CN114747654A - Sunflower kernel peanut protein vegetarian meat and production device and production method thereof - Google Patents
Sunflower kernel peanut protein vegetarian meat and production device and production method thereof Download PDFInfo
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/225—Texturised simulated foods with high protein content
- A23J3/227—Meat-like textured foods
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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Abstract
The invention relates to sunflower seed peanut protein vegetarian meat and a production device and a production method thereof, belonging to the field of production of the vegetarian meat. The sunflower seed peanut protein vegetarian meat provided by the invention comprises the raw materials of sunflower seed protein powder, peanut protein powder and water, and is added with 25 parts of pure sunflower seed protein powder, 25 parts of pure peanut protein powder and 11 parts of water in proportion. The invention relates to a device for producing sunflower seed kernel peanut protein vegetarian meat, which comprises a stirrer and a spiral puffing machine. The technology of the invention is to utilize the existing soybean protein puffing machine set to produce qualified sunflower kernel peanut protein vegetarian meat products by a machine through processing, improvement, innovation and adjustment and redesigning the component proportion of sunflower kernel peanut protein. The vegetarian meat product combined by the sunflower kernel and the peanut protein has high nutritive value, does not add auxiliary materials and is completely real pure protein vegetarian meat.
Description
Technical Field
The invention relates to sunflower seed peanut protein vegetarian meat, a production device and a production method thereof, belonging to the field of production of the protein vegetarian meat.
Background
The development of the vegetable protein puffed food technology has been carried out for more than 40 years in China. However, the products are still relatively simple in view of the products in the market. The main product is soybean protein vegetarian meat, the process is simple, the product quality is low, the process of the soybean tissue protein vegetarian meat is complex, the cost is overhigh, the quality is general, and the peanut vegetarian meat made of peanuts, soybeans and wheat has unsatisfactory taste and meat feeling.
The total yield 888 million tons of sunflower seeds in 2020 in China, 80% of sunflower seeds are used for high-temperature oil extraction, sunflower meal is used in feed, the added value is greatly reduced, and if the sunflower seeds are peeled, carefully selected and cold-pressed to produce high-protein and high-nutrition pure sunflower kernel protein powder, and then deep processing is carried out, the added value of the sunflower kernel protein powder has a larger upgrade space.
In 2019, the total yield of peanuts in China is 1752 ten thousand tons, the peanuts used for high-temperature oil extraction are about 60%, and the produced peanut meal is used as a low-grade raw material and added into a feed, so that the waste is great. The peanuts with high protein and high nutrition are known to everyone, but the cold pressing technology is used for removing shells, grading, selecting, removing red skins at low temperature, then selecting, cold pressing, crushing, sterilizing at low temperature and drying to produce peanut protein powder with high added value, and then the peanut protein powder is further processed into artificial vegetarian meat and other foods, so that huge social value and utilization value can be brought to human beings.
Along with the improvement of the income level of people, people have higher requirements on health, safety and nutrition of food. People passively absorb a large amount of fat while taking animal protein, thereby causing many diseases. Some plant protein food ingredients are also added with ingredients harmful to human bodies, which causes harm to the diet of the human bodies. The sunflower kernel protein powder has protein content as high as 50%, contains rich protein, various vitamins, saccharides, calcium, phosphorus, potassium and other nutrients, unsaturated fatty acid, tocopherol, chlorogenic acid and other high nutrients, is easy to be absorbed by human body, has the functions of accelerating metabolism, regulating blood fat, lowering blood serum and lowering cholesterol, has unique curative effect on cardiovascular disease, hypertension, hyperlipemia and other diseases, and is favorable to calming mood, delaying body organ aging and preventing senile diseases.
The sunflower kernel protein powder has protein content as high as 50%, contains rich protein, various vitamins, saccharides, calcium, phosphorus, potassium and other nutrients, unsaturated fatty acid, tocopherol, chlorogenic acid and other high nutrients, is easy to be absorbed by human body, has the functions of accelerating metabolism, regulating blood fat, lowering blood serum and lowering cholesterol, has unique curative effect on cardiovascular disease, hypertension, hyperlipemia and other diseases, and is favorable to calming mood, delaying body organ aging and preventing senile diseases.
