CN206263237U - An S-shaped cushioning die-casting mold runner structure - Google Patents
An S-shaped cushioning die-casting mold runner structure Download PDFInfo
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- CN206263237U CN206263237U CN201621157387.2U CN201621157387U CN206263237U CN 206263237 U CN206263237 U CN 206263237U CN 201621157387 U CN201621157387 U CN 201621157387U CN 206263237 U CN206263237 U CN 206263237U
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- 238000004512 die casting Methods 0.000 title claims description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000007547 defect Effects 0.000 abstract description 7
- 239000011344 liquid material Substances 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000003139 buffering effect Effects 0.000 abstract 3
- 239000003643 water by type Substances 0.000 abstract 2
- 230000000694 effects Effects 0.000 abstract 1
- 238000005266 casting Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000001371 inclusion conjunctivitis Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 206010044325 trachoma Diseases 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及压铸模具技术领域,具体涉及一种S型缓冲式压铸模流道结构。The utility model relates to the technical field of die-casting molds, in particular to an S-shaped buffer type die-casting mold runner structure.
背景技术Background technique
目前,电子市场大部分的光通信连接器产品、光模块连接器产品、高精密、高质量、小产品壁薄等类似产品都采用压铸模具生产而成,压铸原理为液态材料在高温高压的状态下通过流道的进浇口高速注入模具型腔内,快速冷却成型,此种压铸模具均采用产品最长边侧面进浇式流道结构,这种进胶结构在使用过程中发现有如下缺点:一是流道和进浇口过长,配套的溢流槽数量增加,从而导致生产铸件废渣率偏高,材料利用率偏低,增加生产成本;二是浇口过长,生产压铸过程中压力容易减失,进浇容易分流而产生涡流现象,产品合格率极低,产品经常有气泡、砂眼、水纹等不良现象,不良率高达50%以上,不能满足生产实际需要。At present, most of the optical communication connector products, optical module connector products, high-precision, high-quality, small-scale products and other similar products in the electronic market are produced by die-casting molds. The principle of die-casting is that liquid materials are in the state of high temperature and high pressure. Down through the gate of the runner, it is injected into the cavity of the mold at high speed, and is rapidly cooled and formed. This kind of die-casting mold adopts the runner structure of the longest side of the product, and the following disadvantages are found in the use of this glue-feeding structure. : First, the runners and gates are too long, and the number of matching overflow grooves increases, which leads to high waste slag rate in production castings, low material utilization rate, and increased production costs; The pressure is easy to lose, the pouring is easy to divert and produce eddy current phenomenon, the qualified rate of the product is extremely low, and the product often has defects such as air bubbles, trachoma, water marks, etc. The defect rate is as high as more than 50%, which cannot meet the actual needs of production.
实用新型内容Utility model content
为了解决现有技术进浇式流道结构的废渣率偏高、产品缺陷等技术难题,本实用新型提供了一种有效利用材料、减少废料、提高产品合格率的S型缓冲式压铸模流道结构,具体技术方案如下:In order to solve technical problems such as high waste slag rate and product defects in the prior art pouring type flow channel structure, the utility model provides an S-shaped buffer die-casting mold flow channel that effectively utilizes materials, reduces waste materials, and improves product qualification rate The structure, the specific technical scheme is as follows:
一种S型缓冲式压铸模流道结构,包括主进浇道、主流道和内进浇口,主进浇道连通主流道,主流道为S型弯道结构,主流道中部纵向连通内进浇口,内进浇口连通模具型腔,内进浇口位于型腔短边侧,主流道末端连通缓冲包。An S-shaped buffer type die-casting mold runner structure, including a main runner, a main runner and an inner gate, the main runner is connected to the main runner, the main runner is an S-shaped curved structure, and the middle part of the main runner is longitudinally connected to the inner runner. The gate, the inner gate is connected to the mold cavity, the inner gate is located on the short side of the cavity, and the end of the main channel is connected to the buffer bag.
优选的,所述主流道有两条且相互镜像对称。Preferably, there are two main channels and they are mirror images of each other.
优选的,模仁设有溢流槽,溢流槽位于内进浇口的相对一侧。Preferably, the mold core is provided with an overflow groove, and the overflow groove is located on the opposite side of the inner gate.
本实用新型的有益效果:主进浇道连通主流道,主流道为S型弯道结构,有效缩短了流道流向的行程,液态材料可更快、更平稳进入模具型腔内,提高生产速度,减少废渣,防止涡流现象,提高合格率,产品外观美丽大方无生产缺陷,而且S型的主流道末端连通缓冲包,具有缓冲保护作用,减少高速的液态材料对模具的冲击损害,增加模具的使用寿命,通用性强、适用范围广,具有广泛的市场价值。Beneficial effects of the utility model: the main runner is connected to the main channel, and the main channel is an S-shaped curved structure, which effectively shortens the flow direction of the runner, and the liquid material can enter the mold cavity faster and more stably, increasing the production speed , reduce waste residue, prevent eddy current phenomenon, improve the qualified rate, the product appearance is beautiful and generous without production defects, and the end of the S-shaped main channel is connected to the buffer bag, which has the function of buffer protection, reduces the impact damage of the high-speed liquid material on the mold, and increases the mold. Long service life, strong versatility, wide application range, and wide market value.
