 16, impurities in the metal liquid can be filtered by the filter plate 16, the purity of the metal liquid is further improved, and therefore the quality of die-cast parts is improved, the spoiler 6 can simultaneously drive the backflow elastic plate 9 to impact the bottom end of the filter plate 16 in the swinging process, so that the filter plate 16 vibrates, the filtered slag can be shaken away by the vibration of the filter plate 16, the metal liquid overflow caused by blockage of the filter plate 16 is prevented, the injection flow rate of the metal liquid is further limited by the arrangement of the filter plate 16, and the metal liquid is prevented from being involved in a large amount of air due to too fast injection of workers; in the process that the follow-up wheel 14 rotates, the follow-up wheel can simultaneously drive the external rotating wheel 15 to rotate, the rotating wheel 15 rotates to drive the bouncing rod 18 to rotate, the bouncing rod 18 rotates to drive the knocking ball 19 to knock the bouncing sheet 20 in a reciprocating manner, vibration is generated, and the vibration is transmitted into the mounting frame 17 through the bouncing sheet 20 and then transmitted into the filter plate 16, so that the vibration degree of the filter plate 16 is further improved, and the filter plate 16 is prevented from being blocked;
in the process that the molten metal is injected into the cavity through the liquid injection pipe 5, the temperature of the liquid injection pipe 5 gradually rises along with the injection of the molten metal, at the moment, the temperature inside the hollow column 21 also rises synchronously, the detection plug 22 is far away according to thermal expansion and cold contraction, the detection plug 22 at the moment can be under the thrust action of gas inside the hollow column 21, so that the magnetic guide rod 23 can be driven to compress the reset spring 24 to deform and then move, the magnetic guide rod 23 moves to drive the sliding contact 25 to slide on the varistor contact 26, the resistance value of the varistor contact 26 is changed, the temperature of the molten metal injected into the cavity can be known by observing the resistance value change of the varistor contact 26, and therefore, workers can conveniently control the die-casting temperature, low-temperature pouring is realized, and the die-casting quality is improved; the heat conducting wires 27 can effectively conduct the temperature of the inner wall of the liquid injection pipe 5 into the hollow column 21, so that the accuracy of pouring temperature detection is improved; and at the in-process of magnetism guide arm 23 motion, under the effect of magnetic force, follow-up magnetic path 30 can stretch adjusting spring 31 and promote adjusting spring 31 and move after making its deformation, so in case annotate the inside high temperature of liquid pipe 5, the operation of magnetism guide arm 23 forms too big, then follow-up magnetic path 30 can drive and seal post 29 motion, make the through-hole contact with louvre 28, thereby dispel the heat to annotating the inside of liquid pipe 5, it also can accelerate the flow velocity of annotating the inside air current of liquid pipe 5 to rotate the motion that wheel 15 drove flexible pole 18 when rotating simultaneously, and then accelerate the cooling of annotating liquid pipe 5, thereby lower the temperature to the pouring of metal liquid, improve the quality of pouring, and then improve subsequent die-casting quality.
The front, the back, the left, the right, the upper and the lower are all based on figure 1 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. Production system is made to car metal connecting piece intelligence, its characterized in that: including upper die base (1), movable mould frame (2) are installed to upper die base (1) below, push rod grillage (3) are installed to movable mould frame (2) below, push rod grillage (3) outside sliding connection has unable adjustment base (4), upper die base (1) internally mounted has notes liquid pipe (5), it is provided with a plurality of spoilers (6) to annotate liquid pipe (5) inside, spoiler (6) inside is fixed with synchronizing wheel (12), synchronizing wheel (12) are connected with notes liquid pipe (5) rotation.
2. The intelligent manufacturing production system for automobile metal connectors according to claim 1, characterized in that: the spoiler is characterized in that a swinging plate (7) is fixed at the bottom end of the spoiler (6), the swinging plate (7) is S-shaped, and a balancing weight (8) is fixed at the lower end inside the spoiler (6).