The peanut protein powder is rich in high protein, low sugar, low fat and low cholesterol, is rich in 18 common amino acids, is rich in dietary fiber, and is suitable for children, the old, vegetarians, brainworkers, students, anemia symptom crowds, insomnia crowds and the like. Because the low fat is an ideal food for patients with hypertension, coronary heart disease, obesity, diabetes and the like, the sunflower kernel peanut protein vegetarian meat produced by combining the pure sunflower kernel protein powder and the pure peanut protein powder is the optimal green, healthy and high-nutrition meat substitute food with the most ideal dietary structure of people, and the sunflower kernel peanut protein vegetarian meat is beneficial to strengthening physique, reducing diseases, increasing the demand of the body on protein and benefiting physical and psychological health after being eaten for a long time.
Because a series of auxiliary materials are required to be added for the production of common soybean protein vegetarian meat to avoid the protein component in an expander from being bonded with a screw shaft in equipment during thermal expansion so as to reduce the problem of sticking the shaft, the pure protein vegetarian meat is difficult to produce and put on the market in a large scale due to the production process problem, and particularly the vegetarian meat product market of sunflower kernel protein powder and peanut protein powder does not appear yet.
Disclosure of Invention
The invention provides sunflower seed kernel peanut protein vegetarian meat, a production device and a production method thereof, which solve the problem of vegetarian meat production by mixing sunflower seed kernels and peanut protein and the problem of medium viscosity of the sunflower seed kernels and the peanut protein.
In order to achieve the purpose, the invention adopts the technical scheme that:
the sunflower seed peanut protein vegetarian meat provided by the invention comprises the raw materials of sunflower seed protein powder, peanut protein powder and water, and is added with 25 parts of pure sunflower seed protein powder, 25 parts of pure peanut protein powder and 11 parts of water in proportion.
The device for producing the sunflower seed kernel peanut protein vegetarian meat comprises a stirrer and a spiral puffing machine;
the mixer is provided with a high-pressure air source, a water tank and a row of spray pipes, and water in the high-pressure air source mixed water tank is sprayed into the mixer through the spray pipes;
the variable frequency controller is installed to the spiral bulking machine, and the rotational speed of variable frequency controller control spiral bulking machine sets up the multiunit heater outward, and the screw axis of spiral bulking machine is plated and is baked, and the screw axis is plated and is baked smooth non-stick material in back.
According to the device for producing the sunflower seed peanut protein vegetarian meat, a spiral puffing machine is divided into four heating zones, the first heating zone is positioned 21.5 cm behind a discharge port of a spiral cylinder in a spiral extruder, and a group of heaters are arranged;
the second heating zone is positioned at the backward 35 cm and the backward 48 cm of the discharge hole of the spiral cylinder and is respectively provided with a group of heaters;
the third control area heaters are arranged at the rear 60 centimeters and 71 centimeters of the discharge hole of the spiral cylinder and are respectively provided with a group of heaters;
the fourth control area heaters are arranged at the rear 80 cm part of the discharge hole of the spiral cylinder, the number of the heaters is one group, and the heating temperature is 260 degrees.
Preferably, the heating temperature of the first heating zone is 195 degrees, the heating temperature of the second heating zone is controlled to be 210 degrees, the heating temperature of the third control zone is controlled to be 60 degrees, and the heating temperature of the heater of the fourth control zone is controlled to be 260 degrees.