附图说明Description of drawings
图1是本实用新型的结构图。Fig. 1 is a structural diagram of the utility model.
图中,1—主进浇道,2—主流道,3—缓冲包,4—内进浇口,5—溢流槽,6—模仁。In the figure, 1—main runner, 2—main runner, 3—buffer bag, 4—inner gate, 5—overflow groove, 6—mold core.
具体实施方式detailed description
下面结合附图,对本实用新型的具体实施方式做进一步说明:Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further:
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的位置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred position or element must have a specific orientation, to use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本发明中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention depending on the specific circumstances.
如图1所示,一种S型缓冲式压铸模流道结构,包括设置在模仁6上方的主进浇道1、主流道2和内进浇口3,主进浇道1连通主流道2,主流道2为S型弯道结构,主流道2有两条且相互镜像对称,主流道2中部纵向连通内进浇口4,内进浇口4连通模具型腔,内进浇口4位于型腔的短边侧,主流道2末端连通缓冲包3,缓冲包3可有效减缓高速流体的冲击和模具的震动。As shown in Figure 1, an S-shaped buffer die-casting mold runner structure includes a main runner 1, a main runner 2 and an inner gate 3 arranged above the mold core 6, and the main runner 1 is connected to the main runner. 2. The main channel 2 is an S-shaped curved structure. There are two main channels 2 and they are mirror images of each other. The middle part of the main channel 2 is connected to the inner gate 4 longitudinally. Located on the short side of the cavity, the end of the sprue 2 is connected to the buffer package 3, which can effectively slow down the impact of the high-speed fluid and the vibration of the mold.
模仁设有溢流槽5,溢流槽5位于内进浇口4的相对一侧,溢流槽5数量与内进浇口4相对应,压铸产品时,溢流槽5排除气体、涂料余烬和冷金属,以提高铸件质量、消除和减少铸件缺陷(如冷隔、气孔、夹渣、缩孔、残缺等)和改善模具的热平衡。The mold core is provided with an overflow groove 5, and the overflow groove 5 is located on the opposite side of the inner gate 4. The number of overflow grooves 5 corresponds to the inner gate 4. When die-casting products, the overflow groove 5 removes gas and paint Ember and cold metal to improve the quality of castings, eliminate and reduce casting defects (such as cold shut, porosity, slag inclusions, shrinkage cavities, defects, etc.) and improve the heat balance of the mold.
模具工作时,液态材料经主进浇道1高速进入主流道2,主流道2为S型弯道结构,缩短流体的行程,更快从内进浇口3进入模具型腔成型,内进浇口3位于型腔短边侧,更进一步缩短行程,保压好且进浇不会分流,生产成本低,减少材料浪费,可生产出符合工艺要求的产品,可满足目前日新月异的市场对产品品质的需求。When the mold is working, the liquid material enters the sprue 2 at high speed through the main runner 1, and the sprue 2 is an S-shaped curved structure, which shortens the stroke of the fluid, and enters the mold cavity from the inner gate 3 faster to form, and the inner gate Port 3 is located on the short side of the cavity, further shortening the stroke, keeping the pressure well and pouring without diversion, low production cost, reducing material waste, and can produce products that meet the process requirements and meet the current ever-changing market requirements for product quality. demand.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明,对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in conjunction with specific preferred embodiments. It cannot be determined that the specific implementation of the utility model is only limited to these descriptions. Under the premise of the concept of the utility model, some simple deduction or replacement can also be made, which should be regarded as belonging to the protection scope of the utility model.
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621157387.2U CN206263237U (en) | 2016-10-25 | 2016-10-25 | An S-shaped cushioning die-casting mold runner structure |
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| CN201621157387.2U CN206263237U (en) | 2016-10-25 | 2016-10-25 | An S-shaped cushioning die-casting mold runner structure |
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| CN206263237U true CN206263237U (en) | 2017-06-20 |
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| CN201621157387.2U Active CN206263237U (en) | 2016-10-25 | 2016-10-25 | An S-shaped cushioning die-casting mold runner structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109895327A (en) * | 2019-03-20 | 2019-06-18 | 深圳市东方聚成科技有限公司 | A kind of encapsulating mould and injecting method with into glue Buffer Unit |
| CN114523084A (en) * | 2022-02-17 | 2022-05-24 | 兴高精密科技(东莞)有限公司 | Wireless earphone die casting die |
| CN114749635A (en) * | 2022-04-28 | 2022-07-15 | 广州源方精密压铸科技股份有限公司 | Intelligent manufacturing production system for automobile metal connecting piece |
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2016
- 2016-10-25 CN CN201621157387.2U patent/CN206263237U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109895327A (en) * | 2019-03-20 | 2019-06-18 | 深圳市东方聚成科技有限公司 | A kind of encapsulating mould and injecting method with into glue Buffer Unit |
| CN109895327B (en) * | 2019-03-20 | 2023-07-18 | 深圳市东方聚成科技有限公司 | A packaging mold with a glue-feeding buffer component and its injection method |
| CN114523084A (en) * | 2022-02-17 | 2022-05-24 | 兴高精密科技(东莞)有限公司 | Wireless earphone die casting die |
| CN114749635A (en) * | 2022-04-28 | 2022-07-15 | 广州源方精密压铸科技股份有限公司 | Intelligent manufacturing production system for automobile metal connecting piece |
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