3. The intelligent manufacturing production system for automobile metal connectors according to claim 1, characterized in that: and a backflow elastic plate (9) is fixed on one side of the top end of the spoiler (6), and the concave surface of the backflow elastic plate (9) faces upwards in an initial state.
4. The intelligent manufacturing production system for automobile metal connectors according to claim 1, characterized in that: a knocking rod (10) is fixed on the outer portion of the spoiler (6) close to one side of the inner wall of the liquid injection pipe (5), the knocking rod (10) is fixed on one side of the spoiler (6) close to the inner wall of the liquid injection pipe (5), and a knocking block (11) is fixed at one end, far away from the spoiler (6), of the knocking rod (10).
5. The intelligent manufacturing production system for automobile metal connectors according to claim 1, characterized in that: synchronous pulley (12) outside winding has hold-in range (13), hold-in range (13) with annotate liquid pipe (5) through connection, the one end winding that spoiler (6) were kept away from in hold-in range (13) has trailing wheel (14), trailing wheel (14) with annotate liquid pipe (5) and rotate and be connected.
6. The intelligent manufacturing production system for automobile metal connectors according to claim 1, characterized in that: the utility model discloses a spoiler, including spoiler (6), filter (16) external fixation has mounting bracket (17), mounting bracket (17) and notes liquid pipe (5) fixed connection.
7. The intelligent manufacturing production system for automobile metal connectors according to claim 5, wherein: the follow-up wheel (14) is externally fixed with a rotating wheel (15), the rotating wheel (15) is externally fixed with a bouncing rod (18), one end of the bouncing rod (18) far away from the rotating wheel (15) is fixed with a knocking ball (19), a bouncing sheet (20) is arranged above the knocking ball (19), and the bouncing sheet (20) is fixedly connected with the mounting frame (17).
8. The intelligent manufacturing production system for automobile metal connectors according to claim 1, characterized in that: annotate liquid pipe (5) inside hollow column (21) of being fixed with, hollow column (21) inside sliding connection has detection stopper (22), one side that notes liquid pipe (5) center was kept away from in detection stopper (22) is fixed with magnetic guide pole (23), be fixed with reset spring (24) between magnetic guide pole (23) and notes liquid pipe (5), magnetic guide pole (23) external fixation has sliding contact (25), sliding contact (25) outside sliding connection has varistor contact (26), varistor contact (26) and hollow column (21) fixed connection.
9. The intelligent manufacturing production system for automobile metal connectors according to claim 8, wherein: one side of the detection plug (22) close to the center of the liquid injection pipe (5) is provided with a heat conduction wire (27), and the heat conduction wire (27) is fixedly connected with the liquid injection pipe (5).
10. The intelligent manufacturing production system for automobile metal connectors according to claim 1, characterized in that: annotate inside position that is close to rotation wheel (15) of liquid pipe (5) and seted up a plurality of louvres (28), louvre (28) inside sliding connection has closed post (29), a plurality of through-holes have been seted up to closed post (29) inside, this through-hole and louvre (28) one-to-one, closed post (29) below is fixed with follow-up magnetic block (30), be fixed with between follow-up magnetic block (30) and liquid pipe (5) regulating spring (31).
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| CN202210463559.2A CN114749635B (en) | 2022-04-28 | 2022-04-28 | Intelligent manufacturing production system for automobile metal connecting piece |
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| CN202210463559.2A CN114749635B (en) | 2022-04-28 | 2022-04-28 | Intelligent manufacturing production system for automobile metal connecting piece |
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| CN114749635B CN114749635B (en) | 2023-03-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117102434A (en) * | 2023-10-19 | 2023-11-24 | 蓬莱三和铸造有限公司 | Casting device for automobile balance suspension bracket |
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| US5526868A (en) * | 1993-11-30 | 1996-06-18 | John Campbell | Casting process with forced and controlled vortex at sprue intake |
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| CN114749635B (en) | 2023-03-24 |
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