The method for producing the sunflower kernel peanut protein vegetarian meat by utilizing the device for producing the sunflower kernel peanut protein vegetarian meat comprises the following steps,
step one, adding 25 catties of sunflower kernel protein powder and 25 catties of peanut protein powder into a mixer, and adding 11 catties of water into a water tank;
step two, starting a gas high-pressure gas source, opening a switch of a stirrer to stir and rotate, opening a valve of a water spraying pipe, mixing high-pressure gas and water, uniformly spraying the mixture onto sunflower kernel protein powder and pure peanut protein powder in a mixer, uniformly stirring the water, the sunflower kernel protein powder and the peanut protein powder for 30 minutes, and standing the mixed raw materials for later use;
step three, starting a heater on the spiral puffing machine for preheating, wherein the preheating time is 20 minutes, controlling the heating temperature of the first heating zone to be 195 degrees, controlling the heating temperature of the second heating zone to be 210 degrees, controlling the heating temperature of the third control zone to be 60 degrees, and controlling the heating temperature of the heater of the fourth control zone to be 260 degrees;
and step four, closing the temperature controller for 10 minutes, then heating for 3 minutes, putting the mixed raw material of the sunflower seed protein powder and the peanut protein powder into a feeder of a spiral puffing machine, rotating the spiral puffing machine under the control of the controller, and feeding at an outlet of a spiral cylinder to produce the sunflower seed peanut protein vegetarian meat.
According to the method for producing sunflower seed kernel peanut protein vegetarian meat, finished products discharged from the outlet of a spiral cylinder of a spiral puffing machine are not puffed enough, and when the finished products are not cooked, the spiral puffing machine is stopped for 1 minute and then opened until the finished products are normally discharged by the machine.
According to the method for producing the sunflower seed kernel peanut protein vegetarian meat, the rotating speed of the spiral puffing machine is 20 revolutions per minute, when about 3 jin of raw materials are left in a single time, the heating of the spiral puffing machine is completely turned off, after all the raw materials are consumed, the discharging of a spiral cylinder outlet of the spiral puffing machine is not carried out, the spiral puffing machine rotates and is heated to be turned off, and a rotating shaft is pulled out for cleaning and standby.
The technology of the invention is that the existing soybean protein puffing machine set is utilized to produce qualified sunflower kernel peanut protein vegetarian meat products by a machine through processing, improvement, innovation and adjustment and redesigning the component proportion of sunflower kernel peanut protein. The vegetarian meat product combined by the sunflower kernel and the peanut protein has high nutritive value, does not add auxiliary materials and is completely real pure protein vegetarian meat.
The invention improves the processing efficiency in the production of sunflower seed peanut protein by designing a novel stirrer structure.
Detailed Description
The following further describes the specific contents of the present invention:
the sunflower seed kernel peanut protein vegetarian meat provided by the invention comprises raw materials of sunflower seed kernel protein powder, peanut protein powder and water, wherein the raw materials comprise 25 parts of pure sunflower seed kernel protein powder, 25 parts of pure peanut protein powder and 11 parts of water. Pure sunflower kernel protein powder is
The invention relates to a device for producing sunflower seed kernel peanut protein vegetarian meat, which comprises a stirrer and a spiral puffing machine; the mixer is provided with a high-pressure air source, a water tank and a row of spray pipes, and water in the high-pressure air source mixed water tank is sprayed into the mixer through the spray pipes.
The invention improves the existing mixer, and the water adding mode is changed from manual free water adding into pneumatic spraying water adding, thus improving the water content uniformity of water and sunflower seed peanut protein powder, and leading the mixed raw material to be more stable in production and more uniform in puffing state.
The spiral bulking machine is provided with a variable frequency controller which controls the rotating speed of the spiral bulking machine, and a plurality of groups of heaters are arranged outside the spiral cylinder of the spiral bulking machine.
The screw shaft of the screw bulking machine is plated and ironed, and the screw shaft is smooth and non-sticky after being plated and ironed, so that qualified products can be produced.
The sunflower seed protein powder is different from peanut protein powder in property, the sunflower seed protein powder is high in viscosity and protein, if the rotating speed of a machine is too high in the production process, the expansion rate of the produced finished product is low, and the product is unqualified, so that 1 frequency converter is additionally arranged for controlling the spiral expansion rotating speed, and the rotating speed is adjusted according to the rotating speed of the raw material required in a spiral shaft and the hot and cold expansion degree of the finished product in the production process to produce the qualified product.
The heating zone of the invention is divided into four heating zones, the first heating zone is positioned 21.5 centimeters backward from the discharge port of the spiral cylinder in the spiral extruder, and a group of heaters are arranged; the second heating zone is positioned at the backward 35 cm and the backward 48 cm of the discharge hole of the spiral cylinder and is respectively provided with a group of heaters; the third control area heaters are arranged at the backward 60 cm position and the backward 71 cm position of the discharge hole of the spiral cylinder and are respectively provided with a group of heaters; the fourth control area heaters are arranged at the rear 80 cm part of the discharge hole of the spiral cylinder, and the number of the heaters is one group. The heating temperature of the first heating zone is 195 degrees, the heating temperature of the second heating zone is controlled to be 210 degrees, the heating temperature of the third control zone is controlled to be 60 degrees, and the heating temperature of the fourth control zone is controlled to be 260 degrees. The power of the heater of a single heater group is 1000 w.
The spiral shaft is used for stirring and decelerating the raw materials in the spiral, so that the front section of the spiral shaft is provided with the reducing diameter to decelerate the raw materials to be mature, but the sunflower seed protein powder raw materials are more viscous than the soybean protein powder raw materials, so that the raw materials can be adhered to the optical axis of the reducing spiral shaft and cannot be made into finished products if heaters are not arranged at different positions respectively.
In particular to a method for producing sunflower kernel peanut protein vegetarian meat by using a device for producing sunflower kernel peanut protein vegetarian meat, which comprises the following steps,
step one, adding 25 catties of sunflower kernel protein powder and 25 catties of peanut protein powder into a mixer, and adding 11 catties of water into a water tank;
step two, turning on a gas high-pressure gas source of the stirrer, turning on a switch of the stirrer, stirring and rotating the stirrer, turning on a water spray pipe valve, spraying the mixture of high-pressure gas and water into a stirrer, uniformly spraying the mixture of high-pressure gas and water onto sunflower kernel protein powder and pure peanut protein powder, uniformly stirring the water, the sunflower kernel protein powder and the peanut protein powder for 30 minutes, and standing the mixed raw materials for later use;
step three, starting a heater on the spiral puffing machine for preheating, wherein the preheating time is 20 minutes, controlling the heating temperature of the first heating zone to be 195 degrees, controlling the heating temperature of the second heating zone to be 210 degrees, controlling the heating temperature of the third control zone to be 60 degrees, and controlling the heating temperature of the heater of the fourth control zone to be 260 degrees;
and step four, closing the temperature controller for 10 minutes, then heating for 3 minutes, putting the mixed raw material of the sunflower seed protein powder and the peanut protein powder into a feeder of a spiral puffing machine, rotating the spiral puffing machine under the control of the controller, and feeding at an outlet of a spiral cylinder to produce the sunflower seed peanut protein vegetarian meat. The finished product discharged from the outlet of the spiral cylinder of the spiral bulking machine is not enough bulked, and when the finished product is not cooked, the spiral bulking machine is stopped for 1 minute and then opened until the finished product is normally discharged by the machine.
The rotational speed of spiral bulking machine is 20 revolutions per minute, when the single raw materials is about remaining 3 jin, all turn off the heating of spiral bulking machine, and after all raw materials consumed, the spiral section of thick bamboo export of spiral bulking machine no longer ejection of compact, and the spiral bulking machine is rotatory and the heating is closed, pulls out the rotation axis clearance for subsequent use.
The technology of the invention is that the existing soybean protein puffing machine set is utilized to produce qualified sunflower kernel peanut protein vegetarian meat products by a machine through processing, improvement, innovation and adjustment and redesigning the component proportion of sunflower kernel peanut protein. The vegetarian meat product combined by the sunflower kernel and the peanut protein has high nutritive value, does not add auxiliary materials and is completely real pure protein vegetarian meat.
Claims (7)
1. The sunflower kernel peanut protein vegetarian meat is characterized in that raw materials comprise sunflower kernel protein powder, peanut protein powder and water, and 25 parts of pure sunflower kernel protein powder, 25 parts of pure peanut protein powder and 11 parts of water are added in proportion.
2. An apparatus for producing sunflower kernel peanut protein vegetarian meat according to claim 1, comprising a blender, a screw expander;
the mixer is provided with a high-pressure air source, a water tank and a row of spray pipes, and water in the high-pressure air source mixed water tank is sprayed into the mixer through the spray pipes;
the spiral bulking machine is provided with a variable frequency controller which controls the rotating speed of the spiral bulking machine, a plurality of groups of heaters are arranged outside a spiral cylinder of the spiral bulking machine, a spiral shaft of the spiral bulking machine is plated and baked, and the plated and baked spiral shaft is smooth and is not adhered.
3. The apparatus for producing sunflower kernel peanut protein vegetarian meat according to claim 2,
the spiral bulking machine is divided into four heating zones, the first heating zone is positioned 21.5 centimeters backward from the discharge port of the spiral cylinder in the spiral extruder, and a group of heaters are arranged;
the second heating zone is positioned at the backward 35 cm and the backward 48 cm of the discharge hole of the spiral cylinder and is respectively provided with a group of heaters;
the third control area heaters are arranged at the rear 60 centimeters and 71 centimeters of the discharge hole of the spiral cylinder and are respectively provided with a group of heaters;
the fourth control area heaters are arranged at the rear 80 cm part of the discharge hole of the spiral cylinder, and the number of the heaters is one group.
4. The apparatus for producing sunflower kernel peanut protein vegetarian meat according to claim 3, wherein the first heating zone is controlled to a heating temperature of 195 °, the second heating zone is controlled to a heating temperature of 210 °, the third control zone is controlled to a heating temperature of 60 °, and the fourth control zone is controlled to a heating temperature of 260 °.
5. A method for producing sunflower kernel peanut protein meat using the apparatus for producing sunflower kernel peanut protein meat of claim 3,
step one, adding 25 catties of sunflower kernel protein powder and 25 catties of peanut protein powder into a mixer, and adding 11 catties of water into a water tank;
step two, turning on a gas high-pressure gas source of the stirrer, turning on a switch of the stirrer, stirring and rotating the stirrer, turning on a water spray pipe valve, spraying the mixture of high-pressure gas and water into a stirrer, uniformly spraying the mixture of high-pressure gas and water onto sunflower kernel protein powder and pure peanut protein powder, uniformly stirring the water, the sunflower kernel protein powder and the peanut protein powder for 30 minutes, and standing the mixed raw materials for later use;
step three, starting a heater on the spiral puffing machine for preheating, controlling the preheating time to be 20 minutes, controlling the heating temperature of the first heating zone to be 195 degrees, controlling the heating temperature of the second heating zone to be 210 degrees, controlling the heating temperature of the third control zone to be 60 degrees, and controlling the heating temperature of the heater of the fourth control zone to be 260 degrees;
and step four, closing the temperature controller for 10 minutes, then heating for 3 minutes, putting the mixed raw material of the sunflower seed protein powder and the peanut protein powder into a feeder of a spiral puffing machine, rotating the spiral puffing machine under the control of the controller, and feeding at an outlet of a spiral cylinder to produce the sunflower seed peanut protein vegetarian meat.
6. The process for producing sunflower kernel peanut protein vegetarian meat according to claim 5, wherein in step four, the finished product coming out of the outlet of the spiral drum of the spiral expander is not sufficiently expanded, and when the finished product is not cooked, the spiral expander is stopped for 1 minute and then opened until the finished product is normally taken out of the machine.
7. The method for producing sunflower seed kernel peanut protein vegetarian meat according to claim 5, wherein the rotation speed of the screw puffing machine is 20 revolutions per minute, the heating of the screw puffing machine is completely turned off when about 3 jin of raw material is left in a single time, the discharge of the spiral drum outlet of the screw puffing machine is stopped after all the raw material is consumed, the screw puffing machine is rotated and heated to be turned off, and the rotating shaft is pulled out to be cleaned for standby.
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